2025_55140_Exhibit_A_PlanSet_Part3.pdf
PDF 3 MB Posted
- Attached to
- 2025-55140 Tolmie Lift Station Improvements
- Solicitation number
- 2025-55140
- Issued by
- Adams County, Asotin County, Benton County, Chelan County, Clallam County, Clark County, Columbia County, Cowlitz County, Douglas County, Ferry County, Franklin County, Garfield County, Grant County, Grays Harbor County, Island County, Jefferson County, King County, Kitsap County, Kittitas County, Klickitat County, Lewis County, Lincoln County, Mason County, Okanogan County, Pacific County, Pend Oreille County, Pierce County, San Juan County, Skagit County, Skamania County, Snohomish County, Spokane County, Stevens County, Thurston County, Wahkiakum County, Walla Walla County, Whatcom County, Whitman County, Yakima County, Asotin City, Clarkston City, Clarkston Heights-Vineland CDP, West Clarkston-Highland CDP, Benton City, Chelan City, Chelan Falls CDP, Clallam Bay CDP, Lewisville CDP, Rock Island City, Pacific Beach CDP, Whidbey Island Station CDP, Mercer Island City, Pacific City, Bainbridge Island City, Kingston CDP, Kitsap Lake CDP, Kittitas City, Klickitat CDP, Okanogan City, Anderson Island CDP, Fort Lewis CDP, Fox Island CDP, Herron Island CDP, Ketron Island CDP, North Fort Lewis CDP, Raft Island CDP, Stevenson City, Hat Island CDP, Lake Stevens City, Snohomish City, Spokane City, Spokane Valley City, Puget Island CDP, Garfield Town, Yakima City, Washington
About this file
This document is a detailed coating specification sheet for the Tolmie State Park Wastewater Lift Station Retrofit project, developed by the Washington State Parks and Recreation Commission. The document provides comprehensive technical guidance for coating various metal and concrete surfaces within the wastewater lift station, including specific coating systems for metals in different environmental conditions (exterior, wet conditions, submerged, and exposed) and concrete surfaces subject to hydrogen sulfide exposure. The specification outlines preferred manufacturers for coating products, including Tnemec, Sherwin Williams, International Devoe, and Raven Lining System, with precise requirements for primer, intermediate, and finish coats, as well as detailed surface preparation instructions for each coating system.
The specification emphasizes quality assurance, requiring applicators to have adequate experience with the specified coatings and mandating thorough surface preparation, including solvent cleaning, abrasive blasting, and profile requirements. The document includes instructions for managing waste products, preventing overspray, and ensuring proper coating application, with specific attention to drying times, recoat intervals, and manufacturer recommendations. Key technical requirements include achieving minimum dry film thickness, documenting coating operations, and obtaining manufacturer approvals for coating system applicators. The specification is part of a 100% design plan set marked as "Review Only" for the Tolmie State Park Wastewater Lift Station Retrofit project.
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COATING
NOTES
G-05
NO SCALE
40525-070_G-04_GENERAL NOTES
PARKS FILE#
SCALE
PARKS
STATE
RECREATION
WASHINGTON
COMMISSION
AND
R E V I S I O
N S
CHECKED (HDQTS.)
REGISTERED STAMP
DESIGNED
CHECKED (FIELD)
DRAWN
ACTION BY
DATE
N O
CAD NO.
A P P
I N
T
D A T E
04/21/23JP/CS
04/21/23PCB
TOLMIE
STATE PARK
WASTEWATER
LIFT STATION
RETROFIT
AE 123-168
100% DESIGN PLAN SET (REVIEW ONLY)
SHEET OF 24
PRELIMINARY
SYSTEM 1: METALS COATING (EXTERIOR AND WET CONDITIONS)
1. PRODUCTS - PREFERRED MANUFACTURERS
1.1. TNEMEC
1.1.1. PRIME COAT: SERIES 27 FAST CURE EPOXY (3 TO 5 MIL DFT)
1.1.2. FINISH COAT: SERIES 1095 ENDURASHIELD (3 TO 5 MIL DFT)
1.2. SHERWIN WILLIAMS
1.2.1. PRIMER: COROTHANE 1 GALVAPAC PRIMER B65G11 (2.5 TO 3.5 MIL DFT)
1.2.2. FINISH: MACROPOXY 646FC B58-600 SERIES (4 TO 6 MIL DFT)
1.2.3. FOR PRODUCTS THAT ARE SUPPLIED IN BARE (UNPRIMED) METAL:
1.2.3.1. PRIMER: COROTHANE 1 GALVAPAC ZINC PRIMER B65G11 (2.5 TO 3.5 MIL
DFT)
1.2.3.2. FINISH COAT: ACROLON 218HS B65-650 SERIES (3 TO 5 MIL DFT)
1.2.4. FOR PRODUCTS THAT ARE SUPPLIED WITH A SHOP PRIME COAT:
1.2.4.1. PRIMER: SHOP
1.2.4.2. INTERMEDIATE: MACROPOXY 646FC B58-600 SERIES (5 TO 8 MIL DFT)
1.2.4.3. FINISH COAT: ACROLON 218HS B65-650 SERIES (3 TO 5 MIL DFT)
1.3. INTERNATIONAL DEVOE
1.3.1. PRIMER: FAST SET OPTION: DEVRAN 261QC EPOXY
1.3.1.1. COLD CURE OPTION: BARRUST 235 EPOXY
1.3.1.2. SUMMER OPTION: BARRUST 231 EPOXY MASTIC(4 TO 6 MIL DFT)
1.3.2. FINISH COAT: FAST SET OPTION: DEVTHANE 349QC ALIPHATIC POLYURETHANE
1.3.2.1. COMMERCIAL OPTION: DEVTHANE 389 ALIPHATIC POLYURETHANE
1.3.2.2. PREMIUM GLOSS OPTION: DEVTHANE 379 UVA ALIPHATIC POLYURETHANE
1.3.2.3. PREMIUM SEMIGLOSS GLOSS OPTION: DEVTHANE 378 UVA ALIPHATIC
POLYURETHANE. (2 TO 3 MIL DFT)
2. SURFACE PREPARATION
2.1. CLEAN, DRY, AND FREE OF ALL DIRT, OIL, GREASE, AND OTHER CONTAMINANTS.
2.2. FOR NEW WORK: SSPC-SP1 SOLVENT CLEANED.
2.3. FOR COATING OVER EXISTING PAINTED SURFACES: REMOVE ALL LOOSE AND
DAMAGED COATINGS. PREPARE WITH SSPC-SP2 HAND TOOL OR SP3 POWER TOOL
CLEANING.
SYSTEM 2: METAL IN CONTACT WITH CONCRETE, MASONRY OR DISSIMILAR
METALS (EXPOSED INDOORS AND OUTDOORS)
1. THIS SECTION APPLIES TO ALL NON-SUBMERGED METAL SURFACES INCLUDING
ALUMINUM, HOT-DIPPED GALVANIZED STEEL, OR OTHER METALS, WHICH ARE
CONDUCIVE TO CORROSION DUE TO INTERACTION OF DISSIMILAR METALS OR TO
CHEMICAL REACTION DUE TO EMBEDMENT IN CONCRETE OR MASONRY GROUT, AND
THAT ARE NOT COVERED AS PART OF ANOTHER COATING SYSTEM.
2. PRODUCTS - PREFERRED MANUFACTURERS
2.1. TNEMEC
2.1.1. FIRST COAT: SERIES N69 HI-BUILD EPOXOLINE II (4 TO 6 MILS DFT)
2.2. SHERWIN WILLIAMS
2.2.1. FIRST COAT: 646 FC B58-600 MACROPOXY (4 TO 6 MILS DFT)
2.3. AKZONOBEL DEVOE
2.3.1. FIRST COAT: DEVRAN 201 UNIVERSAL EPOXY (4 TO 6 MILS DFT)
3. SURFACE PREPARATION
3.1. SSPC-SP1 SOLVENT CLEANING
3.2. LIGHTLY SAND TO DEGLOSS AND PROVIDE A SURFACE PROFILE.
SYSTEM 3: FERROUS METAL PIPE AND SUPPORT, INCLUDING STEEL, CAST IRON,
AND DUCTILE IRON (EXPOSED INDOORS AND OUTDOORS)
1. THIS SECTION APPLIES TO ALL DUCTILE/CAST IRON AND FERROUS METALS, INCLUDING
BITUMINOUS COATED PIPE AND MATERIALS UNLESS SPECIFIED OTHERWISE. DO NOT
COAT STAINLESS STEEL MATERIALS UNLESS SPECIFIED OTHERWISE. THIS SECTION APPLIES
TO ALL PIPE MATERIALS AND EQUIPMENT, INCLUDING MANUFACTURER APPLIED COATING
SYSTEMS. FOR THE PURPOSES OF THIS COATING SYSTEM, METALS WHICH ARE LOCATED
BELOW THE TOP OF THE EXTERIOR WALL WITHIN A WATER BEARING STRUCTURE OR ARE
LOCATED WITHIN A VAULT OR MANHOLE SHALL BE CONSIDERED AS UNDER IMMERSION
SERVICE CONDITIONS.
2. PRODUCTS - PREFERRED MANUFACTURERS
2.1. TNEMEC
2.1.1. PRIMER: SERIES 1 OMNITHANE (2.5 TO 3.5 MIL DFT).
2.1.2. INTERMEDIATE COAT: SERIES N69 HI-BUILD EPOXOLINE II (6 TO 8 MIL DFT)
2.1.3. FINISH COAT: SERIES 73 OR 1095 ENDURA-SHIELD (3 TO 5 MIL DFT)
2.2. SHERWIN WILLIAMS
2.2.1. PRIMER: COROTHANE 1 MIO-ZINC PRIMER (2.5 TO 3.5 MIL DFT)
2.2.2. INTERMEDIATE: MACROPOXY 646FC B58-600 SERIES (6 TO 8 MIL DFT)
2.2.3. FINISH:
2.2.3.1. INDOORS: MACROPOXY 646FC B58-600 SERIES (6 TO 8 MIL DFT)
2.2.3.2. INDOORS/OUTDOORS: ACROLON ULTRA B65-830 SERIES (2 TO 3 MIL DFT)
2.3. INTERNATIONAL DEVOE
2.3.1. PRIMER:
2.3.1.1. FAST SET OPTION: DEVRAN 261QC EPOXY
2.3.1.2. COLD CURE OPTION: BARRUST 235 EPOXY
2.3.1.3. SUMMER OPTION: BARRUST 231 EPOXY MASTIC (4 TO 6 MIL DFT)
2.3.2. INTERMEDIATE COAT:
2.3.2.1. FAST SET OPTION: DEVRAN 261QC EPOXY
2.3.2.2. COLD CURE OPTION: BARRUST 235 EPOXY
2.3.2.3. SUMMER OPTION: BARRUST 231 EPOXY MASTIC (4 TO 6 MIL DFT)
2.3.3. FINISH COAT:
2.3.3.1. FAST SET OPTION: DEVTHANE 349QC ALIPHATIC POLYURETHANE
2.3.3.2. COMMERCIAL OPTION: DEVTHANE 389 ALIPHATIC POLYURETHANE\
2.3.3.3. PREMIUM GLOSS OPTION: DEVTHANE 379 UVA ALIPHATIC POLYURETHANE
2.3.3.4. PREMIUM SEMIGLOSS GLOSS OPTION: DEVTHANE 378 UVA ALIPHATIC
POLYURETHANE. (2 TO 3 MIL DFT)
SYSTEM 4: METALS COATING (GALVANIZED IRON AND NON-FERROUS) NOTES
1. PRODUCTS - PREFERRED MANUFACTURERS
1.1. TNEMEC
1.1.1. TWO COATS SERIES 30 SPRA-SAF OR 1029 ENDURATONE (2 TO 4 MIL DFT EACH COAT)
1.2. SHERWIN WILLIAMS
1.2.1. TWO COATS SPRAYLASTIC B42 SERIES (2 TO 4 MIL DFT EACH COAT)
1.3. INTERNATIONAL DEVOE
1.3.1. PRIMER: DEVRAN 205 UNIVERSAL EPOXY PRIMER (2 TO 3 MIL DFT)
1.3.2. FINISH: FAST SET OPTION: DEVTHANE 349QC ALIPHATIC POLYURETHANE (ALL 2 TO 3 MIL DFT)
1.3.2.1. COMMERCIAL OPTION: DEVTHANE 389 ALIPHATIC POLYURETHANE
1.3.2.2. PREMIUM GLOSS OPTION: DEVTHANE 379 UVA ALIPHATIC POLYURETHANE
1.3.2.3. PREMIUM SEMIGLOSS GLOSS OPTION: DEVTHANE 378 UVA ALIPHATIC POLYURETHANE
2. SURFACE PREPARATION
2.1. SURFACE SSPC SP1 SOLVENT CLEAN.
SYSTEM 5: METALS COATING (SUBMERGED IN WASTEWATER - NON-NSF) NOTES
1. THIS SECTION APPLIES TO ALL METALS SUBMERGED AND/OR REGULARLY IN CONTACT WITH WASTEWATER.
2.PRODUCTS - PREFERRED MANUFACTURERS
2.1. TNEMEC (EPOXY)
2.1.1. PRIMER: SERIES 435 PERMASHIELD (12 TO 15 MIL DFT)
2.1.2. FINISH COAT: SERIES 435 PERMASHIELD (12 TO 15 MIL DFT)
2.2. SHERWIN WILLIAMS
2.2.1. PRIMER (BLAST HOLD PRIMER): MACROPOXY 240 (3 TO 5 MIL DFT)
2.2.2. INTERMEDIATE COAT: MACROPOXY 5500LT (6 TO 12 MIL DFT)
2.2.3. INISH COAT: MACROPOXY 5500LT (6 TO 12 MIL DFT)
2.3. AKZONOBEL DEVOE
2.3.1. PRIMER: BARRUST 236 MULTIPURPOSE HIGH SOLIDS LOW TEMPERATURE CURING EPOXY LINING (4 TO 5
MIL DFT)
2.3.2. INTERMEDIATE COAT: BARRUST 236 MULTIPURPOSE HIGH SOLIDS LOW TEMPERATURE CURING EPOXY
LINING (4 TO 5 MIL DFT)
2.3.3. FINISH COAT: BARRUST 236 MULTIPURPOSE HIGH SOLIDS LOW TEMPERATURE CURING EPOXY LINING (4
TO 5 MIL DFT)
3. SURFACE PREPARATION
3.1. SSPC SP1 FOLLOWED BY SP10 NEAR WHITE BLAST. SURFACE PROFILE SHALL BE 2.0 MILS, MINIMUM.
SYSTEM 6: CONCRETE COATING (IMMERSION, SEVERE CONDITIONS SUBJECT TO HYDROGEN SULFIDE
EXPOSURE) NOTES:
1. THIS SECTION SHALL APPLY TO:
1.1. THE CONCRETE CHANNELS AND INFLUENT STRUCTURE UPSTREAM OF THE FINE SCREENS AND LOCATED WITHIN
THE HEADWORKS BUILDING.
1.2. THIS COATING SYSTEM IS INTENDED TO PROTECT THE CONCRETE CHANNEL WALLS FROM ATTACK DUE TO
HYDROGEN SULFIDES WITHIN THE SEWAGE.
1.3. ALL CONCRETE SURFACES WITHIN THE WETWELL INCLUDING EXPOSED CONCRETE WITHIN PIPE CORE HOLES.
2.PRODUCTS - PREFERRED MANUFACTURERS
2.1. TNEMEC (PREMIER PERMA-SHIELD H2S SYSTEM)
2.1.1. PRIME COAT/RESURFACER: SERIES 218 MORTARCLAD (MINIMUM 1/32-INCH). APPLIED TO FILL BUG HOLES
AND SURFACE VOIDS FLUSH TO PLANE OF CONCRETE.
2.1.2. CHEMICAL RESISTANT MORTAR: SERIES 434 PERMA-SHIELD H2S (MINIMUM ⅛-INCH) (125 MIL)
2.1.3. SECOND COAT: SERIES 435 PERMA-SHIELD (15 TO 20 MIL DFT)
2.2. SHERWIN WILLIAMS DURAPLATE 5800 SYSTEM
2.2.1. PRIMER/RESURFACER: COROBOND LT PRIMER (4 TO 6 MIL DFT)
2.2.2. CHEMICAL RESISTANT MORTAR: DURAPLATE 2300 MORTAR APPLIED TO FILL BUG HOLES AND SURFACE
VOIDS FLUSH TO PLANE OF CONCRETE (MIN. 1/16-INCH MAX ½-INCH THICKNESS)
2.2.3. FINISH COAT: DURAPLATE 5800 (TWO COATS AT 15 TO 20 MIL DFT EACH COAT)
2.3. SHERWIN WILLIAMS DURAPLATE 6100 SYSTEM
2.3.1. PRIMER/RESURFACER: COROBOND LT PRIMER (4 TO 6 MIL DFT)
2.3.2. CHEMICAL RESISTANT MORTAR: DURAPLATE 2300 MORTAR APPLIED TO FILL BUG HOLES AND SURFACE
VOIDS FLUSH TO PLANE OF CONCRETE (MIN. 1/16-INCH MAX ½-INCH THICKNESS)
2.3.3. FINISH COAT: DURAPLATE 6100 (40 TO 60 MIL DFT)
2.4. AKZONOBEL DEVOE / FUTURA
2.4.1. PRIMER/RESURFACER: ALL PREPARED SURFACES WITH ONE COAT OF 415 HIGH SOLIDS EPOXY PRIMER OR
Z9411 PRIMER (3 TO 5 MIL DFT)
2.4.2. FINISH COAT: IRASEAL 200 FAST CURING 100 PERCENT SOLIDS POLYUREA COATING (50 TO 100 MIL DFT) -
AS REQUIRED BY INSTALLATION PER MANUFACTURER REPRESENTATIVE'S WRITTEN INSTRUCTIONS
(PROVIDED DURING SUBMITTAL PROCESS FOR REVIEW AND APPROVAL).
2.5. RAVEN LINING SYSTEM
2.5.1. PRIMER: RAVEN 110: ONE COAT (2 TO 5 MIL DFT)
2.5.2. PROTECTIVE COATING: RAVEN 405 ULTRA HIGH BUILD EPOXY (60 TO 100 MIL DFT)
2.5.3. OTHER MANUFACTURERS AND PRODUCTS MAY BE ACCEPTABLE UPON ENGINEER REVIEW.
CONCRETE COATING (VAULT EXTERIOR WALLS AND BOTTOM) NOTES:
1. PRODUCTS - PREFERRED MANUFACTURERS
1.1. TNEMEC
1.1.1. ONE COAT: SERIES 46H-413 HI-BUILD TNEME-TAR. (16 TO 20 MIL DFT)
1.2. SHERWIN WILLIAMS
1.2.1. ONE COAT: HI-MIL SHER-TAR EPOXY. (16 TO 20 MIL DFT)
1.3. INTERNATIONAL PAINT
1.3.1. DEVTAR 5A HIGH SOLIDS COAL TAR REPLACEMENT EPOXY COATING. (16 TO 20 MIL DFT)
2. SURFACE PREPARATION
2.1. ALLOW 28-DAYS CURE TIME FOR CONCRETE, OR UNTIL PASSING THE ASTM D 4263 PLASTIC MAT TEST. SURFACE
SHALL BE CLEAN, DRY, AND FREE OF CONTAMINANTS.
PAINTING AND COATING NOTES:
1. THE WORK SPECIFIED IN THIS SECTION COVERS THE FURNISHING AND INSTALLATION OF PROTECTIVE COATING, COMPLETE IN PLACE. SHOP COATING AND/OR FACTORY APPLIED FINISHES ON MANUFACTURED OR FABRICATED ITEMS
MAY BE SUPPLIED ELSEWHERE. REGARDLESS OF THE NUMBER OF COATS PREVIOUSLY APPLIED, AT LEAST TWO COATS OF
PAINT SHALL BE APPLIED IN THE FIELD TO ALL COATED SURFACES UNLESS OTHERWISE SPECIFIED HEREIN.
2.BEFORE BEGINNING ANY PAINTING OR COATING, OWNER TO PROVIDE A LIST OF COATINGS AND MANUFACTURERS FOR
REVIEW BY THE ENGINEER.
2.1. INCLUDE THE APPLICATION EACH COATING IS INTENDED FOR, ANY SURFACE PREPARATION, NUMBER OF COATS, METHOD OF APPLICATION, AND COATING THICKNESS.
2.2. PROVIDE SAFETY DATA SHEETS (SDS) FOR ALL MATERIALS INCLUDING SOLVENTS.
2.3. PROVIDE A SCHEDULE OF COATING OPERATIONS AND INSPECTION TIMING.
2.4. PROVIDE MANUFACTURER'S APPROVAL OF COATING SYSTEM APPLICATOR.
3. THE COMPLETED COATING SHALL PRODUCE A MINIMUM DRY FILM THICKNESS IN ACCORDANCE WITH THE
SPECIFICATIONS AS DETERMINED BY THE MICROTEST THICKNESS GAUGE OR COMPARABLE INSTRUMENT. IN AREAS
WHERE THIS THICKNESS IS NOT DEVELOPED, SUFFICIENT ADDITIONAL COATS SHALL BE APPLIED TO PRODUCE IT.
4. WRITTEN DOCUMENTATION SHALL BE OBTAINED FROM EQUIPMENT/MATERIAL MANUFACTURERS REGARDING THE DATE
AT WHICH SHOP PRIME COATINGS ARE APPLIED AND SHALL STRICTLY ADHERE TO THE COATING MANUFACTURER'S
RECOMMENDATIONS FOR RECOAT TIME INTERVALS. THE OWNER SHALL RETAIN ALL SUCH DOCUMENTATION FOR THEIR
RECORDS.
5. COLLECT, CONTAIN, TRANSPORT, AND DISPOSE ALL WASTE PRODUCTS GENERATED FOR THIS PROJECT. CLEANING AND
DISPOSAL SHALL COMPLY WITH ALL FEDERAL, STATE, AND LOCAL POLLUTION CONTROL LAWS. PROVIDE ACCEPTABLE
CONTAINERS FOR COLLECTION AND DISPOSAL OF WASTE MATERIALS, DEBRIS, AND RUBBISH.
6.PREPARATION
6.1. TAKE ANY MEASURES NECESSARY TO PREVENT OVER-SPRAY OF STRUCTURES AND/OR COMPONENTS IN THE FIELD
FROM BOTH PREPARATION AND COATING WORK.
6.2. PROVIDE FULL CONTAINMENT OF ANY WET OR DRY BLASTING OF STRUCTURES AND/OR COMPONENTS IN THE
FIELD.
7. INSTALLERS
7.1. PROVIDE QUALITY ASSURANCE INCLUDING THE RETENTION OF A COATING APPLICATOR WITH EXPERIENCE
NECESSARY TO COMPLETE THE WORK AS SPECIFIED. APPLICATOR'S PERSONNEL SHALL BE ADEQUATELY TRAINED
FOR APPLICATION OF SPECIFIED COATINGS. APPLICATOR MUST PROVE ADEQUATE EXPERIENCE WITH THE COATINGS
SPECIFIED FOR THIS PROJECT.
8.EXAMINATION
8.1. THE ENGINEER SHALL INSPECT AND APPROVE ALL SURFACE PREPARATIONS PRIOR TO APPLICATION OF ANY
COATING. PROVIDE 24-HOUR NOTICE PRIOR TO SURFACE INSPECTION NEEDS.
9. ALL COATING PREPARATION AND APPLICATION ACTIVITY SHALL FOLLOW MANUFACTURER PRINTED INSTRUCTIONS AND
RECOMMENDATIONS.
9.1. THE MANUFACTURER'S RECOMMENDED DRYING TIME SHALL BE CONSTRUED TO MEAN “UNDER NORMAL
CONDITIONS”. WHERE CONDITIONS ARE OTHER THAN NORMAL BECAUSE OF WEATHER, CONFINED SPACES, OR
OTHER REASON, LONGER DRYING TIMES MAY BE NECESSARY. THE MANUFACTURER'S RECOMMENDATION FOR
RECOATING TIME INTERVALS SHALL BE STRICTLY ADHERED TO.
SYSTEM 3: FERROUS METAL PIPE AND SUPPORT, INCLUDING STEEL, CAST IRON, AND DUCTILE
IRON (EXPOSED INDOORS AND OUTDOORS) (CONTINUED)
3. SURFACE PREPARATION
3.1. TO PREVENT SURFACE CONDENSATION, WHENEVER POSSIBLE THE PIPE SHOULD BE EMPTY AND
ALLOWED TO REACH AMBIENT TEMPERATURE BEFORE COATING. IF CONDENSATION IS PRESENT, DRY
THOROUGHLY PRIOR TO COATING.
3.2. FERROUS METALS
3.2.1. SSPC-SP10 NEAR WHITE BLAST CLEANING
3.3. DUCTILE AND CAST-IRON MATERIALS
3.3.1. IT IS STRONGLY RECOMMENDED THAT DUCTILE IRON AND CAST-IRON PIPE OR MATERIALS TO BE
FIELD COATED SHOULD BE PURCHASED FACTORY PRIMED WITHOUT THE STANDARD ASPHALT
COATING. FIELD REMOVAL OF ASPHALT COATINGS IS EXTREMELY DIFFICULT AND OVERLY
AGGRESSIVE PREPARATION CAN CREATE A DAMAGED SURFACE UNSUITABLE FOR COATING.
3.3.2. REMOVE ALL OILS, GREASE, AND OTHER CONTAMINANTS USING SOLVENT CLEANING PRIOR TO
ABRASIVE BLASTING OR POWER TOOL CLEANING. BLEMISHES OR STAINING ON THE PREPARED
SURFACE ARE ACCEPTABLE IF SUCH ITEMS CANNOT BE REMOVED BY LIGHT SCRAPING WITH A
KNIFE. SSPC-SP10 BLUE-GRAY WITH SURFACE PROFILE OF 2.0 MIL, MINIMUM. DO NOT BURNISH THE
SURFACE. CLEAN ALL SURFACES OF DUST AND LOOSE RESIDUE IMMEDIATELY PRIOR TO COATING.
SEE NAPF 500-03-04/05.
3.4. PREPARE AND COAT ALL EXPOSED BOLT HEADS, THREADS, WASHERS, NUTS, AND TIE RODS WITH THE
SAME SYSTEM AS THE PIPE.
SYSTEM 6: CONCRETE COATING (IMMERSION, SEVERE CONDITIONS SUBJECT TO HYDROGEN SULFIDE
EXPOSURE) NOTES (CONTINUED):
3. SURFACE PREPARATION
3.1. VERIFY STATE OF CURED CONCRETE. NO CONCRETE SURFACE SHALL BE COATED WITHOUT A MINIMUM
28-DAY CURE OR VERIFY THE CONCRETE EMITS LESS THAN 3 LB. PER 1,000 SQ./FT. IN A 24-HOUR PERIOD VIA
A CALCIUM CHLORIDE TEST OR ASTM D4263 PLASTIC MAT TEST. THIS APPLIES TO PATCHED AREAS, NEW POUR
AREAS, OR NEWLY FORMED WALLS AND CONTAINMENT DIKES.
3.2. ROUGHEN CONCRETE SURFACE FOR IMPROVED ADHESION. CONCRETE SHALL BE ABRADED BY AN APPROVED
METHOD FROM SP13 SUCH AS ABRASIVE BLASTING, HIGH PRESSURE WATER BLAST, WATER JETTING WITH
ABRASIVE INJECTION, OR SIMILAR TO ACHIEVE AN ICRI STANDARD CSP3-5 PROFILE OVER THE ENTIRE
SUBSTRATE TO BE COATED.
3.3. REMOVE SURFACE CONTAMINANTS. REMOVE ALL OILS, GREASE, DIRT, EFFLORESCENCE, LAITANCE OR OTHER
FOREIGN CONTAMINANTS. THE CONCRETE SURFACE WILL ALSO NEED TO BE FREE OF MOISTURE OR STANDING
WATER. WASH DOWN WITH CLEAN WATER AND VACUUM THE SURFACE SUBSEQUENT TO THE ABOVE
PROCEDURES.
3.4. REPAIR SUBSTRATE DEFECTS. AFTER THE CONCRETE IS CLEAN AND DRIED, ALL SURFACE IRREGULARITIES ARE
TO BE REPAIRED WITH THE SPECIFIED SURFACE FILLER. THIS INCLUDES FORM VOIDS, HONEYCOMBS, FINS, CRACKS, SPALLED AREAS, AND CONTROL JOINTS. ALL METALLIC PROTRUSIONS SHALL BE GROUND BELOW THE
SURFACE AND THEN PATCHED OR FILLED WITH AN APPROVED MATERIAL. FILL ANY DISCONTINUITIES, SUCH AS
PICKING HOLES, FLUSH WITH THE ADJOINING CONCRETE SURFACE.
3.5. ON STEEL SUBSTRATES, UPON FULL CURE, THE INSTALLED LINING SYSTEM SHALL BE CHECKED BY HIGH
VOLTAGE SPARK DETECTION IN ACCORDANCE WITH NACE RP0188-90 TO VERIFY A PINHOLE-FREE SURFACE.
4. INSTALLATION
4.1. COAT ALL SURFACES UNLESS SOME ARE SPECIFICALLY IDENTIFIED TO NOT BE COATED. STRIPE COAT ALL
CONCRETE JOINTS TO OBTAIN FULL COVERAGE WITHIN THE JOINT.
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