506-20-201_PROJECT MANUAL_VOL2_032019 SPECS.pdf

PROJECT MANUAL

100% BID DOCUMENTS

VOLUME 2

DIVISIONS 21 through 28

UPGRADE 1-WEST BLDG 1W

VA Ann Arbor Dept. of Veterans Affairs Medical Center

Project No. 506-20-201

March 22, 2019

Alliance | Seven Generations Architecture & Engineering JV

2850 Eisenhower Avenue, Suite 310 Alexandria, VA 22314

(202) 617-8485

600 E Michigan Ave, Suite B Kalamazoo, Michigan 49007

(269) 927-0144

Progressive AE

1811 4 Mile Road NE Grand Rapids, Michigan 49525

(616) 361-2664

12-01-18

00 01 10-1

DEPARTMENT OF VETERANS AFFAIRS

VHA MASTER SPECIFICATIONS

TABLE OF CONTENTS

Section 00 01 10

DIVISION 00 - SPECIAL SECTIONS DATE

00 01 10 Table of Contents 12-18 00 01 15 List of Drawing Sheets 07-15

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 General Requirements 10-17 01 33 23 Shop Drawings, Product Data, and Samples 05-17 01 35 26 Safety Requirements 02-17 01 42 19 Reference Standards 05-16 01 45 00 Quality Control 01-18 01 45 29 Testing Laboratory Services 11-18 01 58 16 Temporary Interior Signage 07-15 01 74 19 Construction Waste Management 09-13 01 91 00 General Commissioning Requirements 10-15

DIVISION 02 – EXISTING CONDITIONS

02 41 00 Demolition 08-17 02 83 33.13 Lead-Based Paint Removal and Disposal 08-16

DIVISION 04 – MASONRY

04 20 00 Unit Masonry 08-17

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 21 13 Thermal Insulation 10-17 07 84 00 Firestopping 02-16 07 92 00 Joint Sealants 10-17

DIVISION 08 - OPENINGS

08 11 13 Hollow Metal Doors and Frames 08-16 08 14 00 Interior Wood Doors 02-16 08 31 13 Access Doors and Frames 02-16 08 51 13 Aluminum Windows 02-16 08 71 00 Door Hardware 01-16 08 80 00 Glazing 10-15

DIVISION 09 – FINISHES

09 05 16 Subsurface Preparation for Floor Finishes 02-15

00 01 10-2

09 06 00 Schedule for Finishes 04-15 09 22 16 Non-Structural Metal Framing 06-18 09 29 00 Gypsum Board 06-18 09 51 00 Acoustical Ceilings 12-18 09 65 13 Resilient Base and Accessories 02-16 09 65 16 Resilient Sheet Flooring 05-18 09 65 19 Resilient Tile Flooring 05-18 09 68 00 Carpeting 10-15 09 91 00 Painting 01-16

DIVISION 10 – SPECIALTIES

10 14 00 Signage 10-15 10 21 23 Cubicle Curtain Tracks 05-15 10 26 00 Wall and Door Protection 10-15 10 28 00 Toilet, Bath, and Laundry Accessories 02-16 10 44 13 Fire Extinguisher Cabinets 08-18

DIVISION 12 – FURNISHINGS

12 24 00 Window Shades 08-17 12 32 00 Manufactured Wood Casework 09-15 12 36 00 Countertops 12-18

DIVISION 21- FIRE SUPPRESSION

21 08 00 Commissioning of Fire Suppression System 11-16 21 13 13 Wet-Pipe Sprinkler Systems 06-15

DIVISION 22 – PLUMBING

22 05 11 Common Work Results for Plumbing 07-16 22 05 23 General-Duty Valves for Plumbing Piping 09-15 22 07 11 Plumbing Insulation 09-15 22 11 00 Facility Water Distribution 09-15 22 13 00 Facility Sanitary and Vent Piping 09-15 22 40 00 Plumbing Fixtures 09-15 22 62 00 Vacuum Systems for Laboratory and Healthcare Facilities 09-15 22 63 00 Gas Systems for Laboratory and Healthcare Facilities 09-15

DIVISION 23 – HEATING, VENTILATING, AND AIR

CONDITIONING (HVAC)

23 05 11 Common Work Results for HVAC 08-17 23 05 41 Noise and Vibration Control for HVAC Piping and

Equipment 02-15

23 05 93 Testing, Adjusting, and Balancing for HVAC 02-15 23 07 11 HVAC and Boiler Plant Insulation 02-15 23 09 23 Direct-Digital Control System for HVAC 09-11 23 21 13 Hydronic Piping 08-17 23 31 00 HVAC Ducts and Casings 03-13 23 37 00 Air Outlets and Inlets 02-15

00 01 10-3

23 82 00 Convection Heating and Cooling Units 04-11

DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 01-16 26 05 19 Low-Voltage Electrical Power Conductors and Cables 01-17 26 05 26 Grounding and Bonding for Electrical Systems 01-17 26 05 33 Raceway and Boxes for Electrical Systems 01-18 26 08 00 Commissioning of Electrical Systems 11-16 26 09 23 Lighting Controls 01-18 26 27 26 Wiring Devices 01-18 26 29 11 Motor Controllers 01-18 26 29 21 Enclosed Switches and Circuit Breakers 01-17 26 51 00 Interior Lighting 01-18

DIVISION 27 – COMMUNICATIONS

27 05 26 Grounding and Bonding for Communications Systems 06-15 27 05 28 Pathways for Communications Systems 11-16 27 15 00 Communications Structured Cabling 01-16 27 51 16 Public Address and Mass Notification Systems 10-18 27 52 23 Nurse Call and Code Blue Systems 10-18

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

28 31 00 Fire Detection and Alarm 10-11

00 01 10-4

THIS PAGE INTENTIONALLY LEFT BLANK

03/14/19

21 08 00 - 1

SECTION 21 08 00

COMMISSIONING OF FIRE SUPPRESSION SYSTEMS

PART 1 - GENERAL

1.1 DESCRIPTION

A. The requirements of this Section apply to all sections of Division 21.

B. This project shall have selected building systems commissioned. The complete list of equipment and systems to be commissioned is specified in Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS. The commissioning process, which the Contractor is responsible to execute, is defined in Section 01 91 00 GENERAL COMMISSIONING REQUIRMENTS. A

Commissioning Agent (CxA) appointed by the VA shall manage the commissioning process.

1.2 RELATED WORK

A. Section 01 00 00 GENERAL REQUIREMENTS.

B. Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS.

C. Section 01 33 23 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

1.3 SUMMARY

A. This Section includes requirements for commissioning the Fire

Suppression systems, subsystems and equipment. This Section supplements the general requirements specified in Section 01 91 00

General Commissioning Requirements.

B. Refer to Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS for more details regarding processes and procedures as well as roles and responsibilities for all Commissioning Team members.

1.4 DEFINITIONS

A. Refer to Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS for definitions.

1.5 COMMISSIONED SYSTEMS

A. Commissioning of a system or systems specified in Division 21 is part of the construction process. Documentation and testing of these systems, as well as training of the VA’s Operation and Maintenance personnel in accordance with the requirements of Section 01 91 00 and of Division 21, is required in cooperation with the VA and the

Commissioning Agent.

B. The Fire Suppression systems commissioning shall include the systems listed in Section 01 91 00 General Commissioning Requirements:

21 08 00 - 2

1.6 SUBMITTALS

A. The commissioning process requires review of selected Submittals. The

Commissioning Agent shall provide a list of submittals that shall be reviewed by the Commissioning Agent. This list shall be reviewed and approved by the VA prior to forwarding to the Contractor. Refer to

Section 01 33 23 SHOP DRAWINGS, PRODUCT DATA, and SAMPLES for further details.

B. The commissioning process requires Submittal review simultaneously with engineering review. Specific submittal requirements related to the commissioning process are specified in Section 01 91 00 GENERAL

COMMISSIONING REQUIREMENTS.

PART 2 - PRODUCTS (NOT USED)

PART 3 - EXECUTION

3.1 CONSTRUCTION INSPECTIONS

A. Commissioning of the building fire suppression systems shall require inspection of individual elements of the fire suppression construction throughout the construction period. The Contractor shall coordinate with the Commissioning Agent in accordance with Section 01 91 00 and the Commissioning plan to schedule inspections as required to support the Commissioning Process.

3.2 PRE-FUNCTIONAL CHECKLISTS

A. The Contractor shall complete Pre-Functional Checklists to verify systems, subsystems, and equipment installation is complete and systems are ready for Systems Functional Performance Testing. The

Commissioning Agent shall prepare Pre-Functional Checklists to be used to document equipment installation. The Contractor shall complete the checklists. Completed checklists shall be submitted to the VA and to the Commissioning Agent for review. The Commissioning Agent shall spot check a sample of completed checklists. If the Commissioning Agent determines that the information provided on the checklist is not accurate, the Commissioning Agent shall return the marked-up checklist to the Contractor for correction and resubmission. If the

Commissioning Agent determines that a significant number of completed checklists for similar equipment are not accurate, the Commissioning

Agent shall select a broader sample of checklists for review. If the

Commissioning Agent determines that a significant number of the broader sample of checklists is also inaccurate, all the checklists for the type of equipment shall be returned to the Contractor for correction

21 08 00 - 3 and resubmission. Refer to SECTION 01 91 00 GENERAL COMMISSIONING

REQUIREMENTS for submittal requirements for Pre-Functional Checklists, Equipment Startup Reports, and other commissioning documents.

3.3 CONTRACTORS TESTS

A. Contractor tests as required by other sections of Division 21 shall be scheduled and documented in accordance with Section 01 00 00 GENERAL

REQUIREMENTS. All testing shall be incorporated into the project schedule. Contractor shall provide no less than 7 calendar days’ notice of testing. The Commissioning Agent shall witness selected

Contractor tests at the sole discretion of the Commissioning Agent.

Contractor tests shall be completed prior to scheduling Systems

Functional Performance Testing.

3.4 SYSTEMS FUNCTIONAL PERFORMANCE TESTING

A. The Commissioning Process includes Systems Functional Performance

Testing that is intended to test systems functional performance under steady state conditions, to test system reaction to changes in operating conditions, and system performance under emergency conditions. The Commissioning Agent shall prepare detailed Systems

Functional Performance Test procedures for review and approval by the

COR. The Contractor shall review and comment on the tests prior to approval. The Contractor shall provide the required labor, materials, and test equipment identified in the test procedure to perform the tests. The Commissioning Agent shall witness and document the testing.

The Contractor shall sign the test reports to verify tests were performed. See Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS, for additional details.

3.5 TRAINING OF VA PERSONNEL

A. Training of the VA operation and maintenance personnel is required in cooperation with the COR and Commissioning Agent. Provide competent, factory authorized personnel to provide instruction to operation and maintenance personnel concerning the location, operation, and troubleshooting of the installed systems. Contractor shall submit training agendas and trainer resumes in accordance with the requirements of Section 01 91 00. The instruction shall be scheduled in coordination with the COR after submission and approval of formal training plans. Refer to Section 01 91 00 GENERAL COMMISSIONING

REQUIREMENTS and Division 21 Sections for additional Contractor training requirements.

21 08 00 - 4

----- END -----

03/19/19

21 13 13 - 1

SECTION 21 13 13

WET-PIPE SPRINKLER SYSTEMS

PART 1 - GENERAL

1.1 DESCRIPTION

A. Design, installation and testing shall be in accordance with

NFPA 13.

B. The design and installation of a hydraulically calculated automatic wet-pipe system complete and ready for operation, for Building 1 West first floor renovation as indicated on drawings.

C. Modification of the existing sprinkler system as indicated on the drawings and as further required by these specifications.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Section 33 10 00, WATER UTILITIES.

C. Section 07 84 00, FIRESTOPPING.

D. Section 09 91 00, PAINTING.

E. Section 28 31 00, FIRE DETECTION AND ALARM.

1.3 DESIGN CRITERIA

A. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13.

1. Sprinkler Protection: Sprinkler hazard classifications shall be in accordance with NFPA 13. The hazard classification examples of uses and conditions identified in the Annex of NFPA 13 shall be mandatory for areas not listed below. Request clarification from the

Government for any hazard classification not identified. To determining spacing and sizing, apply the following coverage classifications:

a. Light Hazard Occupancies: Patient care, treatment, offices, and corridors.

b. Ordinary Hazard Group 1 Occupancies: Coffee shop.

c. Ordinary Hazard Group 2 Occupancies: Storage rooms and storage areas.

d. No severe hazards are anticipated within the addition and renovation areas.

2. Hydraulic Calculations: Calculated demand including hose stream requirements shall fall no less than 10 percent below the available water supply curve.

21 13 13 - 2

3. Water Supply: Base water supply on 2016 fire pump test record:

a. Location : Fire Pump Room

b. Pump Type: HSC – Electric

c. Manufacturer/Model #: ITT A-C/6x4x10F-M

d. Manufacturer Pump Rating: 750 GPM at 125 PSI

e. Pump Test Churn (Static) Pressure: 141.8 PSI

d. Pump Test 100% Flow & Pressure: 749 GPM at 120.4 PSI

Fire Sprinkler contractor to obtain recent fire pump test results prior to drawing submittals.

4. Zoning:

a. All modification to the existing sprinkler system to utilize existing sprinkler riser manifold assembly located in the stairwells.

b. Sprinkler zones shall conform to the smoke barrier zones shown on the drawings.

c. Coordinate sprinkler zones and fire alarm zones.

5. Fire Pump Discharge Test

a. Contractor to provide new fire pump discharge test to be used for fire sprinkler hydraulic calculation.

1.4 SUBMITTALS

A. Submit as one package in accordance with Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III or Level IV Sprinkler Technician or stamped by a Registered Professional Engineer licensed in the field of Fire Protection Engineering. As the Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals shall not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide an index referencing the appropriate specification section. In addition to the hard copies, provide submittal items in

Paragraphs 1.4(A)1 through 1.4(A)5 electronically in pdf format on a compact disc or as directed by the COR. Submittals shall include, but not be limited to, the following:

1. Qualifications:

21 13 13 - 3

a. Provide a copy of the installing contractors State of Michigan

Mechanical contractor’s license.

b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a

Registered Professional Engineer licensed in the field of Fire

Protection Engineering.

c. Provide documentation showing that the installer has been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to the Plans and Calculations chapter of NFPA

13. Drawings shall include graphical scales that allow the user to determine lengths when the drawings are reduced in size. Include a plan showing the piping to the water supply test location.

3. Manufacturer’s Data Sheets: Provide data sheets for all materials and equipment proposed for use on the system. Include listing information and installation instructions in data sheets. Where data sheets describe items in addition to those proposed to be used for the system, clearly identify the proposed items on the sheet.

4. Calculation Sheets:

a. Submit hydraulic calculation sheets in tabular form conforming to the requirements and recommendations of the Plans and

Calculations chapter of NFPA 13.

5. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in

Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. In addition, submittals shall include, but not be limited to, the following:

a. A complete set of as-built drawings showing the installed system with the specific interconnections between the system switches and the fire alarm equipment. Provide a complete set in the formats as follows. Submit items 2 and 3 below on a compact disc or as directed by the COR.

1) One full size (or size as directed by the COR) printed copy.

2) One complete set in electronic pdf format.

3) One complete set in AutoCAD format or a format as directed by the COR.

21 13 13 - 4

b. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed Material and Testing Certificate as indicated in NFPA

13. Certificates shall be provided to document all parts of the installation.

c. Operations and Maintenance Manuals that include step-by-step procedures required for system startup, operation, shutdown, and routine maintenance and testing. The manuals shall include the manufacturer's name, model number, parts list, and tools that shall be kept in stock by the owner for routine maintenance, including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization, including address and telephone number, for each item of equipment.

d. One paper copy of the Material and Testing Certificates and the

Operations and Maintenance Manuals above shall be provided in a binder. In addition, these materials shall be provided in pdf format on a compact disc or as directed by the COR.

e. Provide one additional copy of the Operations and Maintenance

Manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser or as directed by the COR.

1.5 QUALITY ASSURANCE

A. Installer Reliability: The installer shall possess a valid State of

State of Michigan Mechanical contractor's license. The installer shall have been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL or approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA. All materials and equipment shall be free from defect. All materials and equipment shall be new unless specifically indicated otherwise on the contract drawings.

21 13 13 - 5

1.6 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. National Fire Protection Association (NFPA):

13-19...................Installation of Sprinkler Systems

25-17...................Inspection, Testing, and Maintenance of Water-

Based Fire Protection Systems

101-18..................Life Safety Code

170-18..................Fire Safety Symbols

C. Underwriters Laboratories, Inc. (UL):

Fire Protection Equipment Directory (2016)

Fire Resistance Directory

Building Materials Directory

D. Factory Mutual Engineering Corporation (FM): Approval Guide

E. VA Fire Protection Design Manual, 7th Edition Dec. 2015

PART 2 - PRODUCTS

2.1 PIPING & FITTINGS

A. Piping and fittings for sprinkler systems shall be in accordance with

NFPA 13.

1. Plain-end pipe fittings with locking lugs or shear bolts are not permitted.

2. Piping sizes 50 mm (2 inches) and smaller shall be black steel

Schedule 40 with threaded end connections.

3. Piping sizes 65 mm (2 ½ inches) and larger shall be black steel

Schedule 10 with grooved connections. Grooves in Schedule 10 piping shall be rolled grooved only.

4. Use nonferrous piping in MRI Scanning Rooms.

5. Plastic piping shall not be permitted except for drain piping.

6. Flexible sprinkler hose shall be FM Approved and limited to hose with threaded end fittings with a minimum inside diameter or 1-inch and a maximum length of 6-feet.

2.3 SPRINKLERS

A. All sprinklers shall be FM approved quick response except

“institutional” type sprinklers shall be permitted to be UL Listed quick response. “Institutional” type sprinklers in Police Holding shall be UL listed or FM approved quick response type. Maximum break away

21 13 13 - 6 strength shall be certified by the manufacturer to be no more than 39 kPa (85 pounds).

B. Temperature Ratings: In accordance with NFPA 13 except that sprinklers in elevator shafts and elevator machine rooms shall be no less than intermediate temperature rated and sprinklers in generator rooms shall be no less than high temperature rated.

C. Provide sprinkler guards in accordance with NFPA 13 and when the elevation of the sprinkler head is less than 7 feet 6 inches above finished floor. The sprinkler guard shall be UL listed or FM approved for use with the corresponding sprinkler.

D. Provide semi-recessed quick-response sprinkler heads with white steel escutcheon plates.

2.4 SPRINKLER CABINET

A. Provide sprinkler cabinet with the required number of sprinkler heads of all ratings and types installed, and a sprinkler wrench for each type of sprinkler in accordance with NFPA 13. Locate adjacent to the riser.

B. Provide a list of sprinklers installed in the property in the cabinet.

The list shall include the following:

1. Manufacturer, model, orifice, deflector type, thermal sensitivity, and pressure for each type of sprinkler in the cabinet.

2. General description of where each sprinkler is used.

3. Quantity of each type present in the cabinet.

4. Issue or revision date of list.

2.5 PIPE HANGERS, SUPPORTS AND RESTRAINT OF SYSTEM PIPING

Pipe hangers, supports, and restraint of system piping shall be in accordance with NFPA 13.

2.6 WALL, FLOOR AND CEILING PLATES

Provide white steel escutcheon plates.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.

B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard

21 13 13 - 7 pipe-bending template. Concealed piping in spaces that have finished ceilings. Where ceiling mounted equipment exists, such as in operating and radiology rooms, install sprinklers so as not to obstruct the movement or operation of the equipment. Sidewall heads shall need to be utilized. In stairways, locate piping as near to the ceiling as possible to prevent tampering by unauthorized personnel and to provide a minimum headroom clearance of 2250 mm (seven feet six inches). Piping shall not obstruct the minimum means of egress clearances required by

NFPA 101. Pipe hangers, supports, and restraint of system piping, shall be installed accordance with NFPA 13.

C. Welding: Conform to the requirements and recommendations of NFPA 13.

D. Drains: All sprinkler modification shall utilize existing drain riser provided in all stairwells.

E. Provide escutcheon plates for exposed piping passing through walls, floors or ceilings.

F. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space. Seal penetrations of walls, floors and ceilings of other types of construction, in accordance with

Section 07 84 00, FIRESTOPPING.

G. Firestopping shall be provided for all penetrations of fire resistance rated construction. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.

H. Painting of Pipe: In finished areas where walls and ceilings have been painted, paint primed surfaces with two coats of paint to match adjacent surfaces, except paint valves and operating accessories with two coats of gloss red enamel. Exercise care to avoid painting sprinklers. Painting of sprinkler systems above suspended ceilings and in crawl spaces is not required. Painting shall comply with Section 09

91 00, PAINTING. Any painted sprinkler shall be replaced with a new sprinkler.

I. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government.

J. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without

21 13 13 - 8 prior permission of the Contracting Officer. Contractor shall develop an interim fire protection program where interruptions involve occupied spaces. Request in writing at least one week prior to the planned interruption.

K. On the 1st floor, existing sprinkler systems where the work does not entail demolition and/or installation of new sprinkler main are to remain active during construction except for brief outages to relocate sprinklers.

L. Provide new hydraulic system placard on the corresponding sprinkler standpipe riser of location, number of sprinklers, basis of design, and system demand for areas with sprinkler renovation.

3.2 INSPECTION AND TEST

A. Preliminary Testing: Flush newly installed systems prior to performing hydrostatic tests in order to remove any debris which shall have been left as well as ensuring piping is unobstructed. Hydrostatically test system, including the fire department connections, as specified in NFPA

13, in the presence of the Contracting Officers Representative (COR) or his designated representative. Test and flush underground water line prior to performing these hydrostatic tests.

B. Final Inspection and Testing: Subject system to tests in accordance with NFPA 13, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test.

Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms. Furnish all instruments, labor and materials required for the tests and provide the services of the installation foreman or other competent representative of the installer to perform the tests. Correct deficiencies and retest system as necessary, prior to the final acceptance. Include the operation of all features of the systems under normal operations in test

3.3 INSTRUCTIONS

Furnish the services of a competent instructor for not less than two hours for instructing personnel in the operation and maintenance of the system, on the dates requested by the COR.

- - - E N D - - -

07-01-16

22 05 11 - 1

SECTION 22 05 11

COMMON WORK RESULTS FOR PLUMBING

PART 1 - GENERAL

1.1 DESCRIPTION

A. The requirements of this Section shall apply to all sections of

Division 22.

B. Definitions:

1. Exposed: Piping and equipment exposed to view in finished rooms.

C. Abbreviations/Acronyms:

1. ABS: Acrylonitrile Butadiene Styrene

2. AC: Alternating Current

3. ACR: Air Conditioning and Refrigeration

4. AI: Analog Input

5. AISI: American Iron and Steel Institute

6. AO: Analog Output

7. AWG: American Wire Gauge

8. BACnet: Building Automation and Control Network

9. BAg: Silver-Copper-Zinc Brazing Alloy

10. BAS: Building Automation System

11. BCuP: Silver-Copper-Phosphorus Brazing Alloy

12. BSG: Borosilicate Glass Pipe

13. CDA: Copper Development Association

14. C: Celsius

15. CLR: Color

16. CO: Carbon Monoxide

17. COR: Contracting Officer’s Representative

18. CPVC: Chlorinated Polyvinyl Chloride

19. CR: Chloroprene

20. CRS: Corrosion Resistant Steel

21. CWP: Cold Working Pressure

22. CxA: Commissioning Agent

23. db(A): Decibels (A weighted)

24. DDC: Direct Digital Control

25. DI: Digital Input

26. DISS: Diameter Index Safety System

27. DO: Digital Output

28. DVD: Digital Video Disc

22 05 11 - 2

29. DN: Diameter Nominal

30. DWV: Drainage, Waste and Vent

31. ECC: Engineering Control Center

32. EPDM: Ethylene Propylene Diene Monomer

33. EPT: Ethylene Propylene Terpolymer

34. ETO: Ethylene Oxide

35. F: Fahrenheit

36. FAR: Federal Acquisition Regulations

37. FD: Floor Drain

38. FED: Federal

39. FG: Fiberglass

40. FNPT: Female National Pipe Thread

41. FPM: Fluoroelastomer Polymer

42. GPM: Gallons Per Minute

43. HDPE: High Density Polyethylene

44. Hg: Mercury

45. HOA: Hands-Off-Automatic

46. HP: Horsepower

47. HVE: High Volume Evacuation

48. ID: Inside Diameter

49. IPS: Iron Pipe Size

50. Kg: Kilogram

51. kPa: Kilopascal

52. lb.: Pound

53. L/s: Liters Per Second

54. L/min: Liters Per Minute

55. MAWP: Maximum Allowable Working Pressure

56. MAX: Maximum

57. MED: Medical

58. m: Meter

59. MFG: Manufacturer

60. mg: Milligram

61. mg/L: Milligrams per Liter

62. ml: Milliliter

63. mm: Millimeter

64. MIN: Minimum

65. NF: Oil Free Dry (Nitrogen)

66. NPTF: National Pipe Thread Female

22 05 11 - 3

67. NPS: Nominal Pipe Size

68. NPT: Nominal Pipe Thread

69. OD: Outside Diameter

70. OSD: Open Sight Drain

71. OS&Y: Outside Stem and Yoke

72. OXY: Oxygen

73. PBPU: Prefabricated Bedside Patient Units

74. PH: Power of Hydrogen

75. PLC: Programmable Logic Controllers

76. PP: Polypropylene

77. PPM: Parts per Million

78. PSIG: Pounds per Square Inch

79. PTFE: Polytetrafluoroethylene

80. PVC: Polyvinyl Chloride

81. PVDF: Polyvinylidene Fluoride

82. RAD: Radians

83. RO: Reverse Osmosis

84. RPM: Revolutions Per Minute

85. RTRP: Reinforced Thermosetting Resin Pipe

86. SCFM: Standard Cubic Feet Per Minute

87. SDI: Silt Density Index

88. SPEC: Specification

89. SPS: Sterile Processing Services

90. STD: Standard

91. SUS: Saybolt Universal Second

92. SWP: Steam Working Pressure

93. TEFC: Totally Enclosed Fan-Cooled

94. TFE: Tetrafluoroethylene

95. THHN: Thermoplastic High-Heat Resistant Nylon Coated Wire

96. THWN: Thermoplastic Heat & Water-Resistant Nylon Coated Wire

97. T/P: Temperature and Pressure

98. USDA: U.S. Department of Agriculture

99. V: Volt

100. VAC: Vacuum

101. VA: Veterans Administration

102. VAMC: Veterans Administration Medical Center

103. VAC: Voltage in Alternating Current

104. WAGD: Waste Anesthesia Gas Disposal

22 05 11 - 4

105. WOG: Water, Oil, Gas

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 01 74 19, CONSTRUCTION WASTE MANAGEMENT.

D. Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS.

E. Section 02 82 11, TRADITIONAL ASBESTOS ABATEMENT.

F. Section 03 30 00, CAST-IN-PLACE CONCRETE: Concrete and Grout.

G. Section 05 31 00, STEEL DECKING: Building Components for Attachment of

Hangers.

I. Section 05 50 00, METAL FABRICATIONS.

J. Section 07 60 00, FLASHING AND SHEET METAL: Flashing for Wall and Roof

Penetrations.

K. Section 07 84 00, FIRESTOPPING.

L. Section 07 92 00, JOINT SEALANTS.

M. Section 09 91 00, PAINTING.

N. Section 22 07 11, PLUMBING INSULATION.

O.

P. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS.

Q. Section 26 05 19, LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below shall form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. American Society of Mechanical Engineers (ASME):

ASME Boiler and Pressure Vessel Code -

BPVC Section IX-2013 ...Welding, Brazing, and Fusing Qualifications

B31.1-2012 .............Power Piping

C. American Society for Testing and Materials (ASTM):

A36/A36M-2012 ..........Standard Specification for Carbon Structural

Steel

A575-96(R2013)e1 .......Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades

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E84-2013a ..............Standard Test Method for Surface Burning

Characteristics of Building Materials

E119-2012a .............Standard Test Methods for Fire Tests of

Building Construction and Materials

F1760-01(R2011) ........Standard Specification for Coextruded Poly

(Vinyl Chloride) (PVC) Non-Pressure Plastic

Pipe Having Reprocessed-Recycled Content

D. International Code Council, (ICC):

IBC-2012 ...............International Building Code

IPC-2012 ...............International Plumbing Code

E. Manufacturers Standardization Society (MSS) of the Valve and Fittings

Industry, Inc:

SP-58-2009 .............Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application and

Installation

SP-69-2003 .............Pipe Hangers and Supports - Selection and

Application

F. Military Specifications (MIL):

P-21035B ...............Paint High Zinc Dust Content, Galvanizing

Repair (Metric)

G. National Electrical Manufacturers Association (NEMA):

MG 1-2011 ..............Motors and Generators

H. National Fire Protection Association (NFPA):

51B-2014 ...............Standard for Fire Prevention During Welding, Cutting and Other Hot Work

54-2012 ................National Fuel Gas Code

70-2014 ................National Electrical Code (NEC)

I. NSF International (NSF):

5-2012 .................Water Heaters, Hot Water Supply Boilers, and

Heat Recovery Equipment

14-2012 ................Plastic Piping System Components and Related

Materials

61-2012 ................Drinking Water System Components – Health

Effects

372-2011 ...............Drinking Water System Components – Lead Content

J. Department of Veterans Affairs (VA):

PG-18-10 ...............Plumbing Design Manual

PG-18-13-2011 ..........Barrier Free Design Guide

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1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and

SAMPLES.

B. Information and material submitted under this section shall be marked

"SUBMITTED UNDER SECTION 22 05 11, COMMON WORK RESULTS FOR PLUMBING",

with applicable paragraph identification.

C. Contractor shall make all necessary field measurements and investigations to assure that the equipment and assemblies will meet contract requirements and will fit the space available.

D. If equipment is submitted which differs in arrangement from that shown, provide drawings that show the rearrangement of all associated systems.

Approval will be given only if all features of the equipment and associated systems, including accessibility, are equivalent to that required by the contract.

E. Prior to submitting shop drawings for approval, contractor shall certify in writing that manufacturers of all major items of equipment have each reviewed drawings and specifications, and have jointly coordinated and properly integrated their equipment and controls to provide a complete and efficient installation.

F. Installing Contractor shall provide lists of previous installations for selected items of equipment. Contact persons who will serve as references, with telephone numbers and e-mail addresses shall be submitted with the references.

G. Manufacturer's Literature and Data: Manufacturer’s literature shall be submitted under the pertinent section rather than under this section.

1. Equipment and materials identification.

2. Firestopping materials.

3. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.

4. Wall, floor, and ceiling plates.

H. Submittals and shop drawings for interdependent items, containing applicable descriptive information, shall be furnished together and complete in a group. Coordinate and properly integrate materials and equipment in each group to provide a completely compatible and efficient installation. Final review and approvals will be made only by groups.

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I. Coordination Drawings: Complete consolidated and coordinated layout drawings shall be submitted for all new systems, and for existing systems that are in the same areas. The drawings shall include plan views, elevations and sections of all systems and shall be on a scale of not less than 1:32 (3/8-inch equal to one foot). Clearly identify and dimension the proposed locations of the principal items of equipment. The drawings shall clearly show the proposed location and adequate clearance for all equipment, controls, piping, pumps, valves and other items. All valves, trap primer valves, water hammer arrestors, strainers, and equipment requiring service shall be provided with an access door sized for the complete removal of plumbing device, component, or equipment. Equipment foundations shall not be installed until equipment or piping layout drawings have been approved. Detailed layout drawings shall be provided for all piping systems. In addition, details of the following shall be provided.

1. Mechanical equipment rooms.

2. Interstitial space.

3. Hangers, inserts, supports, and bracing.

4. Pipe sleeves.

5. Equipment penetrations of floors, walls, ceilings, or roofs.

J. Maintenance Data and Operating Instructions:

1. Maintenance and operating manuals in accordance with Section 01 00

00, GENERAL REQUIREMENTS, Article, INSTRUCTIONS, for systems and equipment. Include complete list indicating all components of the systems with diagrams of the internal wiring for each item of equipment.

2. Include listing of recommended replacement parts for keeping in stock supply, including sources of supply, for equipment shall be provided. The listing shall include belts for equipment: Belt manufacturer, model number, size and style, and distinguished whether of multiple belt sets.

K. Completed System Readiness Checklist provided by the Commissioning

Agent and completed by the contractor, signed by a qualified technician and dated on the date of completion.

L. Submit training plans, trainer qualifications and instructor qualifications.

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1.5 QUALITY ASSURANCE

A. Products Criteria:

1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture, supply and servicing of the specified products for at least 5 years.

However, digital electronics devices, software and systems such as controls, instruments, computer work station, shall be the current generation of technology and basic design that has a proven satisfactory service record of at least 5 years.

2. Equipment Service: There shall be permanent service organizations, authorized and trained by manufacturers of the equipment supplied, located within 160 km (100 miles) of the project. These organizations shall come to the site and provide acceptable service to restore operations within four hours of receipt of notification by phone, e-mail or fax in event of an emergency, such as the shut-down of equipment; or within 24 hours in a non-emergency. Names, mail and e-mail addresses and phone numbers of service organizations providing service under these conditions for (as applicable to the project): pumps, compressors, water heaters, critical instrumentation, computer workstation and programming shall be submitted for project record and inserted into the operations and maintenance manual.

3. All items furnished shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components and overall assembly.

4. The products and execution of work specified in Division 22 shall conform to the referenced codes and standards as required by the specifications. Local codes and amendments enforced by the local code official shall be enforced, if required by local authorities.

If the local codes are more stringent, then the local code shall apply. Any conflicts shall be brought to the attention of the

Contracting Officers Representative (COR).

5. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be products of one manufacturer.

6. Assembled Units: Manufacturers of equipment assemblies, which use components made by others, assume complete responsibility for the final assembled product.

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7. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall be securely affixed in a conspicuous place on equipment, or name or trademark cast integrally with equipment, stamped or otherwise permanently marked on each item of equipment.

8. Asbestos products or equipment or materials containing asbestos shall not be used.

9. Bio-Based Materials: For products designated by the USDA’s Bio-

Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the Bio-

Preferred Program, visit http://www.biopreferred.gov.

B. Welding: Before any welding is performed, contractor shall submit a certificate certifying that welders comply with the following requirements:

1. Qualify welding processes and operators for piping according to ASME

"Boiler and Pressure Vessel Code", Section IX, "Welding and Brazing

Qualifications".

2. Comply with provisions of ASME B31 series "Code for Pressure

Piping".

3. Certify that each welder and welding operator has passed American

Welding Society (AWS) qualification tests for the welding processes involved, and that certification is current.

4. All welds shall be stamped according to the provisions of the

American Welding Society.

C. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.

D. Execution (Installation, Construction) Quality:

1. All items shall be applied and installed in accordance with manufacturer's written instructions. Conflicts between the manufacturer's instructions and the contract documents shall be referred to the COR for resolution. Printed copies or electronic files of manufacturer’s installation instructions shall be provided http://www.biopreferred.gov/

22 05 11 - 10 to the COR at least 10 working days prior to commencing installation of any item.

2. All items that require access, such as for operating, cleaning, servicing, maintenance, and calibration, shall be easily and safely accessible by persons standing at floor level, or standing on permanent platforms, without the use of portable ladders. Examples of these items include, but are not limited to: all types of valves, filters and strainers, transmitters, and control devices. Prior to commencing installation work, refer conflicts between this requirement and contract documents to COR for resolution.

3. Complete layout drawings shall be required by Paragraph, SUBMITTALS.

Construction work shall not start on any system until the layout drawings have been approved by VA.

4. Installer Qualifications: Installer shall be licensed and shall provide evidence of the successful completion of at least five projects of equal or greater size and complexity. Provide tradesmen skilled in the appropriate trade.

5. If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no additional cost or additional time to the Government.

E. Guaranty: Warranty of Construction, FAR clause 52.246-21.

F. Plumbing Systems: IPC, International Plumbing Code. Unless otherwise required herein, perform plumbing work in accordance with the latest version of the IPC. For IPC codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word “should” shall be interpreted as “shall”. Reference to the “code official” or

“owner” shall be interpreted to mean the COR.

G. Cleanliness of Piping and Equipment Systems:

1. Care shall be exercised in the storage and handling of equipment and piping material to be incorporated in the work. Debris arising from cutting, threading and welding of piping shall be removed.

2. Piping systems shall be flushed, blown or pigged as necessary to deliver clean systems.

3. All piping shall be tested in accordance with the specifications and the International Plumbing Code (IPC). All filters, strainers, fixture faucets shall be flushed of debris prior to final acceptance.

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4. Contractor shall be fully responsible for all costs, damage, and delay arising from failure to provide clean systems.

1.6 DELIVERY, STORAGE AND HANDLING

A. Protection of Equipment:

1. Equipment and material placed on the job site shall remain in the custody of the Contractor until phased acceptance, whether or not the Government has reimbursed the Contractor for the equipment and material. The Contractor is solely responsible for the protection of such equipment and material against any damage.

2. Damaged equipment shall be replaced with an identical unit as determined and directed by the COR. Such replacement shall be at no additional cost or additional time to the Government.

3. Interiors of new equipment and piping systems shall be protected against entry of foreign matter. Both inside and outside shall be cleaned before painting or placing equipment in operation.

4. Existing equipment and piping being worked on by the Contractor shall be under the custody and responsibility of the Contractor and shall be protected as required for new work.

1.7 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Submit operation and maintenance data updated to include submittal review comments, substitutions and construction revisions shall be inserted into a three-ring binder. All aspects of system operation and maintenance procedures, including piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation shall be included in the operation and maintenance manual. The operations and maintenance manual shall include troubleshooting techniques and procedures for emergency situations.

Notes on all special systems or devices such as damper and door closure interlocks shall be included. A List of recommended spare parts

(manufacturer, model number, and quantity) shall be furnished.

Information explaining any special knowledge or tools the owner will be required to employ shall be inserted into the As-Built documentation.

C. The installing contractor shall maintain as-built drawings of each completed phase for verification; and, shall provide the complete set at the time of final systems certification testing. As-built drawings are to be provided, and a copy of them in pdf format on compact disk or

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DVD. Should the installing contractor engage the testing company to provide as-built or any portion thereof, it shall not be deemed a conflict of interest or breach of the ‘third party testing company’ requirement.

D. Certification documentation shall be provided prior to submitting the request for final inspection. The documentation shall include all test results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and a certification that all results of tests were within limits specified.

PART 2 - PRODUCTS

2.1 MATERIALS FOR VARIOUS SERVICES

A. Steel pipe shall contain a minimum of 25 percent recycled content.

B. Plastic pipe, fittings and solvent cement shall meet NSF 14 and shall bear the NSF seal “NSF-PW”. Polypropylene pipe and fittings shall comply with NSF 14 and NSF 61. Solder or flux containing lead shall not be used with copper pipe.

C. Material or equipment containing a weighted average of greater than

0.25 percent lead shall not be used in any potable water system intended for human consumption, and shall be certified in accordance with NSF 61 or NSF 372.

D. In-line devices such as building valves, check valves, stops, valves, fittings, tanks and backflow preventers shall comply with NSF 61 and

NSF 372.

E. End point devices such as drinking fountains, lavatory faucets, kitchen and bar faucets, and end-point control valves used to dispense drinking water must meet requirements of NSF 61 and NSF 372.

2.2 FACTORY-ASSEMBLED PRODUCTS

A. Standardization of components shall be maximized to reduce spare part requirements.

B. Manufacturers of equipment assemblies that include components made by others shall assume complete responsibility for final assembled unit.

1. All components of an assembled unit need not be products of same manufacturer.

2. Constituent parts that are alike shall be products of a single manufacturer.

3. Components shall be compatible with each other and with the total assembly for intended service.

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4. Contractor shall guarantee performance of assemblies of components, and shall repair or replace elements of the assemblies as required to deliver specified performance of the complete assembly at no additional cost or time to the Government.

C. Components of equipment shall bear manufacturer's name and trademark, model number, serial number and performance data on a name plate securely affixed in a conspicuous place, or cast integral with, stamped or otherwise permanently marked upon the components of the equipment.

D. Major items of equipment, which serve the same function, shall be the same make and model.

2.3 COMPATIBILITY OF RELATED EQUIPMENT

A. Equipment and materials installed shall be compatible in all respects with other items being furnished and with existing items so that the result will be a complete and fully operational system that conforms to contract requirements.

2.4 EQUIPMENT AND MATERIALS IDENTIFICATION

A. Use symbols, nomenclature and equipment numbers specified, shown on the drawings, or shown in the maintenance manuals. Coordinate equipment and valve identification with local VAMC shops. In addition, provide bar code identification nameplate for all equipment which will allow the equipment identification code to be scanned into the system for maintenance and inventory tracking. Identification for piping is specified in Section 09 91 00, PAINTING.

B. Valve Tags and Lists:

1. Plumbing: All valves shall be provided with valve tags and listed on a valve list (Fixture stops not included).

2. Valve tags: Engraved black filled numbers and letters not less than

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