38KA116802A01_c0v0TGI.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: BERP 03 LVL WEA AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-69 USS MILIUS KA1

CU PHASE TITLE:

F/O - S/A 96350D, MODIFY BERP IN 03 LEVEL WEATHER, STBD

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

RIKAKO TAKAGI 231B. 315-243-9982 05-SEP-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 05-SEP-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: BERP 03 LVL WEA AY A 0

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SHIP: DDG-69 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-7 Sketch (1-4)

J1-2 QA17

(1-3)

M1-5 Engrg Inst (1- 2)

1. SCOPE/PURPOSE

1.1 Title: S/A 96350D, Bolted Equipment Removal Plate (BERP) in 03 Level Weather, Starboard (Stbd); modify

1.2 Location of Work:

1.2.1 03 Level Weather, Frames between 176 and 188, Stbd

1.2.2 Intake Engine Room No. One (Stbd) (02-174-1-Q)

1.2.3 Intake Engine Room No. One (Port) (02-174-0-Q)

1.2.4 Ship Service Gas Turbine Generator (SSGTG) Intake (03-174-0-Q)

1.2.5 SSGTG Intake/Exhaust Trunk (02-161-2-Q)

1.2.6 Uptake Engine Room No. One (02-186-0-Q)

1.2.7 Engine Room No. One (4-174-0-E)

1.3 Identification:

1.3.1 Quantity (35 EA), Securing Fitting

Type: XIV-S Part No. : PH285M-14S Material: CRES 316L, ASTM A314 Remarks: See 2.4, 2.5, and Engrg Inst Enclosure-01 for detail.

1.3.2 Quantity (One Lot), S/A 96350D BERP, 03 Level Weather, Stbd

1.3.2.1 Quantity (One Lot), Insulation Sheathing Pad on Perforated Sheet of BERPs 03-182-1 and 03-182-3

Material: CRES 316L, ASTM A240, 0.125 Inch Thickness Sheet Remarks: See 2.23 for detail.

1.3.2.2 Quantity (One EA), Label Plate for BERPs 03-182-1 and 03-182-3

Remarks: See Sketch Enclosure-02 for material and detail.

1.3.3 Quantity (8 EA in Total), Securing Fitting on New BERP

Type: XIV-S Part No. : PH285M-14S

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SHIP: DDG-69 CHG/VER: 0/0

Material: CRES 316L, ASTM A314 Remarks: See 2.4, 2.5, and Engrg Inst Enclosure-01 for detail.

1.3.3.1 Quantity (4 EA), Securing Fitting on New BERP 03-182-1

1.3.3.2 Quantity (4 EA), Securing Fitting on New BERP 03-182-3

1.3.4 Quantity (72 SF), Inner Insulation of Perforated Sheet for BERP

1.3.4.1 Quantity (36 SF), Inner Insulation of Perforated Sheets for BERP 03-182-1

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2, Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II, Form 2, Facing D Remarks: See Sheet 9 of 2.5 for detail.

1.3.4.2 Quantity (36 SF), Inner Insulation of Perforated Sheets for BERP 03-182-3

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2, Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II, Form 2, Facing D Remarks: See Sheet 9 of 2.5 for detail.

1.3.5 Quantity (72 SF), Perforated Sheets for BERP

1.3.5.1 Quantity (36 SF), Perforated Sheet for BERP 03-182-1

Material: CRES 316L, ASTM A240, 0.063 Inch Thickness Remarks: See Sheet 9 of 2.5 for detail.

1.3.5.2 Quantity (36 SF), Perforated Sheet for BERP 03-182-3

Material: CRES 316L, ASTM A240, 0.063 Inch Thickness Remarks: See Sheet 9 of 2.5 for detail.

1.3.6 Quantity (104 SF in Total), Interior Steel Surface of BERP

1.3.6.1 Quantity (52 SF), Interior Steel Surface of BERP 03-182-1

1.3.6.2 Quantity (52 SF), Interior Steel Surface of BERP 03-182-3

1.3.7 Quantity (84 SF in Total), Interior Steel Surface of Intake Space Clean Side, where new materials installed and disturbed by hot work

1.3.7.1 Quantity (42 SF), Interior Steel Surface of 02-174-0-Q

1.3.7.2 Quantity (42 SF), Interior Steel Surface of 02-174-1-Q

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Critical Coated Area: CCNY-DDG69-001-25 for the area listed in 1.3.6 and 1.3.7.

1.6 Contractor work start date: 12 May 2025

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SHIP: DDG-69 CHG/VER: 0/0

1.7 Contractor work completion date: 04 Jul 2025

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 TM T9074-

AS-GIB-

010/271

Requirements for Nondestructive Testing Methods

1 N

4 DWG 3495

PH285M-

14S

PH285M-14S SOCKET

(CROSSBAR-FLUSH)

- Y AL

L

5 DWG 167-

8877495

SHIPALT DDG-51-96350 MODIFY

02 AND 03 LEVEL

WEATHERDECK BERPS & ML

A Y AL

L

6 MIL MIL-

STD-2035

Nondestructive Testing Acceptable Criteria

A N

7 MP LM19-

KA116802-

EXSAZCP7

1A/1B GTM & NR.1 SSGTG Intake System FOD Protection for Mod BERP by S/A 96350D

- Y AL

L

8 LAR

96350/DDG5

1/1209883

Authority for the UpRev to Rev B - Y AL L

9 LAR

96350/DDG5

1/1203610

REVISE 03 LVL BERP SUPPORT

STRUCTURE

- Y AL

L

10 LAR

96350/DDG1

06/1199777

CORRECT GENRAL NOTES,

TYPE I FITTINGS AND ADD

TORQUE VALUES

- Y AL

L

11 LAR

96350/DDG1

06/1201944

ADD "DECK SOCKET" AND

"FLATBAR" DETAIL. ADD X, Y

AND Z DIMENSIONS. UPDATE

M/L

- Y AL

L

12 LAR

96350/DDG1

14/1208084

Insuf Info of Welded Joint Design for Securing Fitting and BERP Cover Plate

- Y AL

L

13 LAR

96350/DDG1

14/1208547

Insuf Info Wld Jt Dsgn Secrg Ftg & BERP Cover Pl & Rev Fab Det New BERP Cover Pl

- Y AL

L

14 LAR

96350/DDG1

14/1209674

Corr of Fab Det for Chocks (Item #110 & #178 Thru #186) of BERPs

- Y AL

L

15 LAR

96350/DDG1

14/1211137

Insufficient Information for Installation of BERPs

- Y AL

L

16 LAR

96350/DDG6

9/1211965

Correction of General Note for Torque Value for BERP

- Y AL

L

17 LAR

96350/DDG5

1/1209453

REVISE BERP COVER PLATE

FASTENERS

- Y AL

L

18 LAR

96350/DDG5

1CL/120124

SUPSHIP Bath drawing review comments

- Y AL

L

19 LAR

96350/DDG6

9/1213634

Req of chg the work proc for drilling of bolting holes for BERP bolting ring

- Y AL

L

20 LAR

96350/DDG9

4/1221270

SA 96350 Torque Value for BERPs - Y AL L

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SHIP: DDG-69 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

21 TM S9086-

H4-STM-

010/259

Marine Gas Turbine Combustion Air Intake and Uptake Systems

- N

22 DWG 150-

6597634

UNIT STRUCTURAL ARR DWG-

ASSY UNIT 4320

M Y 3-9

23 PDD 167-

ELM-150560

SRF-JRMC STD ELM

MODIFICATION OF INSULATION

SHTHG FOR BERP

- Y AL

L

24 DWG 167-

7401865

BOLTED EQPT REMOVAL PLATE,

CORROSION MODS & ML

D Y 52,

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1. Not Applicable.

5. PROCEDURE:

5.1 Upon receipt of each new securing fitting listed in 1.3.1, accomplish following non-destructive testing (NDT) inspections.

5.1.1 Accomplish mechanical cleaning of the securing fittings to remove existing coating and foreign matter for accomplishment of NDT inspection of existing weldments.

5.1.2 Visual (VT) inspection of the securing fittings for the existing weldments in accordance with Paragraph 8 of 2.3, using 2.4 and 2.5 for guidance. The accept or reject criteria must be in accordance with Paragraph 4 of 2.6.

(I) “VT INSPECTION”

5.1.3 Liquid penetrant (PT) inspection of the securing fittings for the existing weldments in accordance with Enclosure-01, using 2.4 and 2.5 for guidance. The accept or reject criteria must be in accordance with Enclosure-01.

(I) “PT INSPECTION”

5.1.4 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.1.2 and 5.1.3 to the SUPERVISOR.

5.2 Accomplish the requirements of 2.7.

(V)(G) “GAS TURBINE MAINTENANCE PROCEDURE”

5.3 Accomplish the requirements of modification work for each S/A 96350D BERP listed in 1.3.2 in accordance with Enclosure-01, 2.5, 2.8 through 2.20, and Paragraphs 259-5.1.13 and 259-5.1.14 (f) of 2.21, using 2.22 for guidance.

5.3.1 Fabricate and install each new insulation sheathing pad listed in 1.3.2.1 in accordance with 2.23.

5.3.2 Fabricate and install each new label plate listed in 1.3.2.2 in accordance with Enclosure-02.

C1209.1 Hamanaka SH 11020211 25 Nov 2024

Shinichiro.Hamana.ja Cross-Out

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SHIP: DDG-69 CHG/VER: 0/0

5.3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.3.4 Accomplish the requirement of 009-25 of 2.1 for the local air hose test of each new weld for watertight/airtight structural boundary. Allowable leakage: None.

5.3.5 Torque for fasteners of each BERP must be 12.5 foot-pounds (50 percent of torque value) and 25 foot-pounds (100 percent of torque value).

5.3.6 BERP sealant around the perimeter of each fastener head and along the BERP seam must be Novalink SL sealant.

5.3.7 Accomplish the requirement of 009-25 of 2.1 for a water hose test of the BERP. Allowable leakage: None.

5.3.8 Accomplish a load test of each new securing fitting listed in 1.3.3.

(I)(G) "LOAD TEST"

5.3.8.1 Test load must be 2,000 LBs (plus 100 LBs and minus 0 LBs).

5.3.8.2 Hold test load for 10 minutes.

5.3.8.3 No visible damage or permanent deformation on the securing fitting.

5.3.8.4 Document the load test on QA Form 17 Enclosure-03-1.

5.4 Accomplish the requirements of 009-11 of 2.1 for installation of each new inner insulation listed in 1.3.4 in accordance with 2.24.

5.5 Fabricate and install each new perforated sheet listed in 1.3.5 in accordance with 2.23 and 2.24.

5.5.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.6 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 19 for each area listed in 1.3.6 and 1.3.7.

5.7 Accomplish the requirements of 009-32 on 2.1 for each new and disturbed surface.

5.8 Notes:

5.8.1 Planner: Code 231B R. Takagi, 243-9982

Planner: Code 234 H. Deguchi, 243-4482 Engineer: Code 250 I. Hayasaka, 243-4334

5.8.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.8.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.8.4 JCN EXSA-ZCP7 is related to this TGI.

5.9 Government Furnished Material (GFM):

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SHIP: DDG-69 CHG/VER: 0/0

5.9.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.10 SRF-JRMC will provide the following service work: (TGI No. 38KA116802S03).

5.10.1 [C740] Crane and crane rigging service.

5.10.2 [X99E] Utility service, electrical.

5.10.3 [X99M] Utility service, including water supply, steam supply, and low pressure air except for onboard blasting work.

5.10.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.10.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.10.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

5.10.7 [C285] Inspection for (G) symbol(s).

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M-1

SHIP: DDG-69 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

BERP 03 LVL WEA AY A 0 0

CU PHASE TITLE:

F/O - S/A 96350D, MODIFY BERP IN 03 LEVEL WEATHER, STBD

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38KA116802 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M SEALANT, CONCRETE,

SEALANT, CONCRETE

EXPANSION JOINT, SEALANT

NOVALINK SL, COLOR: GRAY,

10 OZ(300ML)/CA, SDS#:

FZJQW, SRF AUL: N1176, LSN:

8030-LH-A03-1553,

ORIG: C231B, R. TAKAGI, 243-

ORDERED FOR KTR

LHA031553 NA 4 Y 16/CA

002 M ADHESIVE, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR KTR

9B 8040 016640296 NA 4 Y 42495005 28/TU

100 M BAR,METAL, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9510 001891562 NA 4 N 30475154 4/FT

101 M ANGLE,STRUCTURAL, ORIG:

C231B, R. TAKAGI, 243-9982

0RDERED FOR X11

9B 9520 013433281 NA 4 N 30475155 26/FT

102 M PLATE,ME, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9515 002044622 NA 4 N 30475156 65/SF

103 M PLATE,ME, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9515 002375350 NA 4 N 30475167 65/SF

NOTES:

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M-2

SHIP: DDG-69 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

104 M BEAM, W-T SHAPE, BEAM,

STRUCTURAL, W-T SHAPE,

WT4 X 5LB, 3.945"DEPTH X

3.940"FLG WIDTH, 0.170"WEB

THK, 0.205"FLG THK,

STEEL, MIL-S-22698 GRADE

AH-36 CL-U.

3 EA X 10 FT CONTINUES

LENGTH

ORIG: C231B, R. TAKAGI, 243-

ORDERED FOR X11

9B 9520 LL9007471 NA 4 N 30477425 30/FT

105 M GASKET, SHEET, GASKET,

SHEET,

SPEC: MIL-PRF-1149 TYPE I

CLASS 1 OIL

RESISTANT(CHLOROPRENE

POLYMER),

HARDNESS: 50 DUROMETER,

THICKNESS: 3/8",

WIDTH: 3 FT,

MANUFACTURE PARTS NO.

1S765-0375-36X, ORIG: C231B, R. TAKAGI, 243-

ORDERED FOR X11

9B 5330 LL4860572 NA 4 N 30587426 30/FT

106 M TIE DOWN,SOCKET,CRES, TIE

DOWN, DECK, SOCKET,

CROSSBAR-FLUSH, MFR DWG:

3495 (PH285M-14S), SIZE:

6.279" DIA X 2.25" DEPTH, 0.88"

DIA (CROSSBAR), WEIGHT: 6.7

LBS, MATL: ASTM A314

(GRADE-316L), CRES, BIW

CAT: 02010-143

ORDERED FOR CONTRACTOR

ORIGINATOR: C231A K.

KOMAKI 243-6808

9B 5365 LL9812561 NA 4 N 31537492 40/EA

107 M TIE DOWN,SOCKET,CRES, TIE

DOWN, DECK, SOCKET,

CROSSBAR-FLUSH, MFR DWG:

3495 (PH285M-14S), SIZE:

6.279" DIA X 2.25" DEPTH, 0.88"

DIA (CROSSBAR), WEIGHT: 6.7

LBS, MATL: ASTM A314

(GRADE-316L), CRES, BIW

CAT: 02010-143

ORDERED FOR CONTRACTOR

ORIGINATOR: C231A K.

KOMAKI 243-6808

9B 5365 LL9812561 NA 4 N 41987482 40/EA

108 M BAR,METAL, ORIG:: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9510 001891562 NA 4 N 30485086 5/FT

109 M ANGLE,STRUCTURAL, ORIG:

C231B, R. TAKAGI, 243-9982

ORDERED FOR X11

9B 9520 013433281 NA 4 N 30485087 26/FT

110 M PLATE,ME, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9515 002044622 NA 4 N 30485088 90/SF

111 M PLATE,ME, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9515 002375350 NA 4 N 30485089 65/SF

120 M ADHESIVE, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9Q 8030 LLN026075 NA 4 Y 30497478 22/TU

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M-3

SHIP: DDG-69 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

121 M GASKET, SHEET, GASKET,

SHEET,

SPEC: MIL-PRF-1149 TYPE I

CLASS 1 OIL

RESISTANT(CHLOROPRENE

POLYMER),

HARDNESS: 50 DUROMETER,

THICKNESS: 3/8",

WIDTH: 3 FT,

MANUFACTURE PARTS NO.

1S765-0375-36X, ORIG: C231B, R. TAKAGI, 243-

ORDERED FOR X11

9B 5330 LL4860572 NA 4 N 30587428 30/FT

122 M BOLT,HEX, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9Z 5305 LL6877568 NA 4 N 30617439 80/EA

123 M CAULKING, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 8030 001806339 NA 4 Y 30475151 13/CA

124 M BAR,META, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9510 001891565 NA 4 N 30475152 40/FT

125 M ANTISEIZ, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 8030 002921102 NA 4 Y 30475153 5/TU

126 M BOLT,HEX, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9Z 5305 LL6877568 NA 4 N 30617440 80/EA

127 M CAULKING, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 8030 001806339 NA 4 Y 30485080 13/CA

128 M BAR,META, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 9510 001891565 NA 4 N 30485081 40/FT

129 M ANTISEIZ, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X11

9B 8030 002921102 NA 4 Y 30485082 5/TU

400 M TAPE,PRESSURE SENSI,

TAPE, GLASS CLOTH,

C234 H. DEGUCHI, 243-4482

ORDERED FOR X57

9Q 7510 015406777 NA 4 N 23065090 4/RO

401 M INSULATION, ACOUSTIC, C234

H. DEGUCHI, 243-4482

ORDERED FOR X57

INSULATION, ACOUSTIC, 24" X

36" X 2"THK,

FIBER GLASS, FACED

THERMAL AND SOUND

ABSORBING FELT TYPE,

MIL-DTL-32585 TYPE II FORM 2

FACING D (FORMER SPEC

MIL-I-22023 TY-III),

CLAREMONT MARINE

INSULATION - TUFFSKIN 1613.

9Q 5640 LL4808709 NA 4 N 23077440 40/SH

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M-4

SHIP: DDG-69 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

402 M INSULATION, THERMAL , C234

H. DEGUCHI, 243-4482

ORDERED FOR X57

INSULATION, THERMAL FELT,

2FT X 3FT X 2"THK, 1.5LB/QFT

DENSITY, FIBROUS GLASS,

MIL-DTL-32585 TYPE I FORM 2

FACING A (FORMER SPEC MIL-

I-22023 TY-I CL-4),

10 SHEETS PER BOX.

AVAILABLE SOS: WEST COAST

INSULATION INC (CAGE:

4BZ72)

9Q 5640 LL9005023 NA 4 N 23077448 5/BX

403 M SHEET, PERFORATED, C234 H.

DEGUCHI, 243-4482

ORDERED FOR X41B

SHEET, PERFORATED, 4FT X

8FT X 0.063"THK, CRES 316L,

ASTM-A240, 3/16"DIA, PITCH:

3/8" ON STAGGERED

CENTERS

9B 9515 LL9603130 NA 4 N 23077461 8/SH

404 M SHEET,METAL, ORIG: C231B,

R. TAKAGI, 243-9982

ORDERED FOR X11

9B 9515 002044595 NA 4 N 30475173 1/SH

405 M ADHESIVE, SUPERFLEX 595

(LOCTITE), P/N: 59530, SIZE:

80ML/TU, COLOR: CLEAR, LSN:

8030-LL-N02-6075, SRF AUL:

N0333, DO NOT CROSS NSN

8040-01-664-0296, *** MSM

AVAILABLE ***

ORIG: C231B, R. TAKAGI, 243-

ORDERED FOR X11

9Q 8030 LLN026075 NA 4 Y 30477441 22/TU

406 M INSULATI, ORIG: C231B, R.

TAKAGI, 243-9982

ORDERED FOR X68

9Q 5640 LL4653622 NA 4 N 30497417 1/SH

407 M TAPE,PRESSURE SENSI,

TAPE, GLASS CLOTH,

C234 H. DEGUCHI, 243-4482

ORDERED FOR X57

9Q 7510 015406777 NA 4 N 23065095 4/RO

408 M INSULATION, ACOUSTIC, C234

H. DEGUCHI, 243-4482

ORDERED FOR X57

INSULATION, ACOUSTIC, 24" X

36" X 2"THK,

FIBER GLASS, FACED

THERMAL AND SOUND

ABSORBING FELT TYPE,

MIL-DTL-32585 TYPE II FORM 2

FACING D (FORMER SPEC

MIL-I-22023 TY-III),

CLAREMONT MARINE

INSULATION - TUFFSKIN 1613.

9Q 5640 LL4808709 NA 4 N 23077438 40/SH

FOUO

M-5

SHIP: DDG-69 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

409 M INSULATION, THERMAL , C234

H. DEGUCHI, 243-4482

ORDERED FOR X57

INSULATION, THERMAL FELT,

2FT X 3FT X 2"THK, 1.5LB/QFT

DENSITY, FIBROUS GLASS,

MIL-DTL-32585 TYPE I FORM 2

FACING A (FORMER SPEC MIL-

I-22023 TY-I CL-4),

10 SHEETS PER BOX.

AVAILABLE SOS: WEST COAST

INSULATION INC (CAGE:

4BZ72)

9Q 5640 LL9005023 NA 4 N 23077447 5/BX

410 M SHEET, PERFORATED, C234 H.

DEGUCHI, 243-4482

ORDERED FOR X41B

SHEET, PERFORATED, 4FT X

8FT X 0.063"THK, CRES 316L,

ASTM-A240, 3/16"DIA, PITCH:

3/8" ON STAGGERED

CENTERS

9B 9515 LL9603130 NA 4 N 23077462 8/SH

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-69 BERP 03 LVL WEA AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38KA116802 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-69 BERP 03 LVL WEA AY A 0

38KA116802A01 ENCLOSURE-01 Sheet 1 of 2

AutoCAD SHX Text SUBJECT: RECEIPT INSPECTION PROCEDURE & WELDING SEQUENCE FOR TIE DOWN RECEIPT INSPECTION PROCEDURE & WELDING SEQUENCE FOR TIE DOWN TIE DOWN TIE DOWN SOCKET OF BERP ICN;38KA116802 ;38KA116802 38KA116802 JCN; EXSA-ZCP7 ; EXSA-ZCP7 EXSA-ZCP7 EXSA-ZCP7 XSA-ZCP7 ORIGINATOR; C250 I.HAYASAKA GINATOR; C250 I.HAYASAKA INATOR; C250 I.HAYASAKA ; C250 I.HAYASAKA C250 I.HAYASAKA I.HAYASAKA DATE; 8/9/2024 9/2024 /2024 2024 REFERENCE: (a) RLAR 96350/DDG51/1209883, AUTHORITY FOR THE UPPREV TO REV B RLAR 96350/DDG51/1209883, AUTHORITY FOR THE UPPREV TO REV B 1209883, AUTHORITY FOR THE UPPREV TO REV B 09883, AUTHORITY FOR THE UPPREV TO REV B NOTES: 1. THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE RECEIPT INSPECTION PROCEDURE & THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE RECEIPT INSPECTION PROCEDURE & RECEIPT INSPECTION PROCEDURE & WELDING SEQUENCE FOR TIE DOWN SOCKET (TYPE XIV, PECK & HALE, P/N: PH285M-14S) OF BERP , PECK & HALE, P/N: PH285M-14S) OF BERP PH285M-14S) OF BERP OF USS MILIUS (DDG 69). . 2. RECEIPT INSPECTION FOR TIE DOWN SOCKET SHALL BE CONDUCTED AS PER DET 2-A. RECEIPT INSPECTION FOR TIE DOWN SOCKET SHALL BE CONDUCTED AS PER DET 2-A. 3. NDT METHOD AND ACCEPTANCE CRITERIA SHALL BE AS FOLLOWS. NDT METHOD AND ACCEPTANCE CRITERIA SHALL BE AS FOLLOWS. 3.1. LIQUID PENETRANT TESTING (PT) LIQUID PENETRANT TESTING (PT) METHOD: CHAPTER 5 OF NAVSEA T9074-AS-GIB-010/271. ACCEPTANCE CRITERIA FOR WELDS: CLASS 1, PARAGRAPH 7 OF MIL-STD-2035. CLASS 1, PARAGRAPH 7 OF MIL-STD-2035. ACCEPTANCE CRITERIA FOR SURFACE: PARAGRAPH 7.6 OF MIL-STD-2035. PARAGRAPH 7.6 OF MIL-STD-2035. 7.6 OF MIL-STD-2035. OF MIL-STD-2035. 4. WELDING SEQUENCE FOR TIE DOWN SOCKET SHALL BE IN ACCORDANCE WITH DET 2-B. WELDING SEQUENCE FOR TIE DOWN SOCKET SHALL BE IN ACCORDANCE WITH DET 2-B. 5. FOR INFORMATION OF TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).FOR INFORMATION OF TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).NGINEERING INSTRUCTION, SEE REF (a)., SEE REF (a).

AutoCAD SHX Text_1

ENGRG INST

38KA116802A01 ENCLOSURE-01 Sheet 2 of 2

AutoCAD SHX Text_2 INSPECTION PROCEDURE: : 1. MECHANICAL CLEAN ALL WELDS SUBJECT TO THE FOLLOWING PT. MECHANICAL CLEAN ALL WELDS SUBJECT TO THE FOLLOWING PT. 2. PT INSPECTION TO ALL WELDS OF UPPER/LOWER SIDE SURFACE OF TIE DOWN SOCKET. PT INSPECTION TO ALL WELDS OF UPPER/LOWER SIDE SURFACE OF TIE DOWN SOCKET. /LOWER SIDE SURFACE OF TIE DOWN SOCKET. SIDE SURFACE OF TIE DOWN SOCKET. 3. PT INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET.PT INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET. INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET.LOWER SIDE SURFACE OF TIE DOWN SOCKET. SIDE SURFACE OF TIE DOWN SOCKET.

AutoCAD SHX Text_3 RECEIPT INSPECTION TIE DOWN SOCKET (TYPE XIV, PECK & HALE, P/N: PH285M-14S) SCALE; NONE

AutoCAD SHX Text_4

DET 2-A2-A-A

AutoCAD SHX Text_5

PT SEE INSPECTION PROCEDURE 1 & 31 & 33

AutoCAD SHX Text_6

PT SEE INSPECTION PROCEDURE 1 & 21 & 2

AutoCAD SHX Text_7

ENGRG INST

AutoCAD SHX Text_8 WELDING SEQUENCE FOR TIE DOWN SOCKET (PECK & HALE, P/N: PH285M-14S, TYPE XIV (14)) PECK & HALE, P/N: PH285M-14S, TYPE XIV (14)) PH285M-14S, TYPE XIV (14)) SCALE; NONE

AutoCAD SHX Text_9

DET 2-B2-B-BB

AutoCAD SHX Text_10

3/8 (TYP)

AutoCAD SHX Text_11

AutoCAD SHX Text_12 A

AutoCAD SHX Text_13

AutoCAD SHX Text_14 C

AutoCAD SHX Text_15

AutoCAD SHX Text_16 D

AutoCAD SHX Text_17

AutoCAD SHX Text_18 B

AutoCAD SHX Text_19 WELDING SEQUENCE; ; STEP 1. WELD SECTIONS A, B, C & D ON TOP OF DECK. WELD SECTIONS A, B, C & D ON TOP OF DECK. STEP 2. WELD SECTIONS 1, 2, 3 & 4 ON TOP OF DECK.WELD SECTIONS 1, 2, 3 & 4 ON TOP OF DECK.

AutoCAD SHX Text_20

BERP COVER PLATE

BERP

NO.03-182-1

�1 1/4

3/8

1/8 1/4

21/8 1/8 1/4 1/8

3/8

1/4 j

MIN 1/4

,-1--------------1-7

: $ $: 0

I _I ______________ I_ I o I I o o I I o

0 I I 0

0 I I 0

0 I I 0 ---i--------------- 0 I I 0

0 I I I o I I I o

L _ _J I 0

I I o

LABEL PLATE

1 8 THK, CRES

,--7----,----1-7 °

� I I � I � I I � I

L - - _J L _ - - _I _ _J

DETAIL 1-8

INSTL OF LABEL PLATE

ON BERP N0.03-182-1

03-182-1

INTAKE ENGINE

ROOM NO.1 (PORT)

02-174-0-Q

1 5/8

FIGURE 1-A

LABEL PLATE

FOR BERP N0.03-182-1

SKETCH

ENCLOSURE-02 SHEET

LOC TO SUIT

AT FWD SIDE OF BERP

FWD

1 5/8

1/4

1/4L t

OF 38KA116802A01 41

SKETCH

ENCLOSURE-02

2 438KA116802A01

Renma.Kabutomori.ja Text Box

ENCLOSURE-022

4338KA116802A01

ENCLOSURE-02

4438KA116802A01

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 Nov 2023

38KA116802A01 ENCLOSURE-03-1 TOTAL 1

TEST AND INSPECTION RECORD

QA FORM 17 Planning must fill in blocks identified by a prior to issuing

◆1. SHIP HULL NO. ◆2. JCN ◆3. LWC/SHOP ◆4. CWP/REC SER NO. ◆5. SYSTEM/COMPONENT

USS MILIUS DDG-69 EXSA-ZCP7 KTR N/A BERP SECURING FITTING

◆6. REFERENCES (COMPONENT DETAIL/ASSEMBLY DRAWING AND REV)

A. JFMM Rev. D Chg-3 Vol IV Ch 13 B. DWG 167-8877495 Rev. B C. BIWPY RLAR/DDG51/1209453

D. E. F.

◆7. PART DESCRIPTION/PIECE NO.: SECURING FITTING ON BERP NO. 03-182-1 and 03-182-3

◆8. DESCRIPTION OF TEST AND/OR INSPECTION:

STATIC LOAD TEST FOR SECURING FITTING ON BERP

1. Fix the removal plate to the rigid and steady structure by using rigging equipment, putting counter weight or any other method not to be moved or affected by test weight.

2. Rig the load indicating device to securing fitting and locate it in the normal working direction.

3. Observe the load indicating device and slowly apply a static load of 2,000 (+100, - 0) LBs in the above direction. Hold for 10 minutes. Record the test data on Table 1.

4. Slowly remove the test load and visually inspect the tested securing fitting to meet the following acceptance criteria.

ACCEPTANCE CRITERIA

There must be no visible damage or permanent deformation on the tested securing fitting.

5. Remove all test equipment and rigging gear equipment after completion of this test.

6. Repeat step One through 5 for remaining securing fitting.

9. RESULTS:

See Continuation Sheet-1 and Sheet-2.

10. CRAFTSMAN SIGNATURE DATE 11. QA INSPECTOR SIGNATURE DATE

12. RECORD HAS BEEN REVIEWED FOR COMPLETENESS

QA WCS SIGNATURE (QAO/QAS SIGNATURE FOR SUBSAFE/SOC/SFCC ONLY) DATE

38KA116802A01 ENCLOSURE-03-1 (Continuation Sheet-1) TOTAL 1

9. RESULTS:

TABLE-1

BERP NUMBER TEST LOAD TEST DURATION TEST RESULT

03-182-1

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

03-182-3

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

TEST LOAD: 2,000 (+100, -0) LBs / TEST DURATION: 10 MINUTES (Reference: A, B and C)

ACCEPTANCE CRITERIA:

There must be no visible damage or permanent deformation on the tested securing fitting.

38KA116802A01 ENCLOSURE-03-1 (Continuation Sheet-2) TOTAL 1

*TEST FIXTURE INFO: