9 - CLDP Destination Common Hazards and Causes Ph 0 - Baseline - Not Export Controlled.xlsx

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Commercial Low Earth Orbit (LEO) Development Program Destination and Payload Safety Technical Interchange Meeting
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80JSC024CLDSAFETYTIM
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This document is a Special Notice from the National Aeronautics and Space Administration (NASA) Johnson Space Center (JSC) regarding the Commercial Low-Earth Orbit (LEO) Development Program (CLDP). The notice invites industry to attend a two-day Technical Interchange Meeting (TIM) on August 13-14, 2024 at JSC's Gilruth Center in Houston, TX. The purpose of the TIM is for NASA to outline safety best practices, lessons learned, and core activities/processes needed to support safe operations and utilization of commercial LEO destinations and payloads. NASA is developing requirements for Commercial LEO Destination (CLD) capabilities that can safely support NASA astronauts and other spaceflight participants in LEO on a commercially owned and operated space system. Registration is required, with a maximum of 5 in-person attendees per company. There is no virtual attendance option. The TIM supports NASA's effort to maintain open communications with the private sector that could aid in the development of safe, reliable, innovative, and cost-effective space destination capabilities.

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Destinations Hazard PivotTable

Mission Phases
Hazard TitleHazard CauseDynamic OpsAssembly/Reconfiguration of Modules/MaintenanceQuiescent OpsPayload(s) Reconfiguration
Crew injury due to contamination in the habitable environment from destination systemsexcessive condensation from inflationxxx
improper material selection or processesxxxx
Inadequate Environmental Design featuresxxxx
system cross connectionxxxx
toxicityxxxx
vessel/pipe/conduit rupturesxxxx
water freezing in the heat exchanger core resulting of pressure increase resulting in leakage or rupturexxxx
induced failure of Heat Exchanger core barrier due to high temp over pressurization leads to contamination of habitable environmentxxxx
waste management failurexx
Release of hazardous materials from propulsion system/release of FORP (fuel oxidizer reaction products)xxxx
material contaminationxxxx
Poor cleanliness in the workspacexxxx
first entry into habitable volume results in crew exposure to gaseous contaminantsxxxx
propellant contamination of the habitable environmentxxxx
release of contaminates from destination installed systemsxxxx
inability to remove trace gaseous contaminantsxxxx
contamination by fire by-productsxxxx
release of contaminants from VV installed systemsxxxx
insufficient addition/separation of module(s) leads to contamination releasexxx
Crew injury due to electric shockexposed electrical sources in habitable volumesxxx
mate/demate of powered connectorsxxx
static dischargexxx
use of portable electrical equipment (outlets, port details)xxx
ignition of combustiblesxxxx
Improper Bonding and Groundingxxx
Defective Component, Wires, Insulation, Design and/or workmanshipxxx
failure of circuit protection during smart shortsxxx
connected to/or exposed terminals of stored energy devices (caps, super caps, HV batteries)xxx
water leakage and/or condensation (contact with electrical components) from waste and hygiene compartmentxxx
electric shock due to humidity/moisturexxxx
Crew injury due to Environmental hazardslaser exposurexxxx
rapid change in pressurexxxx
lack of visibility (glare, window/helmet fogging, suspended particulates)xxxx
Ionizing Radiationxxxx
source exposure (visible, infrared, and UV radiation)xxxx
crew exposure to temperature extremes (excessive heat/cold in IVA)xxxx
mutagens/pathogens/toxins/irritants/bio-wastexxxx
Crew injury due to hazardous material release from payload/cargo hardwareimproper material selection or processesxxxx
Inadequate Environmental Design featuresxxxx
leaks/spillsxxxx
vessel/pipe/conduit rupturesxxxx
backflow/siphoned effectxxx
crew exposure to unacceptable amounts of off gassingxxxx
optical or lung damage due to particulate matter releasexxxx
biohazards/organics (fungus/bacterial, growth media) releasexxxx
chemical reactions/combinations/replacementxxx
release of FODxx
Crew injury due to Impeded Ingress or EgressFirexxxx
inadequate designxxxx
EVR fails while translating a hatchxxxx
EVR protrudes into the emergency egress path of the module and cannot be movedxxxx
inability to isolate module in a timely manner (3 minutes drag throughs per 1130)xxxx
failure of hatch(es) results in crew inability to ingress/egressxxxx
Translation path blocked due to moveable hardware/stowage preventing crew from emergency egress/ingressxxxx
Crew injury due to Inadequate Respirable Atmospherelow partial pressure of oxygen due to crew metabolic usagexxxx
pressure systems failurexxxx
CO2 Concentration reaches unsafe levels due to crew metabolic loadsxxxx
inadvertent/excessive nitrogen/oxygen introduction, leakage or releasexxxx
de/over pressurization of destinationx
release of compressed gas/venting gasesxxxx
ventilation failurexxxx
insufficient ECLSS Consumablesxxxx
Trace contaminatesxxxx
insufficient removal of contaminants from atmospherexxxx
Crew injury due to leakage/rupture of Batteries/Capacitorsleakage or rupture due to cell internal shorts (workmanship)xxx
leakage or rupture due to external short circuitxxx
leakage or rupture due to thermal extremesxxx
Excessive temperature due to heaters failingxxx
Excessive temperature due to loss of coolingxxx
inadvertent chargingxxx
leakage or rupture due to inadvertent charging of primary cells/batteriesxxx
leakage or rupture due to improper charging (overcharge) of secondary cells/batteriesxxx
leakage or rupture due to over discharge (includes reversal)xxx
Improper design/installation error of supercapacitors/capacitorsxxxx
electrolytic capacitor degradationxxxx
localized hotspots formed by excessive heating for capacitorsxxx
leakage or rupture due to increase in leakage/ripple currentxxx
chemical deterioration of seal leads to gradual vaporization of the capacitors electrolytexxxx
virtual open circuit of the supercapacitorxxxx
individual cell connection failurexxxx
overvoltage of individual cellsxxxx
corrosion due to exposure of moisture at the terminalsxxxx
Crew injury due to Nutritional, Exercise, Behavioral Hazardsdehydration of crewxxxx
illness of crewxxxx
fatigue of crewxxxx
improper use of med kitsxxx
insufficient medical consumablesxxx
expired/contaminated medicinexxx
lack of crew health maintencexxx
lack of behavorial supportxxx
loss of physical strength of crew/lack of countermeasures/inadequate crew excersize amountxxxx
lack of nutrition for crewxxx
medical equipment failurexxx
Crew injury due to Physical hazardsmechanical hazards (sharp edges)xxxx
impact by pressure loaded hatchxxx
shatterable material exposurexxxx
crew member exposure to touch temperature extremesxxxx
tripping hazards (for forced gravity destinations)xxxx
noise/acoustics at a higher than allowable level (inflation system generates higher than allowable noise for inflatables)xxxx
EVR excessive loads to crew (pinching, crushing, excessive quasi-static load, excessive momentum, inadequate failure monitoring, unintended software changes)xxxx
acceleration/impact/vibe/on-orbit loadsxxxx
Loose objectsxxxx
rotating equipment/machinery failure release to crewxxxx
Crew injury due to Radiation (ionizing/non-ionizing)environmentalxxxx
infraredxxxx
laser exposurexxxx
non-ionizingxxxx
UVxxxx
Microwave (transmitters)xxxx
source exposure (radioactive, x-ray machine, ext.)xxxx
Failure of Destination and/or crew injury due to Arcingcoronaxx
conductive object contacts an inadvertent energized surface causing archingxx
generation of molten metal during VV docking with adapter causing arcingxxxx
molten metal release during mate/dematexxx
manufacturing defect or flaw/inadequate workmanshipxx
Improperly bonded, grounded, and electrically isolated equipmentxx
environmental incomatibility/inadequate designxx
Failure of Destination and/or crew injury due to Berthing/Unberthing Failuresinability to equalize pressure across spacecraft hatch/inability to depressurize capsulex
inability to open/close hatchesx
M/OD impactx
inability to gain/maintain adequate structural integrity or inadvertent release of exposed facility berthing mechanismx
inability to gain/maintain adequate structural integrity of the probe/cone mechanism during dockingx
Inability to gain/maintain structural integrity between docking sitesx
inability to separate from dock during unberthing operationsx
inability to release spacecraft from robotic armx
Failure of Destination and/or crew injury due to Command Data Handling Failureinstallation, assembly or manufacturing errorxxxx
Network Traffic Failurexxxx
Environment-induced Component Failurexxxx
Flaws in Avionics design Implementationxxxx
Off-nominal power of the computing systemxxxx
Loss of CDH Critical Functionsxxxx
Failure of Destination and/or crew injury due to Communication Failureinadequate designx
Transmitter Failurex
manufacturing defect or flaw/inadequate workmanshipx
Electric Power Failure of the communication systemx
VV Capsule - Destination Communication Failure (Ground to Space)x
VV Capsule - Destination Communication Failure (Space to Space)x
Loss of Crew/Destination due to Command Data Handling Failurex
Communication/Control System Latency/Loss/Reflectivity (Space to Space and/or Space to Ground)xxxx
Destination Communication Failure (Ground to Space)x
Failure of Destination and/or crew injury due to Control Movement Gyro/Momentum Wheel Ruptureusage of materials susceptible to stress corrosion crackingxxxx
manufacturing defect or flaw/inadequate workmanshipxxxx
Inadequate structural strength of CMG/Momentum Wheelxxxx
Material incompatibility of the grease and momentum wheel componentsxxxx
Rotor material deficienciesxxxx
Improper assembly of the motor housing for the momentum wheelxxxx
motor failure due to binding/jammingx
Failure of Destination and/or crew injury due to Depress event (emergency)Failure to isolate hatch/module during an emergencyxxxx
inability to retreat to emergency vehiclexxxx
inability to patch the depress zonexxxx
inability to detect/alert depress eventxxxx
Failure of Destination and/or crew injury due to Depressurization of Destinationinsufficient/damaged insulationxxxx
Loss of atmosphere due to depressurization pump leakage/inadvertent operation/failurexxxx
loss of atmosphere through feedthrough penetrations (electrical, fluid, and data)xxxx
Loss of atmosphere through inadvertent opening of valvexxxx
M/OD impactxxxx
structural failure of vacuum system causes loss of cabin atmospherexxxx
Loss of atmosphere due to a valve failing to closexxxx
Loss of atmosphere through valve installationxx
Failure of pressure system structure due to leakage of high pressure gas tankxxxx
Loss of atmosphere through assembly seal leakage (common seal interfaces: hatch/window, modules interfaces, VV/connection leakage paths, vacuum systems)xxxx
Failure of Destination and/or crew injury due to emergency systems failure to functionFire extinguisher leakage/rupture leads to structural failure of destinationxxxx
crew medical restraint system not withstanding crew loadsxxxx
failure of respitory/filter masksxxxx
inadvertant medical O2 release creates excessive ppO2/oxygen toxicityxxxx
Failure of Destination and/or crew injury due to Failure of heat pipe radiator system (Passive TCS)improper fabrication of componentsxxxx
improper material selectionxxxx
inadequate design strength of the componentsxxxx
overpressure of the components due to thermal environmentxxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
M/OD penetration/impactxxxx
Failure of Destination and/or crew injury due to Firefuel and oxidizer in presence of pressure and/or ignition sourcexxxx
high heat sourcexxxx
pyrolizationxxxx
inadequate designxxxx
improper mix of inflation gases for inflatablesxxxx
Materials ignite and support combustionxxxx
Flow induced vibration in flex linesxxx
Equipment overheat resulting in fire event within electronic equipmentxxxx
Internal Contamination/Electrical Discharge/Arcs and Frictional Heating of O2 Systemxxxx
Off-nominal Leakage of Oxygen in the presence of an Ignition Sourcexxxx
Spec leakage of Oxygen leading to an inadvertent or excessive O2 buildupxxxx
Battery Firexxx
Installation, Assembly, and Manufacturing errorsxxxx
overheating wires due to improper wire sizing and fusing/circuit protectionxxxx
Buildup of flammable gas (ex. Methane, hydrogen) in the presence of an ignition sourcexxxx
exothermic chemical reactionxxxx
high purity oxygen at high pressure (particle impact)xxxx
Failure of Destination and/or crew injury due to Fire event (emergency)Improper design results in inability to egress in an event of an emergencyxxxx
Obstructed translation pathsxxxx
Crew axphyxiation due to elevated CO2 levels/O2 displacementxxxx
exposure to combustion productsxxxx
Personal Protective Equipment failurexxxx
Failure to detect, annunciate, isolate, and supress a fire in IVAxxxx
Failure of Destination and/or crew injury due to inability to control the destination due to loss of translational control (inability to reboost, debris maneuvering, moding for vv ops)inadequate designxxxx
manufacturing defect or flaw/inadequate workmanshipxxxx
Inadvertent firing of translational propulsive assetsxxxx
CDH/Avionics System Failurexxxx
Failure of translational propulsive assetsxxxx
structural failure of the propulsion system/componentsxxxx
Temperature variation results in component rupturexxxx
failure of electric propulsion system due to failure of electrical inhibitxxxx
failure of electric propulsion system due to improper power distribution circuitryxxxx
failure of electric propulsion system due to inadvertent activation of propulsion systemxxxx
propellant or pressurant leakagexxxx
propulsion system failurexxxx
rupture of propellant/propulsion system or componentsxxxx
Failure of Destination and/or crew injury due to Leakage/Rupture of high pressure Gas Distribution/Transfer/Storage Systemadiabatic gas compressionxxxx
electrical discharge and/or electrical arcsxxxx
fatigue failure of metallic linerxxxx
Frictional heatingxxxx
improper material selectionxxxx
Improper workmanship or assemblyxxxx
Inadequate strength to withstand MDP and other loading environmentsxxxx
stress rupture due to incorrect on-orbit filingxxxx
stress rupture due to thermal effectsxxxx
thermal or impact damage to composite or metallic linerxxxx
over pressurization of the airlock system during refill operationsxxxx
internal contamination (particle impact condition)xxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
Failure of Destination and/or crew injury due to loss of attitude controlDegradation of the destination attitude control system due to thruster pluming from a VVxxxx
Degraded attitude control due to changing mass properties during assembly or payload handlingxxxx
erroneous moding of attitude control systemxxxx
loss of control during VV attitude control handoffxxxx
loss of destination propulsion systemxxxx
loss of GN&C systemxxxx
Loss or degradation of Electrical Powerxxxx
propulsion effects due to planned venting or venting done to control a hazardxxx
inadequate designxxxx
inadvertent destination thruster firingxxxx
failure of the attitude sensors to correctly determine current attitudexxxx
manufacturing defect or flaw/inadequate workmanshipxxxx
excessive/inadequate CMG/MW torquingxxxx
inadequate/loss of Stack's (Destination & attached VVs) attitude control methodsxxxx
inadvertent attached VV thruster firingxxxx
Inability to refuel chemical propulsion systemxxxx
insufficient propellant/consumablesxxxx
Momentum Wheel Over speeds [brake does not stop/slow the wheel from rotating]xxxx
loss of communication between Momentum wheels/CMGsxxxx
Loss of Crew/Destination due to Command Data Handling Failurexxxx
Failure of Destination and/or crew injury due to loss of attitude control event (emergency)critical rate during evacuationxxxx
inability to notify the crew of eventxxxx
crew is unable to egress/VV unable to undock/unberthxxxx
Failure of Destination and/or crew injury due to pressure system failure/leakage or ruptureinadvertent overfillingxxxx
inadvertent releasexxxx
M/OD impactxxxx
mislocated relief devicexxxx
relief pressure improperly setxxxx
backflow/siphoned effectxxxx
over pressurizationxxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
improper material selection/material incompatibilityxxxx
improper filingxxxx
leakage from connections/joints/fittings/seals/valvesxxxx
lines, fittings and components restraintxxxx
pipe/vessel/duct rupture or leakagexxxx
hose whippingxxxx
mis calibrated relief devicexxxx
loss of safety critical functions supporting the pressure systemxxxx
insufficient structural/mechanical strength of the pressure systemxxxx
Failure of Destination and/or crew injury due to Software Failure/MalfunctionFailure of computer system to control hazard within time to effect.xxxx
Computer Virus / Malicious Attackxxxx
Error in Human Commandingxxxx
Off-nominal power of the computing systemxxxx
software failure to control critical systemsxxxx
Inadequate Guidelines and Best Practicesxxxx
Failure of Must not Work functionsxxxx
Failure of Must Work functionsxxxx
Inadequate Securityxxxx
Loss of Cybersecurity Controlxxxx
Defective software requirementsxxxx
Defective Designxxxx
Defective Codexxxx
Software Error due to External/Environmental Causesxxxx
Failure of Destination and/or crew injury due to Thermal Control System Failurecoolant line blockagexxxx
heater failurexxxx
improper materials selectionsxxxx
inadequate design strength of tanks, lines and components of the systemxxxx
inadequate structural strengthxxxx
installation, assembly or manufacturing errorxxxx
loss of avionicsxxxx
loss of command controlxxxx
M/OD impactxxxx
Passive TCS failurexxxx
quick disconnect seal failurexxxx
radiator failurexxxx
over pressurizationxxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
Coolant pumps, accumulators, valves failurexxxx
TCS lines rupture/leakagexxxx
freezing of fluids in TCS (ITCS/ETCS) linesxxxx
off nominal power leads to failure of support TCS components (heaters, pumps,etc)xxxx
improper design to achieve set pointxxxx
improper set point setxxxx
Loss of fluid/insufficient consumablesxxxx
internal system back feeding and cant maintain pressurexxxx
Failure of Destination and/or crew injury due to toxic atmosphere event (emergency)Loss of capability to provide emergency oxygen services during toxic atmosphere eventsxxxx
release of particulatesxxxx
release of liquidxxxx
release of gasxxxx
inability to detect/notify the crewxxxx
inability to egress away from the eventxxxx
inability to retreat to emergency vehiclexxxx
inability to contain or scrub the toxic atmospherexxxx
Failure of Destination and/or crew injury during use of emergency systemsimproper materials selectionsxxxx
Improper workmanship or assemblyxxxx
Hatch depress indicator results in injury to crew or damage to hatch sealsxxxx
Inadequate containment of released material during emergency eventxxxx
improper design of emergency systemsxxxx
emergency systems used outside certificationxxxx
inadvertant activation of fixed fire supressionxxxx
electric shock during use of defibulatorxxxx
burns sustained while fighting a firexxxx
Crew axphyxiation due to elevated CO2 levels/O2 displacement from use of PFExxxx
crew exposure of shatterable/hazardous materialsxxxx
crew exposure to bio-wastexxxx
crew exposure to contamination from emergency systemsxxxx
crew exposure to functional sharp edgesxxxx
crew exposure to needle sticksxxxx
crew exposure to off-gassing of emergency systems materialsxxxx
crew exposure to touch temperature extremesxxxx
damage to critical systems while using PFExxxx
electric shock exposure (water based PFE)xxxx
high noise exposurexxxx
improper use of emergency systems outside the intended usagexxxx
overpressurization of crew's lungs during use of respirators/breathing apparatusesxxxx
propulsive loads from use of the PFExxxx
Failure of Destination due to Electric Power FailureCascading failures removes multiple legs of redundancyxxx
energy storage failure or degradationxxxx
high fault currents, high transients or Electrical Power System instabilitiesxxxx
inflatable destination improper design, incorrect installation or damage to internal wire/harness/cable insulationxxx
inadequate designxxxx
Destination - VV Capsule interface short circuit failurexx
manufacturing defect or flaw/inadequate workmanshipxxxx
Loss of power due to Critical System failurexxxx
Avionics/Computing failure (GNC Failure)xxxx
Failure of regulating nominal temperature for energy storage (thermal control failure)xxx
Primary/Secondary/Tertiary power distribution degradation or failurexxxx
Primary/Secondary Power generation degradation or failurexxxx
Failure of Destination due to Electromagnetic Interference (EMI) on Destination Critical SystemsExcessive EMI Emissions (Conducted, Radiated, Inductive Coupling [magnetic], Capacitive Coupling [electric], Radio frequency transmitter (RF))xxxx
Equipment susceptibility to EMIxxxx
Failure of the integrity of the Destination and/or crew injury due to collisionIncorrect Alignment of berthing cuesxx
moving rotating equipmentxxxx
pressure system failure of the inflatable destinationxx
Failure of external mechanisms during articulating, manipulating and/or assembly of hardwarexxxx
structural failure of external hardware/mechanismsxxxx
m/od and/or man-made decommissioned orbitalsxxxx
recontact with inadvertent/planned jettisoned/deployed/release of/separated equipment/modules/objectsxxxx
improper design of destination/mechanisms/etc., assembly, manufacturingxxxx
Communication/Control System Latency/Loss/Reflectivity (Space to Space and/or Space to Ground)xxxx
Failure of the integrity of the Destination and/or crew injury due to collision with VVsattitude/loss of control/aviationxxxx
Incorrect Alignment of berthing cuesxx
loss of control of vvx
loss of translational controlxxx
Human error during Prox Opsx
Unexpected relative motion between vehicles during approach, docking, and undockingx
Incorrect information sent to approaching vehiclex
Failure of approaching vehicle station systems needed during Prox Ops and docking/undockingx
Plume Impingementxxx
Inadvertent Undockingxxxx
collision with VV due to mechanism failurexxxx
loss/lagging communication (Space to Space and/or Space to Ground)x
Failure of destination external mechanisms during VV approach/[un]docking/[un]berthingxx
Inadequate clearance/contact between destination/module/hardware and the VVxx
Incorrect configuration of station including attached Visiting Vehiclesxxx
failure during rendezvous eventx
collision with vv due to inadvertent deployment/jettison/separation hardware/objects/modulesxx
Failure of the integrity of the Destination and/or crew injury due to Docking/Undocking Failureimproper configuration of destination or VV for approach into the Keep-out-sphere (KOS) through docking initial contactxx
Inadvertent operation of potentially hazardous VV functions within the destination approach ellipsoidx
Installation, Assembly or Manufacturing Errorsxx
Loss of destination attitude controlxxxx
pluming effects from docking/undockingx
propulsive effects due to planned venting or venting to control a hazardxxxx
Unexpected relative motion between the destination and VV during VV approachx
Unexpected relative motion between the destination and VV during VV docking soft capture through docking hard capture initial engagementx
Inadvertent separation of active docking systemxx
Inadvertent separation of Permanent Modules with active systemsxx
inadequate clearance between destination and docking/undocking vehiclesxx
Failure of the integrity of the Destination and/or crew injury due to Inadvertent deployment of inflatable module/destinationpressure inadvertent actuationxxxx
release mechanism failurexxxx
Structural failurexxxx
Activation/control failure of deployment systemxxxx
Failure of the integrity of the Destination and/or crew injury due to Leakage/Rupture of inflatable module/destinationscorrosionxxxx
failure of design to sustain internal pressurexxxx
Improper filling of inflation system tankxxxx
M/OD impact/penetrationxxxx
over pressurization due to pressure system failurexxxx
Leakage/inadvertent opening of connections/joints/fittings/seals/valvesxxxx
Failure of the integrity of the Destination and/or crew injury due to Micrometeoriod/Orbital Debris (M/OD) impactM/OD impact and penetration of destination M/OD critical itemsxxxx
M/OD impact and penetration of safety critical components/ORUsxxxx
Depressurization of pressurized compartments as a result of M/ODxxxx
Failure of the integrity of the Destination and/or crew injury due to Structural FailureM/OD impactxxxx
Materials exposure to corrosionxxxx
on-orbit loadsxxxx
stress corrosionxxxx
over pressurizationxxxx
inadequate structural designxxxx
manufacturing defect or flawxxxx
thermal distortion of materialxxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
leakage from connections/joints/fittings/seals/valvesxxxx
attached moving and/or rotating equipment/hardware/mechanisms contact/impactxxxx
failure of weld/improper weldingxxxx
inability to gain/maintain adequate structural integrity during disconnection failure and or installation/maintenance/removing of critical hardwarexxxx
inadequate structural strength/ loads exceedancesxxxx
improper structural integrity/tolerancexxxx
incompatible materials/constructionxxxx
loss of control/avionicsxxxx
mechanism structural failurexxxx
recontact with inadvertent release of hardware/critical systems/mechanismsxxxx
structural binding/jammingxxxx
Loss of Crew/Destination due to collisionxxxx
failure of primary/secondary structurexxxx
Failure of the integrity of the Destination and/or crew injury due to Structural Failure of Inflatable module/destinationscorrosionxxxx
Crew interface failuresxxxx
improper design of structurexxxx
Improper material selection that is susceptible to temperature extremes/degradation/radiationxxxx
inadequate structural strength of the primary/secondary/tertiary structuresxxxx
Mechanism failuresxxxx
Pressure system failurexxxx
Puncture via Mechanical hazards (sharp edges, crush/pinch)xxxx
Quick disconnect seal failure, interlock defeat or leakagexxxx
Unintended build up of mechanical potential energyxxxx
inadvertent activation of pyrosxxxx
Propagation of Flaws/creep/crack-like defects (metal fracture/fatigue)xxxx
Improper construction/assembly/handling of inflatable (weave, threads, material usage)xxxx
fatigue loading during temperature extremesxxxx
Loss of crew due to failed medical emergency responseinsufficient medical consumables during medical emergenciesxxxx
medical O2 failurexxxx
inability to transport injured crew to groundxxxx
inability to detect/notify the crew of a medical emergencyxxxx
communication loss (Space to ground/space to space)xxxx
inability to resupply/send treatments to destinationxxxx
Inability to deliver aid to critical ill or injured crewxxxx
inability to administer correct equipment for minor first aidxxxx
expired/contaminated medicinexxx
#N/Are-entry safety of the modulex

Destinations Hazards Table

Applicable System/subsystemHazard TitleHazard CauseTransfer HazardCause ClassificationDynamic OpsAssembly/Reconfiguration of Modules/MaintenanceQuiescent OpsPayload(s) Reconfiguration
DestinationCrew injury due to contamination in the habitable environment from destination systemsRelease of hazardous materials from propulsion system/release of FORP (fuel oxidizer reaction products)Template Causesxxxx
Inflatable DestinationCrew injury due to contamination in the habitable environment from destination systemsexcessive condensation from inflationTemplate Causesxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsvessel/pipe/conduit rupturesPressure system failureTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemswaste management failureTemplate Causesxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsmaterial contaminationTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsimproper material selection or processesTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsInadequate Environmental Design featuresTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsPoor cleanliness in the workspaceTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsfirst entry into habitable volume results in crew exposure to gaseous contaminantsTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemspropellant contamination of the habitable environmentTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsrelease of contaminates from destination installed systemsTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsinability to remove trace gaseous contaminantsTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemscontamination by fire by-productsTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsrelease of contaminants from VV installed systemsTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemssystem cross connectionTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsinduced failure of Heat Exchanger core barrier due to high temp over pressurization leads to contamination of habitable environmentTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemsinsufficient addition/separation of module(s) leads to contamination releaseTemplate Causesxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemstoxicityTemplate Causesxxxx
DestinationCrew injury due to contamination in the habitable environment from destination systemswater freezing in the heat exchanger core resulting of pressure increase resulting in leakage or ruptureTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarebackflow/siphoned effectTemplate Causesxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarebiohazards/organics (fungus/bacterial, growth media) releaseTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarechemical reactions/combinations/replacementTemplate Causesxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarecrew exposure to unacceptable amounts of off gassingTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwareimproper material selection or processesTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwareinadequate environmental design featuresTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwareleaks/spillsTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwareoptical or lung damage due to particulate matter releaseTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarevessel/pipe/conduit rupturesPressure system failureTemplate Causesxxxx
DestinationCrew injury due to hazardous material release from payload/cargo hardwarerelease of FODTemplate Causesxx
DestinationCrew injury due to Inadequate Respirable AtmosphereCO2 Concentration reaches unsafe levels due to crew metabolic loadsTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmosphereinsufficient removal of contaminants from atmosphereTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmosphereinadvertent/excessive nitrogen/oxygen introduction, leakage or releaseTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmospherelow partial pressure of oxygen due to crew metabolic usageTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmospherede/over pressurization of destinationTemplate Causesx
DestinationCrew injury due to Inadequate Respirable AtmosphereTrace contaminatesTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmospherepressure systems failurePressure system failureTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmosphererelease of compressed gas/venting gasesTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmosphereventilation failureTemplate Causesxxxx
DestinationCrew injury due to Inadequate Respirable Atmosphereinsufficient ECLSS ConsumablesTemplate Causesxxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsdehydration of crewTemplate Causesxxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsfatigue of crewTemplate Causesxxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsillness of crewTemplate Causesxxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsloss of physical strength of crew/lack of countermeasures/inadequate crew excersize amountTemplate Causesxxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardslack of nutrition for crewTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsimproper use of med kitsTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsinsufficient medical consumablesTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsmedical equipment failureTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardsexpired/contaminated medicineTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardslack of crew health maintenceTemplate Causesxxx
DestinationCrew injury due to Nutritional, Exercise, Behavioral Hazardslack of behavorial supportTemplate Causesxxx
DestinationFailure of Destination and/or crew injury due to FireBattery FireTemplate Causesxxx
DestinationFailure of Destination and/or crew injury due to FireBuildup of flammable gas (ex. Methane, hydrogen) in the presence of an ignition sourceTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fireexothermic chemical reactionTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireEquipment overheat resulting in fire event within electronic equipmentTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireFlow induced vibration in flex linesTemplate Causesxxx
DestinationFailure of Destination and/or crew injury due to Firefuel and oxidizer in presence of pressure and/or ignition sourceTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Firehigh heat sourceTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fireinadequate designTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Firehigh purity oxygen at high pressure (particle impact)Template Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fireimproper mix of inflation gases for inflatablesTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireInstallation, Assembly, and Manufacturing errorsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireInternal Contamination/Electrical Discharge/Arcs and Frictional Heating of O2 SystemTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireMaterials ignite and support combustionTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireOff-nominal Leakage of Oxygen in the presence of an Ignition SourceTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fireoverheating wires due to improper wire sizing and fusing/circuit protectionTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FirepyrolizationTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to FireSpec leakage of Oxygen leading to an inadvertent or excessive O2 buildupTemplate Causesxxxx
DestinationCrew injury due to electric shockelectric shock due to humidity/moistureTemplate Causesxxxx
DestinationCrew injury due to electric shockDefective Component, Wires, Insulation, Design and/or workmanshipTemplate Causesxxx
DestinationCrew injury due to electric shockexposed electrical sources in habitable volumesTemplate Causesxxx
DestinationCrew injury due to electric shockfailure of circuit protection during smart shortsTemplate Causesxxx
DestinationCrew injury due to electric shockignition of combustiblesTemplate Causesxxxx
DestinationCrew injury due to electric shockImproper Bonding and GroundingTemplate Causesxxx
DestinationCrew injury due to electric shockmate/demate of powered connectorsTemplate Causesxxx
DestinationCrew injury due to electric shockstatic dischargeTemplate Causesxxx
DestinationCrew injury due to electric shockconnected to/or exposed terminals of stored energy devices (caps, super caps, HV batteries)Template Causesxxx
DestinationCrew injury due to electric shockuse of portable electrical equipment (outlets, port details)Template Causesxxx
DestinationCrew injury due to electric shockwater leakage and/or condensation (contact with electrical components) from waste and hygiene compartmentTemplate Causesxxx
DestinationFailure of Destination and/or crew injury due to ArcingImproperly bonded, grounded, and electrically isolated equipmentTemplate Causesxx
DestinationFailure of Destination and/or crew injury due to Arcingconductive object contacts an inadvertent energized surface causing archingTemplate Causesxx
DestinationFailure of Destination and/or crew injury due to Arcingmanufacturing defect or flaw/inadequate workmanshipTemplate Causesxx
DestinationFailure of Destination and/or crew injury due to Arcingenvironmental incomatibility/inadequate designTemplate Causesxx
DestinationFailure of Destination and/or crew injury due to ArcingcoronaTemplate Causesxx
DestinationFailure of Destination and/or crew injury due to Arcinggeneration of molten metal during VV docking with adapter causing arcingTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Arcingmolten metal release during mate/demateTemplate Causesxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling FailureLoss of CDH Critical FunctionsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling FailureEnvironment-induced Component FailureTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling FailureFlaws in Avionics design ImplementationTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling Failureinstallation, assembly or manufacturing errorTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling FailureNetwork Traffic FailureTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Command Data Handling FailureOff-nominal power of the computing systemTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Communication FailureLoss of Crew/Destination due to Command Data Handling FailureLoss of Crew/Destination due to Command Data Handling FailureTemplate Causesx
DestinationFailure of Destination and/or crew injury due to Communication FailureElectric Power Failure of the communication systemLoss of Destination due to Electrical Power failureTemplate Causesx
DestinationFailure of Destination and/or crew injury due to Communication Failuremanufacturing defect or flaw/inadequate workmanshipTemplate Causesx
DestinationFailure of Destination and/or crew injury due to Communication Failureinadequate designTemplate Causesx
DestinationFailure of Destination and/or crew injury due to Communication FailureTransmitter FailureTemplate Causesx
DestinationFailure of Destination and/or crew injury due to Communication FailureDestination Communication Failure (Ground to Space)Template Causesx
DestinationFailure of Destination and/or crew injury due to Communication FailureVV Capsule - Destination Communication Failure (Ground to Space)Template Causesx
DestinationFailure of Destination and/or crew injury due to Communication FailureVV Capsule - Destination Communication Failure (Space to Space)Template Causesx
Destination/EVRFailure of Destination and/or crew injury due to Communication FailureCommunication/Control System Latency/Loss/Reflectivity (Space to Space and/or Space to Ground)Template Causesxxxx
Destination/EVRFailure of Destination due to Electric Power FailureLoss of power due to Critical System failureTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power FailureCascading failures removes multiple legs of redundancyTemplate Causesxxx
DestinationFailure of Destination due to Electric Power FailureAvionics/Computing failure (GNC Failure)Loss of Crew/Destination due to Command Data Handling FailureTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power FailureDestination - VV Capsule interface short circuit failureTemplate Causesxx
DestinationFailure of Destination due to Electric Power Failureenergy storage failure or degradationTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power Failurehigh fault currents, high transients or Electrical Power System instabilitiesTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power Failureinflatable destination improper design, incorrect installation or damage to internal wire/harness/cable insulationTemplate Causesxxx
DestinationFailure of Destination due to Electric Power FailurePrimary/Secondary/Tertiary power distribution degradation or failureTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power Failuremanufacturing defect or flaw/inadequate workmanshipTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power Failureinadequate designTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power FailurePrimary/Secondary Power generation degradation or failureTemplate Causesxxxx
DestinationFailure of Destination due to Electric Power FailureFailure of regulating nominal temperature for energy storage (thermal control failure)Template Causesxxx
DestinationFailure of Destination and/or crew injury due to Depress event (emergency)inability to retreat to emergency vehicleTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Depress event (emergency)inability to patch the depress zoneTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Depress event (emergency)inability to detect/alert depress eventTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Depress event (emergency)Failure to isolate hatch/module during an emergencyTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to emergency systems failure to functioncrew medical restraint system not withstanding crew loadsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to emergency systems failure to functionfailure of respitory/filter masksTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to emergency systems failure to functionFire extinguisher leakage/rupture leads to structural failure of destinationTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to emergency systems failure to functioninadvertant medical O2 release creates excessive ppO2/oxygen toxicityTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)Improper design results in inability to egress in an event of an emergencyTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)Obstructed translation pathsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)Failure to detect, annunciate, isolate, and supress a fire in IVATemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)Crew axphyxiation due to elevated CO2 levels/O2 displacementTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)exposure to combustion productsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to Fire event (emergency)Personal Protective Equipment failureTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to loss of attitude control event (emergency)crew is unable to egress/VV unable to undock/unberthTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to loss of attitude control event (emergency)critical rate during evacuationTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to loss of attitude control event (emergency)inability to notify the crew of eventTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)Loss of capability to provide emergency oxygen services during toxic atmosphere eventsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)release of particulatesTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)release of liquidTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)release of gasTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)inability to detect/notify the crewTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)inability to contain or scrub the toxic atmosphereTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)inability to egress away from the eventTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury due to toxic atmosphere event (emergency)inability to retreat to emergency vehicleTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemsburns sustained while fighting a fireTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemsCrew axphyxiation due to elevated CO2 levels/O2 displacement from use of PFETemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure of shatterable/hazardous materialsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure to bio-wasteTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure to contamination from emergency systemsTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure to functional sharp edgesTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure to needle sticksTemplate Causesxxxx
DestinationFailure of Destination and/or crew injury during use of emergency systemscrew exposure to off-gassing of emergency systems materialsTemplate Causesxxxx

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File details come from the government source that posted it. Updated .