2-Attachment C.pdf

PDF 4 MB Posted

Attached to
EMC Membrane Filtration System (MFS) Equipment Supplier
Solicitation number
EMC-FY26-05
Issued by
Utah County, Utah

About this file

Summary

This is a technical specification document and related state and local contract opportunity for the procurement of a Membrane Filtration System (MFS) Equipment Supplier for Eagle Mountain City's 6.0 MGD Membrane Bioreactor (MBR) Wastewater Expansion Project in Utah. The MFSS must provide complete design, fabrication, supply, installation support, performance testing, and operator training for both the Membrane Filtration System and Membrane Thickening System. The project encompasses submerged membrane units, permeate and filtrate collection systems, air scour blower systems, RAS/WAS/TWAS pumping systems, cleaning systems, compressed air systems, instrumentation, controls, and all associated piping and accessories. The MFS must treat screened and degritted wastewater from biological nutrient removal basins at design flows ranging from 4.2 MGD minimum day flow to 16.3 MGD peak hour flow, with the system capable of meeting effluent limits including BOD5 and TSS of 25 mg/L average monthly. The MTH must thicken waste activated sludge to specified solids concentrations. The MFSS must meet minimum qualifications including five years of experience with similar installations of at least 3.0 MGD capacity operating successfully for five or more years.

Bidders must submit a bid bond for 5 percent of the total project value with their proposal, along with relevant experience documentation, references, and technical data. Upon award, the contractor must provide 100 percent performance and payment bonds and certificate of insurance. The procurement contract will be reassigned to the Construction Manager/General Contractor after approval of final shop drawings and before equipment delivery. The MFSS shall provide a two-year warranty on equipment against defects in materials and workmanship, with a minimum five-year full coverage replacement warranty on membrane subunits followed by pro-rated coverage for an additional five years. The MFSS must guarantee membrane replacement parts availability for a minimum of 20 years from substantial completion and provide performance warranty for two years following completion of the performance test. All equipment costs including freight to the jobsite are F.O.B. to the location, and the selected supplier will be responsible for all engineering services, shop drawing development, equipment manufacturing, factory testing, and field commissioning support.

View the file

Other files

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

EMWWTF MFS Equipment Procurement Eagle Mountain City, Utah

00 01 05 - 1 Seals Page December 2025

SECTION 00 01 05

SEALS PAGE

1. Membrane and Process

Kelsey Wagner, PE

AE2S

2. Electrical and Instrumentation and Control (I&C)

Cody Shevich, PE

AE2S

END OF SECTION

PR

OF

ESSIONAL ENGINEERPR

OF

ESSIONAL ENGINEER

STATE OF UTAH

No. 14196304-2202

CODY

SHEVICH

10-17-2512-4-25

EMWWTF MFS Equipment Procurement Eagle Mountain City, Utah

00 01 10 - 1 Table of Contents

ATTACHMENT C – TECHNICAL SPECIFICATIONS

TABLE OF CONTENTS

SPECIFICATION TITLE

DIVISION 00 – BIDDING AND CONTRACT DOCUMENTS

00 01 05 CERTIFICATIONS PAGE

00 01 10 TABLE OF CONTENTS

DIVISION 01 – GENERAL REQUIREMENTS

01 33 00 SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 79 00 DEMONSTRATION AND TRAINING

01 91 00 COMMISSIONING

DIVISION 26 – ELECTRICAL

26 05 10 MOTORS

26 05 19 POWER AND INSTRUMENTATION CABLE – LESS THAN 600V

26 05 24 CONDUIT

26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS

DIVISION 40 – PROCESS INTEGRATION

40 27 00 PROCESS PIPING – GENERAL

40 27 05 PROCESS PIPING SUPPORT SYSTEMS

40 27 10 PROCESS PIPING SPECIALTIES

40 27 20 PROCESS VALVES

40 27 21 PROCESS ELECTRIC ACTUATORS

40 27 60 PROCESS IDENTIFICATION

40 27 97 PROCESS GAUGES

40 61 96 PROCESS CONTROL DESCRIPTIONS

40 63 13 PROCESS CONTROL PANELS AND HARDWARE

40 63 14 JUNCTION BOXES AND CONTROL STATIONS

40 63 43 PROGRAMMABLE LOGIC PROCESS CONTROLLERS

40 70 01 INSTRUMENTATION GENERAL REQUIREMENTS

40 71 00 FLOW MEASUREMENT

40 72 00 LEVEL MEASUREMENT

40 73 00 PRESSURE MEASUREMENT

40 74 00 TEMPERATURE MEASUREMENT

40 75 00 PROCESS LIQUID ANALYTICAL MEASUREMENT

DIVISION 43 – PROCESS GAS AND LIQUID HANDLING EQUIPMENT

43 11 33 ROTARY LOBE BLOWERS

43 12 51 ROTARY SCREW AIR COMPRESSORS

43 21 15 HORIZONTAL END SUCTION CENTRIFUGAL PUMPS

43 20 00 ROTARY LOBE PUMPS

00 01 10 - 2 Table of Contents

TABLE OF CONTENTS (Cont.)

SPECIFICATION TITLE

DIVISION 46 – WATER AND WASTEWATER EQUIPMENT

46 05 01 WASTEWATER EQUIPMENT GENERAL PROVISIONS

46 53 49 MEMBRANE FILTRATION SYSTEMS

01 33 00 - 1

Submittal Procedures

SECTION 01 33 00

SUBMITTAL PROCEDURES

PART 1 GENERAL

1.01 SUMMARY

A. This Section includes:

1. Submittal Procedures.

2. Submittal Schedules

3. Construction Progress Schedules.

4. Proposed Products List.

5. Tabulation of Subcontractors.

6. Tabulation of Suppliers.

7. Request for Interpretation.

8. Product Data.

9. Shop Drawings.

10. Samples.

11. Test Reports.

12. Manufacturer’s Certificates.

13. Manufacturer's Instructions.

14. Manufacturer's Field Reports.

15. Excessive Shop Drawing Reviews.

1.02 SUBMITTAL PROCEDURES

A. Transmit each submittal with Engineer accepted form.

B. Sequentially number the transmittal form. Submit revised submittals with original number and a sequential alphabetic suffix.

C. Contractor shall send each submittal in electronic format to be distributed by

Engineer for review. Upon approval, Contractor shall submit four (4) hard copies to be retained by Engineer and Engineer's Subconsultants.

D. Identify Project, Contractor, Subcontractor or supplier; pertinent drawing and detail number, and specification section number, as appropriate.

E. Contractor shall completely review all submittal materials prior to submission to

Engineer. Apply Contractor's stamp, signed or initialed certifying that review, approval, verification of Products required, field dimensions, adjacent construction Work, and coordination of information is in accordance with the requirements of the Work and Contract Documents.

01 33 00 - 2

F. Schedule submittals to expedite the Project, and deliver to Engineer at business address. Coordinate submission of related items.

G. Engineer will attempt to complete a review of each submittal in a timely manner within 30 calendar days of receipt of each submittal. Failure of Engineer to review a submittal within the estimated review timeframe shall not be basis for the Contractor to request or receive additional Contract Price or Contract Time.

H. Identify variations from Contract Documents and Product or system limitations that may be detrimental to successful performance of the completed

Work. Highlight and/or clearly designate specific product details and information so as to confirm product meets or exceeds Specifications.

I. Provide space for Contractor and Engineer review stamps.

J. When revised for resubmission, identify all changes made since previous submission.

K. Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly report any inability to comply with requirements. Clearly transmit

Engineer review comments to suppliers and subcontractors as required to minimize product delivery errors and miscommunications.

L. Submittals not requested will not be recognized or processed.

M. Engineer will review submittals in order received unless Contractor requests, in writing, a revised order of review. A revision in order may add to the length of review time required for previously submitted submittals.

N. Submittal of more than three major submittals per week may add to the required length of review time. Engineer shall notify Contractor of submittal review scheduling conflicts.

1.03 SUBMITTAL SCHEDULES

A. Contractor shall submit a schedule of submittal dates for shop drawings, product data, and samples.

B. The submittal schedule shall identify specification sections and anticipated submittal dates. Indicate any critical submittals and dates for Engineer's review.

C. Provide decision dates for selection of finishes and samples.

1.04 CONSTRUCTION PROGRESS SCHEDULES

A. Submit initial schedule in duplicate within 15 days after date of Owner-Contractor

Agreement.

01 33 00 - 3

B. Revise and resubmit as required.

C. Submit revised schedules with each Application for Payment, identifying changes since previous version. Application for Payment will not be processed until updated construction schedule has been submitted.

D. Prepare schedules as a horizontal bar chart with separate bar for each major portion of Work or operation, identifying first workday of each week as well as the proposed start and completion dates of each major portion of Work.

E. Sheet Size: Minimum 11x17 inches. Large sizes than 11x17 inches shall be in multiples of 8½x11 inches.

F. Content

1. Show complete sequence of construction by activity, with dates for beginning and completion of each element of construction. Indicate the early and late start, early and late finish, float dates, and duration.

2. Identify each item by Specification section number.

3. Identify Work of separate stages and other logically grouped activities.

4. Provide sub-schedules to define critical portions of the entire schedule.

5. Include conferences and meetings in schedule.

6. Indicate estimated percentage of completion for each item of Work at each submission.

7. Provide separate schedule of submittal dates for shop drawings, product data, and samples, and dates reviewed submittals will be required from

Engineer. Allow sufficient time for review by Engineer. Indicate decision dates for selection of finishes.

8. Coordinate content with schedule of values.

G. Provide narrative report to define problem areas, anticipated delays, and impact on Schedule.

H. Distribution

1. Distribute copies of reviewed schedules to Project Site file, Subcontractors, suppliers, and other concerned parties.

2. Instruct recipients to promptly report, in writing, problems anticipated by projections indicated in schedules.

1.05 PROPOSED PRODUCTS LIST

A. Within fifteen (15) days after date of Owner-Contractor Agreement, submit list of major Products proposed for use, with name of manufacturer, trade name, and model number of each Product.

01 33 00 - 4

B. For products specified only by reference standards, give manufacturer, trade name, model or catalog designation, and reference standards.

1.06 TABULATION OF SUBCONTRACTORS

A. Contractor shall submit a complete list of subcontractors who will provide work on the project.

B. The submitted list shall include the following information for each subcontractor:

1. Name

2. Address

3. Type of work to be provided

4. Applicable specifications sections

5. Contact person

C. Contractor's use of specific subcontractors shall be subject to the requirements included in the specifications.

1.07 TABULATION OF SUPPLIERS

A. Contractor shall submit a list of suppliers who will provide materials, equipment, or components which are integral to the Work.

B. The submitted list shall include the following information for each subcontractor:

1. Name

2. Address

3. Type of work to be provided

4. Applicable specifications sections

5. Contact person

C. Contractor's use of specific suppliers for providing equipment, materials, or components shall be subject to the requirements of the specifications.

1.08 REQUESTS FOR INTERPRETATION

A. Contractor shall submit in writing all requests for interpretation or for information regarding the Contract Documents on the form provided by the Engineer.

B. Engineer does not guarantee that a response can be provided in the amount of time requested, but Engineer shall respond in writing to Contractor's request within a reasonable amount of time given the extent of the request for interpretation of information required.

01 33 00 - 5

1.09 PRODUCT DATA

A. Submitted to Engineer for review for the limited purpose of checking for conformance with information given and the design concept expressed in the

Contract Documents.

B. After review, provide copies and distribute in accordance with SUBMITTAL

PROCEDURES article above and for record document purposes described in

Section 01 77 00.

C. Submit the number of copies that the Contractor requires, plus five (5) copies that will be retained by the Engineer and Engineer’s Subconsultant.

D. Mark each copy to identify applicable Products, models, options, and other data. Supplement manufacturers' standard data to provide information specific to this Project.

E. Indicate Product utility and electrical characteristics, utility connection requirements, and location of utility outlets for service of functional equipment and appliances.

F. Premium and High Efficiency Product Data: The City will participate in various rebate programs for premium and high-efficiency equipment and products.

Provide Proof of Purchase and Compliance product data as needed to complete the various rebate forms. Rebate forms are included as attachments to Section

01 61 00 – Common Product Requirements.

1.10 SHOP DRAWINGS

A. Submitted to Engineer for review for the limited purpose of checking for conformance with information given and the design concept expressed in the

Contract Documents.

B. After review, produce copies and distribute in accordance with SUBMITTAL

PROCEDURES article above and for record document purposes described in

Section 01 77 00.

C. Indicate special utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances.

D. Submit in electronic format for Engineer's review. Upon approval, submit four (4) hard copies that will be retained by the Engineer and Engineer’s Subconsultant.

01 33 00 - 6

E. All shop drawings shall be submitted through the Contractor in accordance with the procedures outlined in this specification. Shop drawings received from anyone other than through the Contractor will not be reviewed.

F. Shop drawings shall include data and technical drawings prepared specifically for this Project, including where required, but not limited to the following:

1. Fabrication drawings

2. Installation drawings

3. Shopwork manufacturing instructions

4. Templates or patterns

5. Coordination drawings

6. Schedules

7. Design calculations

G. Shop drawings shall contain complete detail showing conformance with the

Contract Documents and such other specified information as required, including but not limited to the following

1. Related work with applicable cross references

2. Physical configuration

3. Dimensional information, including any variations from actual conditions

4. List of materials

5. Structural construction and assemblies

6. Anchor bolt details showing type, size, embedment, and locations

7. Machinery and equipment details

8. Auxiliary items to machinery and equipment

9. Protective coatings and factory finishes

10. Electrical information including motor sizes, wiring and circuit diagrams, and instrumentation

11. Testing results

12. Warranty information

H. Detail all connections required to complete the work.

I. Approval of shop drawings by Engineer shall not relieve the Contractor from responsibility of deviations from drawings or specification, unless deviations or changes have been brought to Engineer's attention at time of submission, nor shall it relieve the Contractor from responsibility for errors or omissions in shop drawings.

01 33 00 - 7

1.11 SAMPLES

A. Submitted to Engineer for review for the limited purpose of checking for conformance with information given and the design concept expressed in the contract documents.

B. After review, produce duplicates and distribute in accordance with SUBMITTAL

PROCEDURES article above and for record document purposes described in

Section 01 77 00.

C. Submit samples to illustrate functional and aesthetic characteristics of the

Product, with integral parts and attachment devices. Coordinate sample submittals for interfacing work.

D. Include identification on each sample, with full Project information.

E. Submit the number of samples specified in individual Specification sections; one

(1) of which will be retained by Engineer.

F. Reviewed samples that may be used in the Work are indicated in individual

Specification sections.

G. Samples will not be used for testing purposes unless specifically stated in the

Specification section.

1.12 TEST REPORTS

A. Submit for the Engineer's knowledge as Contract Administrator or for the Owner.

B. Submit test reports for information for the limited purpose of assessing conformance with information given and the design concept expressed in the

Contract Documents.

C. Retain one (1) copy of all test reports and results on-site in a location accessible to Engineer.

1.13 MANUFACTURER’S CERTIFICATES

A. When specified in individual Specification sections, submit certification by the manufacturer, installation/application Subcontractor, or the Contractor to

Engineer, in quantities specified for Product Data.

B. Indicate material or Product conforms to or exceeds specified requirements. Submit supporting reference data, affidavits, and certifications as appropriate.

01 33 00 - 8

C. Certificates may be recent or previous test results on material or Product, but must be acceptable to Engineer.

1.14 MANUFACTURER'S INSTRUCTIONS

A. When specified in individual specification sections, submit printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing, to

Engineer for delivery to Owner in quantities specified for Product Data.

B. Indicate special procedures, perimeter conditions requiring special attention, and special environmental criteria required for application or installation.

C. Refer to Section 01 45 00 – Quality Control, Manufacturers' Field Services article.

1.15 MANUFACTURER'S FIELD REPORTS

A. Submit reports for the Engineer's benefit as Contract Administrator or for the

Owner.

B. Submit report in duplicate within 15 days of observation to Engineer for information.

C. Submit the manufacturer’s field reports for the limited purpose of assessing conformance with information given and the design concept expressed in the

Contract Documents.

1.16 EXCESSIVE SHOP DRAWING REVIEWS

A. The maximum number of submittal reviews for any one product or specification section shall be two (2).

B. Compensation for third or subsequent reviews will be required as outlined below:

1. Owner will compensate Engineer for “additional services”.

2. Owner will deduct amount of such compensation from payment to

Contractor.

3. Engineer's compensation shall be at Engineer's standard hourly rates, plus reimbursable expenses at cost.

01 33 00 - 9

PART 2 PRODUCTS

NOT USED.

PART 3 EXECUTION

01 78 23 - 1

Operation and Maintenance Data

SECTION 01 78 23

OPERATION AND MAINTENANCE DATA

PART 1 GENERAL

1.01 SUMMARY

A. Section includes:

1. Quality Assurance.

2. Format.

3. Contents of Each Volume.

4. Manual for Equipment and Systems.

5. Instruction of Owner's personnel.

6. Submittals.

1.02 QUALITY ASSURANCE

A. Prepare instructions and data by personnel experienced in maintenance and operation of described products.

1.03 FORMAT

A. Prepare data in the form of an instructional manual. Arrange data in numerical format.

1. Binders:

a. Commercial quality, 8-1/2 x 11 inch three D side ring binders with durable plastic covers.

b. 2 inch maximum ring size.

c. When multiple binders are used, correlate data into related consistent groupings.

2. Cover; Identify:

a. Each binder with typed title OPERATION AND MAINTENANCE

INSTRUCTIONS.

b. Title of Project.

c. Subject matter of contents.

d. Volume number.

e. Year of construction.

3. Provide tabbed dividers for each separate product and system, with typed description of product and major component parts of equipment.

B. Text: Manufacturer's printed data, or typewritten data on 24 pound paper.

C. Drawings: Provide with reinforced punched binder tab. Bind in with text; fold larger drawings to size of text pages. Folded paper should be unfoldable without removal from binder.

01 78 23 - 2

D. Contents: Prepare a Table of Contents for each volume, with each Product or system description identified, in three parts as follows:

1. Part 1: Directory, listing names, addresses, and telephone numbers of

Engineer, Contractor, Subcontractors, and major equipment suppliers.

2. Part 2: Operation and maintenance instructions, arranged by system and subdivided by specification section. For each category, identify names, addresses, and telephone numbers of Subcontractors and suppliers.

Identify the following:

a. Significant design criteria.

b. List of equipment.

c. Parts list for each component.

d. Operating instructions.

e. Maintenance instructions for equipment and systems.

3. Part 3: Project documents and certificates, including the following:

a. Shop drawings and product data.

b. Certificates.

c. Photocopies of warranties.

d. Bonds.

E. Flash Drive:

1. A flash drive shall be provided with all documents included with an index, tabs, and labels as previously required for the binders.

1.04 CONTENTS OF EACH VOLUME

A. Table of Contents: Provide title of Project; names, addresses, and telephone numbers of Engineer, Subconsultants, and Contractor with name of responsible parties; schedule of products and systems, indexed to content of the volume.

B. For Each Product or System: List names, addresses and telephone numbers of

Subcontractors and suppliers, including local source of supplies and replacement parts.

C. Product Data: Mark each sheet to clearly identify specific products and component parts, and data applicable to installation. Delete inapplicable information.

D. Drawings: Supplement product data to illustrate relations of component parts of equipment and systems, to show control and flow diagrams. Do not use Project

Record Documents as maintenance drawings.

E. Typed Text: As required to supplement product data. Provide logical sequence of instructions for each procedure, incorporating manufacturer's instructions.

F. Warranties: Prepare and submit per Section 01 77 00 – Closeout Procedures.

01 78 23 - 3

G. Bonds: Prepare and submit per Section 01 77 00 – Closeout Procedures.

H. Flash Drive: A flash drive shall be provided with all volume contents in electronic format or scanned to a portable document file (.pdf). The documents shall be placed as required under the appropriate tabs and labels as previously required for the compact discs. Each file shall be adequately labeled to identify the contents without opening the document.

1.05 MANUAL FOR EQUIPMENT AND SYSTEMS

A. Each Item of Equipment and Each System: Include description of unit or system, and component parts. Identify function, normal operating characteristics, and limiting conditions. Include performance curves, with engineering data and tests, and complete nomenclature and model number of replaceable parts.

B. Maintenance Requirements: Include routine procedures and guide for preventative maintenance and troubleshooting; disassembly, repair, and reassembly instructions; and alignment, adjusting, balancing, and checking instructions.

C. Provide servicing and lubrication schedule, and list of lubricants required.

D. Include manufacturer's printed operation and maintenance instructions.

E. Provide original manufacturer's parts list, illustrations, assembly drawings, and diagrams required for maintenance.

F. Provide Contractor's coordination drawings, with color coded piping diagrams as installed.

G. Provide charts of valve tag numbers, with location and function of each valve, keyed to flow and control diagrams.

H. Provide list of original manufacturer's spare parts, current prices, and recommended quantities to be maintained in storage, and local sources of supply.

I. Additional Requirements: As specified in individual Product specification sections.

J. Provide a listing in Table of Contents for design data, with tabbed dividers and space for insertion of data.

K. Flash Drive: A flash drive shall be provided with all manuals in electronic format or scanned to a portable document file (.pdf). The documents shall be placed as required under the appropriate tabs and labels as previously required for the

01 78 23 - 4 compact disc. Each file shall be adequately labeled to identify the contents without opening the document.

1.06 INSTRUCTION OF OWNER PERSONNEL

A. Before final inspection, instruct Owner's designated personnel in operation, adjustment, and maintenance of products, equipment, and systems, at agreed upon times.

B. For equipment requiring seasonal operation, perform instructions for other seasons within six (6) months.

C. Use operation and maintenance manuals as basis for instruction. Review contents of manual with personnel in detail to explain all aspects of operation and maintenance.

D. Prepare and insert additional data in Operation and Maintenance Manual when need for such data becomes apparent during instruction.

1.07 SUBMITTALS

A. Submit electronic copies of preliminary draft or proposed formats and outlines of contents before Substantial Completion. Engineer will review draft and return one copy with comments.

B. For equipment, or component parts of equipment put into service during construction and operated by Owner, submit documents within ten days after acceptance.

C. Submit electronic copies of completed volumes fifteen (15) working days prior to final inspection. One (1) copy will be returned after final inspection, with Engineer comments. Revise content of all document sets as required prior to final submission.

D. Submit two (2) sets of revised final volumes in final form within ten (10) days after final inspection.

E. Submit a minimum of two (2) complete copies of the flash drives with final documents in electronic format within then (10) days after final inspection.

01 78 23 - 5

PART 3 EXECUTION

01 79 00 - 1

Demonstration and Training

SECTION 01 79 00

DEMONSTRATION AND TRAINING

PART 1 GENERAL

1.01 SUMMARY

A. Section includes:

1. Quality Assurance.

2. Scheduling.

3. Demonstration Testing.

4. Equipment Training.

B. Related Sections include:

1. Section 01 45 00 – Quality Control.

2. Section 01 75 00 – Starting and Adjusting.

3. Section 01 77 00 – Closeout Procedures.

1.02 QUALITY ASSURANCE

A. Provide authorized and qualified manufacturer’s representative to inspect, check, and approve equipment installation prior to start-up and to assist with demonstration testing.

B. Authorized representative shall supervise placing equipment into operation.

C. Prior to demonstration to Owner and Engineer, provide written confirmation that systems have been tested, adjustments have been made, and equipment is ready for start-up demonstration.

D. Provide access to equipment and systems. Operate systems at designated times and under conditions required.

E. Contractor shall submit four (4) copies of written demonstration testing report following completion of demonstration testing for each equipment item. Report shall describe the test, test conditions, and result.

1.03 SCHEDULING

A. Contractor shall submit four (4) copies of demonstration testing and instruction schedule at least 15 calendar days prior to proposed dates. List times and dates for each system or equipment item. Include names of Contractor’s and subcontractors personnel, manufacturer, and/or authorized representative proposed to perform services. Provide documentation to verify their qualifications.

01 79 00 - 2

B. Contractor shall coordinate scheduling of start-up, demonstration testing, and instruction of Owner’s personnel by manufacturer’s representatives. Scheduling of start-up, demonstration testing, and instructional activities shall be subject of approval of Owner and Engineer.

C. Contractor shall notify Owner and Engineer of changes in scheduling at least five

(5) days in advance prior to demonstration testing or instructional services for an individual systems or equipment. Scheduling changes shall be subject to approval by Owner and Engineer.

PART 2 PRODUCTS

2.01 NOT USED.

PART 3 EXECUTION

3.01 DEMONSTRATION TESTING

A. Upon completion of inspection, adjusting, and balancing per Section 01 75 00 –

Starting and Adjusting; demonstrate that each separate piece of equipment of each system and related mechanical or instrumentation and control equipment operate in accordance with the requirements of the Contract Documents. Where no performance requirements are specified, demonstrate the equipment operates in accordance with the manufacturer’s requirements and industry standards for the specific application.

B. Demonstration tests shall confirm smooth operation, without excessive noise or vibration; equipment is responsive to manual and automatic controls; control and protective devices are properly set; and equipment will run on controlled or intermittent basis.

C. Demonstrate all alarm and safety lockout systems for correct functioning with instrumentation and control. Each remote control point and alarm point shall be tested.

D. In the event of demonstration test failure, the equipment shall be adjusted, repaired, or replaced subject to approval of the Engineer. Following adjustment, repairs, or replacement the equipment shall be demonstration tested again. All costs for adjustment, repairs, or replacement shall be the responsibility of the

Contractor.

E. All costs associated with the demonstration testing, including power and fuel costs shall be the responsibility of the Contractor.

01 79 00 - 3

3.02 EQUIPMENT TRAINING

A. The Contractor shall provide competent personnel who fully understand the operation of the equipment and who are authorized by the manufacturer to instruct the Owner on the operation and maintenance of each equipment item and/or system.

B. Instruction and training shall take place following initial start-up, balancing, and testing of equipment or system. The instruction and training may take place prior to demonstration testing or during the 15 day operation period, but shall take place prior to acceptance of the installation by the Owner.

C. Training shall be of the on-the-job type, and shall cover all areas of control, operation, and maintenance.

D. For equipment or systems requiring seasonal operation, perform demonstration for other season within six (6) months.

E. Utilize operation and maintenance manuals as basis for instruction. Review contents of manual with Owner’s personnel in detail to explain all aspects of operation and maintenance.

F. Demonstrate start-up, operation, control, adjustment, trouble-shooting, servicing, maintenance, and shutdown of each item of equipment at scheduled time, at equipment location.

G. Prepare and insert additional data in operations and maintenance manuals when need for additional data becomes apparent during instruction.

H. The amount of time required for instruction on each item of equipment and system is not less than that specified in individual sections.

I. Taping of Training Sessions:

1. The Owner reserves the right to use any types of audio/visual recording devices during start-up and training activities.

01 91 00 - 1

Commissioning

SECTION 01 91 00

COMMISSIONING

PART 1 GENERAL

1.01 SUMMARY

A. Requirements for functional testing, performance and operational testing, and commissioning of equipment and systems.

B. Description of the commissioning process and responsibilities common to all parties.

C. Commissioning, including Functional Tests, performance and operational testing, O&M documentation review, and training, is to occur after startup and initial checkout and be completed before Substantial Completion

1.02 SCOPE OF COMMISSIONING

A. The following are to be commissioned:

1. Plumbing Systems

2. HVAC Systems

3. Special Ventilation

4. Electrical Systems

5. Electronic Safety and Security

6. Process Integration Equipment

7. Material Processing and Handling Equipment

8. Process Gas and Liquid Handling Equipment

9. Water and Wastewater Equipment

10. Other equipment and systems identified elsewhere in Contract

Documents as requiring commissioning.

B. The commissioning process will be directed by the Installation Contractor and monitored by the Engineer.

C. Commissioning during the construction phase is intended to achieve the following specific objectives according to the Contract Documents:

1. Verify applicable equipment and systems are installed according to the manufacturer's recommendations and to industry accepted minimum standards and that they receive adequate operational checkout by installing contractors.

2. Verify and document proper performance of equipment and systems

3. Verify that O&M documentation is complete.

4. Verify that Owner's operating personnel are adequately trained.

01 91 00 - 2

1.03 SUBMITTALS

A. Manufacturers' Instructions: Submit copies of all manufacturer-provided instructions that are shipped with the equipment as soon as the equipment is delivered.

B. Product Data: If submittals to Engineer do not include the following, submit copies as soon as possible:

1. Manufacturer's product data, cut sheets, and shop drawings.

2. Manufacturer's installation instructions.

3. Startup, operating, and troubleshooting procedures.

4. Fan and pump curves.

5. Factory test reports.

6. Warranty information, including details of Owner’s responsibilities with regard to keeping warranties in force.

C. Startup Plans and Reports.

D. Completed Checklists.

E. Commissioning Plan.

F. Commissioning Reports.

1.04 DEFINITIONS

A. Commissioning Plan: An overall plan, developed in conjunction with Owner, Engineer, and Contractor, that provides the structure, schedule, and coordination planning for the commissioning process.

B. Functional Tests (FT): Test of the dynamic function and operation of equipment and systems using manual (direct observation) and/or remote monitoring methods. Functional testing is the dynamic testing of systems (rather than just components) under full operations. Systems are tested under various modes, such as during low cooling or heating loads, high loads, component failures, unoccupied, varying temperatures, alarm, power failure, local/remote, etc. FTs are performed after pre-functional tests and startups are completed.

C. Performance and Operational Testing (POT): Test of systems after written acceptance of the FT. The POT test period will be used to develop adequate process conditions to fully establish compliance with the performance requirements of the Contract Documents. Contractor shall supervise, control and be responsible for the operation and maintenance of equipment and systems during POT providing qualified and appropriately licensed personnel.

01 91 00 - 3

2.01 TEST EQUIPMENT

A. Provide all standard testing equipment required to perform startup and initial checkout and required Functional Testing; unless otherwise noted such testing equipment will not become the property of Owner.

B. Calibration Tolerances: Provide testing equipment of sufficient quality and accuracy to test and/or measure system performance with the tolerances specified. If not otherwise noted, the following minimum requirements apply:

1. Temperature Sensors and Digital Thermometers: Certified calibration within past year to accuracy of 0.5 degree F and resolution of plus/minus

0.1 degree F.

2. Pressure Sensors: Accuracy of plus/minus 2.0 percent of the value range being measured (not full range of meter), calibrated within the last year.

3. Calibration: According to the manufacturer’s recommended intervals and when dropped or damaged; affix calibration tags or keep certificates readily available for inspection.

C. Equipment-Specific Tools: Where special testing equipment, tools and instruments are specific to a piece of equipment, are only available from the vendor, and are required in order to accomplish startup or Functional Testing, provide such equipment, tools, and instruments as part of the work at no extra cost to Owner; such equipment, tools, and instruments are to become the property of Owner.

D. Dataloggers: Independent equipment and software for monitoring flows, currents, status, pressures, etc. of equipment.

1. Dataloggers required to perform Functional Tests will be provided by the

Contractor and will not become the property of Owner.

PART 3 EXECUTION

3.01 COMMISSIONING PLAN

A. Engineer, Owner, and Contractor will develop the Commissioning Plan.

1. Engineer to attend meetings called by the Contractor for purposes of completing the commissioning plan.

2. Require attendance and participation of relevant subcontractors, installers, suppliers, and manufacturer representatives.

B. Contractor is responsible for compliance with the Commissioning Plan.

01 91 00 - 4

C. Commissioning Schedule:

1. Submit anticipated dates of startup of each item of equipment and system to Engineer within 60 days after award of Contract.

2. Re-submit anticipated startup dates monthly, but not less than 4 weeks prior to startup.

3. Pre-functional Checklists and Functional Tests are to be performed in sequence from components, to subsystems, to systems.

4. Provide sufficient notice to Engineer for delivery of relevant Checklists and Functional Test procedures, to avoid delay.

3.02 STARTUP PLANS AND REPORTS

A. Startup Plans: For each item of equipment and system for which the manufacturer provides a startup plan, submit the plan not less than 8 weeks prior to startup.

B. Startup Reports: For each item of equipment and system for which the manufacturer provides a startup checklist (or startup plan or field checkout sheet), document compliance by submitting the completed startup checklist prior to startup, signed and dated by responsible entity.

C. Submit directly to the Engineer.

3.03 FUNCTIONAL TESTS

A. Functional Test is required for each item of equipment, system, or other assembly specified to be commissioned, unless sampling of multiple identical or near-identical units is allowed by the final test procedures.

B. Contractor is responsible for execution of required Functional Tests, after completion of Pre-functional Checklist and before Substantial Completion.

C. Engineer will witness Functional Tests, Contractor shall provide adequate notice to Engineer in advance of functional testing.

D. Contractor is responsible for correction of deficiencies and re-testing at no extra cost to Owner; if a deficiency is not corrected and re-tested immediately, the

Engineer will document the deficiency and the Contractor's stated intentions regarding correction.

1. Deficiencies are any condition in the installation or function of a component, piece of equipment or system that is not in compliance with the Contract Documents or does not perform properly.

2. When the deficiency has been corrected, the Contractor completes the form certifying that the item is ready to be re-tested and returns the form

01 91 00 - 5 to the Engineer; the Contractor will reschedule the test and the Contractor shall re-test.

3. Identical or Near-Identical Items: If 10 percent, or three, whichever is greater, of identical or near-identical items fail to perform due to material or manufacturing defect, all items will be considered defective; provide a proposal for correction within 2 weeks after notification of defect, including provision for testing sample installations prior to replacement of all items.

4. Contractor shall bear the cost of Owner and Engineer's personnel time witnessing re-testing.

E. Functional Test Procedures:

1. Some test procedures are included in the Contract Documents; where

Functional Test procedures are not included in the Contract Documents, test procedures will be determined by the Engineer and Contractor.

2. Traditional air or water test and balancing (TAB) is not Functional Testing;

spot checking of TAB by demonstration to the Engineer is Functional

Testing.

F. Deferred Functional Tests: Some tests may need to be performed later, after substantial completion, due to partial occupancy, equipment, seasonal requirements, design or other site conditions; performance of these tests remains the Contractor's responsibility regardless of timing.

3.04 FUNCTIONAL TEST PROCEDURES – GENERAL

A. Provide skilled technicians to execute starting of equipment and to execute the

Functional Tests. Ensure that they are available and present during the agreed upon schedules and for sufficient duration to complete the necessary tests, adjustments and problem-solving.

B. Provide all necessary materials and system modifications required to produce the flows, pressures, temperatures, and conditions necessary to execute the test according to the specified conditions. At completion of the test, return all affected equipment and systems to their pre-test condition.

C. Manual Testing: Use hand-held instruments, immediate control system readouts, or direct observation to verify performance (contrasted to analyzing monitored data taken over time to make the “observation”).

D. Simulating Conditions: Artificially create the necessary condition for the purpose of testing the response of a system; for example apply hot air to a space sensor using a hair dryer to see the response in a VAV box.

01 91 00 - 6

E. Simulating Signals: Disconnect the sensor and use a signal generator to send an amperage, resistance or pressure to the transducer and control system to simulate the sensor value.

F. Over-Writing Values: Change the sensor value known to the control system in the control system to see the response of the system; for example, change the outside air temperature value from 50 degrees F to 75 degrees F to verify economizer operation.

G. Indirect Indicators: Remote indicators of a response or condition, such as a reading from a control system screen reporting a damper to be 100 percent closed, are considered indirect indicators.

H. Monitoring: Record parameters (flow, current, status, pressure, etc.) of equipment operation using dataloggers or the trending capabilities of the relevant control systems; where monitoring of specific points is called for in Functional

Test Procedures:

1. All points that are monitored by the relevant control system shall be trended by Contractor; at the Engineer's request, Contractor shall trend up to 20 percent more points than specified at no extra charge.

2. Other points will be monitored by the Contractor using dataloggers.

3. At the option of the Engineer, some control system monitoring may be replaced with datalogger monitoring.

4. Provide hard copies of monitored data in columnar format with time down left column and at least 5 columns of point values on same page.

5. Graphical output is desirable and is required for all output if the system can produce it.

6. Monitoring may be used to augment manual testing.

3.05 PERFORMANCE AND OPERATIONAL TESTING

A. Contractor shall supervise, control, and be responsible for the operation and maintenance of the new equipment and/or system during a period of at least fifteen (15) days or until performance requirements are met, whichever is greater, after the written acceptance of the FT for each individual item that is placed into operation. The Contractor shall remain responsible for making required changes, repairs and replacements to the installation during this period. Final written acceptance of the equipment shall not be given until after fifteen (15) days of continuous successful operation.

B. The POT test period will be used develop adequate process conditions to fully establish compliance with the performance requirements of the Contract

Documents.

01 91 00 - 7

C. During the POT, the Contractor shall provide supervisory and appropriately licensed personnel satisfactory to the Engineer. It is the intent that during the

POT period, the Owner's personnel will become completely familiar with the operation and maintenance of the systems undergoing POT.

D. During the POT, the Owner will arrange to have a complement of operating personnel available, and these operators will be paid by the Owner.

3.06 OPERATION AND MAINTENANCE MANUALS

A. See Section 01 78 23 for additional requirements.

B. Add design intent documentation furnished by Engineer to manuals prior to submission to Owner.

C. Submit manuals related to items that were commissioned to Engineer for review;

make changes recommended by Engineer.

D. Contractor will add commissioning records to manuals prior to submission to

Owner.

26 05 10 - 1

Motors

SECTION 26 05 10

MOTORS

PART 1 GENERAL

1.01 SUMMARY

A. Section includes process equipment, ventilation and general-purpose motors.

1.02 REFERENCES

A. Anti-Friction Bearing Manufacturers Association (AFBMA)

1. Load Ratings and Fatigue Life for Ball Bearings

B. Institute of Electrical and Electronic Engineers (IEEE)

1. IEEE 112 Standard Test Procedure for Polyphase Induction Motors and

Generators

C. National Fire Protection Association (NFPA):

1. NFPA 70 - National Electrical Code (NEC), Current Adopted Edition.

D. National Electrical Manufacturer's Association (NEMA).

1. NEMA MG 00001 - Motors and Generators.

2. NEMA EN 10250 - Enclosures for Electrical Equipment.

1.03 SUBMITTALS

A. Submit shop drawings in accordance with Specification Section 01 33 00 -

Submittal Procedures including, at a minimum:

1. Equipment mechanical and electrical specification sheets

2. Efficiency information

1.04 DELIVERY, STORAGE AND HANDLING

A. Motors shall be covered and stored in a dry, warm (50°F) location prior to installation.

B. Once installed, the space shall be heated and kept dry. The motor shall be covered until ready for service. Covering shall not trap moisture in the motor.

C. All vertical turbine type motors of 50 HP and larger shall be shipped with tilt and vibration sensors. Motors delivered with sensors indicating results outside

26 05 10 - 2 manufacturer recommendations shall be recertified by factory representative prior to startup or final acceptance.

D. Vertical Turbine type motors larger than 25HP in size shall be shipped in crates.

Open mounted motors which are bolted to pallets for shipping shall not be accepted.

1.05 OPERATION AND MAINTENANCE DATA

A. Submit operation and maintenance data in accordance with 01 35 16.01 - LEED

2009 Material Cost Summary Form.

PART 2 PRODUCTS

2.01 MOTORS

A. Motors shall conform with applicable NEMA, IEEE, and ANSI standards. Motors using non-standard frames or otherwise of special characteristics will be permitted only by special permission of the Engineer, the intent being to confine such usage to cases of absolute necessity.

B. Motor ratings shall be based on current NEMA design standards for continuous duty and/or multiple starts per hour on motors through 100 horsepower. On motors larger than 100 horsepower starting shall be based on NEMA MG1-20.43 number of starts. Horsepower, torque, and speed characteristics shall be suitable for the full normal range of operating conditions of the driven equipment without exceeding 95% of the nameplate FLA and the temperature rise ratings regardless of size. Nameplate FLA shall be based on nameplate HP and shall not include the 15% S.F. In addition, all motors 1 horsepower and larger shall have a 1.15 service factor. Wherever horsepower ratings of motors proposed differ from those shown or specified, this fact shall be prominently noted on the shop drawings submitted, or otherwise brought to the attention of the Engineer.

C. Process and major equipment drive motors shall be 3 phase, squirrel-cage induction type NEMA Design B, dual voltage in all sizes and types where this rating is standard. Larger motors and special motors where dual voltage construction is not available shall be furnished in ratings consistent with the nominal system voltage. Where process drives of fractional horsepower are required, standard frame 56 units shall be supplied. Such drives requiring limited power input shall employ overload heaters undersized accordingly.

D. General purpose single phase motors, 1/3 HP and smaller, shall be 115 volt capacitor start type designed for continuous duty. Light duty motors of the domestic appliance variety will not be acceptable in this work. Bearings on frame

56 fractional horsepower motors shall be of the antifriction or sleeve type.

26 05 10 - 3

E. The Division furnishing motors, or equipment containing or including motors, shall be responsible for delivery, handling and setting regardless of local agreements as to actual work jurisdiction. Further, this responsibility shall include checking of lubrication, drive alignment and condition, indication of proper rotation, and any or all other matters relating to operative readiness. When all checks are satisfactorily accomplished, the readiness of the unit for operation shall be indicated by a conspicuous and legible tag installed by the responsible individual.

F. As part of the operational test the responsible Division shall arrange for checking and recording of load current and verification of rating of overload heaters. No unattended operation of the equipment shall be permitted until completion of this procedure.

G. Motor frames shall be totally enclosed fan cooled (TEFC) unless otherwise specified.

H. All motors larger than NEMA 56 frame shall have antifriction (ball or roller) bearings, sized for a B10 life of at least 30,000 hours under normal loading conditions. Bearing shall be AFBMA standard sizes. Motors shall be equipped with end shield mounted ball bearings made to AFBMA standards and be of ample capacity for the motor rating. The bearing housing shall be large enough to hold sufficient lubricant to minimize the need for frequent relubrication, but facilities shall be provided for adding new grease and draining out old grease without major motor disassembly. The bearing housing shall have long, tight, running fits or rotating seals to protect against the entrance of foreign matter into the bearings, or leakage of grease out of the bearing cavity.

I. Balance and Vibration:

1. The vibration in any direction, as measured at the bearing housings, with the motors running at normal voltage and frequency, the shaft axis in normal position, and with one half of a standard key in the keyway shall conform with the following:

VIBRATION LIMITS:

Maximum Permissible Total Amplitude Peak to Peak (in.)

Frame Diameter

Series

Below 1700 RPM 1700 - 3499

RPM

3500 & above

RPM

180,210,220 0.002 0.0015 0.001

250,280,320 0.002 0.0015 0.001

360,400,440 0.002 0.0015 0.001

1. If balancing weights are added to the rotor, they shall be permanently secured by welding, peening, or other method approved by the Engineer.

26 05 10 - 4

J. Materials:

1. Stator Frames and Endshields as follows:

a. Dripproof and Standard Duty – TEFC: Stator frames and endshields, may be cast aluminum, steel, or cast iron, whichever is manufacturer's standard.

b. Severe Duty - TEFC and Explosion Proof: Frames and endshields shall be cast iron for all frame sizes. Extruded aluminum frames will be considered with prior approval.

2. Other External Parts as Follows:

a. Dripproof and Standard Duty - TEFC: Fan covers and conduit boxes may be cast iron, aluminum or steel, depending on manufacturer's standard.

b. Severe Duty - TEFC and Explosion Proof: Fan covers and conduit boxes shall be cast iron.

K. Conduit Boxes:

1. Conduit box mountings shall be arranged so conduit can be brought in from top, bottom or either side. Cast iron conduit boxes for all severe duty motors shall be tapped or threaded conduit connection. Conduit hole size shall conform to NEC Standards, depending on motor rating.

2. For motors with parallel sets of cables or other field circumstances which require it, Contractor shall provide a new terminal box which meets the size requirements of the NEC.

L. Eyebolts:

1. All motors weighing more than 50 lbs. shall be drilled and tapped for a lifting eyebolt.

M. Motor Leads:

1. Motor leads into conduit box shall have same insulation class as the winding and be equipped with a numbered brass or copper terminal staked or otherwise mechanically fastened to the lead sufficient to resist

15 lbs. pull. Leads shall be marked throughout the entire length to provide identification after terminals are taped or clipped.

N. Ventilating Fans:

1. Dripproof and TEFC: The fans forcing ventilating air through or over a motor may be steel, aluminum, or molded plastic, whichever is manufacturer's standard.

2. Severe Duty - TEFC and Explosion Proof: Ventilating fans shall be non-sparking, abrasion and chemical resistant, cast brass or polypropylene.

O. Shaft Seals:

26 05 10 - 5

1. All severe duty motors and TEFC motors, 254 frame and larger, shall have a rotating seal or slinger located on the shaft at the drive end endshield opening to prevent moisture or other foreign material from entering the bearing cavity.

P. Nameplates:

1. Aluminum nameplates may be used on drip-proof and standard TEFC motors. Severe duty enclosed motors shall have nameplates of stainless steel. Nameplates shall be stamped to include the following information:

a. Horsepower (not including 15% S.F.)

b. Speed

c. Time Rating

d. Frequency

e. Phases

f. Model Number

g. Rated Voltage

h. Service Factor (1.15 on all motors 1 HP and larger)

i. Full Load Amps (based on nameplate HP, not including 15% S.F.)

j. Insulation Class

k. NEMA Design

l. NEMA Code…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .