884-B406-01 MDC STANDARD FLOATING PLANT PAINT SCHEDULE.pdf

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Two (2) 2400 HP Towboats for USACE New Orleans
Solicitation number
W912BU-23-B-0026
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This document is a paint schedule for a federal contract to construct two 2400 HP towboats for the U.S. Army Corps of Engineers Philadelphia District. It specifies the required paint systems by area of the vessel using four paint manufacturers: PPG Amercoat, International Paint, Sherwin-Williams, and Carboline. The hull exterior below the waterline must be painted red with epoxy primer and intermediate coats, along with antifouling paint. The hull exterior above the waterline and all exposed exterior decks are to be painted black, while interior spaces use red, white or other colors depending on the area. The schedule provides the primer, intermediate and top coat product lines and minimum dry film thicknesses required from each manufacturer. This ensures the towboats will be constructed according to standard specifications using competitive paint systems.

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REV. DATE APRD.

- 6/28/2023 N/A

General Notes:

DR. BY DES. BY CHK'D BY

APRD. FOR THE DIR. - CH. DES. BR. SIZE REV.

DATE

SHEET: COVERJUNE 28, 2023 SCALE: AS SHOWN

A 3189

REVISIONS

DESCRIPTION

Initial Issue

MARINE DESIGN CENTER

1650 ARCH STREET

PHILADELPHIA, PA 19103

RECOMMENDED - CH. HULL SEC.

MARINE DESIGN CENTER

CORPS OF ENGINEERS

DEPARTMENT OF THE ARMY

DRAWING NO.

-884-B406-01

PROJECT NO.

NEW ORLEANS DISTRICT - WORKBOAT

MDC STANDARD FLOATING PLANT

PAINT SCHEDULE

Paint Manufacturer PPG/AMERCOAT INTERNATIONAL PAINT SHERWIN-WILLIAMS CARBOLINE Area of Vessel - Finish Color/FS595B # Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color

If used, pre-construction primers will be approved on a case-by-case basis and must be of the same manufacture as the paint system.

Hull Exterior Below Waterline - Red/31136 1st Coat AMERCOAT 240 w/Additive 880 - 12 mils - Red INTERZONE 505 - 12 mils - Red SherGlass - 12 mils - Red Carboguard 890 Glass Flake -10 mils - Red

Hull Markings Only - White/27880 - 2nd CoatAMERCOAT 450 H - 2 mils - White INTERTHANE 990 - 2 mils - White Acrolon 218 HS - 2 mils - White Carbothane 134HG - 2 mils - White

Antifouling 1st Coat Amercoat 240 - 5 mils - Grey INTERTUF 262 - 5 mils - Grey SeaGuard 5000 HS - 5 mils - Grey Carboguard 635 - 5 mils - Grey

2nd Coat Amercoat 240 - 5 mils - Red INTERTUF 262 - 5 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red 3rd Coat Amercoat ABC3 - 5 mils - Grey INTERCLENE 245NA - 4 mils - Grey SeaGuard Ablative AF - 5 mils - Grey C-FLEX 1-2-3 AF - 4 mils - Grey 4th Coat Amercoat ABC3 - 5 mils - Red INTERCLENE 245NA - 4 mils - Red SeaGuard Ablative AF - 5 mils - Red C-FLEX 1-2-3 AF - 4 mils - Red

Hull Exterior Above Waterline (Including both sides of bulwark and exterior of towknees) - Black/17038

1st Coat AMERCOAT 240 w/Additive 880 - 12 mils - Black INTERZONE 505 - 12 mils - Black SherGlass - 12 mils - Black Carboguard 890 Glass Flake - 10 mils - Black 2nd Coat AMERCOAT 450 H - 2 mils - Black INTERTHANE 990 - 2 mils - Black Acrolon 218 HS - 2 mils - Black Carbothane 134HG - 2 mils - Black

Hull Markings Only - White/27880 - 3rd CoatAMERCOAT 450 H - 2 mils - White INTERTHANE 990 - 2 mils White Acrolon 218 HS - 2 mils - White Carbothane 134HG - 2 mils - White

Exterior Main Deck, Deckhouse Tops & Pilothouse Top - Deck Red/10076

Alternative Non-Skid System 1st Coat AMERCOAT 240 - 12 mils - Lt. Grey Intertuf 262 - 12 mils - Lt. Grey SeaGuard 5000 HS - 12 mils - Grey Carboguard 635 - 12 mils - Lt. Grey (Garnet Non-Skid Medium) 2nd Coat AMERCOAT 240 w/36-mesh Garnet Grit, 0.3 lb/sq.ft.-Red INTERTUF 262 w/36-mesh Garnet Grit, 0.3 lb/sq.ft.-Red SeaGuard 5000 HS w/36-mesh Garnet Grit, 0.3 lb/sq.ft.-Red Carboguard 635 w/36-mesh Garnet Grit, 0.3 lb/sq.ft.-Red

3rd Coat AMERCOAT 450 H - Red INTERTHANE 990 - Red Acrolon 218 HS - Red Carbothane 134HG - Red

Deckhouse Exterior (Including 01 & 02 Deck Bulwark & Fashion Plates) - Old Ivory/17855

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red 2nd Coat AMERCOAT 240 - 5 mils - Lt. Gray INTERTUF 262 - 4 mils - Buff SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - Old Ivory INTERTHANE 990 - 2 mils - Old Ivory Acrolon 218 HS - 2 mils - Old Ivory Carbothane 134HG - 2 mils - Old Ivory

Pilothouse Visor Top - Old Ivory/17855 1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red

2nd Coat AMERCOAT 240 - 5 mils - Lt. Gray INTERTUF 262 - 4 mils - Buff SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - Old Ivory INTERTHANE 990 - 2 mils - Old Ivory Acrolon 218 HS - 2 mils - Old Ivory Carbothane 134HG - 2 mils - Old Ivory

Underside of Overhangs (Deckhouse & Pilothouse Visor) - Black/17038

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red 2nd Coat AMERCOAT 240 - 5 mils - Lt. Gray INTERTUF 262 - 4 mils - Buff SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - Black INTERTHANE 990 - 2 mils - Black Acrolon 218 HS - 2 mils - Black Carbothane 134HG - 2 mils - Black

Deck Fittings, Caution & Safety Zones - Yellow/13655 1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red

2nd Coat AMERCOAT 240 - 5 mils - Lt. Grey INTERTUF 262 - 4 mils - Lt. Grey SeaGuard 5000 HS - 5 mils - Grey Carboguard 635 - 5 mils - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - Yellow INTERTHANE 990 - 2 mils - Yellow Acrolon 218 HS - 2 mils - Yellow Carbothane 134HG - 2 mils - Yellow

(for this application only Interlac 665 may be substituted for Interthane 990)

Stacks, Handrails, Stair Rails (Interior & Exterior), Crane Pedestals, Exterior Foundations & Masts - Black/17038

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red 2nd Coat AMERCOAT 240 - 5 mils - Lt. Gray INTERTUF 262 - 4 mils - Buff SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - Black INTERTHANE 990 - 2 mils - Black Acrolon 218 HS - 2 mils - Black Carbothane 134HG - 2 mils - Black

Interior Towknees, Stacks & Fan Enclosures - White/27880 1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 -5 mils - Red

2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - 5 mils - Buff Carboguard 635 - Stripe Coat - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

MARINE DESIGN CENTER STANDARD FLOATING PLANT PAINT SCHEDULE

Document 884-B406-01, Revision - All thicknesses are minimum DFT

For the underside of the pilothouse visor, add "de-gloss chemical" to Urethane Top Coat to remove the gloss and create a mat finish.

Area of Vessel - Finish Color/FS595B # Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color

Interior Hull - Hold Deck Spaces (Abv. Deck Plate/Bilges) - White/27880

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 -5 mils - Red 2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - 5 mils - Buff Carboguard 635 - Stripe Coat - Lt. Gray 3rd Coat AMERCOAT 450 H - 2 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

Interior Hull - Hold Deck Spaces (Below Deck Plate/Bilges) - Red/31136

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - White 2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - Buff Carboguard 635 - Stripe Coat - Lt. Grey 3rd Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red

Interior Ballast Tanks - White/27880 1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - select immersion color

2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - 5 mils - Buff Carboguard 635 - Stripe Coat 3rd Coat AMERCOAT 240 - 5 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

Interior Sewage Tank - White/27880 1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - select immersion color

2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - 5 mils - Buff Carboguard 635 - Stripe Coat 3rd Coat AMERCOAT 240 - 5 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

Void Spaces & Seachest Coolers - White/27880

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - select immersion color 2nd Coat AMERCOAT 240 - Stripe Coat - Buff INTERTUF 262 - Stripe Coat - Lt. Grey SeaGuard 5000 HS - Stripe Coat - 5 mils - Buff Carboguard 635 - Stripe Coat 3rd Coat AMERCOAT 240 - 5 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

Fuel Oil, Lube Oil, Gear Oil, Hydraulic Oil & Waste Oil Tanks 1st Coat 10W Mineral Oil 10W Mineral Oil 10W Mineral Oil 10W Mineral Oil

Potable Water Tank Interior 1st Coat NO COATING NO COATING NO COATING NO COATING

Z-Drive Well Interior, Box Cooler Sea Chest Interior, Sea Chest Interior & Transducer Inner Walls - Black/17038

1st Coat AMERCOAT 240 w/Additive 880 - 12 mils - Black INTERZONE 505 - 12 mils - Black SherGlass - 12 mils - Black Carboguard 890 Glass Flake - 10 mils - Black 2nd Coat AMERCOAT 450 H - 2 mils - Black INTERTHANE 990 - 2 mils - Black Acrolon 218 HS - 2 mils - Black Carbothane 134HG - 2 mils - Black

Antifouling 1st Coat Amercoat 240 - 5 mils - Grey INTERTUF 262 - 5 mils - Grey SeaGuard 5000 HS - 5 mils - Grey Carboguard 635 - 5 mils - Grey

2nd Coat Amercoat 240 - 5 mils - Black INTERTUF 262 - 5 mils - Black SeaGuard 5000 HS - 5 mils - Black Carboguard 635 - 5 mils - Black 3rd Coat Amercoat ABC3 - 5 mils - Grey INTERCLENE 245NA - 4 mils - Grey SeaGuard Ablative AF - 5 mils - Grey C-FLEX 1-2-3 AF - 4 mils - Grey 4th Coat Amercoat ABC3 - 5 mils - Black INTERCLENE 245NA - 4 mils - Black SeaGuard Ablative AF - 5 mils - Black C-FLEX 1-2-3 AF - 4 mils - Black

Interior Deckhouse (Bulkheads & Overheads) - Covered - White/27880

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Gray Carboguard 635 - 5 mils - Red 2nd Coat AMERCOAT 240 - Stripe Coat - White INTERTUF 262 - Stripe Coat - White SeaGuard 5000 HS - Stripe Coat - Lt. Grey Carboguard 635 - Stripe Coat - White 3rd Coat AMERCOAT 240 - 5 mils - White INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - White

Note that if the hydraulic and/or lube oil selected for the vessel may not be compatible with the Mineral Oil. In that case, the Contractor will apply a coating to the interior of those tanks that is approved by the fluid manufacturer.

Per 793-B430-01 and 793-B436-01, spray-on acoustic damping and/or thermal coatings may be required in the area identified. All acoustic and thermal coatings shall be applied directly over the pre-construction primer, and coated as required below.

Per 793-B430-01 and 793-B436-01, spray-on acoustic damping and/or thermal coatings may be required in the area identified. All acoustic and thermal coatings shall be applied directly over the pre-construction primer, and coated as required below.

Per 793-B430-01 and 793-B436-01, spray-on acoustic damping and/or thermal coatings may be required in the area identified. All acoustic and thermal coatings shall be applied directly over the pre-construction primer, and coated as required below.

Area of Vessel - Finish Color/FS595B # Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color Coating Model Number, min. DFT & Color

Interior Deckhouse (Bulkheads & Overheads) - Exposed - White/27880

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Red 2nd Coat AMERCOAT 240 - Stripe Coat - Lt. Gray INTERTUF 262 - Stripe Coat - White SeaGuard 5000 HS - Stripe Coat - Lt. Grey Carboguard 635 - Stripe Coat - Lt. Gray 3rd Coat AMERCOAT 240 - 5 mils - Lt. Gray INTERTUF 262 - 4 mils - White SeaGuard 5000 HS - 5 mils - White Carboguard 635 - 5 mils - Lt. Gray 4th Coat AMERCOAT 450 H - 2 mils - White INTERTHANE 990 - 2 mils - White Acrolon 218 HS - 2 mils - White Carbothane 134HG - 2 mils - White 3rd Coat AMERCOAT 450 H - 2 mils - Black INTERTHANE 990 - 2 mils - Black Acrolon 218 HS - 2 mils - Black Carbothane 134HG - 2 mils - Black

Interior Deckhouse Decks (w/o Manufactured Floor Covering) & Machinery Foundations - White/27880

1st Coat AMERCOAT 240 - 5 mils - Red INTERTUF 262 - 4 mils - Red SeaGuard 5000 HS - 5 mils - Red Carboguard 635 - 5 mils - Lt Grey 2nd Coat AMERCOAT 240 - 5 mils - Buff INTERTUF 262 - 4 mils - Buff SeaGuard 5000 HS - 5 mils - Buff Carboguard 635 - 5 mils - Buff 3rd Coat AMERCOAT 450 H - 2 mils - Gray INTERTHANE 990 - 2 mils - Gray Acrolon 218 HS - 2 mils - Gray Carbothane 134HG - 2 mils - Gray

Interior Deckhouse Decks with Coverings Do not paint Do not paint Do not paint Do not paint

Nameboard Letters - Gold/23594 See Clause C460 See Clause C460 See Clause C460 See Clause C460

Signature, Communications Mark & Stack Stripes See Clause C460 See Clause C460 See Clause C460 See Clause C460

Deck Level & Fashion Plate Trim - Striping Red/11136 See Clause C406 See Clause C406 See Clause C406 See Clause C406

Per 793-B430-01 and 793-B436-01, spray-on acoustic damping and/or thermal coatings may be required in the area identified. All acoustic and thermal coatings shall be applied directly over the pre-construction primer, and coated as required below.

Per 793-B430-01, the floor paint system in the Engine Room is considered an manufactured flooring system.

406 Cover
857-B406-01 MDC STANDARD FLOATING PLANT PAINT SCHEDULE

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