6. 28 50 10 - SECURITY ELECTRONICS RACEWAYS.pdf
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Department of Justice Bureau of Prisons
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This document is a technical design guidelines specification for Security Electronics Raceways (Section 28 50 10) from the Federal Bureau of Prisons (FBOP) Technical Design Guidelines, dated 06-01-22. The specification provides comprehensive requirements for raceway systems supporting security electronics in federal facilities, covering materials, installation methods, and circuit routing protocols. Key technical requirements include using fully enclosed wireways with NEMA Type 1 and Type 12 ratings, minimum 50% spare capacity in conduits, and specific guidelines for routing different classes of electronic circuits to minimize interference.
The document details strict installation parameters, such as prohibiting conduit routing between cells or visitation areas to prevent contraband passing, mandating conduit sealing at temperature boundaries, and specifying maximum device counts per conduit homerun. Unique installation requirements include separating Class 1, Class 2, and Class 3 circuits, using dedicated conduits for fire alarm systems, and ensuring no exposed conduits except in equipment rooms or high ceilings. Specific manufacturers like Hubbell Wiegmann S-Series and Cooper B-Line Series are referenced for wireways and cable trays, with materials ranging from steel to aluminum, emphasizing security and performance standards for electronic infrastructure in federal correctional facilities.
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Construction & Environmental Review FBOP TECHNICAL DESIGN GUIDELINES
SECTION REVISION DATE: 06-01-22
SECURITY ELECTRONICS RACEWAYS 28 50 10-1
Sensitive But Unclassified – SBU
SECTION 28 50 10 – SECURITY ELECTRONICS RACEWAYS
PART 1 - GENERAL
1.1 SUMMARY
A. This section covers all raceways as shown on the drawings or as required to support the systems defined in these specifications. The work under this section consists of furnishing materials and equipment, performing labor and services necessary for the installation of the raceways required for the security electronics system.
B. Related Work Specified Elsewhere: Refer to all other Security Electronics System specification sections and drawings, and to the specifications and drawings under the General Construction Contract to ascertain the extent of work included.
1.2 RELATED SECTIONS AND DOCUMENTS
A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to the Work of this Section.
1.3 SUBMITTALS
A. Submittals shall be packaged in accordance with specification Section 28 50 00 - Security Electronics General Provisions of these specifications.
1.4 REFERENCES AND/OR CODES
A. National Electrical Code
1.5 SYSTEM DESCRIPTION
A. Provide a complete grounded raceway system.
1.6 DEFINITIONS
A. Reference specification section 28 50 00 – Security Electronics General Provisions.
1.7 QUALITY ASSURANCE
A. Reference specification section 28 50 00 – Security Electronics General Provisions.
Construction & Environmental Review
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FBOP TECHNICAL DESIGN GUIDELINES
1.8 WARRANTY
A. Provide Guarantee, Maintenance and Service as described in specification section 28 50 60 – Security Electronics Guarantee, Maintenance, and Service.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Raceway systems shall be provided in accordance with Section 26 05 33
– Raceways and Boxes for Electrical Systems.
2.2 WIREWAYS
A. Fully enclosed with removable covers. Covers held in place with captivated screws.
B. Specific size and knockout configuration to be determined by the Contractor based on the intended use. Provide a minimum of 50% spare capacity.
C. NEMA Type 1, UL 870 Listed.
D. ANSI 61 gray powder-coated surfaces inside and out. Minimum 16 gauge steel material thickness for sizes smaller than 6 inches x 6 inches.
Minimum 14 gauge steel material thickness for all other sizes.
E. Transition fittings and adapters as required. Support hardware and hangers as recommended by the manufacturer.
F. Manufacturer: Hubbell Wiegmann S-Series or approved equal.
2.3 CABLE TRAY
A. Open, ladder type cable tray.
B. Specific size and knockout configuration to be determined by the Contractor based on the intended use. Provide a minimum of 50% spare capacity.
C. NEMA Type 12 A, B, or C.
D. 6063-T6 aluminum.
E. Transition fittings and adapters as required. Support hardware and hangers as recommended by the manufacturer.
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F. Manufacturer: Cooper B-Line Series or approved equal.
PART 3 - EXECUTION
3.1 INSTALLATION
A. The requirements listed in Part 3 of Specification Section 26 05 33 - Raceway and Boxes for Electrical Systems shall apply to the installation of the Security Electronics raceways.
B. Complete raceway systems are not shown on the drawings.
1. Specific conduits are shown where minimum configurations are required for spare capacity or special needs.
2. Conduit and raceway systems shown on the drawings are diagrammatic only. The exact routing of conduits shall be determined in the field. Lock pockets and other devices cannot necessarily be used as junction boxes. Provide and locate junction boxes as required to provide a functional raceway system in compliance with the Specifications and the NEC.
3. All security electronics system circuits shall be installed in conduit with the following exceptions:
a. Wire Ways (fully enclosed): Class1, Class 2, Class 3, and Optic Fiber Cable circuits may be installed in wire ways (fully enclosed) within the secure electronics equipment rooms where allowed by the National Electrical Code.
1) Optical Fiber Cable circuits installed within a wire way shall also be installed within innerduct specified in Section 28 51 20 – Security Electronics Fiber Optic Cable System to ensure protection from physical damage.
b. Cable Tray (ladder type): Class 2, Class 3, and Optical Fiber Cable circuits may be installed in cable tray (ladder type) within the secure electronics equipment rooms where allowed by the National Electrical Code. Cables installed in cable tray (ladder type) shall be of the type listed for that application.
1) Optical Fiber Cable circuits installed within a cable tray shall also be installed within innerduct specified in Section 28 51 20 – Security Electronics Fiber Optic
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Cable System to ensure protection from physical damage.
2) Class 1 circuits shall never be installed in cable tray.
3) THWN and TFFN conductors shall never be exposed or installed in cable tray.
C. Design, furnish, and install a complete raceway system using the following parameters.
1. Conduits are to be provided in accordance with the National Electric Code.
2. Class 1 circuits shall be separated from Class 2 and Class 3 circuits.
3. Audio system circuits (NEC 640.9-C) shall not be permitted to be installed in the same raceway (conduit or wire way) with other Class 2 or Class 3 circuits.
a. However, the above prohibition does not apply to power limited circuits from “listed” audio/video or information technology equipment. Examples of “listed” equipment include: UL 60950, UL 62368, and UL61010.
4. Conduit fill shall not exceed 40%.
5. Provide pull strings in all empty conduits.
6. Do not route conduit from cell to cell or from inmate non-contact visitation booth to visitor non-contact visitation booth. The intent is to help prevent the passing of contraband.
7. Install raceway sealing fittings at suitable, approved, and accessible locations and fill them with listed sealing compound. For concealed raceways, install each fitting in a flush steel box with a blank cover plate having a finish similar to that of adjacent plates or surfaces.
Install raceway sealing fittings at the following points:
a. Where conduits pass from warm to cold locations, such as boundaries of refrigerated spaces.
b. Where otherwise required by the NEC.
8. All buried conduits shall be pitched downward.
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9. Where conduits pass through exterior walls or enter the building from below grade, install a listed sealing compound of moisture resistive material that provides an effective barrier against the spread of moisture. Moisture resistive material shall be packed tightly to completely fill clearances between conductors and conduit walls.
10. Make conduit as water tight as reasonably possible. Provide the following for conduits installed outside or other areas susceptible to rain/moisture:
a. Field Devices (such as cameras): The conduit shall enter the field device from the bottom.
b. Equipment Rooms: Take steps to ensure water in conduit does not enter the equipment. In many situations the following is effective:
1) Seal conduits and provide drains at low points.
2) Transition from conduit to open ladder type tray.
11. Where conduits pass through fire partitions, fire walls, or walls and floors, install a fire stop that provides an effective barrier against the spread of fire, smoke, and gases. Fire stop material shall be packed tightly to completely fill clearances between conductors and conduit walls.
a. Fire-stop material shall conform to the requirements of applicable code sections for fire stopping.
12. There shall be no exposed conduits anywhere except in equipment rooms and on ceilings that are open to the structure above and are at least 12 feet AFF. Exposed conduits shall be EMT or Rigid in accordance with the electrical specifications.
13. All backboxes shall be flush mounted on walls and dropped ceilings. Backboxes may be surface mounted on ceilings that are open to the structure above if the ceiling is at least 12 feet AFF.
14. Junction boxes shall not be located in inmate accessible areas unless authorization is granted.
15. All junction boxes shall be provided with security fasteners except the junction boxes located in the areas noted below:
a. Interior of equipment rooms or vaults.
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b. Areas above suspended ceilings when ceilings are at least 12 feet AFF, behind access panels, and within plumbing chases.
c. Roofs.
d. Interior of control rooms.
e. All areas outside of the fence.
16. The minimum conduit size for the Security Electronics System shall be ¾ inch (21mm).
17. Conduit to field devices such as doors, cameras, intercoms, public address speakers, fire alarm devices, etc. shall be ¾ inch or 1 inch (21mm or 27mm) unless shown otherwise on the drawings.
18. Label spare conduits in all control rooms and equipment rooms with aluminum marker plates with tie slots. Secure marker plates to conduit with aluminum self-locking cable ties. Marker plates shall be embossed with conduit ID number and destination (If conduit travels through manholes or handholes include the names on the marker plates).
19. The following are the maximum device counts in conduit homeruns.
Fewer device counts may apply where limited by conduit fills as required by the NEC.
a. No more than one (1) of the following types of field devices may be combined in a single conduit homerun unless shown otherwise on the drawings:
1) Public Address Desktop Microphones.
2) DV Outlets (with the exception being the DV Outlets dedicated for Staff Telephone or dedicated for Inmate Telephone).
b. No more than four (4) of the following types of field devices may be combined in a single conduit homerun unless shown otherwise on the drawings:
1) Doors Openings. It is permissible to group 4 door openings together provided that Class 1 and Class 2 circuits are not mixed in the same conduit.
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a) Doors Openings shall include: Door locks, door monitoring switches, alarm horns, alarm lights, door keyswitches, red lights, and vehicle detectors. When these units are all installed at a door opening, these devices may be counted as one.
2) Doorbell Units. It is permissible to group 4 doorbell units together provided that Class 1 and Class 2 circuits are not mixed in the same conduit.
a) Doorbell Units shall include: Doorbell pushbuttons, doorbell horns, and doorbell strobe light. When these units are all installed to function as a unit, these devices may be counted as one.
3) Local Area Network outlets.
4) Video cameras.
5) Site Master Intercom Stations. (USP Only)
6) Motion Detectors.
7) DV Outlets dedicated for Staff Telephone and DV Outlets dedicated for Inmate Telephone.
c. No more than eight (8) of the following types of field devices shall be combined in a single conduit homerun unless shown otherwise on the drawings:
1) Remote intercom stations (including call in switches).
2) Talk through intercoms.
3) Inmate Duress Switches
4) Inmate Duress Reset Keyswitches
5) Electrical Mechanical Water Valves
6) Master Antenna Television Wall Tap
7) Fire Alarm devices.
8) 120VAC Power Receptacles.
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9) All other field devices not listed.
d. An unlimited number of the following types of field devices may be combined in a single conduit homerun unless shown otherwise on the drawings:
1) Public address speakers and their associated volume controls if the public address speakers are on the same zone. Note that the contractor must ensure that all performance requirements are met.
2) Up to five paging zones may be on a single conduit homerun provided that no more than ten speakers are served from the homerun.
20. Device groupings and combinations in conduit homeruns.
a. Circuits from different types of devices shall be separated into different conduits to minimize the potential for interference or cross-talk between circuits.
b. Circuits and flexible air sampling pipe tubing for Air Sampling Smoke Detection Units for Fire Alarm systems shall comply with the following requirements:
1) Fire Alarm circuits:
a) Fire Alarm circuits shall not be combined with circuits from other Security Electronics Systems.
b) Any combination of notification circuits, initiation device signaling circuits, and 24VDC Fire Alarm power circuits may be grouped into a single conduit run.
c) Fiber Optic Fire alarm network cables shall be installed in dedicated conduits and shall not be grouped with any other Fire Alarm circuits.
d) Fire Alarm Annunciator circuits shall be installed in dedicated conduits and shall not be grouped with any other Fire Alarm circuits.
2) Flexible air sampling pipe tubing for Air Sampling Smoke Detection Units (ASD) shall be installed either
SECURITY ELECTRONICS RACEWAYS 28 50 10-9
Sensitive But Unclassified – SBU in continuous conduit runs, through conduit sleeves, or exposed as shown and noted on the drawings.
c. It is permissible to group the circuits from the devices listed in each of the following paragraphs into a single conduit homerun, unless recommended otherwise by the product manufacturers. Example: Public address speakers and public address volume controls may only be combined with other Public address speakers and public address volume controls circuits.
1) Class 2 door locks, door monitoring switches, door keyswitches, alarm horns, alarm lights, red lights, and vehicle detectors.
2) Doorbell pushbuttons, doorbell horns, and doorbell strobe light.
3) Remote intercom stations and call in switches.
4) Public address speakers and public address volume controls.
5) Inmate duress switches and inmate duress reset keyswitches
d. The circuits from the devices listed in each of the following paragraphs may only be combined with the circuits from the same type of device. Example: Class 1 door lock circuits may only be combined with other Class 1 door lock circuits.
1) Class 1 door lock.
2) Local Area Network outlets.
3) Video cameras.
4) Talk through intercoms.
5) Public address desktop microphones
6) Site master intercom stations. (USP only)
7) Motion Detectors.
8) Electrically operated water valves.
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9) DV Outlets.
10) Master Antenna Television wall taps.
11) 120VAC power receptacles.
12) Fire Alarm circuits.
13) All other field devices not listed may only be combined with the circuits from the same type of device. Example: Type A circuits may only be combined with other Type A circuits.
3.2 COMPLETION
A. General: Upon completion of the work, remove excess debris, materials, equipment, apparatus, tools and the like and leave the premises clean, neat and orderly.
B. Testing: The completed system shall be tested by the SEC prior to the acceptance test.
END OF SECTION 28 50 10
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