36C24419R0037-0003002.pdf

Item # ______________________________________________

Job ________________________________________________

Item # ______________________________________________

Job ________________________________________________

L02-180 Printed in U.S.A. 110/18

Information and specifications are subject to change without notice. Please confirm at time of order.

Copyright © 2018 InterMetro Industries Corp.

InterMetro Industries Corporation North Washington Street, Wilkes-Barre, PA 18705 Product Information. U.S. and Canada: 1.800.992.1776 Outside U.S. and Canada: www.metro.com/contactus

.2

M e tro

M a x

® Top -Track

® H ig h-D ensity S torag e

MetroMax® Top-Track® High-Density Storage For MetroMax i, MetroMax 4 and MetroMax Q

®C

• Maximizes Storage Capacity: Top-Track can increase the storage capacity of a given area up to 40%. The system allows more storage units to fit in a defined space.

A movable, open aisle allows full access to each entire shelving unit thus eliminating hard to reach or “dead” spaces.

• Easy Access: The overhead track system guides the mobile units and opens an access aisle between any two units, whenever it is needed. The track is above the storage units enabling easy access for employees or for utility carts, simplifying the material handling task.

• Cost-Saving Performance: This efficient utilization of space addresses the storage needs of new or growing operations.

In a new facility, less square footage would have to be dedicated to storage. In growing operations, MetroMax Top- Track can eliminate the need to expand the facility to handle increasing storage requirements, greatly reducing the costs associated with a growing business’s needs.

• Uniquely Interchangeable: Corrosion resistant MetroMax Q steel posts can improve the overall rigidity of the Top-Track system in higher weight bearing applications. Polymer posts are offer rust-proof performance.

• Clean Design: Guide tracks are installed overhead enabling easy cleaning of floors. MetroMax shelves feature removable polymer mats. *Microban antimicrobial product protection is built into the high contact areas of the shelving systems

— shelf mats, frames, and posts — to inhibit the growth of bacteria, mold, mildew, and fungus that cause odors and product degradation. Microban product protection keeps the shelves and posts “cleaner between cleanings”.

• Increased Productivity: With reduced square footage dedicated to storage, MetroMax Top-Track maximizes the amount of productive “front of the house” space available, increasing daily revenues.

The system compensates for uneven floor surfaces. Floor should be smooth and free from large cracks or raised obstacles.

All MetroMax shelving styles are available for Top-Track configurations.

MetroMax i: (heavier duty polymer shelving with stainless corners) most commonly used with polymer posts. See spec sheet 9.20 for more information.

MetroMax 4: all-polymer shelving; most commonly used with polymer posts. See spec sheet 9.22 for more information.

MetroMax Q: (hybrid polymer and wire shelving) most commonly used with epoxy coated steel posts. See spec sheet 9.21 for more information.

2L02-180 • Rev. 10/18

SYSTEM COMPONENTS

A = Stationary End Units B = Stationary Intermediate Unit (Optional) C = Track Set D = Mobile Units E = Open Aisle

FRONT VIEW

C

E

D D DA B

C

E

D D D A

OVERHEAD VIEW

BA D D D E

C

AD D D E

C

C C

Stationary End Unit Kit (Choose one kit for each system) Includes 86" high posts (2184mm) high stationary posts, and hardware necessary for connecting stationary end units to tracks. Shelves are sold separately.

Fits Shelf Width

(in.) mm)

Approx.

Pkd. Wt.

(lbs.) (kg).

Cat. No.

Approx.

Pkd. Wt.

(lbs.) (kg). Cat. No.

18 457 55.4 25.1 MQTTE18 31.0 15.7 MXTTE18

21 530 55.9 25.4 MQTTE21 31.5 15.9 MXTTE21

24 610 56.4 25.6 MQTTE24 32.0 16.1 MXTTE24

MetroMax Q Steel Posts MetroMax Polymer Posts

Note: All kits come with plated foot plates. Stainless Steel Foot plates must be ordered separately

Traditional Configuration with stationary end units. ONE End Unit Kit is required per system. Shelves are ordered separately.

ONE Intermediate Kit (see rules).

Shelves are ordered separately.

Stationary Intermediate Units Required when overall desired track length exceeds 21’ (6405mm). Optional when track length is under 21' (6405mm). Includes 86" high posts (2184mm) high stationary posts, and hardware necessary for connecting one stationary intermediate unit to tracks.

Shelves are sold separately.

ONE Mobile kit per mobile unit.

Example: (6) needed in the above picture.

Shelves are ordered separately.

Mobile Units (One kit required per mobile unit) Includes four 74" (1880mm) high mobile posts, four casters, donut bumpers, guide rollers, and other hardware to assemble a mobile unit. Shelves are sold separately.

System Measurements

• Actual length: Nominal track length + the nominal width of each end unit + 2" (51mm)

• Actual width: Nominal Shelf length + 3-1/2" (89mm)

• Actual height of system is approximately 87" (2210mm)

It is recommended that the tracks are installed at least 5" (127mm) from the wall.

Mobile Unit Measurements To accommodate bumpers, the actual size of a mobile unit is 2.5" (63.5 mm) wider than the shelf width shown.

For example, an 18" (457 mm) wide unit is actually 20.5" (521 mm).

Choosing shelves: All end, intermediate, and mobile units must be 18" (457 mm) or wider.

Choose from MetroMax i, MetroMax 4, or MetroMax Q options.

Under normal conditions, aisle width of 30"-36" (760- 914mm) is recommended. The storage of very large objects within the system, however, may require an aisle width larger than 36" (914mm).

Fits Shelf Width (in.)

(mm)

Approx.

Pkd. Wt.

(lbs.) (kg).

Cat. No.

Approx.

Pkd. Wt.

(lbs.) (kg). Cat. No.

18 457 32.2 14.6 MQTTA18 21.8 9.9 MXTTE18

21 530 32.7 14.8 MQTTA21 22.3 10.1 MXTTE21

24 610 33.2 15.1 MQTTA24 22.8 10.3 MXTTE24

MetroMax Q Steel Posts MetroMax Polymer Posts

Note: All kits come with plated foot plates. Stainless Steel Foot plates must be ordered separately

MetroMax Q Steel Posts MetroMax Polymer Posts

Note: Casters have polyolefin treads.

Fits Shelf Width (in.)

(mm)

Approx.

Pkd. Wt.

(lbs.) (kg).

Cat. No.

with Plated Casters

Cat. No.

with Stainless Casters

Approx.

Pkd. Wt.

(lbs.) (kg).

Cat. No.

with Plated Casters

Cat. No.

with Stainless Casters

18 457 32.2 14.4 MQTTM18C MQTTM18S 21.8 10.2 MXTTM18C MXTTM18S

21 530 32.7 14.5 MQTTM21C MQTTM21S 22.3 10.3 MXTTM21C MXTTM21S

MetroMax® Top-Track® High-Density Storage

3 L02-180 • Rev. 10/18

MetroMax® Top-Track® High-Density Storage

For best performance on heavily loaded systems:

1. For configurations using shelves 60" (1524mm) or longer and managing heavier loads choose a more rigid shelving option. Wire shelving – Use all SES wire shelves. Polymer Shelving (MetroMax) – Epoxy coated steel posts offer the most rigid configuration.

2. Mobile Units: If 18" (457mm) wide mobile units are planned, the maximum allowable size shelf is 60" (1524mm) long. If 18"

(457mm) wide by 60" (1524mm) long mobile units are planned, a maximum of five 18" (457mm) mobile units are allowable between two stationary units. 18" (457mm), 21" (530mm) and 24" (610mm) wide mobile units can be intermixed in a given system.

The standard system requires 74" (1880mm) posts on the mobile units.

3. Weight capacities (evenly distributed) - Mobile Units. Super Erecta, Super Erecta Pro, Super Adjustable, MetroMax Q, MetroMax i: up to 900lbs. (408kg) MetroMax 4: up to 750lbs (340kg)

4. When using long tracks, 13ft or longer, securing the stationary units to the floor will help to keep the system in alignment.

Additional Configuration Notes

1. Standard Top-Track models include 86" (2185mm) stationary posts and 74" (1880mm) stem caster mobile posts.

If a taller system or shorter systIem is required, consult Metro Engineering.

2. Existing Metro Super Erecta, Super Adjustable, Super Erecta Pro, MetroMax Q, MetroMax 4, and MetroMax i shelving units can be retrofitted as part of a Top-Track installation.

Installation Guidelines

1. It is recommended that the tracks are installed a minimum of 5" (127mm) from the wall.

2. It is the discretion of the user to install the end units to the floor.

3. Floor should be level, smooth, and free from cracks and raised objects.

4. For new construction, it is recommended that flooring of suitable durability is used in areas where Top-Track will be installed. When such flooring is not an option, floor pad protectors are recommended to protect soft flooring materials from wear and tear.

5. Enclosure panels may be used on mobile units. Panels must be mounted to ensure they do not interfere with the tracks. For standard

MetroMax Top-Track Mobile Units with 74" (1890mm) posts, use the enclosures for the 63" (1585mm) posts.

Mobile Unit — Space Calculator . (Use to help determine the quantity of mobile units and the open aisle dimension)

Nominal Actual Depth Space Occupied by Each Quantity of Mobile Units Shelf Depth with Bumpers qty. 1 qty. 2 qty. 3 qty. 4 qty. 5 qty. 6 qty. 7 qty. 8 qty. 9 qty. 10 qty. 11

(in.) 18 20.5 20.5 41 61.5 82 102.5 123 143.5 64 184.5 205 225.5 (in.) 21 23.5 23.5 47 70.5 94 117.5 141 164.5 188 211.5 — — (in.) 24 26.5 26.5 53 79.5 106 132.5 159 185.5 212 — — —

(mm) 457 520.5 520.5 1041 1561.5 2082 2602.5 3123 3643.5 4164 4684.5 5205 5725.5

(mm) 530 593.5 593.5 1187 1780.5 2374 2967.5 3561 4154.5 4748 5341.5 — —

(mm) 610 673.5 673.5 1347 2020.5 2694 3367.5 4041 4714.5 5388 — — —

Replacement Parts Model No.

Rollers (bag of 4)* MAXROLL Bumpers for mobile units* M9992DBX Caster* 5MOOR (plated stem/horn); 5MOORSA (stainless steel stem/horn) Track joining kits HDWE-TTJOIN Hardware for track RPHDWE-TTECAP Footplates* 9993Z (zinc plated), 9993S (Stainless Steel)

*Note: compatible with all MetroMax systems, past and present.

Track Sets Includes tracks and hardware needed to assemble track runs up to 21' (6400mm).

Dimensions Length

(ft.) (mm)

Approx.

Pkd. Wt.

(lbs.) (kg) Super Erecta Brite

Cat. No.

Dimensions Length

(ft.) (mm)

Approx.

Pkd. Wt.

(lbs.) (kg) Chrome Cat. No.

2.5 762 15.0 6.8 TTS2.5NA 14 4267 98.0 44.1 TTS14NA

6 1828 40.5 18.2 TTS6NA 15 4572 106.5 47.9 TTS15NA

7 2135 47.5 21.3 TTS7NA 16 4877 113.5 51.0 TTS16NA

8 2440 56.0 25.2 TTS8NA 17 5182 121.0 54.4 TTS17NA

9 2743 62.5 28.1 TTS9NA 18 5486 128.0 58.0 TTS18NA

10 3048 69.5 31.2 TTS10NA 19 5791 135.0 60.7 TTS19NA

11 3352 76.5 34.4 TTS11NA 20 6096 142.0 63.9 TTS20NA

12 3657 83.5 37.5 TTS12NA 21 6400 149.0 67.0 TTS21NA

13 3962 92.0 41.4 TTS13NA

Note: Note: TTS2.5NA includes a joining kit to connect the tracks to other track sets.

Job ________________________________________________Job ________________________________________________

MetroMax® Top-Track® High-Density Storage9

.2

M e tr o M a x®

T op

-T ra ck

H ig h- D en si ty S to ra g e

Order Guide

1. Identify the available floor space

Evaluate Top-Track configurations to fill the space.

The amount of space needed for the Top-Track unit is calculated by using this formula: Nominal track length + Nominal widths of each end unit + 2" (51mm).

2. Choose the shelving and desired posts.

Choose (1) end unit kit based on shelf depth.

Choose (1) track set to fill the space.

Select shelves.

3. Determine the desired open aisle space.

Reference the Mobile Unit — Space Calculator table on the previous page to select the depth and quantities of mobile units.

Select mobile unit kits (including finish for the casters). One needed per mobile unit.

Select shelves.

Example: (using MetroMax i)

1. 196" (4979mm) of floor space 12' track + 24" end + 24" end + 2" = 194" 3657mm + 610mm + 610mm +51mm = 4928mm

Top-Track system can be assembled to fill 194” (4928mm) length of floor space.

2. End unit kit MXTTE24 (qty. 1) Grid shelves MX2448G (qty. 8) Solid shelves MX2448F (qty. 2) Track Set TTS12NA (qty. 1)

3. Desired open aisle is 36" (914mm).

Tracks measure 12' or 144" (3657mm).

Available space for mobile units is:

144" – 36" = 108" (3657 – 914 = 2743mm)

Each nominal 24" (610mm) unit measures 26.5" (673.5mm) when you include the bumpers.

(4) 26.5" (673.5mm) deep units = 106" (2440mm)

Mobile unit kit MXTTM24C (qty. 4) Grid shelves MX2448G (qty. 12) Solid shelves MX2448F (qty. 4)

Top-Track Floor Pad Protectors

• Compensate for soft flooring materials by protecting the floor from normal wear and tear from mobile units.

• To make more applicable for sterile environments a bead of silicone (not included) is recommended to seal the seam between the floor pads and the floor.

• Material: aluminum

Top-Track Wall Mount Bracket Used to attach one set of tracks to the wall.

Eliminates the need for a stationary end unit.

Includes one pair of plated wall brackets. Hardware to attach the brackets to the wall is NOT included.

Model No. TTWM

Top-Track Stop Plate Kit Used in conjunction with the Wall Mount Bracket kit.

The aluminum stop plates bolt to the underside of the track next to the wall brackets to prevent mobile units from bumping into the wall.

Model No. TTSTP

For Track Length For Track Length

(ft) (mm) Model No. (ft) (mm) Model No.

6 1828 FPS6N 14 4267 FPS14N

7 2135 FPS7N 15 4572 FPS15N

8 2440 FPS8N 16 4877 FPS16N

9 2743 FPS9N 17 5182 FPS17N

10 3048 FPS10N 18 5486 FPS18N

11 3353 FPS11N 19 5791 FPS19N

12 3657 FPS12N 20 6096 FPS20N

13 3962 FPS13N 21 6400 FPS21N

TTWM

TTSTP

Top-Track® Floor Protectors