D04-datasheet-04-2024.pdf
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- Ammonia Preconditioner
- Solicitation number
- 5-S176-Q-00687-00
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Department of Energy Office of Science
About this file
This document is a product brochure for the Wanner Engineering Hydra-Cell D04 Pro Series seal-less pump technology. The pump offers a seal-less design that exceeds API 674 and 675 standards, achieving over 90% overall efficiency with a maximum flow rate of 2.9 gpm (11.2 l/min) and maximum pressure of 2500 psi (172 bar) for metallic pump heads. Key features include no mechanical dynamic seals or packing, 100% liquid containment, ability to run dry indefinitely, and compatibility with various fluid types including corrosive liquids, abrasives, and particulates.
The brochure provides detailed specifications for customization, with a 12-digit model number allowing customers to select options such as hydraulic end cam, pump head material (brass, 316L stainless steel, or Hastelloy C), diaphragm and O-ring materials, valve seat and valve materials, valve springs, and hydraulic oil type. The pump is designed for global markets, with Wanner Engineering offering sales and technical support through offices in the United States, United Kingdom, India, China, Brazil, and partners in over 70 countries. The document includes performance graphs, dimensional drawings, and guidance on how to configure and order the specific pump configuration needed.
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Text version
• Seal-less design API 674 pumps that also exceed API 675 standards for accuracy, linearity and repeatability.
• True positive displacement pumping action achieves overall efficiency of >90%, targeting improvements at lower speeds and higher pressures.
• No mechanical dynamic seals, packing, or cups to leak, wear or replace – reduces maintenance, costs and downtime.
• Pumped liquid is 100% contained – prevents degradation, contamination and environmental risks.
• Patented hydraulic oil management system protects diaphragms under closed or restricted inlet conditions.
• Can run dry indefinitely without damage to the pump.
• Reliably handles a wide range of viscosities and shear sensitivities, corrosive liquids, abrasives, slurries and particulates.
• Reduced ownership costs in acquisition, operation, service, maintenance, and energy use.
WANNER ENGINEERING, INC. HYDRA-CELL.COM
D04 shaft-driven with 316L Stainless Steel pump head.
A higher standard of pump performance and efficiency.
| Maximum Flow Rate: | 2.9 gpm (11.2 l/min) | |
| Maximum Pressure: | 2500 psi (172 bar) for Metallic Pump HeadD04 PRO SERIES |
D04 Pro Series | Performance
Capacities
Due to the Wanner Engineering Continuous Improvement Program, specifications and other data are subject to change.
2 | WANNER ENGINEERING, INC. HYDRA-CELL.COM
Maximum Flow at Designated Pressure
| Max. | Max. Flow Capacities | Max. Inlet | Max. Discharge Pressure | |||||
| Input | @2500 psi (172 bar) | Pressure | Metallic Heads | |||||
| Model | rpm | gpm | l/min | psi | bar | psi | bar |
D04-X 1750 2.9 11.2 500 34 2500 172
D04-E 1750 2.0 7.7 500 34 2500 172
Performance and specification ratings apply to D04 configurations unless specifically noted otherwise.
0 200 400 600 800 1000 1200 1400 1600 1800
500 psi (34 bar) 1500 psi (103 bar) 2500 psi (172 bar)
12.5
11.25
8.75
7.5
6.25
5.0
3.75
2.5
1.25
D04-X
D04-E
Ga llo ns P er M in ut e
Li te rs P er M in ut e
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
Revolutions Per Minute
Net Positive Suction Head (NPSHr)
Suction Lift
Each Hydra-Cell pump has different lift capability depending on model size, cam angle, speed, and fluid characteristics. To ensure that your specific lift characteristics are met, refer to the inlet calculations regarding friction, and acceleration head losses in your Hydra-Cell Product Manual. Compare those calculations to the NPSHr curves above.
0 200 400 600 800 1000 1200 1400 1600 1800 N
PS
H r ( m et er s of w at er
N
PS
H r ( fe et o f w at er
Revolutions Per Minute
X
E
Due to the Wanner Engineering Continuous Improvement Program, specifications and other data are subject to change.
WANNER ENGINEERING, INC. HYDRA-CELL.COM | 3
D04 Pro Series | Specifications
Attention!
When using a variable frequency drive (VFD) controller, calculate the hp or kW at minimum and maximum pump speed to ensure the correct hp or kW motor is selected. Note that motor manufacturers typically de-rate the service factor to 1.0 when operating with a VFD.
Calculating Required Power
6 x rpm gpm x psi
| 63,000 | 1,460 | |
| + | = electric motor hp |
6 x rpm l/min x bar
| 84,428 | 511 | |
| + | = electric motor kW |
Calculating Pulley Size motor pulley OD pump pulley OD pump rpm motor rpm
Flow Capacities @2500 psi (172 bar)
| Model | rpm | gpm | l/min |
| D04-X | 1750 | 2.95 | 11.16 |
| D04-E | 1750 | 2.04 | 7.71 |
Delivery @ 500 psi (34 bar)
| Model | gal/rev | liters/rev | |
| D04-X | 0.0019 | 0.0070 | |
| D04-E | 0.0013 | 0.0050 |
Delivery @ 1500 psi (103 bar)
| Model | gal/rev | liters/rev | |
| D04-X | 0.0018 | 0.0067 | |
| D04-E | 0.0012 | 0.0047 |
Delivery @ 2500 psi (172 bar)
| Model | gal/rev | liters/rev | |
| D04-X | 0.0017 | 0.0064 | |
| D04-E | 0.0012 | 0.0044 |
Maximum Discharge Pressure Metallic Heads: 2500 psi (172 bar)
Maximum Inlet Pressure Metallic Heads: 500 psi (34 bar)
Maximum Operating Temperature Metallic Heads: 250˚F (121˚C)
Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 200˚F (93.3˚C).
Maximum Solids Size 200 microns
| Inlet Port | 1/2 inch NPT | |
| 600lb ANSI RF flange |
| Discharge Port | 1/2 inch NPT | |
| 2500lb ANSI RF flange |
Shaft Diameter 7/8 inch (22.2 mm)
Shaft Rotation Reverse (bi-directional)
Bearings Precision ball bearings
Oil Capacity 1.1 US quarts (1.05 liters)
Weight 37 lbs. (16.8 kg)
Ø 6.75 (171.5)
8.61 (218.8)
4.25 (108)
2.25 (57.1)
2.75 (69.8)
2.75 (69.8)
3.35 (85.1)
3.08 (78.2)
10.38 (263.8)
.95 (24.2)
.79 (20.1)
5.00 (127.0)
6.55 (166.4)
4X .406 X .750 (10.31 X 19.05)
.406 (10.31)
1/2 NPT
OUTLET
1/2 NPT INLET
.19 (4.8)
Ø .87 (22.2)
2.12 (53.8)
10.08 (256.0)
1.34 (34.0)
2.18 (55.2)
2.00 (50.8)
Ø 6.75 (171.5)
8.61 (218.8)
4.25 (108)
2.25 (57.1)
2.75 (69.8)
2.75 (69.8)
3.35 (85.1)
3.08 (78.2)
10.38 (263.8)
.95 (24.2)
.79 (20.1)
5.00 (127.0)
6.55 (166.4)
4X .406 X .750 (10.31 X 19.05)
.406 (10.31)
1/2 NPT
OUTLET
1/2 NPT INLET
.19 (4.8)
Ø .87 (22.2)
2.12 (53.8)
10.08 (256.0)
1.34 (34.0)
2.18 (55.2)
2.00 (50.8)
D04 Models with Metallic Pump Head Inches (mm)
Note: Dimensions are for reference only. Contact factory for certified drawings.
D04 Pro Series | Representative Drawings
4 | WANNER ENGINEERING, INC. HYDRA-CELL.COM
Pump/Motor Adapter Inches (mm)
D04 Pro Series | Adapters / Valves
A seal-less C62 Pressure Regulating Valve is recommended for Hydra-Cell Pro D04 pumping systems, especially for high-pressure requirements or when handling dirty fluids.
Part Number: A04-001-1202
Must be ordered separately for D04 models for use with 56C, 143TC and 145TC frame motors.
Metric adapter available - consult factory.
Ø 4.33 (110)
MAX COUPLER O.D.
4.47 (113.5)
2.41 (61.3)
Ø 7.00 (177.8)
Ø 8.75 (222.3)
Ø 4.75 (121)
MAX COUPLER O.D.
5.48 (139.2) 3.42
(87)
Part Number: A04-002-1202
Must be ordered separately for D04 models for use with 182TC, 184TC, 213TC and 215TC frame motors.
Metric adapter available - consult factory.
Ø 4.33 (110)
MAX COUPLER O.D.
4.47 (113.5)
2.41 (61.3)
Ø 7.00 (177.8)
Ø 8.75 (222.3)
Ø 4.75 (121)
MAX COUPLER O.D.
5.48 (139.2) 3.42
(87)
WANNER ENGINEERING, INC. HYDRA-CELL.COM | 5
Valve Selection
For complete specifications and ordering information, consult the Hydra-Cell Master Catalog.
D04 shaft-driven with 316L Stainless Steel pump head. D04 shaft-driven with Brass pump head.
D04 Pro Series | Options
6 | WANNER ENGINEERING, INC. HYDRA-CELL.COM
Consult the Hydra-Cell Master Catalog for:
• Motors, bases, couplings and other pump accessories
• Hydra-Oil selection and specification information
• Design considerations, installation guidelines, and other technical assistance in pump selection
| Order | ||
| Digit | Code | Description |
| 1-3 | Pump Configuration | |
| D04 | Shaft-driven (NPT Ports)* | |
| *Pump/motor adapters ordered separately. | ||
| See page 5. |
| 4 | Hydraulic End Cam | |
| X | Max 2.9 gpm (11.2 l/min) @ 1750 rpm | |
| E | Max 2.0 gpm (7.7 l/min) @ 1750 rpm |
| 5 | Pump Head Version | |
| A | NPT Ports |
| 6 | Pump Head Material | |
| B | Brass | |
| S | 316L Stainless Steel | |
| T | Hastelloy C |
| 7 | Diaphragm & O-ring Material | |
| E | EPDM (requires EPDM-compatible oil – | |
| Digit 12 oil code J) | ||
| G | FKM | |
| J | PTFE | |
| P | Neoprene | |
| T | Buna-N |
| 8 | Valve Seat Material | |
| D | Tungsten Carbide | |
| H | 17-4 Stainless Steel | |
| N | Nitronic 50 | |
| T | Hastelloy C |
| 9 | Valve Material | |
| D | Tungsten Carbide | |
| F | 17-4 Stainless Steel | |
| N | Nitronic 50 | |
| T | Hastelloy C |
Ordering Information A complete D04 Series Model Number contains 12 digits including 8 customer-specified design and materials options, for example: D04XABTHFECG.
| Order | ||
| Digit | Code | Description |
| 10 | Valve Springs | |
| E | Elgiloy | |
| T | Hastelloy C |
| 11 | Valve Spring Retainers | |
| C | Celcon | |
| H | 17-7 Stainless Steel | |
| M | PVDF | |
| P | Polypropylene | |
| T | Hastelloy C | |
| Y | Nylon |
| 12 | Hydra-Oil | |
| G | 5W30 cold-temp severe-duty synthetic oil | |
| J | 20-wt EPDM-compatible oil | |
| K | Food-contact oil |
6 7 8 9 10 11 1251
D
A
D04 Pro Series | How to Order
WANNER ENGINEERING, INC. HYDRA-CELL.COM | 7
Copyright© 2024. Wanner Engineering, Inc. All rights reserved. WANNER™ and Hydra-Cell® are registered trademarks.
All material contained are protected by copyright under US copyright law, international conventions and other copyright laws. HCP D04 | 04/24
WANNER INDIA PVT. LTD.
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Partners in over 70 countries
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