A09_ Energy Management and Control Systems Standards.pdf

Space Launch Delta 45 (Patrick SFB & Cape Canaveral SFS) Installation Facilities Standards (IFS)

G13 SLD45 IFS Energy Management & Controls Systems (EMCS) (1 Jan 24)

Comply with Air Force Corporate Standards for Overview:

http://afcfs.wbdg.org/index.html

Summary of Sections in this Supplementary Document:

G13.0. General Overview G13.1. EMCS Automation & Controls Network System G13.2. Supervisory Control & Data Acquisition (SCADA) G13.3. AMRS Electric Meter Standard G13.4. AMRS Compatible Gas Meter Standard G13.5. AMRS Compatible Water Meter Standard G13.6. AMRS Compatible Translation Devices & Accumulators G13.7. Coordination’s & Approvals G13.8. Glossary

G13.0. General Overview

1. Note: This Supplementary Document is provided as a supplement to the Patrick SFB IFS. If there are any discrepancies between this Supplementary Document and the requirements of the IFS, this G13 IFS will govern.

2. This Supplementary Document supersedes all previous versions of Patrick AFB or Patrick SFB Energy Management controls systems (EMCS) Standards, to include the 45th Space Wing Facility Excellence Plan/Guide.

3. This is not intended to be all encompassing guidance. The Standards listed in this supplement are in addition to requirements set forth in the following Unified Facilities Criteria, and other regulations. EMCS design must follow the latest:

3.1. UFC 3-470-01 Utility Monitoring & Control System (UMCS) Front End Integration.

3.2. DAFGM 2021-32-02 Civil Engineer Control Systems Cybersecurity.

3.3. UFC 3-580-01 Telecommunications Interior Infrastructure Planning & Design.

3.4. UFC 4-010-06 Cybersecurity of Facility-Related Control Systems (FRCS).

4. Manufacturers (Mfr.) listed in this IFS are provided only to establish a level of quality for use when designers write the salient characteristics of the brand-name item in project specifications following Federal Acquisition Regulations (FAR).

5. All industrial controls systems are treated as a computer/network system and will be on the AF network and must be accredited by cyber command and be on the Authority to Operate (ATO). All new products not on an existing ATP must undergo a process by AFCEC/CEN that takes 2 to 3 years to achieve due to testing and procurement. All brand names items to include part numbers of items mentioned in this IFS supplement has been accredited and is on the ATO and must be used http://afcfs.wbdg.org/index.html only. There are no exceptions, and this process is required by AFCEC. All contracts and specifications must mention these items without prejudice. See G13.0.3.3.2

G13.1. EMCS Automation & Controls Network Systems

1. The 45th Civil Engineer Squadron (45CES) Energy Management Control Systems (EMCS) is a distributed logic control system complete with Direct Digital Control (DDC) and Direct Analog Control (DAC). In accordance with Utility Monitoring and control System (UMCS) Front End and Integration (UFC 3-470-01): Civil Engineer Control Systems Cybersecurity (AFGM2021-32-02) or their most current versions. Lon- Works communication is the designated language to control all mechanical equipment, including air handlers, heating equipment, fans, pumps, and other specified equipment, directly without intervening electric, analog electronic, or other non Lon- Works compliant controls.

2. The EMCS communication network between controllers conforms to Lon Works and communicates at a minimum of 156 kbps. The Lon-Works over BACnet and Modbus standards have been adopted by and are in use at Patrick SFB. Any existing BACnet and Modbus are integrated with Lon-Works functionality I/O bus port.

3. The entire processing system is in compliance with Lon-Works specification outlined in UFC 3-470- 01, and DAFGM 2021-32-02 or their most current versions. It is the hierarchy native communication protocol between distributed controllers communicating on the controller network (i.e., Field Bus) and is in conformance class 3.

4. All logic control terminal units, air handlers and central mechanical equipment communicates and shares data, utilizing Lon-Works protocols, at 38.4 kbps or faster for the terminal controls and 156 kbps or faster for the primary equipment controllers serving air handling units, chillers, boilers etc.

5. Connection from any BLNC (Building Level Network Controller) to The SmartStruxure Enterprise Server is through EMCS router/bridge to the base wide ICS/VLAN. Connection to the existing Central EMCS workstations or any other workstations is through the accredited ICS/VLAN which resides on the base wide LAN. All new project Designs will provide 100% interface between the local BLNC and the SmartStruxure Enterprise Server without the use of third-party interface hardware/software.

6. All software and graphics must meet the current EMCS standardization for data structure format and graphics templates for EMCS systems as developed by 45CES/CEOIC Industrial Control Section, and verified by 45 CES/CEOIC EMCS Engineering Technicians who reside in Building 938, Room 11, PSFB, FL.

7. All necessary documentation, configuration information, configuration tools, programs, drivers, and other software must be licensed to and otherwise remain with the Government such that the Government or their agents are able to perform repair, replacement, upgrades, and expansions of the system without subsequent or future dependence of the manufacturer.

8. All graphics for the BLNC must be configured to PSFB’s Energy Management Control System (EMCS) standards currently on the SmartStruxure Enterprise Sever Workstation (SESW) located in Bldg.938, Room 11, PSFB, FL. and verified by 45 CES/CEOIC EMCS Engineering Technicians who reside in Building 938, Room 11 PSFB, FL.

8.1.1. This is to include but not limited to appearance of the main page and any other page to be built and linked to.

8.1.2. All links of any kind will be individually created. There will be no group linking of any kind and all links will have the ability to be edited in the field or from the SESW.

8.1.3. No graphic will be part of the background and all graphics will be designed and built on the front end work station or at the facility BLNC. All graphics must have the ability to be completely edited from the SESW for future design and configuration changes.

9. All systems designed for remote start/stop capability through the DDC control system with an adhesive label (White on Red) on its electrical start/stop station that indicate the following.”

********* CAUTION *******

Unit can be started or stopped remotely Notify EMCS at 494-3734 prior to any work.

Shut off and lock/tag out at disconnect prior to entry

10. Zone by zone direct digital logic control of space temperature, scheduling, optimum starting, equipment alarm reporting, and override timers for after-hours usage. A zone is the area served by one Heating, Ventilation, Air-Conditioning (HVAC) logic controller unit (for each Variable Air Volume (VAV) box, heat pump, unit ventilator, fan coil, etc.).

11. The complete system, including, but not limited to terminal unit controllers, global controllers, and operator’s terminals, are to reside in auto-restart, without operator intervention, on resumption of power after a power failure. BLNC Databases are to be stored in global controller memory and should be battery backed up for a minimum of 1 year. All other logic controllers are to utilize Electronically Erasable Programmable Read Only Memory (EEPROM) for all variable data storage.

12. The BLNC must connect to and manage all existing and future field level Schneider Electric I/A Series Lon-Works Direct Digital Controller's.

13. The BLNC must also connect to the existing SmartStruxure Enterprise Sever to allow creation of graphical user interface screens, DDC programming, direct browsing, read/write of current values, alarm receipt and acknowledgement, and historical trend log data of its local field level DDC's.

14. The BLNC must automatically back-up the local field level DDC's application programs, configured control points, alarms, and trends. The BLNC must be capable of being backed-up by the existing SmartStruxure Enterprise Server to provide an Enterprise Level back-up of the entire base wide BAS System Provide 3 in (75 mm) clearance between conduits utilizing interlocking plastic spacers.

15. Configure new BLNC for connection to the existing SmartStruxure Enterprise Server. Re-program all existing UNC global logic, Time of Day Schedules, and Alarms into new BLNC. The BLNC must allow completion of Graphical User Interface Screens onto SmartStruxure Enterprise Server.

16. Basis of Design for BLNC is Schneider Electric Part number’s:

16.1. Part# SXWASPXXX10001 SmartStruxure Automation Server Premium

16.2. Part# SXBASW 110002 Terminal Base-AW-W1 term Base AW W1

16.3. Part# SXWPS24VX10001 Power Supply-24V Power Supply 24 VAC/VDC

16.4. Part# SXWTB PSW 11001 Terminal Base-PS-W1 Term Base PWR SUP W1

17. All controls wiring must comply with communications standards outlined in UFC 3-580-01. All wires above ceiling must be plenum rated and hang on J-hooks. Zip-ties must not be used.

18. Example of DDC device naming convention and tags:

18.1. Enable = ENA

18.2. Disable = DIS

18.3. Set point= STPT

18.4. Current Sensor = CS

18.5. Temperature = T

18.6. Humidity = H or RH

18.7. Discharge Air = DA

18.8. Supply Air = SA

18.9. Supply Air Fan = SF

18.10. Return Air = RA

18.11. Return Air Fan = RF

18.12. Mixed Air = MA

18.13. Relief Air = RA

18.14. Exhaust Air = EA

18.15. Exhaust Fan = EF

18.16. Water Treatment = WT

18.17. Chilled Water System = CHW SYS

18.18. Chilled Water Supply =CHWS

18.19. Chilled Water Return = CHWR

18.20. Condenser Water Supply = CWS

18.21. Condenser Water Return = CWR

18.22. Chilled Water Pump = CHWP

18.23. Condenser Water Pump = CWP

18.24. Hot Water Pump = HWP

18.25. Hot Water Supply = HWS

18.26. Hot Water Return = HWR

18.27. Boiler = BLR

18.28. Steam Generator = SG

18.29. Heat Exchanger = HX

18.30. Domestic = DOM

18.31. Cooling Tower = CT

18.32. Example of DDC points tables:

ENERGY and FORCE PROTECTION (Each Facility)

I/O POINTS AI AO BI BO

1 GAS METER (Sync with display) * X 2 STEAM METER (When specified) * X 3 BTU METER - Chill Water System X 4 BTU METER - Hot Water System X

5 AT/FP EMERGENCY STOP BUTTON X

6 AT/FP EMERGENCY STOP COMMAND X

7 LOAD SHEDDING COMMAND X

8 MAIN WATER METER * X

9 MAKEUP WATER METER - CHILL WATER X

*Each Connecting System

CHILLER CONTROLS (Air Cooled)

1 CHILLER ENABLE/DISABLE X

2 CHILLER STATUS X

3 ALARM (AUTO RESET) X

4 ALARM (MANUAL RESET) X

5 COMPRESSOR ALARM * X

6 DEMAND LIMIT % X

7 DEMAND LIMIT REMOTE SETPT X

8 CHWS TEMPETURE SETPOINT X

9 CHWS REMOTE SETPOINT ADJ X

10 CHWS TEMPERATURE X

11 CHWR TEMPERATURE X

12 SUCTION PRESSURE * X

13 DISCHARGE PRESSURE * X

14 LOCAL / DDC SELECTOR SWITCH X

15 LOCAL ALARM RESET X

16 Glycol Pump Pkg Motor Run Status X

*Per compressor on multi compressor system

WATER TREATMENT (COOLING TOWER)

1 pH X

2 CONDUCTIVITY (TDS) X

3 ALARM STATUS (GENERAL) X

WATER TREATMENT (BOILER/STEAM GENERATOR)

1 pH X

2 CONDUCTIVITY (TDS) X

3 CONDENSATE COND (TDS) X

4 ALARM STATUS (GENERAL) X

CHILLER CONTROLS (Water Cooled)

1 CHILLER ENABLE/DISABLE X

2 CHILLER STATUS X

3 ALARM (AUTO RESET) X

4 ALARM (MANUAL RESET) X

5 COMPRESSOR ALARM * X

6 DEMAND LIMIT % X

7 DEMAND LIMIT REMOTE SETPT X

8 CHWS TEMPETURE SETPOINT X

9 CHWS REMOTE SETPOINT ADJ X

10 CHWS TEMPERATURE X

11 CHWR TEMPERATURE X

12 CONDENSER WATER SUPPLY X

13 CONDENSER WATER RETURN X

14 LOCAL / DDC SELECTOR SWITCH X

15 LOCAL ALARM RESET X

16 Glycol Pump Pkg Motor Run Status X

COOLING TOWERS & FLUID COOLERS

1 CHW SYS ENABLE/DISABLE X

2 CONDENSER WATER SUPPLY X

3 CONDENSER WATER RETURN X

4 COND SUPPLY TEMP SETPT X

5 FAN LOW SPEED* X

6 FAN HIGH SPEED* X

7 FAN % SPEED (VFD)* X

8 FAN STATUS * X

9 FAN ALARM * X

10 BASIN WATER TEMPERATRE X

11 BASIN TEMP SETPT X

12 BASIN BYPASS VALVE X

13 HEAT TRACE ENABLE/DISABLE X

14 HEAT TRACE SYS ALARM X

*Per fan

TERMINAL UNITS, VAV COOLING ONLY

1 CONTROL MODE X

2 SPACE TEMPERATURE (Deg F) X 3 COOLING SETPOINT (Deg F) X 4 HEATING SETPOINT (Deg F) X

5 LOCAL SETPOINT ADJUST X

6 AIR FLOW SETPOINT (cfm) X 7 AIR FLOW STATUS (cfm) X

8 DAMPER X

9 AIR QUAILITY SENSOR ^ X

10 OCCUPANCY SENSOR * X

^WHEN SHOWN ON PRINTS *CONFERENCE ROOM UNITS

TERMINAL UNITS, VAV REHEAT

1 CONTROL MODE X

2 SPACE TEMPERATURE (Deg F) X 3 COOLING SETPOINT (Deg F) X 4 HEATING SETPOINT (Deg F) X X

5 LOCAL SETPOINT ADJUST X

6 DISCHARGE AIR TEMP (Deg F) X

7 CONTROL VALVE X

8 AIR FLOW SETPOINT (cfm) X 9 AIR FLOW STATUS (cfm) X

10 DAMPER X

11 HOT WATER AVAIL/UNAVAIL X

12 AIR QUAILITY SENSOR ^ X

13 OCCUPANCY SENSOR * X

^WHEN SHOWN ON PRINTS *CONFERENCE ROOM UNITS

HIGH TEMP HOT WATER (HTHW)

1 HOT WATER SYSTEM ENABLE X

2 SUMMER/WINTER X

3 OUTSIDE AIR TEMPERATURE X

4 HW SUPPLY TEMPERATURE X

5 HW RETURN TEMPERATURE X

6 HW SUPPLY TEMP SETPOINT X

7 HW SUPPLY TEMP HI ALARM X

8 HW SUPPLY TEMP LOW ALARM X

9 HTHW SUPPLY TEMPERATURE X

10 HTHW SUPPLY PRESSURE X

11 HTHW RETURN TEMPERATURE X

12 HTHW RETURN PRESSURE X

13 HTHW SUPPLY EMER-SHUTOFF X

14 HTHW RETURN EMER-SHUTOFF X

15 HX LOW SIDE PRESSURE SWITCH X

16 HX VENT LINE HI TEMP SWITCH X

17 MECH ROOM RELATIVE HUMIDITY X

18 HTHW EMER-SHUTOFF ACTIVE X

AIR CONDITIONING CONDENSER UNIT

1 COOLING ENABLE/DISABLE X

2 SUMMER/WINTER X

3 DX STAGE COMMAND* X

4 DX STATUS* X

5 SUCTION PRESSURE * X

6 DISCHARGE PRESSURE * X

7 COMPRESSOR AMPERAGE* X

8 ALARM (AUTO RESET) X

9 ALARM (MANUAL RESET) X

HOT WATER TEMPERTURE CONTROL (STEAM)

1 HOT WATER SYSTEM ENABLE X

2 SUMMER/WINTER X

3 OUTSIDE AIR TEMPERATURE X

4 HW SUPPLY TEMPERATURE X

5 HW RETURN TEMPERATURE X

6 STEAM PRESSURE X

7 HW SUPPLY TEMP SETPOINT X

8 STEAM CONTROL VALVE X

9 HW SUPPLY TEMP HI ALARM X

10 HW SUPPLY TEMP LOW ALARM X

11 HW SUPPLY HI TEMP CUTOUT X

12 LOCAL / DDC SELECTOR SWITCH X

13 LOCAL ALARM RESET X

AIR HANDLER WITH RETURN FAN

1 SUPPLY DUCT STATIC PRESSURE X

2 SUPPLY AIR TEMPERATURE X

3 SUPPLY AIR HUMIDITY X

4 SUPPLY FAN START X

5 SUPPLY FAN VFD X

6 SUPPLY FAN STATUS X

7 SUPPLY AIR SETPOINT X

8 COOLING COIL VALVE X

9 LOW TEMP CUTOUT X

10 HEATING COIL VALVE X

11 INTREGAL FACE & BYPASS X

12 MIXED AIR TEMPERATURE X

13 FILTER STATUS X

14 MINIMUM OUTSIDE AIR DAMPER X

15 MINIMUM OUTSIDE AIR (CFM) X

16 OUTSIDE AIR DAMPER X

17 OUTSIDE AIR TEMPERATURE * X

18 OUTSIDE AIR HUMIDITY X

19 OUTSIDE AIR CO2 * X

20 RETURN AIR TEMPERATURE X

21 RETURN AIR HUMIDITY X

22 RETURN AIR IAQ (CO2) X

23 RETURN FAN START X

24 RETURN FAN VFD X

25 RETURN FAN STATUS X

26 SPACE STATIC PRESSURE X

27 SA HI STATIC PRESSURE CUTOUT X

28 EMERGENCY STOP BUTTON * X

29 EMERGENCY STOP BUTTON X

*Only one required for all AHU’s

AIR HANDLER WITH RELIEF FAN

1 SUPPLY DUCT STATIC PRESSURE X

2 SUPPLY AIR TEMPERATURE X

3 SUPPLY AIR HUMIDITY X

4 SUPPLY FAN START X

5 SUPPLY FAN VFD X

6 SUPPLY FAN STATUS X

7 SUPPLY AIR SETPOINT X

8 COOLING COIL VALVE X

9 LOW TEMP CUTOUT X

10 HEATING COIL VALVE X

11 INTREGAL FACE & BYPASS X

12 MIXED AIR TEMPERATURE X

13 FILTER STATUS X

14 MINIMUM OUTSIDE AIR DAMPER X

15 MINIMUM OUTSIDE AIR (CFM) X

16 OUTSIDE AIR DAMPER X

17 OUTSIDE AIR TEMPERATURE * X

18 OUTSIDE AIR HUMIDITY X

19 OUTSIDE AIR CO2 * X

20 RETURN AIR TEMPERATURE X

21 RETURN AIR HUMIDITY X

22 RETURN AIR IAQ (CO2) X

23 RELIEF FAN START X

24 RELIEF FAN VFD X

25 RELIEF FAN STATUS X

26 SPACE STATIC PRESSURE X

27 SA HI STATIC PRESSURE CUTOUT X

28 ASSOC. EXHAUST FAN START X

29 ASSOC. EXHAUST FAN STATUS X

30 EMERGENCY STOP BUTTON * X

31 EMERGENCY STOP BUTTON X

*Only one required for all AHU’s

COMPUTER ROOM AIR CONDITIONER (CRAC) MONITOIRNING

1 ROOM TEMPERATURE * X

2 ROOM RELATIVE HUMIDITY* X

3 FAN STATUS* X

4 ALARM STATUS (GENERAL)* X

*ONLY ID NOT CAPTURED BY ANOTHER PROCESS REPORTING TO EMCS

EXHAUST FANS

1 EXHAUST FAN START X

2 EXHAUST FAN STATUS X

COMMUNICATION EQUIPMENT AND SERVER ROOMS

1 ROOM TEMPERATURE* X

2 ROOM HI TEMP ALARM* X

*ONLY ID NOT CAPTURED BY ANOTHER PROCESS REPORTING TO EMCS

PUMP CONTROLS (NON-FLOW CONTROL)

1 LEAD ENABLE/DISABLE X

2 LAG ENABLE/DISABLE X

3 FAIL ENABLE/DISABLE X

4 PUMP #1 STATUS * X

5 PUMP #2 STATUS * X

6 PUMP #1 ALARM* X

7 PUMP #2 ALARM* X

8 PUMP ALTERNATE (168hrs) X

*Per pump

PUMP CONTROLS (FLOW CONTROL)

1 LEAD ENABLE/DISABLE X

2 LAG ENABLE/DISABLE X

3 FAIL ENABLE/DISABLE X

4 PUMP #1 STATUS * X

5 PUMP #2 STATUS * X

6 PUMP #1 ALARM* X

7 PUMP #2 ALARM* X

8 WATER FLOW STATUS X

9 WATER FLOW SETPOINT X

10 WF CONTROL VAVLE X

*Per pump

BOILER / STEAM GENERATOR

1 COMBUSTION AIR DAMPERS X

2 STEAM PRESSURE X

3 LEAD ENABLE/DISABLE X

4 LAG ENABLE/DISABLE X

5 FAIL ENABLE/DISABLE X

6 FEED WATER PUMP STATUS * X

7 FEED WATER PUMP ALARM * X

8 LOW WATER ALARM X

9 HIGH WATER ALARM X

10 WATER FLOW STATUS X

11 HOT WATER SETPOINT X

12 HOT WATER SUPPLT TEMP X

13 HOT WATER RETURN TEMP X

14 HW SUPPLY TEMP ALARM (LOW) X

15 HW SUPPLY TEMP ALARM (HIGH) X

16 BLOWDOWN VALVE X

17 BLOWDOWN VALVE OPEN ALARM X

*Per device if multiple system

18.33. Set Points:

Maximum Heating and Minimum Cooling Temperatures

Occupancy Heating

Max Temp (deg F) Cooling

Min Temp (deg F)

Occupied Unoccupied Occupied Unoccupied Max Humidity**

Administrative areas*

68 55 76 86 50%

NAF retail space

68 55 76 86 50%

Community Areas such as theaters, youth facilities, etc.

68 55 76 86 50%

Warehouse*** 68 55 80 86 50% Shop Space*** 68 55 78 86 50%

*Administrative areas include all facilities with administrative space. Any admin space collocated with mission equipment defaults to the temperature and humidity requirements of the equipment.

**Represents the design humidity for the space. The goal is to avoid mold problems in the facility by maintaining a recommended humidity range (typically 40 – 60% relative humidity).

Actual humidity levels will vary depending on local climate.

***Where eligible for Air conditioning.

19. Part or all of facilities not listed in the Maximum Heating and Minimum Cooling Temperatures Table but having temperature and humidity control will use the interior dry bulb temperature and relative humidity cited in UFC 3-410-01, 3-5.3. Exceptions may be approved by the Installation Energy Manager due to activity, storage conditions, or mission.

20. Facilities that are not remotely monitored and controlled by the Energy Management Control System must comply with the following thermostat programming schedule.

20.1. During the cooling season, cooling set point must be no lower than 76 degrees F during duty hours and no lower than 86 degrees F during off-duty hours.

20.2. During the heating season, heating set point must be no higher than 68 degrees F during duty hours and no higher than 55 degrees F during off-duty hours.

G13.2. Supervisory Control & Data Acquisition (SCADA)

1. The Utility SCADA System (USS) will reside in a virtual environment provided and maintained by the

45th CES. The Physical server with the virtual environment in it will be housed in facility 533 Data center. The system will be joined to the COIN and viewed thru the workstations that are already on the COIN. The USS will include the Water System, Wastewater System, Base Pools, and Fire Suppression System must meet Department of Defense cybersecurity requirements in addition to the following requirements.

2. In the event communications equipment and/or a USS device are in an exterior location, the device enclosure must be a lockable NEMA 4X 316 SS enclosure. All new interior communications equipment and USS devices are required to be enclosed in a lockable NEMA 3 enclosure unless otherwise noted.

3. New USS installations must be connected via CAT6 cable from the device to a data wall outlet in the mechanical room, to a patch panel in the communications room, and then connected to the AFnet via a switch in the communications room. CAT6 cables are not to exceed 328 feet and installed in 1” minimum conduit. Horizontal cabling must not be exposed.

4. Preferred technical approach to network communication cabling more than 328 feet is: Fiber optic cable and fiber media converters with dedicated power outlets. Fiber media converter must be installed in the communications room within 6 feet of the network switch and within 6 feet of the USS devise.

5. Communication receptacles accessible to the public must be installed in lockable enclosures.

6. Surge protection is required on all communication cabling extending from the exterior to the interior of a facility.

7. Connection from any USS device to The SmartStruxure Enterprise Server is through ICS router/bridge to the base wide ICS/VLAN. Connection to the existing Central ICS workstations or any other workstations is through the accredited ICS/VLAN which resides on the base wide LAN. All new project designs must provide 100% interface between the local device and the SmartStruxure Enterprise Server without the use of third-party interface hardware/software.

8. All software and graphics must meet the current USS standardization for data structure format and graphics templates for USS systems as developed by 45CES/CEOIU Utilities Section, and verified by 45 CES/CEOIU Utilities Engineering Technicians who reside in Building 938, Room 6, PSFB, FL.

9. All necessary documentation, configuration information, configuration tools, programs, drivers, and other software must be licensed to and otherwise remain with the Government such that the Government or their agents are able to perform repair, replacement, upgrades, and expansions of the system without subsequent or future dependence of the manufacturer to include subscriptions or other hidden cost.

10. All graphics for the System must be configured to PSFB’s USS standards currently on the SmartStruxure Enterprise Sever Workstation (SESW) located in Bldg.938, Room 6, PSFB, FL. and verified by 45 CES/CEOIU Utilities section. Engineering Technicians who reside in Building 938, Room 6 PSFB, FL This is to include but not limited to appearance of the main page and any other page to be built and linked to.

11. All links of any kind must be individually created. There must be no group linking of any kind and all links must have the ability to be edited in the field or from the SESW.

12. No graphic will be part of the background and all graphics must be designed and built on the front-end workstation or at the facility device. All graphics must have the ability to be completely edited from the SESW for future design and configuration changes.

13. The SLD45 CES USS SCADA system is the EcoStruxure building Operations Enterprise Server Software and Smart Struxure Webstation.

14. The Enterprise Server Software must feature the following:

14.1. Global System View and Access: The entire system can be accessed and configured through the Enterprise Server to provide easy mass change engineering, data analysis, and data aggregation.

14.2. Centralized Alarms and Data Management:

14.2.1. Alarms from multiple devices throughout the site, including Automation Servers, are collected by the Enterprise Server for centralized logging, display, and management.

14.2.2. Users can also view event logs and trend logs from multiple servers.

14.2.3. Open Building Protocol Support. Supports Native LON®, BACnet™, and Modbus® communication protocols for connection to Schneider Electric and Third-Party control systems, fire alarm systems, electric meters, gas meters, water meters, and VFD’s.

14.3. Web Services Support: Supports the use of Web Services based on open standards to consume data such as temperature forecast and energy cost over the Web to determine site modes, scheduling, and programming.

14.4. Trend Data collection: Real time, historical, and dynamic creation of custom graphic reports accessible through web-based applications and onsite displays.

14.5. Scheduling: Graphical calendar with special event and holiday scheduling.

14.6. Advanced Activity Log. Provides an audit trail functionality which every action is logged with a timestamp, the user who performed the action, and the values that were changed.

15. WebStation web-based user interface software must feature:

15.1. Fully Functional User Interface. Users can view and manage graphics, alarms, schedules, trend logs, reports, and maintain user accounts.

15.2. Language Settings: Software automatically uses the regional settings and preferred language.

15.3. Custom System Settings: Software can be customized to the viewing preference of each user.

15.4. Efficient Alarm Management: Alarms are presented in a simple and efficient way and can be color coded, grouped, and filtered. Alarms can be assigned to a user or group of users by a dispatch center or manager.

15.5. Graphics Capability: The vector-based graphics stored locally in the Automation Server or Enterprise Server are available to authorized users from wherever they log on.

15.6. Web Stations are based on standard web technologies and requires no special configuration to the client or server.

16. WorkStation software must feature:

16.1. The WorkStation is a fully featured environment for operating and administering all aspects of the software.

16.2. The WorkStation will be the window through which users can monitor their energy usage and continuously improve their building’s efficiency.

16.3. The WorkStation is the interface where users and engineers configure and or access their

SmartStruxure solution servers. You can view and manage graphics, alarms, schedules, trend logs, and reports. Engineers can configure and maintain all aspects of a solution to include user accounts, language and regional setting, customized views, alarm management, alarm tracking, user activity logs, data trend logs and charts, time of day schedules, and graphics.

16.4. The WorkStation provides the tool for online updates, backup and restore, import/export, DDC Controller programming editors, and graphical user interface editors.

17. Duplex Lift Station Control Panels must include:

17.1. NEMA 4X 316 SS Enclosure (Minimum 48” x 36” x 6”) with backplane, dead front panel, 3- point keyed latch, and hold out bars for both doors.

17.2. A main circuit breaker and emergency circuit breaker mechanically interlocked and accessible from dead front panel.

17.3. The line side of emergency circuit breaker must have an external generator receptacle on side of control panel for generator input connection. (See G14 for further guidance)

17.4. Must have surge suppression device at the input power connection.

17.5. Provide voltage monitor with fuse protection at the input power connection.

17.6. Must have a 120vac duplex GFI outlet powered by a circuit breaker accessible on dead front panel.

17.7. A 120/240vac control transformer powered by a circuit breaker accessible on dead front panel with fused secondary.

17.8. Two (2) motor starters with pump circuit breaker. Size motor starter and circuit breaker based on lift station schedule.

17.9. Hand/Off/Auto switches for each pump mounted on dead front panel.

17.10. Pump Run Status LED Pilot Lights for each Pump mounted on dead front panel.

17.11. Provide all required control relays, alternator, seal failure indication module, start capacitors, run capacitors, and power supplies as required.

17.12. NEMA 4 Alarm Horn and Strobe mounted on the top of enclosure with horn silence button on dead front panel.

17.13. UPS Battery Backup for Media Converter and PLC Controller.

17.14. A 10 Gigabit Ethernet media converter with one 10GBASE-T RJ-45 port and one XFP or SFP+ pluggable transceiver port that provides copper-to-fiber media conversion.

17.15. A Schneider Electric PLC controller to control the following:

17.15.1. Outputs: Pump 1 Run, Pump 1 Disable, Pump 2 Run, Pump 2 Disable, Remote Alarm Silence, and Low Alarm Reset.

17.15.2. Inputs: Low Level, Off Level, Lead Level, Lag Level, High Level, Voltage Monitor, Power Loss, Pump 1 Hand, Pump 1 Auto, Pump 1 Running, Pump 1 Seal Fail, Pump 1 Overload, Pump 2 Hand, Pump 2 Auto, Pump 2 Running, Pump 2 Seal Fail, Pump 2 Overload, and Level Transmitter.

17.16. Underground conduit pathways between nearest Facility and Lift Station Panel.

17.17. Install the required fiber cable and terminate and test. (See G15 for further guidance)

17.18. Facility Control Panel to include:

17.18.1. NEMA 1 enclosure with transformer and power supply. Location and 120vac power to be coordinated.

17.18.2. UPS Battery Backup for Media Converter.

17.18.3. A 10 Gigabit Ethernet media converter with one 10GBASE-T RJ-45 port and one XFP or

SFP+ pluggable transceiver port that provides copper-to-fiber media conversion.

18. Existing Lift Station Panels must include:

18.1. Integration of existing SCADA Pack / PLC Controller as required to the Schneider Electric

EcoStruxure Server as required.

18.2. Provide 10 Gigabit Ethernet media converter with one 10GBASE-T RJ-45 port and one XFP or

SFP+ pluggable transceiver port that provides copper-to-fiber media conversion to existing control panel as required.

19. Water Plant Operation must include:

19.1. Water pumps must operate in a lead, lag, back up rotation every 48 hours.

19.1.1. They will also switch rotation when the pump exceeds the set pressure limit.

19.2. The graphic will display what position the rotation has them in.

19.3. Each VFD must control:

19.3.1. Pump Start, Pump Speed Setpoint, Pump Stop, Power Loss, Pump in Hand, Pump in Auto, Pump Running, Overload, Speed Feedback, Valve Open, Reset.

19.4. Low suction cutout, Suction Pressure 10Pit-1, Effluent Pressure Setpoint, Effluent pressure 20Pit-1, Hi-Hi Pressure Cutout, Effluent Flow 20Pit-1Pre-CL2 reading, Post- CL2 reading, Flow in GPM, Pressure in PSI, PH in pH, C12/lbs 24hrs

19.5. Sensor location will be determined by Utility personnel who reside in facility 938 room 6.

19.6. The water tower will monitor water level.

19.7. The tower will have automatic cut in and cut out valves that are monitored.

19.8. There will be four (4) automatic flush valves that are automatically monitored on the USS.

Location of valves will be determined by Utility personnel who reside in facility 938 room 6.

19.9. System Pressure will be monitored at both ends of the base and monitored on the USS.

Location for the pressure senses will be determined by Utility personnel who reside in facility 938 room 6.

19.10. There will be automated actuators and end switches installed on the connection at the south end of the base at the Melbourne Water System connections. These will be connected, controlled, and monitored on the USS.

20. Base Pools must include:

20.1. Each pool will at a minimum will monitor and control:

20.1.1. PH, salt level, Oxidation Reduction Potential (ORP).

20.2. Each pool pump will at a minimum will monitor and control:

20.2.1. Pump on, Pump Off, Pump in Alarm, Volts, Amps, Pump Run Time.

20.3. Each pool will have an auto back wash. These will be connected, controlled, and monitored by the USS.

20.4. Each exhaust fan will at a minimum will monitor and control thru the USS:

20.4.1. Fan on, fan off, fan in alarm, fan run time, volts, amps.

21. Fire Suppression system must include:

21.1. Each system that has a Tamper Switch installed will send a signal to the USS that it has been tampered with.

21.2. The Tamper Switch also will send a supervisory alarm to the USS alarm panel that it has a tamper switch which has been tampered with.

21.3. All fire pumps and Jockey pumps will send an alarm to the USS when:

21.3.1. Pump turns on, pump turns off, pump in alarm.

21.4. All fire pumps and Jockey pumps will at a minimum monitor on the USS:

21.4.1. Pump on, pump off, run time of pump, volts, amp draw.

21.5. All flow switches must be alarmed.

21.6. All Fire Pumps and Jockey Pumps will send an alarm to the USS alarm panel from all activated flow switches and all panel alarms.

G13.3. AMRS Electric Meter Standard

1. The Advanced Meter Reading System (AMRS) Compliant Electric Meter must meet Department of

Defense cybersecurity requirements, in addition to the following requirements:

1.1. Current Inputs: Nominal 5A (Class 0.2s).

1.2. Measured Current: 50mA to 10A.

1.3. Withstand: 20A Continuous.

1.4. Poly Phase (3 voltages and 3 currents).

2. Voltages are verified by testing Line to Neutral Voltages (LN) and Line to Line (LL) or Phase to Phase (PP) Voltages.

3. Internal storage for recording 2 values or channels for 90 days, configurable using manufacturer supplied configuration software. Must support interval consumption (15 minute) and demand (15-minute block average).

4. Clear and concise manufacturer’s published procedure or method for extracting the internally recorded values, register sets (buffer) or channel data via Modbus and Ethernet.

5. Must support time of use recording.

6. Onboard Ethernet communications, 10/100 base with RJ45 connector or pigtail with receptacle connector.

7. Modbus/TCP communication protocol is required.

8. Front display with ability to display all measured values.

9. Current transformer shorting blocks.

10. Minimum of one (1) external RS485 serial port.

11. Minimum of two digital and one analog input(s) that must count pulses from other devices.

12. If the electric meter does not have following capabilities on-board, additional modules or devices may be required.

13. Step-down transformer compatible with the system voltage that is being monitored.

14. DC power supply for external devices.

15. Digital and Analog Input/Output terminal blocks.

16. AMRS Compliant Meter List: The following list of meters were evaluated, meet the AMRS meter specification and must function within the AMRS platform. All networked devices, their integrated firmware and software will be approved by the PMO for use in the AMRS. PMO approval is contingent upon the device, in its fielded configuration, passing USAF cyber and AMRS compatibility testing:

16.1. Schneider Electric PM5560

16.2. Schneider Electric PM8000

16.3. Siemens 9410

16.4. Siemens 9810

17. The following meters are no longer allowed on new installs. These meters are currently connected and grandfathered in until replaced.

17.1. Schneider Electric ION 8600

17.2. Electro Industries Nexus 1272

17.3. Electro Industries Nexus 1262

17.4. Schneider Electric PM800

18. Contractor must assume all existing equipment is working properly. If during the post award survey portion of the SOW an existing piece of equipment is found to be malfunctioning, then the contractor must bring it to the government's attention to determine how to proceed. An RFI must be submitted. This may require a contract change to delete this meter from the scope or to add a new meter.

19. All due diligence to survey the existing site conditions is the responsibility of the contractor.

20. New electric meters must be installed adjacent to the main distribution panel in a separate enclosure 5 feet above the ground unless otherwise noted.

21. All metering device labels must be black on white phenolic no smaller than 1” x 3”.

22. New meter installations must include the installation of new, properly sized, split, or solid core current transformers (CTs). Accurate sizing of new CTs is the responsibility of the contractor.

Existing, unused CTs are to be removed if possible. If removal is not possible, existing CTs must be shorted out.

23. Instructions explaining how to operate the CT shorting block must be visible inside each meter assembly.

24. If CT installation method includes disturbing the bonds of existing cables or wiring within the gear, before and after IR scans must be performed before removing and after torquing the connections to ensure the integrity of the conductor bonds.

25. Meter assemblies must be provided with finger safe voltage and current safety disconnect devices so the meter assembly can be serviced safely over the life of the meter. The meter must not require utility outages for servicing. Additionally, meters must have control power regardless of breaker position when installed in a split bus switchgear system.

26. All electrical meter assemblies/enclosures must be fed by a load break 3-pole fusible disconnect switch that is external of the meter assembly. This safety disconnect switch must be marked as follows “Meter Disconnect NOT Service Equipment” per the NEC.

27. New electric meter supply voltages must be acquired by means of voltage taps from the bus or system breakers for the voltage system that the AMRS meter is monitoring. Insulation piercing connectors are not an approved method and energized electrical work will not be permitted.

28. Electric meters with gas or water meters connected must have two internal registers configured -one for a raw pulse count and one for a weighted pulse count based on the scaling of the connected gas or water meter.

29. In the event communications equipment and/or a metering device must be located in an exterior location, the meter enclosure must be a lockable NEMA 4 enclosure. All new interior communications equipment and metering devices are required to be enclosed in a lockable NEMA 3 enclosure unless otherwise noted.

30. New meter installations must be connected via CAT6 cable from the meter to a wall outlet in the mechanical room, to a patch panel in the communications room, and then to the AFnet switch in the communications room. CAT6 cables are not to exceed 328 feet and installed in 1” minimum conduit. Horizontal cabling must not be exposed.

31. Preferred technical approach to network communication cabling in excess of 328 feet is: Fiber optic cable and fiber media converters with dedicated power outlets. Fiber media converter must be installed in the communications room within 6 feet of the network switch and within 6 feet of the electric meter enclosure.

32. Communication receptacles accessible to the public must be installed in lockable enclosures.

33. Cables labels must be permanent, wrap-around, and self-laminating with text generated by a mechanical device. Labels must be applied at both ends of the cable, visible during normal maintenance of the infrastructure, resistant to environmental conditions (such as moisture, heat, or ultraviolet light), and have a design life equal to or greater than that of the labeled component.

34. All data cable test results (including fiber) must be completed only after the cable has been terminated in its permanent location, temporary cable test results will not be accepted.

35. Surge protection is required on all communication cabling extending from the exterior to the interior of a facility. This includes gas meter communication cables from the exterior to the interior of the building. Surge suppression devices must be installed w/in 3 feet of the building entrance inside the facility unless otherwise noted. Devices must be easily accessible and labeled to aide in location during future troubleshooting efforts. Surge protection devices must be Power over Ethernet (PoE) compatible and housed within a lockable enclosure that allows space for a proper cable bend radius.

G13.4. AMRS Compatible Gas Meter Standard

1. AMRS compatible gas metering solutions consist of a componential system to achieve the goal of delivering gas consumption data into the AMRS.

2. To accurately scale output pulses the contractor must obtain building gas usage from base personnel, taking into account peak demand when sizing the components that are necessary as well as determining peak pulse rate as to not saturate the receiving device and risk losing captured pulse data.

3. The various components that may be necessary include but are not limited to the following: Gas Meter, Pulse Kit, High Speed Dividing Pulse Relay, Surge Suppression Device, Accumulator, Electric Meter with digital input availability.

4. Pulse kit must be able to produce a two-wire (Form A) pulse output via RS485 cable.

5. Gas meter or attached pulse kit must include a visual register or dial.

6. Gas meters that can communicate to AMRS via the Modbus/TCP protocol may be acceptable if they can pass technical and cybersecurity evaluations directed by the AMRS PMO. Currently there are no tested or approved Modbus /TCP gas meters.

7. All meter labels must be white on black phenolic.

8. Reserved.

G13.5. AMRS Compatible Water Meter Standard

1. AMRS compatible water metering solutions consist of a componential system to achieve the goal of delivering water consumption data into the AMRS.

2. To accurately scale output pulses the contractor must obtain building water usage from base personnel, taking into account peak demand when sizing the components that are necessary as well as determining peak pulse rate as to not saturate the receiving device and risk losing captured pulse data.

3. The various components that may be necessary include but are not limited to the following: Water Meter, Pulse Kit, High Speed Dividing Pulse Relay, Surge Suppression Device, Accumulator, Electric Meter with digital input availability.

4. Pulse kit must be able to produce a two-wire (Form A) pulse output via RS485.

5. Water meter or attached pulse kit must include a visual register or dial.

6. Water meters that can communicate to AMRS via the Modbus/TCP protocol may be acceptable if they can pass technical and cybersecurity evaluations directed by the AMRS PMO. Currently there are no tested or approved Modbus /TCP water meters.

7. All meter labels must be white on black phenolic.

8. Reserved.

G13.6. AMRS Compatible Translation Devices & Accumulators

1. The following device is compatible with the AMRS platform, has been tested and passed cybersecurity requirements. It will only be approved for use on a case-by-case basis when dictated by existing site conditions:

1.1. Schneider Electric Link 150 Ethernet Gateway

G13.7. Coordination’s & Approvals

Industrial Controls Section; 45 CES/CEOIC; 321-494-3796

Energy Manager, CCSFS; 45 CES/CENPE; 321-853-0925

Energy Manager, PSFB; 45 CES/CENPE; 321-494-4427

Requirements & Optimization Section; 45 CES/CEOER; 321-494-5635

Range Engineer; 45 CES/CEN; 321-853-0925

APPROVED:

Chief, Engineering Flight; 45 CES/CEN; 321-494-2129 SLD45 Building Official/AHJ

G13.8. Glossary

AFnet: Air Force Network

ATO: Authority to Operate

BAS: Building Automation System

BLNC: Building Level Network Controller

COIN: Community of Interest Network

CT: Current Transformer

DAFGM: Department of the Air Force Guidance Memorandum

DDC: Direct Digital Controls

EMCS: Energy Management & Controls Systems

GFI: Ground Fault Interrupt

GPM: Gallons per Minute

HVAC: Heating Ventilation & Air Conditioning

ICS: Industrial Control System

I/O: Input/Output

PLC: Programmable Logic Controller

PMO: Program Management Office

PSFB: Patrick Space Force base

SCADA: Supervisory Control & Data Acquisition

SESW: SmartStruxure Enterprise Server Workstation

SFP+: (enhanced small form-factor pluggable) is an enhanced version of the SFP that supports data rates up to 16 Gbit/s.

UMCS: Utility Monitoring & Control System

USAF: United States Air Force

USS: Utility SCADA System

VAC: Voltage Alternating Current

VAV: Variable Air Volume (regulator)

VLAN: Virtual Local Area Network

XFP: 10 gigabit small form-factor Pluggable used for Fiber Optics

END OF G13