Att 1 - CNIC FP Small Large Specification.pdf

Attachment 1 – CNIC FPS and FPL i

Attachment 1

Commander, Naval Installation Command (CNIC)

Force Protection Small (FPS) and Force Protection

Large (FPL) Harbor Security Boat

SPECIFICATION

REV. –

02 August 2021 ii

REVISION HISTORY

Date Summary Of Change Hull

Applicability

Version

4/1/2021 Initial Issue - -iii

TABLE OF CONTENTS

SECTION 0: GENERAL GUIDANCE AND ADMINISTRATION

040 INTRODUCTION AND GENERAL DESCRIPTION

040-1 BACKGROUND

040-2 VARIANTS

040-3 DEFINITIONS

042 GENERAL ADMINISTRATIVE REQUIREMENTS

042-1 GENERAL REQUIREMENTS

042-2 OPERATIONAL PROFILE

042-3 REFERENCED DOCUMENTS

042-4 ALTERNATE ITEMS

042-5 ORDER OF PRECEDENCE

042-6 STATEMENT OF WORK (SOW)

050 BOAT PERFORMANCE

050-1 BOAT PERFORMANCE

070 GENERAL REQUIREMENTS OF DESIGN AND CONSTRUCTION

070-1A BOAT CHARACTERISTICS (FPS)

070-1B BOAT CHARACTERISTICS (FPL)

070-2A ENVIRONMENTAL CONDITIONS (FPS)

070-2B ENVIRONMENTAL CONDITIONS (FPL)

070-3 LOAD CONDITIONS

070-4 ABYC STANDARDS

070-5 ALTERATIONS

070-6 SEAKEEPING, DYNAMIC STABILITY, AND MANEUVERABILITY

070-7 CONFIGURATION MANAGEMENT

070-8 INSTALLATION OF EQUIPMENT, MACHINERY, AND MATERIALS

070-9 WORKMANSHIP

071 ACCESS

071-1 ACCESSIBILITY

071-2 BILGE ACCESS

073 NOISE LEVELS

073-1 NOISE LEVELS (EXTERIOR)

073-2 NOISE LEVELS (INTERIOR)

073-3 RESILIENT MOUNTS

074 WELDING AND ALLIED PROCESSES

074-1 GENERAL

074-2 VISUAL INSPECTIONS

iv

074-3 DYE PENETRANT TESTING (PT)

075 FASTENERS

075-1 STAINLESS STEEL FASTENERS

078 MATERIALS

078-1 STRUCTURAL MATERIAL

078-2 PIPING SYSTEM MATERIALS

078-3 CORROSION CONTROL

078-4 BEDDING COMPOUND

078-5 NON-BIODEGRADABLE MATERIALS

078-6 FABRIC MATERIAL

078-7 FIRE RETARDANT INTERIOR MATERIALS

079 STABILITY

079-1A INTACT STABILITY (FPS)

079-1B INTACT STABILITY (FPL)

079-2 FLOTATION

079-3 FLOTATION FOAM

079-4 FLOTATION TEST

084 TRANSPORTATION AND HANDLING

084-1A ROAD TRANSPORT (FPS)

084-1B ROAD TRANSPORT (FPL)

084-2 MARITIME TRANSPORT

084-3 TRAILER (HIGHWAY)

084-4 BOAT AND TRAILER TIEDOWN FITTINGS

084-5 TIEDOWN STRAPS

085 TECHNICAL DATA PACKAGE

085-1 TECHNICAL DESIGN ANALYSES

085-2 DRAWINGS

085-3 BILL OF MATERIALS

085-4 COMMERCIAL OFF THE SHELF TECHNICAL MANUALS AND DOCUMENTATION

085-5 BOAT TECHNICAL MANUAL

085-6 OEM CERTIFICATIONS

085-7 OEM WARRANTIES BOOKLET

085-8 TRAILER TITLE

085-9 ESSENTIAL CYBERSECURITY COMPONENTS (ECSC) DOCUMENTATION

085-10 TESTS AND TRIALS REPORTS

085-11 MASTER DATA INDEX

092 TESTING

v

092-1 GENERAL

092-2 TEST CERTIFICATIONS

094 TRIALS

094-1 BUILDER'S TRIALS

094-2 PRE-DELIVERY INSPECTION AND TRIALS

094-3 STEERING AND MANEUVERING TRIALS

099 PHOTOGRAPHS

099-1 PHOTOGRAPHS

SECTION 1: HULL STRUCTURE

100 GENERAL REQUIREMENTS FOR HULL STRUCTURE

100-1 GENERAL STRUCTURAL REQUIREMENTS

100-2 LIMBER HOLES

110 SHELL AND SUPPORTING STRUCTURE

110-1 BEACHING PLATE

130 HULL DECKS

130-1 QUICK DRAINING DECKS

130-2 FORWARD DECK

130-3 AFT DECK

150 DECK HOUSE STRUCTURES

150-1 HULL STYLE: CABIN

150-2 CABIN EMERGENCY EGRESS

166 COLLAR

166-1 COLLAR

166-2 COLLAR FABRIC

167 HULL STRUCTURAL CLOSURES

167-1 DOORS AND HATCHES

167-2 EQUIPMENT REMOVAL

169 SPECIAL PURPOSE CLOSURES AND STRUCTURES

169-1 OUTBOARD BRACKET

169-2 ENGINE GUARD

SECTION 2: PROPULSION

236 OUTBOARD ENGINES

236-1 OUTBOARD ENGINES: GENERAL

236-2A OUTBOARD ENGINES (FPS)

236-2B OUTBOARD ENGINES (FPL)

252 PROPULSION CONTROL SYSTEM

252-1 PROPULSION INSTRUMENT MARINE PACKAGE (INTEGRATED)

vi

SECTION 3: ELECTRIC PLANT

300 GENERAL REQUIREMENTS FOR ELECTRIC PLANT

300-1 SUITABLE FOR MARINE ENVIRONMENT

300-2 PANEL COVERS

300-3 BONDING SYSTEM

300-4 SWITCHES

300-5 ENCLOSURES

303 PROTECTIVE DEVICES

303-1 DC OVERCURRENT PROTECTION

303-2 AC OVERCURRENT PROTECTION

304 ELECTRICAL CABLE, WIRING, AND CONNECTIONS

304-1 WATERTIGHT CONNECTIONS

304-2 CABLE SUPPORTS

304-3 MARINE MULTI-CONDUCTOR CABLE

304-4 ELECTRICAL CONNECTIONS

304-5 WEATHERPROOFED CONNECTORS

304-6 WATERTIGHT CABLE PENETRATIONS

304-7 IGNITION PROTECTION

310 GENERATORS

310-1 GENERATORS (120 VAC / SINGLE PHASE)

310-2 GENERATOR BREAK-IN

310-3 GENERATOR DIAGNOSTICS [OPTION – IF ORDERED]

313 BATTERIES

313-1 BATTERIES (OUTBOARD 12 VDC)

313-2 BATTERY CHARGING (12 VDC ALTERNATOR)

313-3 BATTERY VOLTMETER

313-4 BATTERY CHARGER (120 VAC TO 12 VDC)

320 POWER DISTRIBUTION SYSTEMS

320-1 DC POWER DISTRIBUTION SYSTEM

320-2 AC POWER DISTRIBUTION

320-3 SHORE POWER SYSTEM (120 VAC, 60 HZ)

320-4 CONVENIENCE OUTLETS (12 VDC)

320-5 WATERTIGHT OUTLETS (12 VDC)

320-6 OUTLETS (120 VAC GFCI)

324 ELECTRICAL PANELS

324-1 ELECTRICAL CIRCUIT BREAKER PANELS

330 LIGHTING

vii

330-1 ELECTRONIC DIMMER

330-2 INTERIOR LED LIGHTING

330-3 DECK WORK LIGHTS

330-4 NVIS COMPATIBLE LIGHTING

330-5 ELECTROMAGNETIC COMPATIBILITY

342 GENERATOR SUPPORT SYSTEMS

342-1 GENERATOR AUXILIARY RAW WATER STRAINER

342-2 GENERATOR WET EXHAUST SYSTEM

SECTION 4: COMMAND AND CONTROL

400 GENERAL REQUIREMENTS FOR COMMAND AND CONTROL

400-1 FLUSH MOUNT EQUIPMENT SERVICE CLEARANCES

405 ANTENNA REQUIREMENTS

405-1 GENERAL REQUIREMENTS

421 NON-ELECTRICAL NAVIGATION AIDS

421-1 MAGNETIC COMPASS

421-2 STORAGE

421-3 NAVIGATIONAL WORK SURFACE

422 ELECTRICAL NAVIGATION AIDS

422-1 NAVIGATION LIGHTS

422-2 INTEGRATED ELECTRONIC NAVIGATION PACKAGE (FURUNO NAVNET)

422-3 SPOTLIGHT, HANDHELD

422-4 SPOTLIGHTS, FIXED MOUNT

422-5 ELECTRONIC HARBOR SECURITY SYSTEM (EHSS)

433 ANNOUNCING SYSTEMS

433-1 INTERCOM SYSTEM

436 ALARM, SAFETY, AND WARNING SYSTEMS

436-1 BILGE FLOODING ALARM SYSTEMS

436-2 CARBON MONOXIDE (CO) DETECTION SYSTEM

441 RADIO SYSTEMS

441-1 VHF MARINE BAND RADIO

441-2 VHF/UHF MULTIBAND RADIO

443 VISUAL AND AUDIBLE COMMUNICATION SYSTEMS

443-1 NAVIGATION HORN

443-2 HAILER AND SIREN SYSTEM

443-3 LAW ENFORCEMENT LIGHT KIT

450 SURVEILLANCE SYSTEMS

450-1 INFRARED THERMAL IMAGING SYSTEM

viii

SECTION 5: AUXILIARY SYSTEMS

500 GENERAL REQUIREMENTS FOR AUXILIARY SYSTEMS

505 GENERAL REQUIREMENTS FOR FLUID SYSTEMS

505-1 FLUID SYSTEM CONNECTIONS

505-2 THROUGH-HULL FITTINGS AND VALVES

505-3 FLUID SYSTEMS

505-4 HOSE INSTALLATION

505-5 HOSE CLAMPS

511 COMPARTMENT HEATING SYSTEMS

511-1 CABIN ELECTRIC HEATING

511-2 CABIN DIESEL HEATING COLD WEATHER PACKAGE [OPTION, IF ORDERED]

512 MANNED COMPARTMENT VENTILATION SYSTEMS

512-1 MANNED COMPARTMENT FRESH AIR VENTILATION

512-2 DEFOGGING AND DEFROSTING SYSTEM

512-3 PILOTHOUSE FANS

512-4 CONSOLE VENTILATION

513 MACHINERY SPACE VENTILATION SYSTEMS

513-1 GENERATOR COMPARTMENT VENTILATION

513-2 BILGE BLOWER

514 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEMS

514-1 CABIN HEATING AND AIR CONDITIONING

529 BILGE DRAINAGE SYSTEM

529-1 PORTABLE MANUAL BILGE PUMP

529-2 ELECTRIC BILGE PUMP(S)

529-3 HULL DRAINS

541 FUEL SYSTEM

541-1 GASOLINE FUEL TANK(S)

541-2 FUEL LEVEL GAUGES

541-3 FUEL VALVES

541-4 FUEL-WATER SEPARATOR AND FILTER

541-5 FUEL FILL AND VENT SYSTEM

541-6 FUEL STRIPPING PORT

555 FIRE FIGHTING

555-1 PORTABLE FIRE EXTINGUISHERS

555-2 FIRE PORT

561 STEERING CONTROL SYSTEMS

561-1 HYDRAULIC STEERING

ix

565 TRIM CONTROL SYSTEM

565-1 TRIM TABS

581 ANCHOR HANDLING

581-1 ANCHOR FITTINGS

581-2 ANCHOR

582 MOORING AND TOWING SYSTEMS

582-1 TOWING FITTING: GENERAL

582-2 AFT TOWING FITTING

582-3 FORWARD TOWING FITTING

582-4 BOW EYE

582-5 CLEATS

592 SWIMMER AND DIVER SUPPORT SYSTEMS

592-1 REBOARDING LADDER

592-2 MAN OVERBOARD (MOB) RECOVERY

SECTION 6: OUTFIT AND FURNISHINGS

600 OUTFIT

600-1 BOAT HOOK

600-2 RING BUOY

600-3 FLAG(S) AND MAST(S)

600-4 MOORING LINES

600-5 EPIRB

600-6 FENDERS

600-7 FIRST AID KIT

602 LABELING

602-1 HULL REGISTRY NUMBER

602-2 LABEL PLATES (GENERAL)

602-3 PIPING SYSTEM LABEL PLATES

602-4 VALVE LABEL PLATES

602-5 INSTRUCTION LABEL PLATES

602-6 HOISTING LABEL PLATES

602-7 BOAT INFORMATION LABEL PLATE

602-8 BOAT ALTERATION LABEL PLATE

602-9 SHIPPING DATA LABEL PLATE

602-10 IN-SERVICE LABEL PLATE

602-11 SYSTEMS LABEL PLATES

602-12 STOWAGE LABEL PLATES

602-13 UNIQUE ITEM IDENTIFICATION (UID)

x

602-14 POTENTIAL NOISE HAZARD SIGNS

611 HULL FITTINGS

611-1 HOISTING FITTINGS

611-2 HOISTING SLINGS [OPTION, IF ORDERED]

611-3 HOISTING HARDWARE [OPTION, IF ORDERED]

611-4 DECK CARGO TIEDOWNS

612 RAILS, STANCHIONS, AND LIFELINES

612-1 GRAB RAILS

612-2 LIFE LINES

613 RIGGING AND CANVAS

613-1 CANOPY

625 WINDOWS

625-1 WINDSHIELD WIPER AND WASHER SYSTEM

631 PAINTING

631-1 EXTERIOR TOPSIDE PAINT

631-2 EXTERIOR BOTTOM PAINT

631-3 INTERIOR PAINT

631-4 EXTERIOR NON-SKID

633 CATHODIC PROTECTION

633-1 ANODES

634 DECK COVERING

634-1 DECK MATTING

635 HULL INSULATION

635-1 THERMAL INSULATION AND ACOUSTICAL TREATMENT (GENERAL)

635-2 THERMAL INSULATION

644 SANITARY SPACES AND FIXTURES

644-1 UNISEX HEAD

662 WORKING SPACES AND SEATING

662-1 CONSOLE ERGONOMICS

662-2 SEATING – CREW

662-3 SEATING – PASSENGERS

670 STOWAGE SPACES

670-1 STOWAGE

670-2 LOCKED, KEYLESS STOWAGE

670-3 MEDICAL STOWAGE COMPARTMENT

SECTION 7: ARMAMENT

710 HEAVY MACHINE GUN FOUNDATIONS

xi

710-1 MACHINE GUN FOUNDATIONS

710-2 LOCKABLE WEAPON STORAGE

710-3 LOCKABLE READY SERVICE AMMUNITION STORAGE

SECTION 0: GENERAL GUIDANCE AND ADMINISTRATION

040 INTRODUCTION AND GENERAL DESCRIPTION

040-1 Background

The mission of the CNIC Force Protection (FP) harbor security boat is to provide Anti-terrorism/Force Protection presence for US Navy Installations. This presence includes patrols and interrogation of other waterborne assets.

040-2 Variants

Two variants are described in this Specification: Force Protection Small (FPS) and Force Protection

Large (FPL). Unless the variant is identified, the Specification sections shall apply to all variants.

Throughout the Specification the variants will be referred to as:

FPS

FPL

The below table summarizes the differences amongst the variants throughout this Specification.

Elsewhere commonality between the variants shall be maintained as much as practicable.

Section Description FPS FPL

042-1 General Requirements Hull Length: 27-28 feet

(ft) Hull Length: 36-38 ft

070-2

Environmental

Operation Conditions

(Significant Wave

Height)

Full: 1.5 ft

Reduced: 4 ft

Survive: 8 ft

Full: 4 ft

Reduced: 8 ft

Survive: 13 ft

079-1 Intact Stability (Wind

Velocity)

13.8 m/s

(27 knots)

20.7 m/s

(40 knots)

084-1 Road Transport Unrestricted

Width: 8.5 ft

Restrictions

Width: 12 ft

236-2 Outboard Engines Honda, Yamaha Yamaha only

433-1 Intercom System Three H9180 Headsets, Under-Helmet

Five H9180 Headsets, Under-Helmet

710-1 Machine Gun

Foundations 2 gun foundations 4 gun foundations

040-3 Definitions

Accessible: capable of being reached for inspection, removal, or maintenance without the removal of permanent boat structure.

Cruise Speed: Most fuel efficient planing speed greater than 25 knots (kts).

Deep Water: a water depth of 0.8 (LOA) or greater.

Idle Speed: Idle speed shall be speed of the boat at the idle RPM of the engines.

Readily Accessible: capable of being reached quickly and safely for effective use under emergency conditions without the use of tools.

Significant Wave Height: the average wave height (measured from trough to crest) of the highest 1/3 of waves present.

Sprint Speed: Boat speed at 100% throttle setting (maximum engine RPM).

042 GENERAL ADMINISTRATIVE REQUIREMENTS

042-1 General Requirements

The boat shall have the following characteristics:

Welded aluminum hull;

The FPS hull length shall be no less than 27 ft and no greater than 28 ft from bow to transom (collar, engines, outboard bracket, and engine guard excluded);

The FPL hull length shall be no less than 36 ft and no greater than 38 ft from bow to transom (collar, engines, outboard bracket, and engine guard excluded);

Aluminum, environmentally controlled enclosed Cabin;

Twin outboard engines.

Specifications identified in this section provide the minimum required general system characteristics and requirements for the selection, installation, onboard performance, onboard inspection of machinery, equipment and outfit, and pre-installation handling and inspections of materials for construction.

042-2 Operational Profile

The boat will have a mission duration of up to 24 hours with an Operational Profile defined as follows:

Speed Operational Percentage

Idle: 75%

Cruise: 20%

Sprint: 5%

042-3 Referenced Documents

The following standards and specifications are referenced in this Specification. Where reference is made to a voluntary compliance or best practice standard, the recommended standards and practices shall be considered mandatory under this Contract. Use the most recent edition unless otherwise noted.

33 CFR, Navigation and Navigable Waters

40 CFR, Protection of Environment

46 CFR Part 164, Materials

46 CFR Part 180.70, Ring Life Buoys

49 CFR Part 393, Parts and Accessories Necessary for Safe Operation

49 CFR Part 571, Federal Motor Vehicle Safety Standards

ABYC, Standards and Technical Information Reports for Small Craft

ASME Y14.100, Engineering Drawing Packages

ASTM A182, Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe

Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service

ASTM A276, Standard Specification for Stainless Steel Bars and Shapes

ASTM A312, Standard Specification for Seamless, Welded, and Heavily Cold Worked

Austenitic Stainless Steel Pipes

ASTM A351, Standard Specification for Castings, Austenitic, for Pressure-Containing

Parts

ASTM B61, Standard Specification for Steam or Valve Bronze Castings

ASTM B62, Standard Specification for Composition Bronze or Ounce Metal Castings

ASTM B584, Standard Specification for Copper Alloy Sand Castings for General

Applications

ASTM B928, Standard Specification for High Magnesium Aluminum-Alloy Products for

Marine Service and Similar Environments

ASTM F593, Standard Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs

ASTM F594, Standard Specification for Stainless Steel Nuts

ASTM F1166, Standard Practice for Human Engineering Design for Marine Systems, Equipment, and Facilities

IEEE 45, Recommended Practice for Electric Installations on Shipboard

IEEE 1580, Recommended Practice for Marine Cable for Use on Shipboard and Fixed or

Floating Facilities

International Electrotechnical Commission (IEC) standard 60529 IP ratings

International Regulations for Preventing Collision at Sea, 1972 (72 COLREGS) which are contained in “USCG Navigation Rules and Regulations Handbook”, U.S. Coast Guard

Navigation Standards Branch, U.S. Coast Guard Headquarters, Washington, DC

ISO 2533:1975, Standard Atmosphere

ISO 6185-4: 2011 (Corrected Version 2014), Inflatable Boats – Part 4: Boats with a Hull

Length of Between 8m and 24m with a Motor Power Rating of 15kW and Greater

ISO 11812, Watertight and Quick Draining Cockpit

ISO 12215, Small Craft – Hull Construction and Scantlings

ISO 12217-1:2015, Small Craft - Stability and buoyancy assessment and categorization –

Part 1: non-sailing boats of hull length greater than or equal to 6m

MIL-DTL-24779, Anodes, Sacrificial, Aluminum Alloy

MIL-PRF-24667C, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering

Application

MIL-STD-209K, Interface Standard for Lifting and Tiedown Provisions

MIL-STD-2035A, Department Of Defense Test Method: Nondestructive Testing

Acceptance Criteria, 15 May 1995

MIL-STD-3009 Lighting, Aircraft, Night Vision (NVIS) Compatible

MIL-STD-1366E, Interface Standard for Transportability Criteria

MIL-STD-1474E, Design Criteria Noise Limits

MIL-T-55164 / A-A-59125, Terminal Boards, Molded, Barriers, Screw, and Stud Types

NAVSEA DWG 5109421

NAVSEA T9006-AE-TRQ-010, Laboratory Test Requirements for Evaluating the

Mechanical Shock Attenuation Performance of Marine Shock Isolation Seats

NAVSEA T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods, September 2014

NAVSEA TO300-AU-SPN-010A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

NAVSEACOMBATSYSENGSTA Report No. 6660-99 Rev. A, Procedures Manual for

Stability Analysis of U.S. Navy Small Craft

NSWCCD-23-TM-2009/33 Rev B, Hoisting System Design and Certification Process

Guidance

NSWCCD-23-TM-2009/58 Rev B, U.S. Navy Boat Electrical Practices

NSWCCD-23-TM-2009/61 Rev A, U.S. Navy Boat Example Data Package

NSWCCD-23-TM-2009/63 Rev D, Small Craft Crew Served Weapons Integration

Guidance and Certification Process

NSWCCD-23-TM-2009/64 Rev C, Small Craft Transportability Design and Certification

Process Guidance, NSWCCD-23-TM-2009/65 Rev C, Towing Fitting Design and Certification Process

Guidance

NSWCCD-23-TM-2011/05 U.S. Navy Craft Mechanical Practices

NSWCCD-23-TM-2011/38 Rev A, Mooring Fitting Design and Verification Process

Guidance

NSWCCD-23-TM-2011/39 Anchoring System Design and Verification Process Guidance

NSWCCD-80-TR-2014/038, Weight Management Process Guidance for Boats and Craft

NSWCCD-83-TM-2020/10, Essential Cybersecurity Components (ECSC) Data Collection and Documentation

OPNAVINST 5100.19 NAVY SAFETY AND OCCUPATIONAL HEALTH PROGRAM

MANUAL FOR FORCES AFLOAT

RR-C-271D, Chains and Attachments, Carbon and Alloy Steel

SAE J1273, Recommended Practices for Hydraulic Hose Assemblies

SAE J1508, Hose Clamp

SAE J1527, Marine Fuel Hoses

SAE J1942, Hose and Hose Assemblies for Marine Applications

UL 489, Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit-Breaker

Enclosures

UL 1426, Standard for Electrical Cables for Boats

WSTDA T-1, Recommended Standard Specification for Synthetic Web Tie Downs

042-4 Alternate Items

Where boat components and equipment are specified by brand name or manufacturer and model number or equal, such identification is intended to be descriptive, not restrictive, and is intended to indicate the required characteristics of the product.

The Government will not accept alternative items for brand name or manufacturer and model specified in the following Sections:

236-2 Outboard Engines

313-1 Batteries

422-1 Integrated Electronic Navigation Package

433-1 Intercom System

441-1 VHF Marine Band Radio

441-2 VHF/UHF Multiband Radio

450-1 Infrared Thermal Imaging System

529-2 Electric Bilge Pump

600-5 EPIRB

Except as listed directly above, the Contractor may propose the use of other products which are equal to the specified make and model products. The following general requirements shall form the basis for determining the equality of alternate products unless additional specific or alternate requirements are designated within the applicable sections of this Specification:

The major attributes of form, fit, function, interface, and material of an alternate item shall not degrade the performance of the system within which it is used; nor the boat as a whole.

The alternate item shall require no more space or volume than the designated item for installation, operation, or maintenance. The alternate item shall weigh no more than the designated item. The connection fittings required to incorporate the alternate item into a system shall be identical to those necessary to incorporate the specified item. The principles of operation of the alternate item shall be the same as those of the designated item (i.e., hydraulic cylinders shall not be used in lieu of springs, etc.). Input power, capacity, and other operating requirements for the alternate item shall be no greater than those required by the designated item. Output power, capacity, and other performance parameters of the alternate item shall be no less than those required for the designated item and not so much greater than those of the designated item as to require an increased capacity of the system within which the item is installed.

The materials of construction of the alternate item shall be the same as those of the designated item unless the Contractor can demonstrate to the Government that the proposed alternate material will not adversely affect performance or service life of the item, the system within which it is installed, or the boat as a whole.

The reliability and maintainability of an alternate item shall be equal to or better than the specified item. The Contractor shall provide evidence of the equality of the reliability and maintainability of the alternate item to the specified item. This evidence may include such things as results of testing, service histories, documentation of successful use in similar applications, planned maintenance requirements, etc. Where the reliability and maintainability of the specified item has been established by testing, the Government may require that the alternate item undergo similar testing to demonstrate its reliability and maintainability. Such testing, if required, shall be at the Contractor's expense.

An alternate item shall conform to the same industry or Government specifications or standards as the specified item. Where a specified item has been approved or certified by a regulatory or testing agency, such as USCG or Underwriters' Laboratories, the alternate item shall also be approved or certified. The cost of demonstrating compliance with specifications or standards, or of obtaining approval or certification, shall be borne by the

Contractor.

If the specified item is one with established Government logistic support, any alternative item shall have equivalent logistic support. If equivalent logistic support has not been established for the alternate item, the Contractor shall bear the expense of establishing equivalent support. Logistic support shall include, as applicable: maintenance planning and analysis; training and training support, including training equipment, curricula, and instruction materials; supply support; support equipment such as special tools and test equipment; technical documentation including technical manuals, Product Technical

Description (PTD), Planned Maintenance System (PMS), Technical Repair Standards

(TRS), and software documentation; computer resource support; facilities for maintenance and training; unique packaging, handling, storage, and transportation requirements; and human engineering considerations.

042-5 Order of Precedence

In case of inconsistency between the requirements of the Contract, this Specification, and the documents referenced in this Specification, the following order of precedence applies:

1. The Contract requirements,

2. This Specification requirements,

3. Other Government specifications and standards, industry standards, and similar referenced documents.

The following are not considered inconsistencies subject to an order of precedence determination:

a. Silence of one document with respect to details shown in another.

b. Broad boat requirements compared to detailed system or component requirements.

042-6 Statement of Work (SOW)

This Specification is written to be used in conjunction with the SOW. Additional requirements such as warranty, packaging, delivery, training, et cetera are defined in the SOW.

050 BOAT PERFORMANCE

050-1 Boat Performance

Boat performance requirements shall be met in calm, deep water, Full Load condition (Section

070), International Standards Organization (ISO) Standard 2533:1975 “Standard Atmosphere” conditions.

Sprint Speed: 30 kts (minimum);

The Government’s desire is for Sprint Speed not to exceed 35 kts at Full Load;

Cruise Speed: 25 kts (minimum);

Acceleration to 25 kts: 30 seconds (maximum), from clutched in;

Static Draft (including outboards): 48 inches (maximum);

Endurance (minimum): 24 hours at Operational Profile (Section 042).

070 GENERAL REQUIREMENTS OF DESIGN AND CONSTRUCTION

070-1a Boat Characteristics (FPS)

Offeror to provide all parameters below in Attachment 2.

Length Overall (LOA) including collar and appendages: {{xx.xx}} ft

Hull Length: {{xx.xx}} ft

[Shall be 27 to 28 ft per Section 042]

Beam Overall (BOA): {{xx.x}} ft

[Shall be less than or equal to 102 inches per Section 084]

Chine Beam: {{xx.x}} ft

Height, Keel to Fixed Structure: {{xx.x}} ft

Height, Keel to Moveable Structure: {{xx.x}} ft

Height on trailer when rigged for transport: {{xx.x}} ft

[Shall be less than 162 inches per Section 084]

Width on trailer when rigged for transport: {{xx.x}} ft

[Shall be less than or equal to 102 inches per Section 084]

Height from waterline to fixed structure: {{xx.x}} ft

Deadrise at midships: {{xx}} degrees

Deadrise at transom: {{xx}} degrees

Total Installed Fuel Capacity: {{xx}} gallons

Full Load: {{xx,xxx}} pounds (lbs) incl {{x}}% construction or build margin or both

Longitudinal Center of Gravity (LCG): {{xx.x}} ft forward of transom and keel intersect.

Static Draft: {{x.x}} inches

[Shall be less than 48 inches, per Section 050]

Sprint Speed: {{xx}} kts at Full Load in calm water

[Shall be at least 30 kts per Section 050]

070-1b Boat Characteristics (FPL)

Offeror to provide all parameters below in Attachment 2.

Length Overall (LOA) including collar and appendages: {{xx.xx}} ft

Hull Length: {{xx.xx}} ft

[Shall be 36 to 38 ft per Section 042]

Beam Overall (BOA): {{xx.x}} ft

[Shall be less than or equal to 144 inches per Section 084]

Chine Beam: {{xx.x}} ft

Height, Keel to Fixed Structure: {{xx.x}} ft

Height, Keel to Moveable Structure: {{xx.x}} ft

Height on trailer when rigged for transport: {{xx.x}} ft

[Shall be less than 162 inches per Section 084]

Width on trailer when rigged for transport: {{xx.x}} ft

[Shall be less than or equal to 144 inches per Section 084]

Height from waterline to fixed structure: {{xx.x}} ft

Deadrise at midships: {{xx}} degrees

Deadrise at transom: {{xx}} degrees

Total Installed Fuel Capacity: {{xx}} gallons

Full Load: {{xx,xxx}} lbs incl {{x}}% construction or build margin or both

Longitudinal Center of Gravity (LCG): {{xx.x}} ft forward of transom and keel intersect.

Static Draft: {{x.x}} inches

[Shall be less than 48 inches, per Section 050]

Sprint Speed: {{xx}} kts at Full Load in calm water

[Shall be at least 30 kts per Section 050]

070-2a Environmental Conditions (FPS)

The boat shall be capable of operating in ambient air temperatures between 0°F and 115°F and water temperatures between 28°F and 95°F.

The boat shall be capable of full operation in conditions up to 2.9 ft significant wave height. The boat shall be capable of full operation in sheltered and coastal waters with wind speed of up to 27 kts.

The boat shall be capable of reduced operations in conditions up to 4.6 ft significant wave height.

The boat shall survive conditions up to 6.9 ft significant wave height at minimum headway speed.

Survive means remain upright and intact and make headway, but heading is driven completely by sea conditions.

070-2b Environmental Conditions (FPL)

The boat shall be capable of operating in ambient air temperatures between 0°F and 115°F and water temperatures between 28°F and 95°F.

The boat shall be capable of full operation in conditions up to 4.6 ft significant wave height. The boat shall be capable of full operation in sheltered and coastal waters with wind speed of up to 40 kts.

The boat shall be capable of reduced operations in conditions up to 6.9 ft significant wave height.

The boat shall survive conditions up to 12 ft significant wave height at minimum headway speed.

Survive means remain upright and intact and make headway, but heading is driven completely by sea conditions.

070-3 Load Conditions

The following load conditions are defined for reference throughout this Specification. These definitions apply to the engineering design values for weight and moments of the boat in the described condition. The governing case of the variant in each applicable condition shall be used for design calculations. Weight Management Process Guidance for Boats and Craft, NSWCCD-

80-TR-2014/038 shall be used for guidance.

Light Ship: The boat, complete in all respects including outfit (Section 670), and ready for service with liquids in machinery at operating levels, but no personnel, fuel, or other variable loads.

Service Life Allowance (SLA): The SLA shall be 500 lbs.

Minimum Payload Capacity: 1,620 lbs

Crew: 6 personnel (220 lbs each) 1,320 lbs

Mission Gear 300 lbs

Minimum Payload 1620 lbs

Full Load Condition: Light Ship plus full fuel, Minimum Payload, and SLA. Gasoline weight shall be calculated using a density of 6.1 lbs/gallon and 7.1 lbs/gallon for diesel.

Minimum Operation (Min Op) Condition: Light Ship plus two Crew and 10% fuel. Fuel weight shall be calculated using a density of 6.1 lbs/gallon for gasoline and 7.1 lbs/gallon for diesel.

Pre-Delivery Inspection and Trials (PDIT) Load Conditions:

Full Load Condition and

Min Op Condition

Boat Over-the-Road (OTR): Full Load Condition minus personnel.

Trailer Curb Weight: Trailer complete in all respects, including all tools and stowage’s on trailer, OTR tiedown straps, and miscellaneous material required for OTR transport (e.g.

boat covers, tiedown strap chafe protection, etc.).

Gross Vehicle Weight (GVW): Boat OTR plus Trailer Curb Weight.

Boat Design Hoisting: Boat OTR Condition.

Trailer Design Hoisting: Trailer Curb Weight.

Combined (Boat and Trailer) Design Hoisting: Boat OTR (weight and moment), plus

Trailer Design Hoisting (weight and moment), including any additional material needed for hoisting trailer beneath boat (e.g. additional tiedown straps, ballast (if necessary) and deck tiedowns, etc.).

See Section 092 for testing requirements.

070-4 ABYC Standards

As a minimum, the boat in all respects shall meet American Boat and Yacht Council (ABYC) standards and recommended practices.

070-5 Alterations

Alterations to Original Equipment Manufacturers’ (OEM) products by the Contractor or distributor are highly discouraged. If alterations are necessary, documentation of the change shall be submitted for Government approval and shall be provided with the Technical Data Package (TDP).

070-6 Seakeeping, Dynamic Stability, and Maneuverability

The boat shall be safe and controllable at all speeds and under all loading conditions specified herein. Safe and controllable includes operation where boat orientation, motions, and accelerations do not pose a hazard to the crew or passengers that is not otherwise controllable by good seamanship and boat handling.

Dynamic Stability: The boat shall be dynamically stable (oscillatory and nonoscillatory) at all operational loading conditions and speeds.

See Section 094 for trials requirements.

070-7 Configuration Management

The contractor shall maintain configuration management of each of the boat variants per the SOW

Section C.

070-8 Installation of Equipment, Machinery, and Materials

Components or parts of equipment and machinery shall be new. Unless otherwise specified, OEM recommendations for design and installation of their products into the boat shall be followed.

Systems and components shall be selected for durability, longevity, safety, and ruggedness. No plastic (without explicit Government approval), high density polyethylene (HDPE), polyvinyl chloride (PVC) or Chlorinated polyvinyl chloride (CPVC) shall be used except OEM components

(e.g. electric bilge pump, National Electrical Manufacturers Association (NEMA) Boxes).

Components shall be selected to maximize the use of Commercial-Off-The-Shelf (COTS) products and to maximize commonality between hulls. Systems and components shall be installed with proper tools.

All systems should be free from leaks and safety hazards. Equipment, components, wiring, and piping shall be supported clear of the bilge to the maximum extent practicable.

All piping shall be cleaned to a degree of cleanliness that results in a surface that is reasonably free of contamination and any remaining residue on the surface does not interfere with system operation or damage system components.

Foundations and brackets for equipment shall be configured to provide access for cleaning, painting, preservation, and maintenance, and to prevent accumulation of water, dirt, and foreign material.

Connecting piping or hose and wiring shall be run to minimize exposure to weather. Bulkhead and deck penetrations shall be as close as practicable to the equipment being served, preferably by direct connection through the adjacent deck or bulkhead.

Systems, equipment, and components shall be installed to facilitate accessibility for operating efficiency and for inspection, adjustment, and repair. Permanent fittings and structure shall be kept clear of routes required for the removal of machinery and equipment. The space behind equipment may be inaccessible after installation; this factor shall be considered in providing proper preservation in way of such equipment and in selecting the location of pipes, ducts, wireways, and other permanent fittings behind such equipment. Nooks, cracks, and openings where water, dirt, dust, or foreign material can accumulate shall be avoided.

Protection of personnel against operating hazards shall be provided. Shafting, couplings, gears, flexible shafts, and similar items shall have adequate guards installed for protection of personnel.

Such protective guards shall be removable without dismantling the machinery surrounded.

Guards shall be as light as is practicable and consistent with required protection and strength.

Guards shall be of sufficient strength to be used as steps or hand holds if located where such use may be anticipated.

Protective guards or insulation shall be installed to prevent contact with equipment where surface temperatures exceed 200°F. If surfaces exceed 140°F in the proximity of controls or manual actuators requiring manipulation by personnel during normal operation, protective guards or insulation shall be installed to prevent contact. For other surfaces exceeding 140°F, caution signs shall be installed.

Protective guards shall also be installed as barriers to prevent personnel from inadvertently contacting energized and exposed electrical circuits, components, and terminals.

Equipment shall be protected against the hazard of personnel brushing against or being thrown against the equipment, particularly under heavy sea conditions, and inadvertently causing damage to exposed components or resulting in maladjustment of exposed functional controls such as push buttons, knobs, and switches. Protection shall be provided by equipment arrangement or design or by installation of enclosures, screens, or guard rails. All sharp edges exposed to personnel shall be dressed, ground or radiused to avoid injury to personnel.

070-9 Workmanship

Plating shall be fair, closely fitted, and shall be free from buckling or uneven edges. Unless otherwise required herein, warpage and distortion shall not exceed limits stated in NAVSEA

TO300-AU-SPN-010A. Fairing compounds shall not be used. Filler shall not be used to correct improper fit.

Heat forming and flame straightening shall not be used.

All sharp edges shall be dressed, ground, or radiused to avoid injury to personnel or damage to equipment, and to promote adhesion of coatings.

Pipe, cable and other penetrations through decks and through watertight bulkheads shall be watertight using a multi-diameter sealing system with removable layers, shall reduce the transmission of heat, and shall prevent the transfer of machinery vibration and noise through the hull structure. Piping, wiring leads, and vent ducts shall penetrate the bulkhead as close to the top of the bulkhead as practicable.

071 ACCESS

071-1 Accessibility

Electrical and mechanical components shall be accessible for operation, inspection, maintenance and repair. All items requiring operation or maintenance (e.g. switches, valves, filters, strainers, seacocks, bilge pumps, etc.) shall be readily accessible while at the dock or underway. Stowage and securing of arches, antennas, masts or other items shall not prevent access to critical items such as battery switches, fuel shut off valves or other items that need to be checked, secured or operated for any of the required transport modes.

071-2 Bilge Access

All bilges and voids shall have removable plates or hatches for bilge access and inspection. The access and inspection openings shall be of sufficient size and locations to allow personnel access to the entire bilge and void areas.

073 NOISE LEVELS

073-1 Noise Levels (Exterior)

Noise levels on exterior decks shall not be 85 dBA or greater during low speed up to 5 kts.

If noise levels on the aft deck are 85 dBA or greater under any of the test conditions specified in

Section 092, appropriate labels shall be provided on the boat advising personnel of the potential noise hazard (Section 602).

073-2 Noise Levels (Interior)

Noise levels inside the Cabin shall not be 85 dBA or greater during any defined operating condition.

Insulation, sealing of openings, resilient mountings, vibration control and other techniques shall be applied as required to achieve required noise levels.

See Section 092 for certification requirements.

073-3 Resilient Mounts

Mounts for removable components and accessories subject to vibration, including items moved for towing or transport, shall be provided with resilient material as necessary to prevent rattling.

074 WELDING AND ALLIED PROCESSES

074-1 General

Welder and weld procedure qualification - weld procedures and welder qualification, including the associated record keeping requirements, shall be in accordance with the American Society of

Mechanical Engineers (ASME), the American Welding Society (AWS), or NAVSEA TO300-AU-

SPN-010A, dated 5 October, 1992 (NAVSEA SPN-10).

The Contractor shall select one of these welding codes and adhere to all requirements of the selected document for each welding procedure specification. The Contractor may select different regulating codes for different weld procedures; however, all documentation, welding and welder requirements for each procedure (e.g. the Welding Procedure Specifications (WPSs), the Procedure Qualification

Records (PQRs) and the welder qualification and testing of the welds) must follow the same code.

All documentation pertaining to welder and weld procedure qualification shall be maintained by the Contractor and shall be available for inspection by the Government.

074-2 Visual Inspections

All welds shall be visually inspected.

Welds shall be free of slag, weld splatter, cracks, sharp irregularities, craters and incomplete fusion.

The weld edge shall not form a reentrant angle with the base metal less than 90 degrees due to lack of fusion, undercut or excessive convexity.

Fillet welds dimensioned 3/8 inch or less shall not vary below the specified size by more than 1/16 inch for a total distance greater than 25 percent of the joint length. Fillet welds dimensioned 7/16 inch and larger shall not be less than the specified size. Fillet welds in excess of the required dimensions shall be avoided; however, oversized welds will be acceptable provided they meet the contour requirements and do not interfere with proper operation of the boat or its components. Fillet weld root openings shall not be greater than 1/16 inch.

Undercut shall not reduce the base metal thickness by more than 1/32 inch.

Welds shall not exhibit porosity or worm holes in excess of two indications 1/16 inch or larger in any 6 inch length of weld, exclusive of weld crater porosity.

Grinding to correct the weld profile shall not reduce the base metal thickness by more than 1/32 inch.

074-3 Dye Penetrant Testing (PT)

The cleats, towing fittings, hoisting fittings, and weapon foundations are critical welded assemblies.

Critical welded assemblies shall be visually inspected and PT tested prior to painting the assembly per Section 092 as follows:

1. Visually inspect completed critical welded assembly per Section 074-2. If passing, proceed to step 2.

2. Before load testing, PT welds and 1/2 inch of base metal on either side of the weld for linear indications greater than 1/16 inch. If passing, proceed to step 3.

3. Pull test the installed assembly to the load per Section 092.

4. After load testing, PT welds and 1/2 inch of base metal on either side of the weld for linear indications greater than 1/16 inch. If passing proceed to step 5.

5. Visually inspect fittings and boat structure for signs of failure or permanent deformation.

075 FASTENERS

075-1 Stainless Steel Fasteners

Fasteners throughout shall be type 316 Stainless Steel (UNS S31600). Fasteners used for structural applications shall be ASTM F593, Alloy Group 2 (type 316 stainless steel), Condition A or CW.

For bolts with high strength requirements, non-stainless steel bolts may be used with Government approval.

Component mounting shall be through-bolted with ASTM F594 (type 316 stainless steel) nylon insert lock nuts and flat washers wherever practicable to suit fastener reinstallation during maintenance and repair. Threaded fasteners shall fully engage nuts with thread protrusion (3-5 threads). Excessive thread protrusion that poses personnel hazard shall be avoided.

Fasteners may be threaded into structural or non-structural materials only with Government approval.

Any pins used for folding, removable, or stowable features shall be secured with stainless steel lanyard to prevent loss. Pin handles may be aluminum. Spring loaded ball bearing type pins shall not be used.

078 MATERIALS

078-1 Structural Material

Metal structure shall generally be of welded aluminum construction. Except as otherwise specified or approved by the Government, structural aluminum materials shall be used and conform to the following specifications:

Sand cast: 3560 T6, Plate and sheet: 5086 H116 or 5086-H117 both ASTM B928, Extrusions: 5086 H111, Drawn tube: 5086 H32.

Non-structural components such as handrails, small component brackets, and wire ways may include extruded 6061 material. Non-structural 6061 components in welded applications shall be approved by the Government prior to fabrication.

Stainless Steel (if used) shall be:

Cast for general applications: J92800 or J92500; for non-welded applications UNS

J92900 or J92600 may be substituted, Cast for underwater applications: J92800; for non-welded applications UNS J92900 may be substituted, Plate, sheet, bars, shapes, tubing, pipe: S31603; for non-welded applications S31600 may be substituted.

078-2 Piping System Materials

When materials are referred to in this Specification without further identification, they shall be as specified in this section. Other materials for specific applications are defined in the specific sections of this Specification, or referenced documents that require their use.

Valves, strainers, and fittings shall be stainless steel or bronze as specified:

Stainless Steel: Grade F 316, UNS S31600 – ASTM A182; or Type 316, UNS S31600 –

ASTM A276; or Grade TP316, UNS S31600 – ASTM A312; or Grade CF8M, UNS J92900

– ASTM A351,

Bronze: UNS C92200 – ASTM B61; or UNS C83600 – ASTM B62; or UNS C84400 –

ASTM B584.

078-3 Corrosion Control

All parts and fittings required for disassembly of systems shall be of Monel, stainless steel type

316L (or 316 if not welded), or copper alloy containing no more than 10% zinc (except manganese bronze), whichever is compatible with the basic material of the equipment. Stainless steel type

316L shall be used where it is likely to be submerged in seawater.

Boat mechanical components and subcomponents shall be suitable for a marine environment

(corrosion resistant). Joined components shall be galvanically compatible with each other wherever possible, or shall be isolated to prevent galvanic corrosion. Components not available in a corrosion resistant material shall be protected or coated to reduce or eliminate corrosion (e.g. paint, corrosion inhibitor, etc.).

Where it is necessary to join dissimilar metals, faying surfaces of the galvanically dissimilar metals shall be electrically isolated, including fasteners, using non-water absorbent dielectric barrier(s)

(e.g. gaskets, washers, sleeves, bushings, pipe or hose hangers, etc.), and hose of insulating material.

In order to exclude moisture from the joint, faying surfaces between mechanically fastened metal components, except machinery foundation shims, shall be protected by the use of bedding compound or gaskets, as applicable. Unless otherwise specified, gaskets for mechanically attached fitting shall be neoprene.

See Section 633 for cathodic protection requirements.

Use U.S. Navy Craft Mechanical Practices NSWCCD-23-TM-2011/05 for guidance.

078-4 Bedding Compound

Bedding compound shall be highly elastic, non-corrosive, paintable, solvent-free, with high adhesion properties and be suitable to the intended environment.

Polysulfide and polyurethane sealants may be used above and below the waterline. Where waterproof adhesive bonds are required, a polyurethane compound shall be used.

078-5 Non-Biodegradable Materials

Use of wood and other hygroscopic or biodegradable materials anywhere on the boat is prohibited.

All materials shall be marine grade and resistant to corrosion and Ultraviolet (UV) exposure.

078-6 Fabric Material

All boat fabric shall be marine grade as well as fade-, stain- and mildew-resistant and a near match in color as the surface it is mounted to or covering unless otherwise noted. Fabrics shall be easy to maintain and waterproof and/or breathable where required. All seams, edges, grommets, fastening points and areas of chafe shall be reinforced. Venting is acceptable to ventilate covers, but must minimize or eliminate the intrusion of water. Seats, seat fabric and foam shall be durable, provide comfort and be flame retardant. Foam shall not retain or absorb water.

078-7 Fire Retardant Interior Materials

Unless otherwise specified, all interior materials shall be fire retardant.

Thermal and acoustic insulating materials, with the exception of mass barriers (Section 635) shall be non-combustible in accordance with 46 CFR Part 164.109.

079 STABILITY

079-1a Intact Stability (FPS)

The boat shall meet the static stability standards of ISO 12217-1 Small Craft – Stability and

Buoyancy Assessment and Categorization – Part 1: Non-Sailing Boats of Hull Length Greater than or Equal to 6m. Calculation assumptions shall be:

The boat shall be Design Category C, Option 4 in the Full Load Condition (Section 070).

A VCG margin (increase to the calculated VCG) of 0.3 ft shall be used for all stability calculations.

A crew limit of 6 at 220 lbs each shall be used for the offset load calculations.

The tops of the collar and transom shall be used as the downflooding points. The boat profile area, for wind heeling moments, shall include the entire area directly beneath the aft deck overhead canopy (Section 613).

See Section 085 for technical analysis requirements.

079-1b Intact Stability (FPL)

The boat shall meet the static stability standards of ISO 12217-1 Small Craft – Stability and

Buoyancy Assessment and Categorization – Part 1: Non-Sailing Boats of Hull Length Greater than or Equal to 6m. Calculation assumptions shall be:

The boat shall be Design Category B, Option 3 in the Full Load Condition (Section 070).

A VCG margin (increase to the calculated VCG) of 0.3 ft shall be used for all stability calculations.

A crew limit of 6 at 220 lbs each shall be used for the offset load calculations.

The tops of the collar and transom shall be used as the downflooding points. The boat profile area, for wind heeling moments, shall include the entire area directly beneath the aft deck overhead canopy (Section 613).

See Section 085 for technical analysis requirements.

079-2 Flotation

Flotation characteristics shall be incorporated (e.g. foam, tubes, collars, proven watertight compartmentation) to meet the flotation requirements of ISO 12217-1 Section 6.8 using the calculation methods, not the physical testing methods.

Alternatively, if the Collar (Section 166) comprises more than 50% of the required total buoyant volume of the boat (as defined in ISO 6185-4 Section 7.6.1), ISO 6185-4 Section 7.6, may be used to evaluate flotation. The Outboard Bracket (Section 169) may be used and treated as buoyancy volume resulting from the foam-filled buoyancy tube, as defined in ISO 6185-4 Section 3.3.

See Section 085 for technical analysis requirements.

079-3 Flotation Foam

If flotation foam is required by the analysis (see Section 085) and used to obtain the proper floating characteristics, foam in place solutions (pour in foam) shall not be used. Flotation Foam installed shall meet ISO 6185-4 requirements.

If used, flotation foam shall be installed so as not to prevent visual access to the bilge and voids as specified in Section 071. Foam may be removable to satisfy this requirement.

079-4 Flotation Test

When specified by the delivery order, the Flotation Test per ISO 6185-4 Section 7.6 shall be conducted. The flotation requirements of Section 079-2 shall be met.

084 TRANSPORTATION AND HANDLING

084-1a Road Transport (FPS)

Boat and trailer combination shall meet all requirements for unrestricted over the road transport without escort on Continental United States (CONUS) Highways (i.e. “CONUS Minimal

Restrictions” per NSWCCD-23-TM-2009/64 Rev C.

Boat and trailer combination shall not exceed the following dimensions:

Height – 162 inches (13.5 ft)

Width – 102 inches (8.5 ft)

Length – 480 inches (40 ft)

Items may exceed the height envelope if hinged or are otherwise collapsible for transport.

Hinged or collapsible items shall lower for transportation using not more than two persons with hand tools, without removal or disconnection of installed equipment. When lowered, hinged or collapsible components design shall be suitable for transportation and extended storage without damage or water intrusion to installed equipment or structure. The hinged or collapsible items shall be provided with a means to be secured down in the lowered position. Covers for equipment protection from water damage while in the lowered position shall be provided, as necessary.

Trailer components (except goal posts) shall not be removed to meet this requirement.

The GVW (see Section 070) shall be 15,000 lbs or less to be within prime mover capacity.

084-1b Road Transport (FPL)

Boat and trailer combination shall meet all requirements for restricted “over-sized” over the road transport on Continental United States (CONUS) Highways (i.e. “CONUS Minimal Restrictions” per NSWCCD-23-TM-2009/64 Rev C.

Boat and trailer combination shall not exceed the following dimensions:

Height – 180 inches (15 ft)

Width – 144 inches (12 ft)

Length – 720 inches (60 ft)

Items may exceed the height envelope if hinged or are otherwise collapsible for transport.

Hinged or collapsible items shall lower for transportation using not more than two persons with hand tools, without removal or disconnection of installed equipment. When lowered, hinged or collapsible components design shall be suitable for transportation and extended storage without damage or water intrusion to installed equipment or structure. The hinged or collapsible items shall be provided with a means to be secured down in the lowered position. Covers for equipment protection from water damage while in the lowered position shall be provided, as necessary.

Trailer components (except goal posts) shall not be removed to meet this requirement.

The GVW (see Section 070) shall be 30,000 lbs or less to be within prime mover capacity.

084-2…