20B3013vol3.pdf
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- Solicitation number
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This is an invitation for bid for construction services. The project involves constructing a 4,008 square foot Field Research Facility Annex including offices, administrative support areas, team room, secure meeting room, support shop space, restroom, janitor closet, telecommunications room, electrical room and mechanical room. The project also includes building information systems, NIPR and SIPR networks, and fire detection and alarm systems. The acquisition is being solicited as a 100% competitive small business set-aside under NAICS code 236220 for commercial and institutional construction. The contract value is between $1,000,000 and $5,000,000. Bidders must be registered in the System for Award Management. The point of contact for the procurement is provided.
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| File | Type | Posted |
|---|---|---|
| Bid Opening Log.pdf | ||
| Bid Opening Chat.pdf | ||
| C.04 Abstract_W912HN20B3013 Duck NC FRF Annex.pdf | ||
| W912HN-20-B-3013_VOL2_AMD2.pdf | ||
| W912HN-20-B-3013_VOL1_AMD2.pdf | ||
| 20B3013vol1.pdf | ||
| W912HN20B30130002.pdf | ||
| W912HN20B30130001.pdf | ||
| 20B3013vol2.pdf | ||
| 20B3013vol1.pdf | ||
| FRF Annex Pre-Bid Site Visit.pdf | ||
| 20B3013vol2.pdf | ||
| 20B3013vol1.pdf | ||
| W912HN-20-B-3013_VOL2.pdf | ||
| W912HN-20-B-3013_VOL1.pdf |
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USACE BSU,
Duck, North Carolina
Solicitation Number
W912HN-20-B-3013
Field Research Facility Annex Volume 3 of 3: Specification Divisions 23 - 33
PN 91397
August 2020
U.S. ARMY ENGINEER DISTRICT, SAVANNAH
CORPS OF ENGINEERS
100 WEST OGLETHORPE AVENUE
SAVANNAH, GEORGIA 31401-3640
US Army Corps of Engineers Savannah District
Field Research Facility Annex 20B3013 Duck, NC
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 11 00 SUMMARY OF WORK
01 30 00 ADMINISTRATIVE PROCEDURES
01 32 01 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 45 00.15 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION
DI VI SI ON 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 42 13 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE
CONSTRUCTION
DI VI SI ON 04 - MASONRY
04 20 00 UNIT MASONRY
DI VI SI ON 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10 BUILDING AIR BARRIER SYSTEM
07 41 13 METAL ROOF PANELS
PROJECT TABLE OF CONTENTS Page 1
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 22 20 FIBERGLASS REINFORCED PLASTIC (FRP) DOORS AND FRAMES
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DI VI SI ON 12 - FURNI SHI NGS
12 24 13 ROLLER WINDOW SHADES
12 36 00 COUNTERTOPS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48.19 BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 09 93 SEQUENCES OF OPERATION FOR HVAC CONTROL
23 23 00 REFRIGERANT PIPING
PROJECT TABLE OF CONTENTS Page 2
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 00 TERMINAL HEATING UNITS
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.23 CYBERSECURITY FOR HVAC CONTROL SYSTEMS
25 05 11.26 CYBERSECURITY FOR LIGHTING SYSTEMS
25 05 11.28 CYBERSECURITY FOR FIRE ALARM/MASS NOTIFICATION SYSTEMS
DI VI SI ON 26 - ELECTRI CAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 28 01 FAULT CURRENT AND ARC-FLASH STUDIES
26 33 53 STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS)
26 36 00 AUTOMATIC TRANSFER SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 16 01 SMALL INTRUSION DETECTION SYSTEM
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEMS
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 32 11 SOIL SURFACE EROSION CONTROL
31 62 13.20 PRECAST/PRESTRESSED CONCRETE PILES
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DI VI SI ON 33 - UTI LI TI ES
33 11 00 WATER DISTRIBUTION
33 30 00 SANITARY SEWERAGE
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 3
SECTION 23 00 00
AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL, INC. (AMCA)
AMCA 201 (2002; R 2011) Fans and Systems
AMCA 210 (2016) Laboratory Methods of Testing Fans for Aerodynamic Performance Rating
AMCA 300 (2014) Reverberant Room Method for Sound Testing of Fans
AMCA 301 (2014) Methods for Calculating Fan Sound Ratings from Laboratory Test Data
AMCA 500-D (2018) Laboratory Methods of Testing Dampers for Rating
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI 260 I-P (2012) Sound Rating of Ducted Air Moving and Conditioning Equipment
AHRI 410 (2001; Addendum 1 2002; Addendum 2 2005;
Addendum 3 2011) Forced-Circulation Air-Cooling and Air-Heating Coils
AHRI 430 (2009) Central-Station Air-Handling Units
AHRI Guideline D (1996) Application and Installation of Central Station Air-Handling Units
AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)
ABMA 9 (2015) Load Ratings and Fatigue Life for Ball Bearings
ABMA 11 (2014) Load Ratings and Fatigue Life for Roller Bearings
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 52.2 (2012) Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size
SECTION 23 00 00 Page 1
ASHRAE 62.1 (2010) Ventilation for Acceptable Indoor Air Quality
ASHRAE 68 (1997) Laboratory Method of Testing to Determine the Sound Power In a Duct
ASHRAE 70 (2006; R 2011) Method of Testing for Rating the Performance of Air Outlets and Inlets
ASHRAE 90.1 - IP (2013) Energy Standard for Buildings Except Low-Rise Residential Buildings
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME A13.1 (2015) Scheme for the Identification of Piping Systems
ASTM INTERNATIONAL (ASTM)
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM A924/A924M (2018) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B152/B152M (2019) Standard Specification for Copper Sheet, Strip, Plate, and Rolled Bar
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B280 (2019) Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service
ASTM B766 (1986; R 2015) Standard Specification for Electrodeposited Coatings of Cadmium
ASTM C553 (2013; R 2019) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
ASTM C1071 (2019) Standard Specification for Fibrous
SECTION 23 00 00 Page 2
Glass Duct Lining Insulation (Thermal and Sound Absorbing Material)
ASTM D520 (2000; R 2011) Zinc Dust Pigment
ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D1785 (2015; E 2018) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120
ASTM D2466 (2017) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40
ASTM D2564 (2012) Standard Specification for Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Piping Systems
ASTM D3359 (2017) Standard Test Methods for Rating Adhesion by Tape Test
ASTM E2016 (2015) Standard Specification for Industrial Woven Wire Cloth
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA MG 1 (2018) Motors and Generators
NEMA MG 10 (2017) Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel-Cage Polyphase Induction Motors
NEMA MG 11 (1977; R 2012) Energy Management Guide for Selection and Use of Single Phase Motors
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 90A (2018) Standard for the Installation of Air Conditioning and Ventilating Systems
NFPA 701 (2019) Standard Methods of Fire Tests for Flame Propagation of Textiles and Films
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1819 (2002) Fire, Smoke and Radiation Damper
SECTION 23 00 00 Page 3
Installation Guide for HVAC Systems, 5th Edition
SMACNA 1966 (2005) HVAC Duct Construction Standards Metal and Flexible, 3rd Edition
SMACNA 1972 CD (2012) HVAC Air Duct Leakage Test Manual - 2nd Edition
SMACNA 1981 (2008) Seismic Restraint Manual Guidelines for Mechanical Systems, 3rd Edition
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
U.S. DEPARTMENT OF ENERGY FEDERAL ENERGY MANAGEMENT PROGRAM (FEMP)
PL-109-58 (1992; R 2005) Energy Efiicient Procument Requirements
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 82 Protection of Stratospheric Ozone
UNDERWRITERS LABORATORIES (UL)
UL 6 (2007; Reprint Sep 2019) UL Standard for Safety Electrical Rigid Metal Conduit-Steel
UL 181 (2013; Reprint Apr 2017) UL Standard for Safety Factory-Made Air Ducts and Air Connectors
UL 555 (2006; Reprint Aug 2016) UL Standard for Safety Fire Dampers
UL 586 (2009; Reprint Dec 2017) UL Standard for Safety High-Efficiency Particulate, Air Filter Units
UL 705 (2017; Reprint Oct 2018) UL Standard for Safety Power Ventilators
UL 900 (2015) Standard for Air Filter Units
UL 1995 (2015) UL Standard for Safety Heating and Cooling Equipment
UL Bld Mat Dir (updated continuously online) Building Materials Directory
UL Electrical Construction (2012) Electrical Construction Equipment Directory
UL Fire Resistance (2014) Fire Resistance Directory
SECTION 23 00 00 Page 4
1.2 SYSTEM DESCRIPTION
Furnish ductwork, piping offsets, fittings, and accessories as required to provide a complete installation. Coordinate the work of the different trades to avoid interference between piping, equipment, structural, and electrical work. Provide complete, in place, all necessary offsets in piping and ductwork, and all fittings, and other components, required to install the work as indicated and specified.
1.2.1 Mechanical Equipment Identification
The number of charts and diagrams must be equal to or greater than the number of mechanical equipment rooms. Where more than one chart or diagram per space is required, mount these in edge pivoted, swinging leaf, extruded aluminum frame holders which open to 170 degrees.
1.2.1.1 Charts
Provide chart listing of equipment by designation numbers and capacities such as flow rates, pressure and temperature differences, heating and cooling capacities, horsepower, pipe sizes, and voltage and current characteristics.
1.2.1.2 Diagrams
Submit proposed diagrams, at least 2 weeks prior to start of related testing. provide neat mechanical drawings provided with extruded aluminum frame under 1/8-inch glass or laminated plastic, system diagrams that show the layout of equipment, piping, and ductwork, and typed condensed operation manuals explaining preventative maintenance procedures, methods of checking the system for normal, safe operation, and procedures for safely starting and stopping the system. After approval, post these items where directed.
1.2.2 Service Labeling
Label equipment, including fans, air handlers, terminal units, etc. with labels made of self-sticking, plastic film designed for permanent installation. Provide labels in accordance with the typical examples below:
SERVICE LABEL AND TAG DESIGNATION
Air handling unit Number AHU - 1
Control and instrument air CONTROL AND INSTR.
Exhaust Fan Number EF - 1
SERVICE LABEL AND TAG DESIGNATION
Identify similar services with different temperatures or pressures. Where pressures could exceed 125 pounds per square inch, gage , include the maximum system pressure in the label. Label and arrow piping in accordance with the following:
SECTION 23 00 00 Page 5
a. Each point of entry and exit of pipe passing through walls.
b. Each change in direction, i.e., elbows, tees.
c. In congested or hidden areas and at all access panels at each point required to clarify service or indicated hazard.
d. In long straight runs, locate labels at distances within eyesight of each other not to exceed 75 feet . All labels must be visible and legible from the primary service and operating area.
For Bare or Insulated Pipes
Outside Diameters Lettering
1/2 thru 1-3/8 inch 1/2 inch
1-1/2 thru 2-3/8 inch 3/4 inch
2-1/2 inch and larger 1-1/4 inch
1.2.3 Color Coding
Color coding of all piping systems must be in accordance with ASME A13.1 .
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Detail Drawings ; G, RO
SD-03 Product Data
Metallic Flexible Duct
Insulated Nonmetallic Flexible Duct Runouts
Duct Connectors
Duct Access Doors ; G, RO
Fire Dampers
Manual Balancing Dampers ; G, RO
Diffusers
Registers and Grilles
SECTION 23 00 00 Page 6
Louvers
Air Vents, Penthouses, and Goosenecks
Centrifugal Fans
In-Line Centrifugal Fans
Ceiling Exhaust Fans
PL-109-58 Label For Ceiling Exhaust Fan Product ; S
Air Handling Units ; G, DO
Test Procedures
Diagrams ; G, RO
Indoor Air Quality for Duct Sealants ; S
SD-06 Test Reports
Performance Tests ; G, RO
Damper Acceptance Test ; G, RO
SD-07 Certificates
Ozone Depleting Substances Technician Certification
SD-08 Manufacturer's Instructions
Manufacturer's Installation Instructions
Operation and Maintenance Training
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals ; G, RO
Fire Dampers ; G, RO
Manual Balancing Dampers ; G, RO
Centrifugal Fans ; G, RO
In-Line Centrifugal Fans ; G, RO
Ceiling Exhaust Fans ; G, RO
Air Handling Units ; G, RO
SD-11 Closeout Submittals
Indoor Air Quality During Construction ; S
1.4 QUALITY ASSURANCE
Except as otherwise specified, approval of materials and equipment is
SECTION 23 00 00 Page 7 based on manufacturer's published data.
a. Where materials and equipment are specified to conform to the standards of the Underwriters Laboratories, the label of or listing with reexamination in UL Bld Mat Dir , and UL 6 is acceptable as sufficient evidence that the items conform to Underwriters Laboratories requirements. In lieu of such label or listing, submit a written certificate from any nationally recognized testing agency, adequately equipped and competent to perform such services, stating that the items have been tested and that the units conform to the specified requirements. Outline methods of testing used by the specified agencies.
b. Where materials or equipment are specified to be constructed or tested, or both, in accordance with the standards of the ASTM International (ASTM), the ASME International (ASME), or other standards, a manufacturer's certificate of compliance of each item is acceptable as proof of compliance.
c. Conformance to such agency requirements does not relieve the item from compliance with other requirements of these specifications.
d. Where products are specified to meet or exceed the specified energy efficiency requirement of FEMP-designated or ENERGY STAR covered product categories, equipment selected must have as a minimum the efficiency rating identified under "Energy-Efficient Products" at http://femp.energy.gov/procurement .
1.4.1 Prevention of Corrosion
Protect metallic materials against corrosion. Provide rust-inhibiting treatment and standard finish for the equipment enclosures. Do not use aluminum in contact with earth, and where connected to dissimilar metal.
Protect aluminum by approved fittings, barrier material, or treatment.
Provide hot-dip galvanized ferrous parts such as anchors, bolts, braces, boxes, bodies, clamps, fittings, guards, nuts, pins, rods, shims, thimbles, washers, and miscellaneous parts not of corrosion-resistant steel or nonferrous materials in accordance with ASTM A123/A123M for exterior locations and cadmium-plated in conformance with ASTM B766 for interior locations.
1.4.2 Asbestos Prohibition
Do not use asbestos and asbestos-containing products.
1.4.3 Ozone Depleting Substances Technician Certification
All technicians working on equipment that contain ozone depleting refrigerants must be certified as a Section 608 Technician to meet requirements in 40 CFR 82 , Subpart F. Provide copies of technician certifications to the Contracting Officer at least 14 calendar days prior to work on any equipment containing these refrigerants.
1.4.4 Detail Drawings
Submit detail drawings showing equipment layout, including assembly and installation details and electrical connection diagrams; ductwork layout showing the location of all supports and hangers, typical hanger details, gauge reinforcement, reinforcement spacing rigidity classification, and
SECTION 23 00 00 Page 8 static pressure and seal classifications. Include any information required to demonstrate that the system has been coordinated and functions properly as a unit on the drawings and show equipment relationship to other parts of the work, including clearances required for operation and maintenance. Submit drawings showing bolt-setting information, and foundation bolts prior to concrete foundation construction for all equipment indicated or required to have concrete foundations. Submit function designation of the equipment and any other requirements specified throughout this Section with the shop drawings.
1.4.5 Test Procedures
Submit proposed test procedures and test schedules for the ductwork leak test, and performance tests of systems, at least 2 weeks prior to the start of related testing.
1.5 DELIVERY, STORAGE, AND HANDLING
Protect stored equipment at the jobsite from the weather, humidity and temperature variations, dirt and dust, or other contaminants.
Additionally, cap or plug all pipes until installed.
PART 2 PRODUCTS
2.1 STANDARD PRODUCTS
Provide components and equipment that are "standard products" of a manufacturer regularly engaged in the manufacturing of products that are of a similar material, design and workmanship. "Standard products" is defined as being in satisfactory commercial or industrial use for 2 years before bid opening, including applications of components and equipment under similar circumstances and of similar size, satisfactorily completed by a product that is sold on the commercial market through advertisements, manufacturers' catalogs, or brochures. Products having less than a 2-year field service record are acceptable if a certified record of satisfactory field operation, for not less than 6000 hours exclusive of the manufacturer's factory tests, can be shown. Provide equipment items that are supported by a service organization. In product categories covered by ENERGY STAR or the Federal Energy Management Program, provide equipment that is listed on the ENERGY STAR Qualified Products List or that meets or exceeds the FEMP-designated Efficiency Requirements.
2.2 IDENTIFICATION PLATES
In addition to standard manufacturer's identification plates, provide engraved laminated phenolic identification plates for each piece of mechanical equipment. Identification plates are to designate the function of the equipment. Submit designation with the shop drawings. Provide identification plates that are layers, black-white-black, engraved to show white letters on black background. Letters must be upper case.
Identification plates that are 1-1/2-inches high and smaller must be 1/16-inch thick, with engraved lettering 1/8-inch high; identification plates larger than 1-1/2-inches high must be 1/8-inch thick, with engraved lettering of suitable height. Identification plates 1-1/2-inches high and larger must have beveled edges. Install identification plates using a compatible adhesive.
SECTION 23 00 00 Page 9
2.3 EQUIPMENT GUARDS AND ACCESS
Fully enclose or guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts exposed to personnel contact according to OSHA requirements. Properly guard or cover with insulation of a type specified, high temperature equipment and piping exposed to contact by personnel or where it creates a potential fire hazard.
2.4 ELECTRICAL WORK
a. Provide motors, controllers, integral disconnects, contactors, and controls with their respective pieces of equipment, except controllers indicated as part of motor control centers. Provide electrical equipment, including motors and wiring, as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Provide manual or automatic control and protective or signal devices required for the operation specified and control wiring required for controls and devices specified, but not shown. For packaged equipment, include manufacturer provided controllers with the required monitors and timed restart.
b. For single-phase motors, provide high-efficiency type, fractional-horsepower alternating-current motors, including motors that are part of a system, in accordance with NEMA MG 11. Provide premium efficiency type integral size motors in accordance with
NEMA MG 1.
c. For polyphase motors, provide squirrel-cage medium induction motors, including motors that are part of a system , and that meet the efficiency ratings for premium efficiency motors in accordance with NEMA MG 1. Select premium efficiency polyphase motors in accordance with NEMA MG 10.
d. Provide motors in accordance with NEMA MG 1 and of sufficient size to drive the load at the specified capacity without exceeding the nameplate rating of the motor. Provide motors rated for continuous duty with the enclosure specified. Provide motor duty that allows for maximum frequency start-stop operation and minimum encountered interval between start and stop. Provide motor torque capable of accelerating the connected load within 20 seconds with 80 percent of the rated voltage maintained at motor terminals during one starting period. Provide motor starters complete with thermal overload protection and other necessary appurtenances. Fit motor bearings with grease supply fittings and grease relief to outside of the enclosure.
e. Where two-speed or variable-speed motors are indicated, solid-state variable-speed controllers are allowed to accomplish the same function. Use solid-state variable-speed controllers for motors rated 10 hp or less and adjustable frequency drives for larger motors.
2.5 ANCHOR BOLTS
Provide anchor bolts for equipment placed on concrete equipment pads or on concrete slabs. Bolts to be of the size and number recommended by the equipment manufacturer and located by means of suitable templates.
Installation of anchor bolts must not degrade the surrounding concrete.
SECTION 23 00 00 Page 10
2.6 SEISMIC ANCHORAGE
Anchor equipment in accordance with applicable seismic criteria for the area and as defined in SMACNA 1981
2.7 PAINTING
Paint equipment units in accordance with approved equipment manufacturer's standards unless specified otherwise. Field retouch only if approved.
Otherwise, return equipment to the factory for refinishing. Paint in accordance with Section 09 90 00 PAINTS AND COATINGS.
2.8 INDOOR AIR QUALITY
Provide equipment and components that comply with the requirements of ASHRAE 62.1 unless more stringent requirements are specified herein.
2.9 DUCT SYSTEMS
2.9.1 Metal Ductwork
Provide metal ductwork construction, including all fittings and components, that complies with SMACNA 1966, as supplemented and modified by this specification .
a. Provide radius type elbows with a centerline radius of 1.5 times the width or diameter of the duct where space permits. Otherwise, elbows having a minimum radius equal to the width or diameter of the duct or square elbows with factory fabricated turning vanes are allowed.
b. Provide ductwork that meets the requirements of Seal Class A.
c. Provide sealants that conform to fire hazard classification specified in Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS and are suitable for the range of air distribution and ambient temperatures to which it is exposed. Do not use pressure sensitive tape as a sealant. Provide duct sealant products that meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 (HVAC duct sealants are classified as "Other" within the SCAQMD Rule 1168 sealants table). Provide validation of indoor air quality for duct sealants .
d. Make spiral lock seam duct, and flat oval with duct sealant and lock with not less than 3 equally spaced drive screws or other approved methods indicated in SMACNA 1966. Apply the sealant to the exposed male part of the fitting collar so that the sealer is on the inside of the joint and fully protected by the metal of the duct fitting. Apply one brush coat of the sealant over the outside of the joint to at least 2 inch band width covering all screw heads and joint gap. Dents in the male portion of the slip fitting collar are not acceptable.
e. Fabricate outdoor air intake ducts and plenums with watertight soldered or brazed joints and seams.
SECTION 23 00 00 Page 11
2.9.1.1 Metallic Flexible Duct
a. Provide duct that conforms to UL 181 and NFPA 90A with factory-applied insulation, vapor barrier, and end connections. Provide duct assembly that does not exceed 25 for flame spread and 50 for smoke developed.
Provide ducts designed for working pressures of 2 inches water gauge positive and 1.5 inches water gauge negative . Provide flexible round duct length that does not exceed 5 feet . Secure connections by applying adhesive for 2 inches over rigid duct, apply flexible duct 2 inches over rigid duct, apply metal clamp, and provide minimum of three No. 8 sheet metal screws through clamp and rigid duct.
b. Inner duct core: Provide interlocking spiral or helically corrugated flexible core constructed of zinc-coated steel, aluminum, or stainless steel; or constructed of inner liner of continuous galvanized spring steel wire helix fused to continuous, fire-retardant, flexible vapor barrier film, inner duct core.
c. Insulation: Provide inner duct core that is insulated with mineral fiber blanket type flexible insulation, minimum of 1 inch thick.
Provide insulation covered on exterior with manufacturer's standard fire retardant vapor barrier jacket for flexible round duct.
2.9.1.2 Insulated Nonmetallic Flexible Duct Runouts
Use flexible duct runouts only where indicated. Runout length is indicated on the drawings, and is not to exceed 5 feet . Provide runouts that are preinsulated, factory fabricated, and that comply with NFPA 90A and UL 181 . Provide either field or factory applied vapor barrier.
Provide not less than 20 ounce glass fabric duct connectors coated on both sides with neoprene. Where coil induction or high velocity units are supplied with vertical air inlets, use a streamlined, vaned and mitered elbow transition piece for connection to the flexible duct or hose.
Provide a die-stamped elbow and not a flexible connector as the last elbow to these units other than the vertical air inlet type. Insulated flexible connectors are allowed as runouts. Provide insulated material and vapor barrier that conform to the requirements of Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS. Do not expose the insulation material surface to the air stream.
2.9.1.3 General Service Duct Connectors
Provide a flexible duct connector approximately 6 inches in width where sheet metal connections are made to fans or where ducts of dissimilar metals are connected. For round/oval ducts, secure the flexible material by stainless steel or zinc-coated, iron clinch-type draw bands. For rectangular ducts, install the flexible material locked to metal collars using normal duct construction methods. Provide a composite connector system that complies with NFPA 701 and is classified as "flame-retardent fabrics" in UL Bld Mat Dir .
2.9.1.4 High Temperature Service Duct Connections
Provide material that is approximately 3/32 inch thick, 35 to 40-ounce per square yard weight, plain weave fibrous glass cloth with, nickel/chrome wire reinforcement for service in excess of 1200 degrees F .
SECTION 23 00 00 Page 12
2.9.1.5 Aluminum Ducts
ASTM B209, alloy 3003-H14 for aluminum sheet and alloy 6061-T6 or equivalent strength for aluminum connectors and bar stock.
2.9.1.6 Copper Sheets
ASTM B152/B152M , light cold rolled temper.
2.9.1.7 Corrosion Resisting (Stainless) Steel Sheets
ASTM A167
2.9.2 Duct Access Doors
Provide hinged access doors conforming to SMACNA 1966 in ductwork and plenums where indicated and at all air flow measuring primaries, automatic dampers, fire dampers, coils, thermostats, and other apparatus requiring service and inspection in the duct system. Provide access doors upstream and downstream of air flow measuring primaries and heating and cooling coils. Provide doors that are a minimum 15 by 18 inches , unless otherwise shown. Where duct size does not accommodate this size door, make the doors as large as practicable. Equip doors 24 by 24 inches or larger with fasteners operable from inside and outside the duct. Use insulated type doors in insulated ducts.
2.9.3 Fire Dampers
Use 1.5 hour rated fire dampers unless otherwise indicated. Provide fire dampers that conform to the requirements of NFPA 90A and UL 555 . Perform the fire damper test as outlined in NFPA 90A. Provide a pressure relief door upstream of the fire damper. If the ductwork connected to the fire damper is to be insulated then provide a factory installed pressure relief damper. Provide automatic operating fire dampers with a dynamic rating suitable for the maximum air velocity and pressure differential to which it is subjected. Provide fire dampers approved for the specific application, and install according to their listing. Equip fire dampers with a steel sleeve or adequately sized frame installed in such a manner that disruption of the attached ductwork, if any, does not impair the operation of the damper. Equip sleeves or frames with perimeter mounting angles attached on both sides of the wall or floor opening. Construct ductwork in fire-rated floor-ceiling or roof-ceiling assembly systems with air ducts that pierce the ceiling of the assemblies in conformance with UL Fire Resistance . Provide curtain type with damper blades out of the air stream fire dampers. Install dampers that do not reduce the duct or the air transfer opening cross-sectional area. Install dampers so that the centerline of the damper depth or thickness is located in the centerline of the wall, partition or floor slab depth or thickness.
Unless otherwise indicated, comply with the installation details given in SMACNA 1819 and in manufacturer's instructions for fire dampers. Perform acceptance testing of fire dampers according to paragraph Fire Damper Acceptance Test and NFPA 90A.
2.9.4 Manual Balancing Dampers
Furnish manual balancing dampers with accessible operating mechanisms.
Use chromium plated operators (with all exposed edges rounded) in finished portions of the building. Provide manual volume control dampers that are operated by locking-type quadrant operators. Install dampers that are 2
SECTION 23 00 00 Page 13 gauges heavier than the duct in which installed. Unless otherwise indicated, provide opposed blade type multileaf dampers with maximum blade width of 12 inches . Provide access doors or panels for all concealed damper operators and locking setscrews. Provide stand-off mounting brackets, bases, or adapters not less than the thickness of the insulation when the locking-type quadrant operators for dampers are installed on ducts to be thermally insulated, to provide clearance between the duct surface and the operator. Provide stand-off mounting items that are integral with the operator or standard accessory of the damper manufacturer.
2.9.5 Air Supply And Exhaust Air Dampers
Provide outdoor air supply and exhaust air dampers that have a maximum leakage rate when tested in accordance with AMCA 500-D as required by ASHRAE 90.1 - IP , including maximum Damper Leakage for:
a. Climate Zones 1,2,6,7,8 the maximum damper leakage at 1.0 inch w.g.
for motorized dampers is 3 cfm per square foot of damper area and non-motorized dampers are not allowed.
b. All other Climate Zones the maximum damper leakage at 1.0 inch w.g. is 3 cfm per square foot and for non-motorized dampers is 3 cfm per square foot of damper area.
Dampers smaller than 24 inches in either direction may have leakage of 40 cfm per square foot .
2.9.6 Air Deflectors (Volume Extractors) and Branch Connections
Provide air deflectors (volume extractors) at all duct mounted supply outlets, at takeoff or extension collars to supply outlets, at duct branch takeoff connections, and at 90 degree elbows, as well as at locations as indicated on the drawings or otherwise specified. Conical branch connections or 45 degree entry connections are allowed in lieu of deflectors for branch connections. Furnish all air deflectors (volume extractors), except those installed in 90 degree elbows, with an approved means of adjustment. Provide easily accessible means for adjustment inside the duct or from an adjustment with sturdy lock on the face of the duct. When installed on ducts to be thermally insulated, provide external adjustments with stand-off mounting brackets, integral with the adjustment device, to provide clearance between the duct surface and the adjustment device not less than the thickness of the thermal insulation. Provide factory-fabricated air deflectors consisting of curved turning vanes or louver blades designed to provide uniform air distribution and change of direction with minimum turbulence or pressure loss. Provide factory or field assembled air deflectors (volume extractors). Make adjustment from the face of the diffuser or by position adjustment and lock external to the duct. Provide stand-off brackets on insulated ducts as described herein. Provide fixed air deflectors (volume extractors), also called turning vanes, in 90 degree elbows.
2.9.7 Plenums and Casings for Field-Fabricated Units
2.9.7.1 Plenum and Casings
Fabricate and erect plenums and casings as shown in SMACNA 1966, as applicable. Construct system casing of not less than 16 gauge galvanized sheet steel. Furnish cooling coil drain pans with 1 inch threaded outlet
SECTION 23 00 00 Page 14 to collect condensation from the cooling coils. Fabricate drain pans from not lighter than 16 gauge steel, galvanized after fabrication or of 18 gauge corrosion-resisting sheet steel conforming to ASTM A167, Type 304, welded and stiffened. Thermally insulate drain pans exposed to the atmosphere to prevent condensation. Coat insulation with a flame resistant waterproofing material. Provide separate drain pans for each vertical coil section, and a separate drain line for each pan. Size pans to ensure capture of entrained moisture on the downstream-air side of the coil. Seal openings in the casing, such as for piping connections, to prevent air leakage. Size the water seal for the drain to maintain a pressure of at least 2 inch water gauge greater than the maximum negative pressure in the coil space.
2.9.7.2 Casing
Terminate casings at the curb line and bolt each to the curb using galvanized angle, as indicated in SMACNA 1966.
2.9.7.3 Access Doors
Provide access doors in each section of the casing. Weld doorframes in place, gasket each door with neoprene, hinge with minimum of two brass hinges, and fasten with a minimum of two brass tension fasteners operable from inside and outside of the casing. Where possible, make doors 36 by 18 inches and locate them 18 inches above the floor. Where the space available does not accommodate doors of this size, use doors as large as the space accommodates. Swing doors so that fan suction or pressure holds doors in closed position, airtight. Provide a push-button station, located inside the casing, to stop the supply.
2.9.7.4 Factory-Fabricated Insulated Sheet Metal Panels
Factory-fabricated components are allowed for field-assembled units, provided all requirements specified for field-fabricated plenums and casings are met. Provide panels of modular design, pretested for structural strength, thermal control, condensation control, and acoustical control. Seal and insulate panel joints. Provide and gasket access doors to prevent air leakage. Provide panel construction that is not less than 20 gauge galvanized sheet steel, assembled with fasteners treated against corrosion. Provide standard length panels that deflect not more than 1/2 inch under operation. Construct details, including joint sealing, not specifically covered, as indicated in SMACNA 1966. Construct the plenums and casings to withstand the specified internal pressure of the air systems.
2.9.7.5 Duct Liner
Unless otherwise specified, duct liner is not permitted.
2.9.8 Diffusers, Registers, and Grilles
Provide factory-fabricated units of aluminum that distribute the specified quantity of air evenly over space intended without causing noticeable drafts, air movement faster than 50 fpm in occupied zone, or dead spots anywhere in the conditioned area. Provide outlets for diffusion, spread, throw, and noise level as required for specified performance. Certify performance according to ASHRAE 70. Provide sound rated and certified inlets and outlets according to ASHRAE 70. Provide sound power level as indicated. Provide diffusers and registers with volume damper with
SECTION 23 00 00 Page 15 accessible operator, unless otherwise indicated; or if standard with the manufacturer, an automatically controlled device is acceptable. Provide opposed blade type volume dampers for all diffusers and registers, except linear slot diffusers. Provide linear slot diffusers with round or elliptical balancing dampers. Where the inlet and outlet openings are located less than 7 feet above the floor, protect them by a grille or screen according to NFPA 90A.
2.9.8.1 Diffusers
Provide diffuser types indicated. Furnish ceiling mounted units with anti-smudge devices, unless the diffuser unit minimizes ceiling smudging through design features. Provide diffusers with air deflectors of the type indicated. Provide air handling troffers or combination light and ceiling diffusers conforming to the requirements of UL Electrical Construction for the interchangeable use as cooled or heated air supply diffusers or return air units. Install ceiling mounted units with rims tight against ceiling. Provide sponge rubber gaskets between ceiling and surface mounted diffusers for air leakage control. Provide suitable trim for flush mounted diffusers. For connecting the duct to diffuser, provide duct collar that is airtight and does not interfere with volume controller. Provide return or exhaust units that are similar to supply diffusers.
2.9.8.2 Registers and Grilles
Provide units that are four-way directional-control type, except provide return and exhaust registers that are fixed horizontal or vertical louver type similar in appearance to the supply register face. Furnish registers with sponge-rubber gasket between flanges and wall or ceiling. Install wall supply registers at least 6 inches below the ceiling unless otherwise indicated. Locate return and exhaust registers 6 inches above the floor unless otherwise indicated. Achieve four-way directional control by a grille face which can be rotated in 4 positions or by adjustment of horizontal and vertical vanes. Provide grilles as specified for registers, without volume control damper.
2.9.9 Louvers
Provide louvers for installation in exterior walls that are associated with the air supply and distribution system as specified in Section
08 91 00 METAL WALL AND DOOR LOUVERS.
2.9.10 Air Vents, Penthouses, and Goosenecks
Fabricate air vents, penthouses, and goosenecks from galvanized steel or aluminum sheets with galvanized or aluminum structural shapes. Provide sheet metal thickness, reinforcement, and fabrication that conform to SMACNA 1966. Accurately fit and secure louver blades to frames. Fold or bead edges of louver blades for rigidity and baffle these edges to exclude driving rain. Provide air vents, penthouses, and goosenecks with bird screen.
2.9.11 Bird Screens and Frames
Provide bird screens that conform to ASTM E2016, No. 2 mesh, aluminum or stainless steel. Provide "medium-light" rated aluminum screens. Provide "light" rated stainless steel screens. Provide removable type frames fabricated from either stainless steel or extruded aluminum.
SECTION 23 00 00 Page 16
2.9.12 Radon Exhaust Ductwork
Fabricate radon exhaust ductwork installed in or beneath slabs from Schedule 40 PVC pipe that conforms to ASTM D1785. Provide fittings that conform to ASTM D2466. Use solvent cement conforming to ASTM D2564 to make joints. Otherwise provide metal radon exhaust ductwork as specified herein.
2.10 AIR SYSTEMS EQUIPMENT
2.10.1 Fans
Test and rate fans according to AMCA 210. Calculate system effect on air moving devices in accordance with AMCA 201 where installed ductwork differs from that indicated on drawings. Install air moving devices to minimize fan system effect. Where system effect is unavoidable, determine the most effective way to accommodate the inefficiencies caused by system effect on the installed air moving device. The sound power level of the fans must not exceed 85 dBA when tested according to AMCA 300 and rated in accordance with AMCA 301. Provide all fans with an AMCA seal. Connect fans to the motors either directly or indirectly with V-belt drive. Use V-belt drives designed for not less than 150 percent of the connected driving capacity. Provide variable pitch motor sheaves for 15 hp and below, and fixed pitch as defined by AHRI Guideline D (A fixed-pitch sheave is provided on both the fan shaft and the motor shaft. This is a non-adjustable speed drive.). Select variable pitch sheaves to drive the fan at a speed which can produce the specified capacity when set at the approximate midpoint of the sheave adjustment. When fixed pitch sheaves are furnished, provide a replaceable sheave when needed to achieve system air balance. Provide motors for V-belt drives with adjustable rails or bases. Provide removable metal guards for all exposed V-belt drives, and provide speed-test openings at the center of all rotating shafts. Provide fans with personnel screens or guards on both suction and supply ends, except that the screens need not be provided, unless otherwise indicated, where ducts are connected to the fan. Provide fan and motor assemblies with vibration-isolation supports or mountings as indicated. Use vibration-isolation units that are standard products with published loading ratings. Select each fan to produce the capacity required at the fan static pressure indicated. Provide sound power level as indicated.
Obtain the sound power level values according to AMCA 300. Provide standard AMCA arrangement, rotation, and discharge as indicated. Provide power ventilators that conform to UL 705 and have a UL label.
2.10.1.1 Centrifugal Fans
Provide fully enclosed, single-width single-inlet, or double-width double-inlet centrifugal fans, with AMCA Pressure Class I, II, or III as required or indicated for the design system pressure. Provide impeller wheels that are rigidly constructed and accurately balanced both statically and dynamically. Provide forward curved or backward-inclined airfoil design fan blades in wheel sizes up to 30 inches . Provide backward-inclined airfoil design fan blades for wheels over 30 inches in diameter. Provide open-wheel radial type booster fans for exhaust dryer systems, and fans suitable for conveying lint and the temperatures encountered. Equip the fan shaft with a heat slinger to dissipate heat buildup along the shaft. Install an access (service) door to facilitate maintenance to these fans. Provide fan wheels over 36 inches in diameter with overhung pulleys and a bearing on each side of the wheel. Provide
SECTION 23 00 00 Page 17 fan wheels 36 inches or less in diameter that have one or more extra long bearings between the fan wheel and the drive. Provide sleeve type, self-aligning and self-oiling bearings with oil reservoirs, or precision self-aligning roller or ball-type with accessible grease fittings or permanently lubricated type. Connect grease fittings to tubing for serviceability from a single accessible point. Provide L50 rated bearing life at not less than 200,000 hours as defined by ABMA 9 and ABMA 11.
Provide steel, accurately finished fan shafts, with key seats and keys for impeller hubs and fan pulleys. Provide fan outlets of ample proportions, designed for the attachment of angles and bolts for attaching flexible connections. Provide automatically operated outlet dampers. Unless otherwise indicated, provide motors that do not exceed 1800 rpm and have dripproof enclosures. Provide across-the-line type motor starters with general-purpose enclosure.
2.10.1.2 In-Line Centrifugal Fans
Provide in-line fans with centrifugal backward inclined blades, stationary discharge conversion vanes, internal and external belt guards, and adjustable motor mounts. Mount fans in a welded tubular casing. Provide a fan that axially flows the air in and out. Streamline inlets with conversion vanes to eliminate turbulence and provide smooth discharge air flow. Enclose and isolate fan bearings and drive shafts from the air stream. Provide precision, self aligning ball or roller type fan bearings that are sealed against dust and dirt and are permanently lubricated.
Provide L50 rated bearing life at not less than 200,000 hours as defined by ABMA 9 and ABMA 11. Provide motors with dripproof enclosure. Provide magnetic motor starters across-the-line with weather-resistant enclosures.
2.10.1.3 Ceiling Exhaust Fans
Provide centrifugal type, direct driven suspended cabinet-type ceiling exhaust fans. Provide fans with acoustically insulated housing. Provide chatter-proof backdraft damper. Provide egg-crate design or louver design integral face grille. Mount fan motors on vibration isolators. Furnish unit with mounting flange for hanging unit from above. Provide U.L.
listed fans. Provide PL-109-58 labeled ceiling exhaust fan product.
Provide proof of PL-109-58 label for ceiling exhaust fan product .
2.10.2 Coils
Provide fin-and-tube type coils constructed of seamless copper tubes and aluminum or copper fins mechanically bonded or soldered to the tubes.
Provide copper tube wall thickness that is a minimum of 0.016 inches .
Provide aluminum fins that are 0.0055 inch minimum thickness. Provide copper fins that are 0.0045 inch minimum thickness. Provide casing and tube support sheets that are not lighter than 16 gauge galvanized steel, formed to provide structural strength. When required, provide multiple tube supports to prevent tube sag. Mount coils for counterflow service.
Rate and certify coils to meet the requirements of AHRI 410 .
2.10.2.1 Direct-Expansion Coils
Provide suitable direct-expansion coils for the refrigerant involved.
Provide refrigerant piping that conforms to ASTM B280 and clean, dehydrate and seal. Provide seamless copper tubing suction headers or seamless or resistance welded steel tube suction headers with copper connections.
Provide supply headers that consist of a distributor which distributes the refrigerant through seamless copper tubing equally to all circuits in the
SECTION 23 00 00 Page 18 coil. Provide circuited tubes to ensure minimum pressure drop and maximum heat transfer. Provide circuiting that permits refrigerant flow from inlet to suction outlet without causing oil slugging or restricting refrigerant flow in coil. Provide field installed coils which are completely dehydrated and sealed at the factory upon completion of pressure tests. Pressure test coils in accordance with UL 1995 .
2.10.2.2 Electric Heating Coil
Coil must be an electric duct heater in accordance with UL 1995 and NFPA
70. Coil must be duct- or unit-mounted. Coil must be of the nickel chromium resistor, single stage, strip type. Coil must be provided with a built-in or surface-mounted high-limit thermostat interlocked electrically so that the coil cannot be energized unless the fan is energized.
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