884-B630-01 R2 Fuel Oil System.pdf
PDF 480 KB Posted
- Attached to
- Two (2) 2400 HP Towboats for USACE New Orleans
- Solicitation number
- W912BU-23-B-0026
About this file
This document package includes an AutoCAD drawing file and technical specifications for a fuel oil system for towboats, along with information on a related federal contract opportunity.
The fuel oil system drawing and specifications outline the required components, which include two 14,905 gallon fuel oil storage tanks, transfer pumps, filters, valves, piping, and associated equipment. Detailed notes provide requirements for materials, testing, labeling, installation, and compliance with standards. The contract opportunity is solicitation number W912BU-23-B-0026 from the US Army Corps of Engineers for the construction of two 2400 horsepower towboats to be built per the specifications in the technical drawing package. Responses to the solicitation are due on an unspecified date.
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Text version
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CUMMINS QSK19M
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FO TANK 1P ~14,905 GAL
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FO TANK 1S ~14,905 GAL
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FO DAY TANK ~2858 GAL
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FO SERVICE RETURN MANIFOLD
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FO SERVICE SUPPLY MANIFOLD
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FO XFR SUCTION MANIFOLD
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FO XFR TRANSFER MANIFOLD
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DRIP PAN
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HI
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LO
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10% (PUMP OFF)
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HLA
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LLA
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PS
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DRIP PAN
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HI
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LO
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10% (PUMP OFF)
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HLA
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LLA
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PS
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DRIP PAN
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HI
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LO
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10% (PUMP ON)
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REMOTE GAUGING
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HLA
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PS
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FUEL OIL SYSTEM NOT TO SCALE
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MAIN DECK
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MAIN DECK
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MAIN DECK
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LOWER ENGINE ROOM
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UPPER ENGINE ROOM
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FILL, VENT, SOUND SEE REF 1
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FILL, VENT, SOUND SEE REF 1
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VENT & SOUND SEE REF 1
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SEE DETAIL 8-C, TYP
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85% (PUMP OFF)
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PS
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TANK ROOM
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CUMMINS QSK19M
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CUMMINS QSK19M
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MAIN DECK
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GENNY DAY TANK (S) ~171 GAL
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GENNY DAY TANK (P) ~171 GAL
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DRIP PAN
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DRIP PAN
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MAIN DECK
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VENT & SOUND SEE REF 1
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UPPER DECK
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VENT & SOUND SEE REF 1
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UPPER DECK
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GAUGING SIM TO FO DAY TANK, TYP
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SEE DETAIL 15-C
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WT, TYP (2 PASSES)
AutoCAD SHX Text MIN 1.25xT1
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DECK OR WT BHD
AutoCAD SHX Text DETAIL 8-C TYPICAL WT DECK/BHD PENETRATION STEEL PIPE/STEEL BHD OR DECK NOT TO SCALE
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3000# SW COUPLING
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OR T2
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WT, TYP
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CHECKED
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DRAWN
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DATE
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DESCRIPTION
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ZONE
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REV.
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PROJECT NO.
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SCALE
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SIZE
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DWG. NO.
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SHEET
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OF
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BRISTOL HARBOR GROUP, INC.
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CHECKED BY:
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BHGI PROJ #:
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DRAWN BY:
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APP'D BY:
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CORPS OF ENGINEERS
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DEPARTMENT OF THE ARMY
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MARINE DESIGN CENTER
AutoCAD SHX Text US Army Corps
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DATE:
AutoCAD SHX Text 22705
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DATE:
AutoCAD SHX Text 99 POPPASQUASH RD, UNIT H BRISTOL, RI 02809 PH 401.253.4318 FAX 401.253.2329 www.bristolharborgroup.com
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MARINE DESIGN CENTER
AutoCAD SHX Text CEMVN BIENVILLE TOWBOAT REPLACEMENT 90x41x10
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10MAY22
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NTS
AutoCAD SHX Text 884-B630-01
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AJDF
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DPE
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FUEL OIL SYSTEM
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REVISION HISTORY
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DPE
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AJDF
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13SEP22
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AutoCAD SHX Text REVISED PER MDC COMMENTS 3189-0229: 1. MOVED WELD SYMBOL FOR CLARITY. 2. ADDED PIPE SIZE CALLOUTS FOR PRESSURE/VACUUM VALVES. 3. ADDED CAPPED DRAIN AND REMOTE GAUGING TO THE SYMBOL LEGEND. REMOVED CALLOUTS AS REQ'D. 4. ADDED RPM TO FO TRANSFER PUMP DESCRIPTION. 5. ADDED ITEM NUMBERS TO EQUIPMENT SPECIFICATIONS AND UPDATED CALLOUTS ACCORDINGLY. 6. REVISED GN 11 TO INCLUDE REMOTE VALVE LOCATION AND OPERATION. 7. UPDATED FLEX HOUSE CORE DESCRIPTION.
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GENERAL NOTES
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REFERENCES
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NO.
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DESCRIPTION
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DWG. NO.
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VENTS, SOUNDS, OVERFLOWS & FILLS
AutoCAD SHX Text 884-B670-01
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1. DIAGRAM IS SCHEMATIC ONLY, ROUTING AND ARRANGEMENT SHALL BE PROVIDED TO PERMIT FREE PASSAGE AND ACCESS FOR ROUTINE MAINTENANCE, WITH A MINIMUM NUMBER OF BENDS, AND LOCATED TO MINIMIZE POTENTIAL OF MECHANICAL INJURY. FIELD ADJUST TO AVOID STRUCTURAL AND PIPING INTERFERENCES AND PROVIDE NECESSARY COUPLINGS, ADAPTORS, AND FITTINGS TO MAKE-UP CONNECTIONS TO EQUIPMENT. NO PIPES SHALL BE RUN ABOVE OR IN CLOSE PROXIMITY TO ELECTRICAL SWITCHBOARD. 2. SYSTEM AND TANK SHALL BE CLEANED AND FLUSHED FREE OF CONTAMINANTS PRIOR TO TEST OR OPERATION. TANKS SHALL BE HYDRO TESTED TO 5 PSI OR OTHERWISE TO SURVEYOR'S SATISFACTION. FUEL OIL SYSTEM SHALL BE PRESSURE TESTED TO 1.5 TIMES NORMAL WORKING PRESSURE, BUT NOT LESS THAN 50 PSI. FUEL OIL SYSTEM: WORKING PRESSURE = 15 PSI TEST PRESSURE = 50 PSI (ISOLATE FILTER AND OTHER COMPONENTS AS REQ'D DURING TEST) 3. ALL PIPES SHALL BE SUITABLY SUPPORTED IN ACCORDANCE WITH ASTM F708. 4. SUFFICIENT BENDS SHALL BE PROVIDED FOR EXPANSION, CONTRACTION, AND WORKING OF THE HULL' TAKE-DOWN JOINTS SHALL BE PROVIDED WERE SUITABLE FOR COMPONENT REPAIR AND REPLACEMENT. ALL JOINTS WITHIN TANKS SHALL BE WELDED, WITH EXPANSION AND CONTRACTION PROVIDED FOR BY OFFSETS OR BENDS' ALL PIPES PASSING THRU TANKS SHALL BE XH SCHEDULE WITHIN THE TANK. 5. ALL NON-METALLIC FLEXIBLE HOSES SHALL BE ABS AND USCG APPROVED TYPE, AND IN ACCORDANCE WITH THE ABS RIVER RULES 4-3-1/7.21. ALL FLEX HOSES SHALL BE COMPLETE WITH FACTORY ASSEMBLED END FITTINGS AND SHALL MEET THE FIRE RESISTANCE REQUIREMENTS DEMONSTRATED BY TESTING TO ISO 15540 AND ISO 15541. 6. ALL MATERIALS, WORKMANSHIP, AND WELDING SHALL BE IN ACCORDANCE WITH ASTM F1155 AND ASTM F722, RESPECTIVELY, AND ALSO IN ACCORDANCE WITH USCG AND ABS REQUIREMENTS. ALL OPENINGS MADE BY PIPES PASSING THROUGH STRUCTURE TO BE REINFORCED AS NECESSARY. ALL PENETRATIONS THROUGH DECKS, BULKHEADS, OR SHELL TO BE DOUBLE CONTINUOUS FILLET WELDED ALL AROUND. APPLY DIESEL- COMPATIBLE THREAD SEALANT TO ALL THREADED END CONNECTIONS. 7. PROVIDE DRIP PANS UNDER ALL FUEL OIL PUMPS, FILTERS/STRAINERS, TRANSFER PUMPS, AND OTHER AREAS SUBJECT TO REGULAR MAINTENANCE AND DISASSEMBLY WITH RISK OF SPILLING OIL. PROVIDE SPRAY SHIELDS ON JOINTS OR LEAK POINTS SUBJECT TO PRESSURES EXCEEDING 26 PSI OR LOCATED NEAR IGNITION SOURCES, ELECTRICAL EQUIPMENT, OR AIR INTAKES. 8. ALL VALVES, EQUIPMENT, AND ESSENTIAL COMPONENTS SHALL BE LABELED LISTING INTENDED SERVICE OR FUNCTIONAL NAME. LABELS SHALL BE METAL PHOTO OR PHENOLIC ENGRAVED WITH " HIGH LETTERS. 14" HIGH LETTERS. 9. ALL FUEL OIL TANK VALVES SHALL BE MOUNTED DIRECTLY ON OR AS CLOSE AS POSSIBLE TO THE TANK, AND SHALL BE OF POSITIVE CLOSING TYPE VALVES. TANK VALVES EXPOSED TO STATIC TANK PRESSURE SHALL BE FITTED FOR REMOTE OPERATION FROM A POSITION OUTSIDE THE SPACE IN WHICH THE VALVE IS LOCATED. REMOTE FUEL SHUT OFFS SHALL BE OPERATED BY STEEL PULL CABLES WITH HANDLES LOCATED IN AN ACCESSIBLE POSITION ON THE WEATHER DECK. VALVES TO BE ORIENTED WITH THEIR LEVER OPERATOR ORIENTED TO PERMIT CLOSING VIA PULL STATION. 10. ALL FUEL OIL DAY TANKS SHALL BE FITTED WITH LOW LEVEL ALARMS AND OVERFLOW SWITCHES, AS INDICATED ON THIS DRAWING. ALL FUEL OIL DAY TANKS SHALL BE PROVIDED WITH SINGLE SUCTION SERVING THE ENGINES, AND A LOW SAMPLING/STRIPPING CONNECTION FOR WATER DRAW OFF. 11. LOCATE VALVES IN READILY ACCESSIBLE LOCATIONS OR EQUIP WITH REMOTE OPERATORS LOCATED IN ACCESSIBLE POSITIONS. 12. VESSEL SHALL BE CLASSED MALTESE CROSS A-1 TOWING VESSEL, RIVER SERVICE WITH MALTESE CROSS AMS A-1 TOWING VESSEL, RIVER SERVICE WITH MALTESE CROSS AMS AMS
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SYMBOL LEGEND
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SYSTEM
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PIPE SIZE
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FITTINGS
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TAKE DOWN JOINTS
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PIPE MATERIAL
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MATERIAL SPECIFICATIONS
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STEEL ASTM A-53/ A-106 GRADE 'B' TYPE S OR E. SCH 80 BLACK, ANSI B36.10
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2" & UNDER
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FORGED STEEL ASTM A-105 3000# SOCKET WELD, ANSI B16.11
AutoCAD SHX Text SCREWED UNION GROUND JOINT FORGED STEEL ASTM A-105 3000#, SOCKET WELD, ANSI B16.11
AutoCAD SHX Text BALL: 3 PC STEEL ASTM A-105 OR A216 GR WCB, 316 SS BALL ASTM A276, PTFE SEAT, 3000# SOCKET WELD, MSS-SP80
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BALL: CF8M BALL, PTFE SEATS, SS TRIM (FIRESAFE IF REMOTE OP FUEL SHUTOFF)
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FUEL OIL SERVICE SYSTEM
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VALVES
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FLEX HOSE
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BODY
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TRIM
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CORE
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TRIM
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COMMENT
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EQUIPMENT SPECIFICATIONS
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FUEL TRANSFER/FILL PIPING
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FO SERVICE SUPPLY PIPING
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AQP, HIGH TEMP, FIRE RESIST, ISO 15540/15541 ABS 02-HS215533/6- PDA
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SYNTH RUBBER 1-WIRE BRAID FLEX HOSE, RATED 400PSI AT 1.24" O.D.
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SAE J517, J1942/1475 FACTORY ASSEMBLED END FITTINGS
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CHECK/GATE: FORGED STEEL ASTM A-105 150/800# THD, ANSI B16.34
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CHECK/GATE: CR13 TRIM HF SEATS
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FO SERVICE RETURN PIPING
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FUEL FILTER
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SYMBOL
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DESCRIPTION
AutoCAD SHX Text 10 MICRON ELEMENTS, METAL BOWL DUPLEX TURBINE FILTER/WATER SEPARATOR 360 GPH 7/8"-14UNF 37° JICCONNECTIONS, UL1105, 15 PSIG MAX OR EQ.
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ITEM
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QTY
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DESCRIPTION
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SIMPLEX STRAINER
AutoCAD SHX Text 1 " STEEL SIMPLEX BASKET STRAINER, THD, VITON SEALS, 12" STEEL SIMPLEX BASKET STRAINER, THD, VITON SEALS, 200 PSIG @ 100F, 40 MESH SS BASKET W/MAG INSERT.
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FO TRANSFER PUMP
AutoCAD SHX Text 1.5x1.5 ROTARY GEAR PUMP, 20 GPM AT 50 PSI W/ 1 HP 12 HP 1800 RPM 480/3 /60 HZ ODP MOTOR; CAST IRON HOUSING,STEEL ROTOR/CI SHAFT, C-NI RESIST MECH'L SEAL, UL LISTED W/ 125 PSIG MAX INTERNAL RELIEF (ADJUST TO 50 PSI) OR EQ.
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TANK LEVEL INDICATOR
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ABS TYPE APPROVED 15-HS1354730-PDA, RATED 150 PSI, 300F, OR EQ
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GATE VALVE
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SWING CHECK VALVE
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REMOTE OPERATED BALL VALVE
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REDUCER
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SIMPLEX STRAINER
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POSITIVE DISPLACEMENT PUMP
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BALL VALVE
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FUEL FILTER
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(ENGINES/GENERATORS)
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FLEXIBLE HOSE
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PRESSURE/VACUUM VALVE
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AutoCAD SHX Text 2,3,5
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HI
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LO
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REMOTE GAUGING
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CAPPED VALVE
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AutoCAD SHX Text 4,5
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NO
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DPE
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AJDF
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21OCT22
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1. REVISED REMOTE OPERATED VALVE TYPE TO MATCH MATERIAL SPECIFICATION. 2. REVISED GENERAL NOTE 9 TO INCLUDED ADDITIONAL DETAILS ON REMOTE OPERATION. REVISED GENERAL NOTE 11 TO REMOVE DUPLICATE INFORMATION. 3. UPDATED TANK SIZES PER DESIGN DEVELOPMENT.
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| Sheets and Views |
| 884-B630-01 R2 Fuel Oil System-SHT 1 |
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