884-B301-02 R1 Welding Schedule.pdf

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Attached to
Two (2) 2400 HP Towboats for USACE New Orleans
Solicitation number
W912BU-23-B-0026
Issued by

About this file

This welding schedule document provides specifications for welding various components of two 2400 HP towboats to be constructed under solicitation number W912BU-23-B-0026 issued by the Department of the Army Corps of Engineers Engineering District Philadelphia. The schedule details welding requirements for hull structures, decks, bulkheads, foundations and other components constructed of steel or aluminum. Requirements include weld types, sizes, lengths and spacing. Notes provide additional instructions regarding lapped joints, terminating structures and corrosion protection welds in tanks and voids.

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Text version

REV ZONE DRAWN CHKD

0 ALL TEL DPE

1 ALL TEL DPE

GENERAL NOTES

NO.

SIZE REV

A 1

DATE: SCALE: SHEET 1 OF 6NTS

APP'D BY: PROJECT NO. DWG. NO.

3189 867-B301-02

DATE: BHGI PROJ #:

Welding Schedule01SEP22 22705

MARINE DESIGN CENTER

REFERENCES

Bienville Replacement

DRAWN BY: CHECKED BY:

Towboat

TEL DPE

DESCRIPTION DWG NO. REV.

1) Where beams, stiffeners, frames, etc., pass through slotted girders, shelves or stringers, there is to be a pair of matched intermittent welds on each side of each such intersection, and the beams, stiffeners and frames are to be efficiently attached to the girders, shelves and stringers.

2) Longitudinal frames are to have 6 inches of double continuous welding at their ends and in way of transverses. Deck longitudinals require

6 inches double continuous welding at ends.

3) The required welding area of end connections of stanchions and diagonals is not to be less than the following:

● Stanchions –75% of the area of the stanchions

● Diagonals – 50% of the area of the diagonal

In determining the weld area provided, the throat dimension of the fillet is to be used.

4) Brackets generally welded 3 inches on 6 inches centers, both sides. Length of fillet weld based on lesser thickness of members joined.

5) Unbracketed shell and bulkhead stiffeners are to have double continuous welds for one-tenth of their length at each end.

6) Fillet welds are defined by Leg Size (w), Length of Fillets (l), and Spacing of Fillets (S) in inches, in accordance with ABS Rules for Building and Classing Steel Vessels for Service on Rivers and Intracoastal Waterways (2021).

7) Steel welds designed to ABS Rules for Building and Classing Steel Vessels for Service on Rivers and Intracoastal Waterways, under which the vessel is to be classed. Aluminum welds designed to ABS Rules for Building and Classing Light Warships, Patrol and High-Speed Naval

Vessels per MVR.

8) Where joints are lapped, welds are to be continuous on both sides with thickness equal to 3/4 the thinner plate thickness.

9) Where beams, stiffeners, frames, girders, etc. terminate, they are to be continuously welded on both sides with thickness equal to 3/4 of the thinner plate thickness.

10) All welding in tanks and voids that boundary the shell shall be double continuous for additional corrosion protection.

11) Detacouple welds to be made in accordance with manufacturer recommendations.

12) Filler matals shall comply with applicable ABS requirements; recommended electrodes are:

● E7108 (SMAW), E71T-/ER70S- series (FCAW-G/GMAW) for mild steel structures

● 308L for 304SS to 304SS and 309L for 304SS to mild steel

● 5183 for 5083 plate butts; 5356 for attachment of 6061 structurals to 5083 plate; 4043 for attchment of 6061 structurals to 6061 structurals

1. Added note 12 14DEC22

REVISION HISTORY

DESCRIPTION DATE

1. Initial Release 01SEP22

884-B301-02 R0 Welding Schedule

Location / Item

Lesser Plate

Thickness (in.)

Leg Length

(in.)

Weld Length

(in.)

Spacing

(in.) Type Notes

Shell (Steel)

To Main Deck 3/8 1/4 - - Double Continuous

To Hull WT Bulkheads 3/8 1/4 - - Double Continuous

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Towknee Typ 3/8 1/4 - - Double Continuous

To Engine Foundation Girder

Web 3/8 1/4 - - Double Continuous

To Engine Foundation Web 3/8 1/4 - - Double Continuous

To Bottom Longitudinal Girders 3/8 1/4 2 1/2 9 Chained

To Bottom Inboard Stiffeners and

Headers 3/8 1/4 2 1/2 10 Staggered Double Continuous in tanks and voids

To Wing XVRS Ring Frame 3/8 1/4 - - Double Continuous

To Headlog Verticals 3/8 1/4 - - Double Continuous

To Transom Verticals 3/8 1/4 - - Double Continuous

Main Deck (Steel)

To Hull WT Bulkheads 3/8 1/4 - - Double Continuous

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Towknee Front 3/8 1/4 - - Double Continuous

To Towknee Typ 3/8 1/4 - - Double Continuous

To Bulwark 3/8 1/4 - - Double Continuous

To Generator Foundation Web 3/8 1/4 - - Double Continuous

To Capstan Foundation Ring 1/2 5/16 - - Double Continuous

To Main Deck Deckhouse Exterior 5/16 3/16 - - Double Continuous

To Main Deck Deckhouse Interior

FT/NT Bulkheads 1/4 3/16 - - Double Continuous

To Main Deck Longitudinal

Girders 3/8 1/4 2 1/2 10 Chained

To Main Deck Inboard Stiffeners and Headers 3/8 1/4 2 1/2 12 Staggered Double Continuous in tanks and voids

To Wing XVRS Ring Frame 3/8 1/4 - - Double Continuous

Tank Bottoms (Steel)

To Hull WT Bulkheads 3/8 1/4 - - Double Continuous

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Tank Bottom Transverse

Stiffeners 3/8 1/4 2 1/2 10 Chained Double Continuous in tanks and voids

Tank Tops (Steel)

To Hull WT Bulkheads 3/8 1/4 - - Double Continuous

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Tank Top Transverse

Stiffeners 3/8 1/4 - - Double Continuous

Lesser Plate

Thickness (in.)

Leg Length

(in.)

Weld Length

(in.)

Spacing

(in.) Type Notes

Hull WT Bulkheads (Steel)

To Hull WT Bulkheads 3/8 1/4 - - Double Continuous

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Hull WT Bulkhead Typ

Stiffeners and Headers 1/4 3/16 1 1/2 10 Staggered Double Continuous in tanks and voids

To Hull WT Wing Transverse

Bulkhead Stiffeners 3/8 1/4 - - Double Continuous

To Wing XVRS Ring Frame 3/8 1/4 - - Double Continuous

Hull NT Bulkheads (Steel)

To Hull NT Bulkheads 3/8 1/4 - - Double Continuous

To Towknee Front 3/8 1/4 - - Double Continuous

To Hull NT Bulkhead Stiffeners and Headers 1/4 3/16 1 1/2 12 Staggered Double Continuous in tanks and voids

To Wing XVRS Ring Frame 3/8 1/4 - - Double Continuous

Towknee (Steel)

To Towknee 1/2 5/16 - - Double Continuous

To Bulwark 3/8 1/4 - - Double Continuous

To Towknee Stiffeners and

Headers 3/8 1/4 - - Double Continuous

To Towknee Ring Frame Flanges 1/4 3/16 - - Double Continuous

Wing XVRS Ring Frame

To Wing XVRS Ring Frame Flange 3/8 1/4 - - Double Continuous

Generator Foundation Web (Steel)

To Generator Foundation Flange 1/2 5/16 - - Double Continuous

Engine Foundation Girder Web (Steel)

To Engine Foundation Web 1/2 5/16 - - Double Continuous

To Engine Foundation Bed Plate 1/2 5/16 - - Double Continuous

Engine Foundation Web (Steel)

To Engine Foundation Flange 3/8 1/4 - - Double Continuous

Capstan Foundation Ring (Steel)

To Capstan Foundation Flange 1/2 5/16 - - Double Continuous

Bulwark (Steel)

To Bulwark Stiffener 3/8 1/4 2 1/2 14 Staggered

To Bulwark Cap 3/8 1/4 2 1/2 14 Staggered

Lesser Plate

Thickness (in.)

Leg Length

(in.)

Weld Length

(in.)

Spacing

(in.) Type Notes

Main Deck Deckhouse Exterior (Steel)

To Main Deck Deckhouse Exterior 5/16 3/16 - - Double Continuous

To Upper Deck 5/16 3/16 - - Double Continuous

To Main Deck Deckhouse Interior

WT Bulkheads 5/16 3/16 - - Double Continuous

To Main Deck Deckhouse Interior

FT/NT Bulkheads 1/4 3/16 - - Double Continuous

To Main Deck Deckhouse Exterior

Stiffeners and Headers 1/4 3/16 1 1/2 12 Staggered

Upper Deck (Steel)

To Main Deck Deckhouse Interior

WT Bulkheads 5/16 3/16 - - Double Continuous

To Main Deck Deckhouse Interior

FT/NT Bulkheads 1/4 3/16 - - Double Continuous

To Upper Deck Stiffeners and

Headers 1/4 3/16 1 1/2 12 Staggered Double Continuous in tanks and voids

To Upper Deck Girders 5/16 3/16 2 1/2 10 Chained

To Upper Deck Overhang Support 5/16 3/16 2 1/2 10 Chained

To Crane Foundation Pedestal 3/8 1/4 - - All Around Continuous

To Toe Rail 5/16 3/16 2 1/2 14 Staggered

To Detacouple (Steel Side) 5/16 3/16 - - Double Continuous See Note 11

Main Deck Deckhouse Interior Bulkheads (Steel)

To Main Deck Deckhouse Interior

Bulkheads 1/4 3/16 - - Double Continuous

To Main Deck Deckhouse Interior

Bulkhead Stiffeners 1/4 3/16 1 1/2 12 Staggered

Stack Plate (Steel)

To Stack Plate 5/16 3/16 - - Double Continuous

To Stack Stiffeners and Headers 1/4 3/16 1 1/2 12 Staggered

To Stack Base 5/16 3/16 - - Double Continuous

Main Deck Stanchion Doubler Plates (Steel)

To Pipe Stanchions 5/16 3/16 - - All Around Continuous

To Main Deck 3/8 1/4 - - All Around Continuous

To Upper Deck Girders 3/8 1/4 - - All Around Continuous

Crane Foundation Pedestal (Steel)

To Crane Foundation Bed Plate 3/8 1/4 - - All Around Continuous

Lesser Plate

Thickness (in.)

Leg Length

(in.)

Weld Length

(in.)

Spacing

(in.) Type Notes

Upper Deck Deckhouse Exterior (Aluminum)

To Upper Deck Deckhouse

Exterior 5/16 3/16 - - Double Continuous

To Texas Deck 5/16 3/16 - - Double Continuous

To Upper Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Upper Deck Deckhouse

Exterior Stiffeners and Headers 5/16 1/4 3 13 Staggered

To Detacouple (Aluminum Side) 1/8 1/8 - - Double Continuous See Note 11

Texas Deck (Aluminum)

To Texas Deck Deckhouse

Exterior 5/16 3/16 - - Double Continuous

To Fashion Plate 5/16 3/16 - - Double Continuous

To Upper Deck Deckhouse

Interior FT Bulkheads 5/16 3/16 - - Double Continuous

To Upper Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Texas Deck Deckhouse

Interior FT Bulkheads 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Texas Deck Stiffeners and

Headers 1/4 1/4 2 1/2 10 1/2 Staggered

To Texas Deck Girder 5/16 1/4 3 13 Chained

To Toe Rail 5/16 1/4 3 13 Chained

Texas Deck Deckhouse Exterior (Aluminum)

To Texas Deck Deckhouse

Exterior 5/16 3/16 - - Double Continuous

To Pilothouse Deck 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior FT Bulkheads 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Texas Deck Deckhouse

Exterior Stiffeners and Headers 5/16 1/4 3 13 Staggered

Pilothouse Deck (Aluminum)

To Pilothouse Deck Deckhouse

Exterior 5/16 3/16 - - Double Continuous

To Fashion Plate 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior FT Bulkheads 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Pilothouse Deck Stiffeners and

Headers 5/16 1/4 3 13 Staggered

To Pilothouse Deck Girders 5/16 1/4 3 13 Chained

To Toe Rail 5/16 1/4 3 13 Chained

Pilothouse Deck Deckhouse Exterior (Aluminum)

To Pilothouse Top Plating 5/16 3/16 - - Double Continuous

To Pilothouse Deck Deckhouse

Exterior 5/16 3/16 - - Double Continuous

To Pilothouse Deck Deckhouse

Exterior Stiffeners and Headers 5/16 1/4 3 13 Staggered

Pilothouse Top Plating (Aluminum)

To Pilothouse Top Stiffeners 1/4 1/4 2 1/2 10 1/2 Staggered

To Pilothouse Top Girders 5/16 1/4 3 13 Chained

Lesser Plate

Thickness (in.)

Leg Length

(in.)

Weld Length

(in.)

Spacing

(in.) Type Notes

Fashion Plate (Aluminum)

To Fashion Plate Stiffeners 5/16 1/4 3 13 Staggered

To Fashion Plate Rail Cap 5/16 1/4 3 13 Chained

To Detacouple (Aluminum Side) 1/8 1/8 - - Double Continuous See Note 11

Upper Deck Deckhouse Interior FT Bulkhead (Aluminum)

To Upper Deck Deckhouse

Interior FT Bulkhead 5/16 3/16 - - Double Continuous

To Upper Deck Deckhouse

Interior NT Bulkhead 5/16 5/16 3 13 Staggered

To Upper Deck Deckhouse

Interior Stiffeners 5/16 1/4 3 13 Staggered

To Detacouple (Aluminum Side) 1/8 1/8 - - Double Continuous

Upper Deck Deckhouse Interior NT Bulkhead (Aluminum)

To Upper Deck Deckhouse

Interior NT Bulkhead 5/16 5/16 3 13 Staggered

To Upper Deck Deckhouse

Interior Stiffeners 5/16 1/4 3 13 Staggered

To Detacouple (Aluminum Side) 1/8 1/8 - - Double Continuous

Texas Deck Deckhouse Interior FT Bulkheads (Aluminum)

To Texas Deck Deckhouse

Interior FT Bulkheads 5/16 3/16 - - Double Continuous

To Texas Deck Deckhouse

Interior NT Bulkheads 5/16 5/16 3 13 Staggered

To Texas Deck Deckhouse

Interior FT Bulkhead Stiffeners and Headers 5/16 1/4 3 13 Staggered

Texas Deck Deckhouse Interior NT Bulkhead (Aluminum)

To Texas Deck Deckhouse

Interior NT Bulkhead 5/16 5/16 3 13 Staggered

To Texas Deck Deckhouse

Interior Stiffeners 5/16 1/4 3 13 Staggered

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