OMS-E_GSEandFlt_HW_List.pdf

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Attached to
Orion Main Engine Federal contract opportunity
Solicitation number
80JSC020R0031
Issued by
National Aeronautics and Space Administration Johnson Space Center

About this file

This document provides a hardware list and summary of key milestones for the Orion Main Engine solicitation. The hardware list details over 50 items of ground support equipment, flight hardware, and associated hardware required for integration and testing of the Orion Main Engine. Key milestones include a pre-proposal conference on April 2, 2020, response due date of June 11, 2020 by 1:30 PM Central Time, and hardware to be provided by the supplier and integrated at locations in Bremen, Germany and the Kennedy Space Center. The solicitation is seeking proposals for the Orion Main Engine to be utilized on NASA's Space Launch System and is identified as solicitation number 80JSC020R0031.

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For Informational Purposes Only

OMS-E GSE, Ground, and Flight Installation Hardware List

February 28, 2020

Table: OMS-E GSE, Ground, and Flight Hardware List

Item Description Hardware

Type Quantity Process Phase Location

Equipment Supplied

By

Main Engine/Nozzle Integration Tool (MENIT) 1195450-01

Lifting table to support integration of Nozzle Extension and Main Engine

GSE

Ground Item 1

Pre- Installation, OME

Installation, Nozzle Ext Installation

Bremen, Germany/KSC Airbus

Main Engine Interface Device (MEID) 1195541-01

Jig to move, lift and adjust the Main Engine on the MENIT itself

GSE

Ground Item 1

Pre- Installation, OME

Installation

Bremen, Germany Engine

OMS-E

Handling Fixture (H70- 0670-00) 1

For lifting engine out of shipping container (makes sense to leave with engine and make 1 for each engine, or could ship back to engine contractor for use on next engine)

GSE

Ground Item 1

Pre- Installation

Bremen, Germany Engine

Overhead Crane

Facility H/W used for lifting and moving

GSE

Ground Item 1

Pre- Installation

Bremen, Germany Airbus

Slings (min.

500Kg safe load)

Facility H/W used for lifting and moving

GSE

Ground Item 3

Pre- Installation

Bremen, Germany Airbus

Shackles (min.

1000Kg safe load)

Facility H/W used for lifting and moving

GSE

Ground Item 3

Pre- Installation

Bremen, Germany Airbus

Flight-like nozzle to For Fit Airbus for fit checks/integration checks. testing Flight-like nozzle installation Nozzle extension kit. mounting h/w

GSE

Ground Item 1

Pre- Installation

Bremen, Germany Engine

GSE

Ground Item 1

Pre- Installation

Bremen, Germany Engine

OX and FU Inlet Blanking Flange 1181101-54

Transportation Blanking Flange

GSE to Interface with Flight Hardware 2

Pre- Installation

Bremen, Germany Engine

GN2 Tank Cover 1181101-92

Hard cover protecting pressure vessels

GSE to Interface with Flight Hardware 1

Pre- Installation

Bremen, Germany Engine

GN2

Accumulator Cover 1181101-44

Hard cover protecting pressure vessels

GSE to Interface with Flight Hardware 1

Pre- Installation

Bremen, Germany Engine

Item Description Hardware

Type Quantity Process Phase Location

Equipment Supplied

By

Bellow Cover I 1181101-75

Hard cover protecting pressure vessels

GSE to Interface with Flight Hardware 4

Pre- Installation

Bremen, Germany Engine

Bellow Cover

II 1181101-76

Hard cover protecting pressure vessels

GSE to Interface with Flight Hardware 2

Pre- Installation

Bremen, Germany Engine

Bellow Cover

III 1181101-77

Hard cover protecting pressure vessels

GSE to Interface with Flight Hardware 2

Pre- Installation

Bremen, Germany Engine

Transport Brackets 1181101-

25/26 NASA 2

Shipping Brackets (MON and MMH side)

GSE to Interface with Flight Hardware 2

Pre- Installation

Bremen, Germany Engine

Dynatube closeouts 1181101-115 Incl. seal saver

GSE to Interface with Flight Hardware 9

Pre- Installation

Bremen, Germany Engine

Hardware kits for installation of Items

Screws, bolts, nuts, washers needed to install support equipment to engine

GSE to Interface with Flight Hardware

1 per installed item

Pre- Installation

Bremen, Germany Engine

Engine/Thrust Pad Mounting H/W Kit Bolts, washers, nuts

Flight Hardware 1

OME

Installation

Bremen, Germany Engine

Seal (inner) Mat. No.

2902372-01

Main Feed Line Flange inner groove

Flight Hardware 2

OME

Installation

Bremen, Germany Engine

Seal (outer) Mat. No.

2902373-01

Main Feed Line Flange outer groove

Flight Hardware 2

OME

Installation

Bremen, Germany Engine

Main Feedline Installation Kit Screws, Washers, Nuts

Flight Hardware 2

OME

Installation

Bremen, Germany Engine

Lockwire Dynatube connector securing

Flight Hardware sufficient

OME

Installation

Bremen, Germany Engine

External Cover Set (A70- 0671-04)

Consists of two half shells for nozzle protection and a TCA I/F Flange Cover

GSE to Interface with Flight Hardware 1 Set

Nozzle Ext Installation KSC O&C Engine

Nozzle Exit Cover (A70- 0671-01)

Protection of nozzle/engine

GSE to Interface with Flight Hardware 1

Nozzle Ext Installation KSC O&C Engine

Cross Strap for Nozzle Extension Lifting purposes

GSE

Ground Item 1

Nozzle Ext Installation KSC O&C Airbus

Hardware

Type Quantity Process Phase Location

Equipment Supplied

By

Set of Guiding Pins

Alignment of Nozzle to TCA Flange

GSE to Interface with Flight Hardware 1 Set

Nozzle Ext Installation KSC O&C Engine

Nozzle Extension Flight Nozzle

Flight Hardware 1

Nozzle Ext Installation KSC O&C Engine

Split Ring (1186903-9) For Nozzle Integration

Flight Hardware 1

Nozzle Ext Installation KSC O&C Engine

Nozzle H/W Kit

Bolts, washers, nuts, gasket

Flight Hardware 1

Nozzle Ext Installation KSC O&C Engine

Heat Shield Flight Heat Shield Flight Hardware 2

Heat Shield Installation KSC O&C Engine

Heat Shield Split Ring

Support Ring installation to TCA Exit Flange

Flight Hardware 2

Heat Shield Installation KSC O&C Engine

Heat Shield H/W Kit

Bolts, washers, nuts,lockwire

Flight Hardware 1

Heat Shield Installation KSC O&C Engine

Valve Commanding Box (VCB)

Actuation of FV001 (OMS-E Valve)

GSE to Interface with Flight Hardware

PSS/Pneu Pack Testing, Ball Valve Mapping KSC O&C Engine

PSS FGSE

(HP & LP) Prop System Pressure

Supply

GSE to Interface with Flight Hardware 1

PSS/Pneu Pack Testing, Ball Valve Mapping KSC O&C Airbus

Test Port Adapters

Adapters needed to access test ports for testing/checkout

GSE to Interface with Flight Hardware

As required

PSS/Pneu Pack Testing, Ball Valve Mapping KSC O&C Engine

Test Port Adapters

Adapters needed to access test ports for testing/checkout

GSE to Interface with Flight Hardware

As required

PSS/Pneu Pack Testing, Ball Valve Mapping KSC O&C Engine

Leak Test Adapters

Access of area for leak checks

GSE to Interface with Flight Hardware

As required

PSS/Pneu Pack Testing, Ball Valve Mapping KSC O&C Engine

Throat Plug Check for Nozzle leak

GSE to Interface with Flight Hardware 1

Nozzle Leak Check

KSC O&C, JSC

(vibe Test) Engine

Hardware

Type Quantity Process Phase Location

Equipment Supplied

By GSE to Interface

Pressure Ring Check for Nozzle leak with Flight Hardware 1

Nozzle Leak Check

KSC O&C, JSC

(vibe Test) Engine

GSE to Interface

FGSE Pressure Pressurize Combustion with Flight Nozzle Leak KSC O&C, JSC Panel Chamber/Nozzle Hardware 1 Check (vibe Test) Engine

Orion Multi-Purpose Crew Vehicle

OME Production Engine Flow

Engine Assembly Acceptance Engine Ship to Supplier & Integration Test De-contamination Airbus

Installation on Engine Clearance Bremen Ship ESM to O&C ESM Test

CMA/ESM Functional Test Transport to MPPF O&C SM/CM Phasing Test Transport to VAB Integration

GSDO

Functional Test Transport to Pad Functional Test Prelaunch/Liftoff

Flight CM/SM Sep Ascent Coast Ops OMS Burn Coast Ops Disposal

Off-nominal SM Abort AUX Burn

Post-Flight Engine Task Non-Engine Task Engine Potential Post Flight Data Analysis Export Controlled Information Consult

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