ATTACHMENT_1_STATEMENT_OF_WORK_ROOFING.pdf
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Statement of Work (SOW) Post-Wide Roofing (Repair and Replacement) Fort Lee, Virginia
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Division I
SECTION A
1. GENERAL REQUIREMENTS
1.1 GENERAL INTENTION
It is the declared and acknowledged intention and meaning to provide and secure roofing repair and replacement by means of an indefinite delivery, indefinite quantity contract, with a guaranteed minimum.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA Design Manual (2005) Aluminum Design Manual: Specification for Aluminum Structures
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2005) Code of Standard Practice for Structural Steel Buildings and
Bridges
AISC 316 (2005) ASD Manual of Steel Construction
AISC S348 (2004) Specification for Structural Joints Using ASTM A 325 or A 490
Bolts
AISC 350 (2004) Load and Resistance Factor Design (LRFD) Specification for
Structural Steel Buildings
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
ASTMC 1153 (1997; R 2003e1) Location of Wet Insulation in Roofing Systems Using
Infrared Imaging
ENGINEERING MANUALS
COE EM-385-1-1 (2003) U.S. Army Corps of Engineers Safety and Health Requirements
Manual
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NCRA Manual (2003; Rev. 2006) The NCRA Roofing and Waterproofing Manual
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2003) Safety -- Safety and Health Requirements Manual
1.3 GENERAL DESCRIPTION
a. This is an indefinite delivery, indefinite quantity contract. The Contractor must furnish all labor, materials, equipment, tools, transportation, supervision, quality control, and management necessary to fulfill the requirements of the Task Orders issued by the Contracting Officer.
b. The work will be located at Fort Lee, Virginia. The Contracting Officer will indicate the exact locations by individual Task Orders.
1.4 TERM OF CONTRACT
The contract term shall be for a period of one year, commencing within 15 days after Notice of Award.
1.5 PROJECT INFORMATION
1.5.1 Specifications
Two sets of contract specifications will be furnished to the Contractor without charge except for applicable publications incorporated into the technical provisions by reference.
Additional sets will be furnished on request at the cost of reproduction.
1.5.2 Construction Details
All construction detail work shall conform to the drawings accompanying the NRCA Manual, unless approved, in writing, by the roof manufacturer or directed by the Contracting Officer. The drawings are intended only to show construction details and shall not be used for purposes other than those contemplated by this specification.
1.6 SUBMITTALS
1.6.1 Forwarding Submittals
a. Samples - As soon as practicable, and before installation, the Contractor shall submit to the Contracting
Officer Representative (COR) and Contracting Officer (KO), for approval, samples of materials and equipment as may be requested, including samples required in the technical sections of this specification.
b. Product Data - As soon as practicable, after award of contract, and before procurement or fabrication, the Contractor shall submit, except as specified otherwise, to the Contracting Officer, the product data required in the technical sections of the specifications.
1.6.2 Approval of Samples and Cuts
Products submitted for approval shall be accompanied by complete information concerning the material, articles, and design proposed for use in sufficient detail to show compliance with the specification, and shall be approved before incorporation into the work. Approval thereof will not be construed as relieving the Contractor of compliance with the specification, even if such approval is made in writing, unless the attention of the Contracting Officer is called to the non-complying features by letter accompanying the submitted matter. Partial submittals or submittals of less than the whole of a system made up of interdependent components will not be considered. Approval of cuts and samples by the Contracting
Officer shall not be construed as a complete check or approval of the detailed dimensions, weights, gauges, and similar details of the proposed articles. The conformance of such details with the contract requirements, together with the necessary coordination of dimensions and details between the various elements of the work and between the various subcontractors and suppliers, shall be solely the responsibility of the Contractor, approval of submitted matter notwithstanding.
1.7 SUBCONTRACTORS AND PERSONNEL
The Contractor shall provide a list, in triplicate, of the key personnel of the Contractor and
Sub-contractors, including addresses and telephone numbers, for use in the event of an emergency. The
Contractor shall correct and update the information contained in previous lists as changes occur and additional information becomes available.
1.8 COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK
The actual amount of work to be performed and the time of such performance will be determined by the
Contracting Officer who will issue written Task Orders to the Contractor. The only work authorized under this contract is that which is performed upon receipt of such Task Order.
1.9 GOVERNMENT REPRESENTATIVES
a. The work will be under the general direction of the Contracting Officer, who shall designate an authorized representative of the Government.
b. The provisions of this paragraph or provisions elsewhere in this contract regarding supervision, approval, or direction by the Contracting Officer or the designated person shall not relieve the Contractor of responsibility for accomplishing the work, with regard to sufficiency or time of performance, except as otherwise provided.
1.10 ORAL MODIFICATION
There are no oral modifications to this contract. All changes must be in writing in accordance with the
Contract Clause entitled “Changes”.
1.11 NO WAIVER BY THE GOVERNMENT
The failure of the Government in any one or more instances to insist upon strict performance to any of the terms of this contract or to exercise any option herein conferred shall not be construed as a waiver or relinquishment to any extent of the right to assert or rely upon such terms or option on any future occasion.
1.12 PAYMENTS TO THE CONTRACTOR
Payments made in accordance with the Contract Clause entitled "Payments Under Fixed-Price
Construction Contract" will be made on submission of itemized requests by the Contractor and will be subject to reduction for overpayments or increase for underpayments on preceding payments to the
Contractor. The obligation of the Government to make any of the payments required under any of the provisions of this contract shall, in the discretion of the Contracting Officer be subject to:
a. Reasonable deductions on account of defects in material or workmanship; and
b. Any claims which the Government may have against the Contractor under or in connection with this contract. Any overpayments to the Contractor shall, unless otherwise adjusted, be repaid to the
Government upon demand.
1.13 CONTRACTOR'S INVOICE
Requests for payment in accordance with the terms of the contract shall consist of:
a. The Contractor's invoice, which shall show, in summary form, the basis for arriving at the amount of the invoice.
b. Order for Supplies or Services - Task Order.
c. Contractor's Release, submitted with request for final payment.
1.13.1 INVOICING INSTRUCTION
INVOICE SUBMITTAL INSTRUCTIONS
a. The contractor shall submit an invoice, in accordance with the Prompt Payment Act, to the
Designated Billing Office (DBO) - DFAS accounting office at the address identified below:
DFAS IN
ATTN: Vendor Pay
8899 East 56th Street
Indianapolis IN 46249
Hours of Operation: 0730 - 4:00 PM EST
Vendor Pay Customer Service: 1-888-332-7366 / 317 510-0300
FAX Invoice & Receiving Reports To: 1-877-701-5069
b. The contractor shall submit one copy of the invoice to the Contracting Officer at the address identified below:
Mission and Installation Contracting Command-Lee
(MICC-Lee)
ATTN: Marilyn Johnson
1830 Quartermaster Road, Building 7124
Fort Lee, VA 23801
c. The contractor shall submit one copy of the invoice along with a Progress Report indicating percentage complete to the requiring activity primary point of contact and/or
Contracting Officer’s Representative (COR) at the address identified below:
COR Name: Raymond W. McClenny, Jr
Address: Directorate of Public Works
825 19th Street
Fort Lee, VA 23801
Telephone: 804-734-5087
d. The contractor shall submit their invoices electronically in accordance with DFARS
Clause 252.232-7003 – Electronic Submission of Payment Requests. Electronic invoicing is being accepted by DFAS in accordance with DFARS Clause 252.232-7003, Electronic Submission of Payment Requests, incorporated by reference.
Further instructions on how to register with DFAS is located at the following website:
i. Wide Area WorkFlow-Receipt and Acceptance (WAWF-RQ). Information regarding WAWF-RA is available on the Internet at https://wawf.eb.mil
ii. Web Invoicing System (WinS). Information regarding WinS is available on the
Internet at https://ecweb.dfas.mil
iii. American National Standards Institute (ANSI) X.12 electronic data interchange
(EDI) formats.
1. Information regarding EDI formats is available on the Internet at http://www.X12.org
2. EDI implementation guides are available on the Internet at http://www.dfas.mil/ecedi
1.14 CONTRACTOR'S WEEKLY REPORT
https://wawf.eb.mil/ https://ecweb.dfas.mil/ http://www.x12.org/ http://www.dfas.mil/ecedi
The Contractor shall deliver to the Contracting Officer a "Weekly Report to the Inspector". The form shall be completed weekly and delivered to the Contracting Officer by 10:00 am the first day of the next work week. Data to be reported shall include data on workers by classification, the move-on and move-off of construction equipment furnished by the Contractor and contractors or furnished by the Government, and material and equipment delivered to the site. This report will be done at the discretion of the CO or the
COR.
1.15 QUANTITY SURVEYS
The Government will make original and final surveys and compute the quantities of work performed or finally in place. The Contractor shall furnish surveys and computations, as necessary, to determine the quantities of work performed or placed during each period for which a progress payment is to be made.
1.16 ENGINEERING SURVEYS
The Contractor shall provide engineering surveys of existing roof and roof structure conditions, including load capabilities, as directed by the Contracting Officer or COR. Structural framing and roofing loads shall be analyzed by a licensed Professional Engineer experienced in design of this work. Roof and roof deck analyses shall conform to Section H, “Roofing For Pre-Engineered Steel Buildings”, Paragraph 7.3, “Design Requirements”. Structural steel members and their connections shall be analyzed in accordance with AISC 316 or AISC 350. Aluminum structural members and their connections shall be analyzed in accordance with AA Design Manual. High-strength bolting shall be checked for conformance to AISC
S348. Verify that all framed openings are designed to structurally replace the roofing and framing displaced. All roof structure surveys, calculations and reports shall be certified and stamped by a licensed
Professional Engineer.
1.17 INFRARED SURVEYS
The Contractor shall provide infrared surveys of existing roof and roof conditions as directed by the
Contracting Officer or COR. The Contractor shall survey roof surfaces using infrared (IR) scanning as specified in ASTM C 1153. Submit roof plan and photos indicating where the IR inspection found moisture intrusion, wet insulation and damaged or deficient materials or construction.
1.18 EXECUTION
1.18.1 POST REGULATIONS
The Contractor and his/her employees and subcontractor(s) shall become familiar with and obey all post regulations, including fire, traffic, and security regulations. All personnel employed on the post shall keep within the limits of the work and avenues of ingress and egress and shall not enter any restricted areas unless required to do so and are cleared for such entry. The Contractor's equipment shall be conspicuously marked for identification.
1.18.1.1 WORKING HOURS
Regular working hours shall consist of an 8 1/2-hour period established by the Contracting Officer’s
Representative between 7:00 a.m. and 3:30 p.m., Monday through Friday, excluding Government holidays.
The Contractor shall make application for work outside regular working hours 15 calendar days prior to such work in accordance with the paragraph entitled "Work Outside Regular Hours".
1.18.1.2 Post Permits
Permits are required for, but are not necessarily limited to, welding, digging, and burning. Work will not begin until proper permits are obtained.
1.18.1.3 Work Outside Regular Hours
If the Contractor desires to carry on work outside regular hours, including Saturdays, Sundays, and
Government holidays, an application shall be delivered to the Contacting Officer. The Contractor shall allow ample time to enable satisfactory arrangements to be made by the Government for inspecting the work in progress. During periods of darkness, the different parts of the work shall be lighted in a manner approved by the Contracting Officer.
1.18.2 ORDER OF WORK
The Contractor shall schedule his work so as to cause the least amount of interference with installation operations. Work schedules shall be subject to the approval of the Contracting Officer. Permission to interrupt any installation roads, railroads, and/or utility service shall be requested in writing within 48 hour notice.
1.18.3 SCHEDULING
1.18.3.1 General Scheduling Requirements
The Contractor shall arrange the work to prevent any interference with normal occurrence or Government business. All work schedules required shall be submitted to and approved by the Contracting Officer’s
Representative. The Contractor shall not change approved work schedules without the consent of the
COR. Regular scheduled work shall be agreed upon by the contractor and the CO and C.O.R.
a. Emergency Repairs: The Contractor shall respond to an emergency call for repairs within four (4) to six (6) hours of request and shall work continuously until the emergency repair work is completed.
b. Miscellaneous Work: Minor repairs and/or work costing less than $2,000.00, excluding emergency repairs, shall be completed by the Contractor within the time specified on the Task
Order.
1.18.3.2 Special Scheduling Requirements
a. The buildings will remain in operation during the entire construction period and the
Contractor shall conduct operations so as to cause the least possible interference with the normal operations of the activity.
b. The Contractor shall have materials, equipment, and personnel required to perform the work prior to beginning work at the site. It is essential that this requirement be strictly adhered to so as to minimize inconvenience.
1.18.4 FACILITIES AND SERVICES
3.4.1 Operation of Post Utilities
The Contractor shall not operate nor disturb the setting of control devices in the Post utilities system, including water, sewer, electrical, and steam services. The Government will operate the control devices as required for normal conduct of the work. The Contractor shall notify the Contracting Officer giving reasonable advance notice when such operation is required.
1.18.4.2 Availability of Utilities Services
Pursuant to FAR Clause 52.236-14, "Availability and Use of Utilities Services," reasonable amounts of the following utilities will be made available to the Contractor without charge. The Contractor shall pay all costs incurred in connecting, converting, and transferring the utilities to the work. The Contractor shall make connections, including providing backflow-preventing devices on connections to domestic water lines; providing meters; and providing transformers; and make disconnections. Under no circumstances will taps to Post fire hydrants be allowed for obtaining domestic water.
1.18.4.3 Interruptions of Post Utilities
No utility services shall be interrupted by the Contractor to make connections, or for any purpose without approval of the DPW. Request for permission to shut down services shall be submitted in writing to the
Contracting Officer and COR.
(1) Nature of Utility (Gas, Elect, Water, Etc.)
(2) Size of line and location of shutoff.
(3) Building and services affected.
(4) Hours and date of shutoff.
(5) Estimated length of time service will be interrupted.
Utility services shall not be shut off until receipt of approval of the proposed hours and date from the COR.
1.18.4.4 Scaffolding and Aerial Lifts
The Contractor shall provide fixed steel tubular scaffolding and mobile aerial lifts conforming to the requirements of Paragraph 1.18.5, “Safety Program”. Where the requirements of this specification, applicable laws, rules, criteria, ordinances, regulations and referenced documents vary, the most stringent requirement as defined by the Government shall apply.
1.18.4.5 Trailers or Storage Containers
Storage containers will be permitted, where space is available, subject to approval of the Contracting
Officer. The trailers or storage buildings shall be suitably painted and kept in a good state of repair.
Failure of the Contractor to maintain the storage containers in good condition will be considered sufficient reason to require their removal. A sign not smaller than 24 inches by 24 inches shall be conspicuously placed on the trailer depicting the company name, business phone number, and emergency phone number. The Government cannot guarantee the security of this storage area, therefore the Contractor has the responsibility to insure the container is secure. The Government will not reimburse the Contractor for any losses the Contractor may suffer for equipment stored at this, or any other site, on the installation. No utilities will be provided.
1.18.5 SAFETY PROGRAM
The Contractor shall implement a safety program conforming to the requirements of Federal, state and local laws, rules, and regulations. The program shall include, but is not limited to, the following:
a. Occupational Safety and Health Standards.
b. COE EM 385-1-1.
1.18.6 ACTIONS REQUIRED OF THE CONTRACTOR
1.18.6.1 Submittal of Proof of Qualifications and Experience
Where qualifications or experience requirements are set forth in the specifications with respect to equipment and equipment installers, written proof of such qualifications or experience must be provided within 15 calendar days after delivery order award.
1.18.6.3 Identification of Contractor Vehicles
Each Contractor provided vehicle and towed trailer shall show the Contractor's name so that it is clearly visible on both front doors of the vehicle and both sides of a towed trailer and shall at all times display a valid state license and safety inspection sticker. Contractor vehicles operated on Government property shall be maintained in a good state of repair.
1.18.6.4 Supervision
Contractor shall have at least one qualified supervisor capable of reading, writing, and conversing fluently in the English language on the job site during all working hours. In addition, if a Contractor Quality
Control Representative, CQCR, is required on the contract, then that individual must also have fluent
English communication skills.
1.18.6.5 Storm Protection
If a warning of gale force winds is issued, the Contractor shall take precautions to minimize any danger to persons, and protect the work and any nearby Government property. Precautions shall include, but are not limited to, closing openings; removing loose materials, tools and equipment from exposed locations; and removing or securing scaffolding and other temporary work. Close openings in the work if storms of lesser intensity pose a threat to the work or any nearby Government property.
1.18.7 EXISTING WORK
a. The removal or altering in any way of existing work shall be carried on in such a manner as to prevent injury or damage to any portions of the existing work, whether they remain in place, are re-used in the new work, or are salvaged and stored.
b. All portions of existing work which have been altered in any way during construction operations shall be repaired or replaced in kind and in a manner to match existing or adjoining work, as approved by the Contracting Officer. All work of this nature shall be performed by the
Contractor at the Contractor's expense and shall be performed as directed by the Contracting
Officer. At the completion of all operations, existing work shall be in a condition equal to or better than that which existed before the new work started.
1.18.8 SANITATION
Adequate sanitary conveniences of a type approved for the use of persons employed on the work shall be constructed, properly secluded from public observation, and maintained by the Contractor in such a manner as required or approved by the Contracting Officer. These conveniences shall be maintained at all times without nuisance. Upon completion of the work, the Contractor shall remove the conveniences from the premises, leaving the premises clean and free from nuisances.
1.18.9 SPECIFICATIONS AND STANDARDS
The specifications and standards referenced in this project specification, including addenda, amendments, and errata listed, will govern in all cases where references thereto are made. In case of differences between these specifications or standards and this contract or its accompanying sketches this contract and its accompanying sketches will govern to the extent of such differences. Otherwise, the referenced specifications and standards will apply. The requirement for packaging, packing, marking, and preparation for shipment or delivery included in the referenced specifications will apply only to materials and equipment that are furnished directly to the Government and not to materials and equipment that are to be furnished and installed by the Contractor.
1.18.10 INFORMATION SHEET
Form 1 located at the end of this section is to be filled out at the completion of each delivery order and submitted with the final invoice.
-- End of Section --
FORM 1 - ROOFING SYSTEM DESCRIPTION
1. Location __________________________ 2. Bldg. Name ____________________
3. Bldg. No. _____ 4. Roof Area (SF) ______ 5. Contract No. ______________
6. New Construction ( ) Yes ( ) No 7. Deck Slope: _______________________
8. Type of Deck:
( ) Metal ( ) Wood Plank or Plywood
( ) Cast-In-Place Concrete ( ) Other ______________________
( ) Precast/Prestressed Concrete
9. Type of Insulation Board:
( ) Polyisocyanurate/Composite ( ) Polyisocyanurate Foam
( ) Polystyrene/Composite ( ) Polystyrene
( ) Perlite ( ) Mineral Fiber
( ) Other ______________________
10. Insulation Manufacturer: ______________________________________________
11. Insulation Thickness: _____________________
12. Vapor Treatment: Total Coverage ( ) Yes ( ) No
( ) No Vapor Retarder ( ) Bituminous Vapor Retarder
( ) One Way Roof Vents ( ) Laminated Kraft Paper
( ) Other __________________________
13. Vapor Treatment Manufacturer(s): ______________________________________
14. Roofing Type:
( ) Built-Up (Asphalt) ( ) SPF ( ) TPO
( ) Built-Up (Coal-Tar) ( ) Modified Bitumen ( ) EPDM
( ) Metal ( ) CSPE ( ) PVC
( ) Shingles ( ) Other __________________
15. Roofing Manufacturer: _________________________________________________
16. Roofing Installer/Warrantor: _________________________________________
17. Roofing Application Method:
( ) Bitumen ( ) Fully Adhered ( ) Loose-Laid Ballasted
( ) Mechanically Fastened ( ) Torched ( ) Other _______________
( ) Mechanically Fastened/Fully Adhered
18. Warranty Period: From ________________ To ______________
19. Warranty Serial Number: ______________________________________________
20. Date Roofing Completed: ______________ 21. Inspector: _______________
22. Prime Contractor Name/Address: ________________________________________
Signature: ______________________________________ Date: _________________
INSTRUCTIONS FOR FORM 1
(DO NOT POST)
1. Location: Name of activity as shown on contract.
2. Bldg. Name: As shown on contract or as provided by Contracting Officer.
3. Bldg. Number: As provided by Contracting Officer.
4. Roof Area: Area in square feet of roof for which deck insulation, membrane, etc. are the same. A separate form is required if any part of roof system is different over other areas of the roof.
5. Contract Number: As shown on the contract.
7. Show deck slope in inches per foot.
8. Deck: Check appropriate block.
9. Type of Insulation Board: Check appropriate block.
11. Show minimum thickness of installed insulation.
12. Vapor Treatment: Check appropriate blocks.
13. Show vapor treatment system manufacturer's name.
14. Roofing Type: Check appropriate block.
15. Show roofing manufacturer's name.
16. Roofing Installer's or Contractor's name.
17. Roofing Application Method: Check appropriate block.
18. Warranty Period: Insert Start and End dates.
19. Warranty Serial Number: Insert serial number.
20. Show date roofing was accepted by the Contracting Officer. Warranty period begins on this date.
21. Show Government Inspector's name.
22. Prime Contractor Name/Address/Signature: Must be signed and dated by an official of Contracting firm.
Division II
SECTION B
1. ENVIRONMENTAL PROTECTION
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. The most recent publications shall be used.
CODE OF FEDERAL REGULATIONS (CFR)
29 CFR 1910 Occupational Safety and Health Standards
29 CFR 1926 Safety and Health Regulations for Construction
40 CFR 260 Hazardous Waste Management System: General
40 CFR 261 Identification and Listing of Hazardous Waste
40 CFR 262 Standards Applicable to Generators of Hazardous Waste
40 CFR 263 Standards Applicable to Transporters of Hazardous Waste
40 CFR 264 Standards for Owners and Operators of Hazardous Waste
Treatment, Storage, and Disposal Facilities
40 CFR 279 Standards for the Management of Used Oil
40 CFR 355 Emergency Planning and Notification
40 CFR 68 Chemical Accident Prevention Provisions
49 CFR 171-177 Hazardous Materials Regulations
49 CFR 178 Specifications for Packaging
CORPS OF ENGINEERS (USACE)
EM-385-1-1 (2003) Safety and Health Requirements Manual
1.2 DEFINITIONS
1.2.1 Solid Waste
Rubbish, debris, garbage, and other discarded solid materials, except hazardous waste as defined in paragraph entitled "Hazardous Waste," resulting from industrial, commercial, and agricultural operations and from community activities.
1.2.2 Rubbish
Combustible and noncombustible wastes such as paper, boxes, glass, metal, lumber, and cans.
1.2.3 Debris
Combustible and noncombustible wastes such as ashes and waste materials resulting from construction or maintenance and repair work, leaves, and tree trimmings.
1.2.4 Hazardous Waste
Hazardous substances as defined in 40 CFR 261 or as defined by applicable state and local regulations.
1.2.5 Oily Waste
Petroleum products and bituminous materials.
1.3 SUBMITTALS
Submit the following when requested by the Contracting Officer (CO) or the Contracting Officer’s
Representative (COR).
1.3.1 Records
a. Solid waste disposal permit.
b. Disposal permit for hazardous waste.
1.3.1.1 Solid Waste Disposal Permit
Submit one copy of a state and local permit or license for the solid waste disposal facility.
1.3.1.2 Disposal Permit for Hazardous Waste
Submit a copy of the applicable EPA and state permits, or licenses for transportation, treatment, storage, and disposal of hazardous waste by permitted facilities.
1.4 ENVIRONMENTAL PROTECTION REQUIREMENTS
Comply with Federal, state, and local regulations pertaining to the environment, including but not limited to water, air, and noise pollution.
1.5 PROTECTION OF NATURAL RESOURCES
Preserve the natural resources within the project boundaries and outside the limits of permanent work.
Restore to an equivalent or improved condition upon completion of work. Confine construction activities to within the limits of the work indicated or specified. Conform to the national permitting requirements of the Clean Water Act.
1.5.1 Land Resources
Do not fasten or attach ropes, cables, or guys to existing nearby trees for anchorage unless authorized by the Contracting Officer. Where such use of attach ropes, cables, or guys is authorized, the Contractor shall be responsible for any resultant damage.
1.5.1.1 Protection
Protect existing trees that are to remain and which may be injured, bruised, defaced, or otherwise damaged by construction operations.
1.5.1.2 Replacement
Remove trees and other landscape features scarred or damaged by equipment operations, and replace with equivalent, undamaged trees and landscape features. Obtain COR’s approval before replacement.
1.5.1.3 Oily Wastes
Prevent oily or other hazardous substances from entering the ground, drainage areas, or local bodies of water. Surround all temporary fuel oil or petroleum storage tanks with a temporary earth berm of sufficient size and strength to contain the contents of the tanks in the event of leakage or spillage.
1.5.2 Disposal of Rubbish and Debris
Remove and dispose rubbish and debris from Government property.
1.6 CONTROL AND DISPOSAL OF HAZARDOUS WASTE
1.6.1 Hazardous Waste Generation
Handle generated hazardous waste in accordance with 40 CFR 262.
1.6.2 Hazardous Waste Disposal
Dispose of hazardous waste in accordance with Federal, State, and local regulations, especially 40 CFR
263 and 40 CFR 264.
1.6.3 Hazardous Waste Storage
Store hazardous waste in containers in accordance with 49 CFR 178. Hazardous waste shall be identified in accordance with 40 CFR 261 and 40 CFR 262.
1.6.4 Spills of Oil and Hazardous Materials
Take precautions to prevent spills of oil and hazardous material. In the event of a spill, immediately notify the Contracting Officer.
1.7 Fuel and Lubricants
Storage, fueling and lubrication of equipment and motor vehicles shall be conducted in a manner that affords the maximum protection against spill and evaporation. Fuel, lubricants and oil shall be managed and stored in accordance with all Federal, State, Regional, and local laws and regulations. Used lubricants and used oil to be discarded shall be stored in marked corrosion-resistant containers and recycled or disposed in accordance with 40 CFR 279, State, and local laws and regulations. There shall be no storage of fuel on the project site. Fuel must be brought to the project site each day that work is performed.
SECTION C
2. BITUMINOUS DAMPPROOFING
2.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. The most recent publication shall be used.
ASTM D 1187 (1997; R 2002e1) Asphalt-Based Emulsions for Use as
Protective Coatings for Metal
ASTM D 1227 (1995; R 2000) Emulsified Asphalt Used as a Protective
Coating for Roofing
ASTM D 41 (2005) Asphalt Primer Used in Roofing, Dampproofing, and
Waterproofing
ASTM D 4263 (1983; R 2005) Indicating Moisture in Concrete by the Plastic
Sheet Method
ASTM D 43 (2000; R 2006) Coal Tar Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D 4479 (2000; R 2006) Asphalt Roof Coatings, Asbestos-Free
ASTM D 449 (2003) Asphalt Used in Dampproofing and Waterproofing
ASTM D 450 (1996; R 2006) Coal Tar Pitch Used in Roofing, Dampproofing and Waterproofing
ASTM D 4586 (2000; R 2006) Asphalt Roof Cement, Asbestos-Free
29 CFR 1926 Safety and Health Regulations for Construction
2.2 SUBMITTALS
Submit any Material Safety Data Sheets as requested by the CO or COR
2.3 DELIVERY AND STORAGE
Deliver materials in sealed containers bearing manufacturer's original labels. Labels shall include date of manufacture, contents of each container, performance standards that apply to the contents and recommended shelf life.
2.4 SAFETY AND HEALTH REQUIREMENTS
If coal tar pitch materials are used, the Contractor shall conform to all OSHA 29 CFR 1926 and General
Industry Health Standards as well as state and local standards.
2.5 PRODUCTS
2.5.1 ASPHALT
ASTM D 449, TYPE I OR TYPE II.
2.5.2 ASPHALT PRIMER
ASTM D 41.
2.5.3 CREOSOTE PRIMER
ASTM D 43.
2.5.4 COAL TAR PITCH
ASTM D 450, Type II or Type III.
2.5.5 FIBROUS ASPHALT
ASTM D 4479, Type I for horizontal surfaces, Type II for vertical surfaces.
2.5.6 ASPHALT CEMENT
ASTM D 4586, Type I for horizontal surfaces and for surfaces sloped from 0 to 3 inches per foot, Type II for vertical surfaces and for surfaces sloped more than 3 inches per foot.
2.5.7 ELUMSION-BASED ASPHALT DAMPPROOFING
ASTM D 1187, TYPE II OR ASTM D 1227, TYPE III.
2.5.7.1 Fibrated Emulsion-Based Asphalt
Fibrated emulsion-based asphalt dampproofing shall be cold-applied type conforming to ASTM D 1227, Type IV, asbestos-free, manufactured of refined asphalt, emulsifiers and selected clay, fibrated with mineral fibers. For spray or brush application, emulsion shall contain a minimum of 59 percent solids by weight, 56 percent solids by volume. For trowel application, emulsion shall contain a minimum of 58 percent solids by weight, 55 percent solids by volume.
2.5.7.2 Non-Fibrated Asphalt
Non-fibrated emulsion-based asphalt dampproofing shall be cold-applied type conforming to ASTM D
1187, Type II or ASTM D 1227, Type III, manufactured of refined asphalt, emulsifiers and selected clay.
Asphalt shall contain a minimum 58 percent solids by weight, 55 percent solids by volume.
EXECUTION
2.6 SURFACE PREPARATION
Surfaces scheduled for bituminous dampproofing shall be prepared in accordance with dampproofing manufacturer's recommendations. Surface preparation shall be approved prior to dampproofing application.
2.6.1 Protection of Surrounding Areas
Before starting the dampproofing work, the surrounding areas and surfaces shall be protected from spillage and migration of asphalt onto other work. Drains and conductors shall be protected from clogging with asphalt.
2.6.2 Moisture Testing
Moisture test in accordance with ASTM D 4263. If test indicates moisture, allow a minimum of 7 additional days after test completion for curing. If moisture still exists, redo test until substrate is dry.
2.6.3 Masonry Surfaces
Surfaces shall be free of oil, grease, dirt, laitance, loose material, frost, debris and other contaminants.
Mortar joints shall be flush and free of extraneous mortar and chipped or broken masonry.
2.6.4 Concrete Surfaces
Surfaces shall be properly cured, free of form release agents, oil, grease, dirt, laitance, loose material, frost, debris and other contaminants. Form ties shall be cut flush with surface. Sharp protrusions and form match lines shall be removed. Holes, voids, spalled areas and cracks which can damage the dampproofing materials and impair performance shall be repaired. Rough surfaces shall be parged with a well-adhering coat of cement mortar.
2.6.5 Metal Surfaces
Metal surfaces shall be dry and be free of rust, scale, loose paint, oil, grease, dirt, frost and debris.
2.7 APPLICATION OF BITUMINOUS DAMPPROOFING
2.7.1 Solvent-Based Asphalt
Solvent-based asphalt dampproofing work shall not be performed in temperatures below 40 degrees F.
Dampproofing materials shall be applied in accordance with manufacturer's published instructions to produce a smooth uniform dry film not less than 12 mils thick without voids or defects. Dull or porous spots shall be recoated. Dampproofing materials shall seal tightly around pipes and other items projecting through dampproofing. Rates of application shall be as follows:
a. Primer: 1 gallon per 100 square feet, cold-applied.
b. Fibrated Dampproofing Coat: 2 gallons per 100 square feet, cold-applied with spray, brush or trowel.
c. Non-Fibrated Dampproofing Coat: 2 gallons per 100 square feet, cold-applied with spray, brush or trowel.
d. Roof Cement: 4 gallons per 100 square feet, approximately 1/16” thick, cold-applied with brush or trowel.
2.7.2 Coal Tar-Based Asphalt
Coal tar-based asphalt dampproofing work shall not be performed in temperatures below 40 degrees F.
Apply two even coats of dampproofing material in accordance with manufacturer's published instructions to produce a smooth uniform dry film not less than 12 mils thick without voids or defects. Dull or porous spots shall be recoated. Dampproofing materials shall seal tightly around pipes and other items projecting through dampproofing. Do not heat coal tar pitch above 400 degrees F. Have kettle men in attendance at all times during heating to ensure that this temperature is not exceeded. Rates of application shall be as follows:
a. Creosote Primer: 1 gallon per 100 square feet, cold-applied.
b. Dampproofing Coats: 25 pounds per 100 square feet for each coat, hot mop-applied.
2.7.3 Emulsion-Based Asphalt
Emulsion-based asphalt dampproofing work shall not be performed in temperatures below 40 degrees F.
Emulsions shall have a smooth and uniform consistency at time of application. Dampproofing materials shall be applied in accordance with manufacturer's published instructions to produce a smooth uniform dry film of not less than 12 mils thick without voids or defects. Dull or porous spots shall be recoated.
Dampproofing materials shall seal tightly around pipes and other items projecting through dampproofing.
Rates of application shall be as follows:
a. Primer: 1/2 gallon per 100 square feet, cold-applied.
b. Non-Fibrated Dampproofing: 2 gallons per 100 square feet, cold-applied with spray, brush or
c. Fibrated Dampproofing: 2 gallons per 100 square feet, cold-applied with spray, brush or
2.8 CLEAN-UP
Surfaces of other work which are stained with dampproofing materials shall be cleaned with a cleaner recommended by dampproofing manufacturer.
2.9 PROTECTION
The completed dampproofing work shall be protected from damage during and after construction.
SECTION D
FLOOD COATING (ASPHALT)
3.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. The most recent publications shall be used.
ASTM D 1863 (2005) Mineral Aggregate Used on Built-Up Roofs
ASTM D 1864 (1989; R 2002) Moisture in Mineral Aggregate Used on Built-Up Roofs
ASTM D 312 (2000; R 2006) Asphalt Used in Roofing
ASTM D 448 (2003a) Sizes of Aggregate for Road and Bridge Construction
3.2 PRODUCTS
3.2.1 MATERIALS
3.2.1.1 Asphalt
Roof Slope, in./ft. Specification
1/4 to 1/2 ASTM D 312, Type II or III
More than 1/2 but not more than 1 1/2 ASTM D 312, Type III or IV
3.2.1.2 Aggregate for Surfacing Built-up Roofing
Water-worn gravel, crushed stone, or crushed slag, conforming to ASTM D 1863, or marble, expanded slag, or expanded shale, conforming to ASTM D 1863 except density not less than 55 pcf. Aggregate conforming to gradation sizes No. 6, No. 7, and No. 67 in conformance with ASTM 448 is acceptable provided the other requirements of ASTM D 1863 are met. Aggregate moisture content shall be 2 per cent maximum as determined by ASTM 1864. Aggregate shall be opaque. Limestone, volcanic rock, crushed shells, and cinders are not acceptable.
3.3 EXECUTION
3.3.1 PREPARATION OF EXISTING ROOFING
All loose aggregate, dirt and silt shall be swept from the work area with a stiff brush, broom or approved vacuum equipment.
3.3.2 APPLICATION OF ASPHALT
Asphalt shall be applied at a rate of 60 pounds per 100 square feet. Environmental conditions, protection of property and heating of bitumen shall be as specified in Section I, "Built-Up Asphalt Roofing".
3.3.3 REDISTRIBUTION OF AGGREGATE
Existing aggregat1e and new aggregate as required to achieve a rate of 400 pounds of gravel or 300 pounds of other aggregate per 100 square feet shall be applied. Embed aggregate surfacing in a top coat of hot asphalt poured from a dipper or approved asphalt spreading device. To aid in proper embedment, aggregate may be lightly rolled, provided that there is no damage to roofing membrane. Remove loose aggregate from roof.
3.3.3.1 Existing Aggregate
All existing aggregate, if reused, shall be sifted or washed to eliminate excessive silt and dirt. Existing aggregate shall conform to the physical properties of ASTM D 1863 after cleaning or it will be rejected for reuse.
3.3.3.2 New Aggregate
Additional new aggregate to achieve the above-specified rates shall be provided as required.
3.4 CLEAN-UP
All debris, scraps, containers and other rubbish and trash resulting from the roofing work shall be removed from the job site each day.
SECTION E
4. FLASHING AND SHEET METAL
4.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. The most recent publications shall be used.
ASTM A 167 (1999; R 2004) Stainless and Heat-Resisting Chromium-
Nickel Steel Plate, Sheet, and Strip
ASTM A 653/A 653M (2006a) Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron
Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM B 32 (2004) Solder Metal
ASTM B 69 (2001a; R 2005) Rolled Zinc
ASTM B 101 (2002) Lead-Coated Copper Sheet and Strip for Buildings
Construction
ASTM B 209 (2006) Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B 209M (2006) Aluminum and Aluminum-Alloy Sheet and Plate
(Metric)
ASTM B 221 (2006) Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Shapes and Tubes
ASTM B 221M (2006) Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Shapes and Tubes (Metric)
ASTM B 370 (2003) Copper Sheet and Strip for Building Construction
ASTM D 41 (2005) Asphalt Primer Used in Roofing, Dampproofing, and
Waterproofing
ASTM D 1784 (2006a) Rigid Poly(Vinyl Chloride) (PVC) Compounds and
Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D 4586 (2000; R 2006) Asphalt Roof Cement, Asbestos-Free
AMERICAN WELDING SOCIETY, INC. (AWS)
AWS D1.2/D1.2M (2003) Structural Welding Code Aluminum
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NCRA)
NRCA Manual (2003; Rev. 2006) NCRA Roofing and Waterproofing Manual
SHEET METAL & AIR CONDITIONING CONTRACTORS' NATIONAL
ASSOCIATION (SMACNA)
SMACNA Manual (2003e6) Architectural Sheet Metal Manual
SINGLE PLY ROOFING INDUSTRY (SPRI)
SPRI RD-1 (2005) Standard for Retrofit Roof Drains
4.2 DELIVERY, HANDLING, AND STORAGE
Package and protect materials during shipment. Uncrate and inspect materials for damage, dampness, and wet-storage stains upon delivery to the job site. Remove from the site and replace damaged materials that cannot be restored to like new condition. Handle sheet metal items to avoid damage to surfaces, edges, and ends. Store materials in dry, weathertight, ventilated areas until immediately before installation.
4.3 PRODUCTS
4.3.1 MATERIALS
Furnish sheet metal items in 8 to 10 foot lengths. Single pieces less than 8 feet long may be used to connect to factory-fabricated inside and outside corners, and at ends of runs. Factory fabricate corner pieces with minimum 12 inch legs. Provide accessories and other items essential to complete the sheet metal installation. These accessories shall be made of the same materials as the items to which they are applied. Fabricate sheet metal items of the materials specified below and to the gage, thickness, or weight shown in Table I at the end of this Section. Sheet metal items shall have mill finish unless specified otherwise. Where more than one material is listed for a particular item in Table I, each is acceptable and may be used except as follows:
4.3.1.1 Exposed Sheet Metal Items
The following items shall be considered as exposed sheet metal: gutters, including hangers; downspouts;
gravel stops and fascias; cap, valley, steeped, base, and eave flashings and related accessories. All sheet metal items shall be of the same material.
4.3.1.2 Drainage
Do not use copper for an exposed item if drainage from that item will pass over exposed masonry, stonework or other metal surfaces. In addition to the metals listed in Table I, lead-coated copper may be used for such items.
4.3.1.3 Copper, Sheet and Strip
ASTM B 370, cold-rolled temper.
4.3.1.4 Lead-Coated Copper Sheet
ASTM B 101.
4.3.1.5 Lead Sheet
Minimum weight 4 pounds per square foot.
4.3.1.6 Steel Sheet, Zinc-Coated (Galvanized)
ASTM A 653/A 653M.
4.3.1.6.1 Finish
Exposed exterior items of zinc-coated steel sheet shall have a baked-on, factory applied color coating of polyvinylidene fluoride or other equivalent fluorocarbon coating applied after metal substrates have been cleaned and pretreated in accordance with manufacturer’s recommendations. Finish coating dry-film thickness shall be 0.8 to 1.3 mils. Color shall be selected from manufacturer’s standard colors by the
Contracting Officer.
4.3.2 Zinc Sheet and Strip
ASTM B 69, Type I, a minimum of 0.024-inch thick.
4.3.3 Stainless Steel
ASTM A 167, Type 302 or 304, 2D Finish, fully annealed, dead-soft temper.
4.3.8 Terne-Coated Stainless Steel
Minimum of 14 inches by 20 inches with a minimum of a 40 pound coating per double base box.
4.3.9 Aluminum Alloy Sheet and Plate
ASTM B 209/ASTM B 209M, form alloy, and temper appropriate for use.
4.3.9.1 Alclad
When fabricated of aluminum, the following items shall be fabricated of Alclad 3003, Alclad 3004, or
Alclad 3005, clad on one side, unless otherwise indicated.
a. Gutters, downspouts, and hangers.
b. Gravel stops and fascias.
c. Flashing.
4.3.9.2 Finish
Exposed exterior sheet metal items of aluminum shall have a baked-on, factory-applied color coating of polyvinylidene fluoride (PVF2) or other equivalent fluorocarbon coating applied after metal substrates have been cleaned and pretreated in accordance with manufacturer’s recommendations.
The topcoat of finish coating system shall have a dry-film thickness of not less than 1.0 mil. Color shall be selected from manufacturer’s standard colors by the Contracting Officer.
4.3.10 Aluminum Alloy, Extruded Bars, Rods, Shapes, and Tubes
ASTM B 221/ASTM B 221M.
4.3.11 Solder
ASTM B 32.
4.3.12 Polyvinyl Chloride Reglet
ASTM D 1784, Type II, 0.075 inch minimum thickness.
4.3.13 Bituminous Plastic Cement
ASTM D 4586, Type I.
4.3.14 Building Paper
Uncreped, reinforced, 20 pounds per inch dry tensile strength, 16 hour minimum water resistance.
4.3.15 Asphalt Primer
ASTM D 41.
4.3.16 Through-Wall Flashing
Through-wall flashing for masonry is installed according to industry standards.
4.3.17 Fasteners
Use the same metal or a metal compatible with the item fastened. Use stainless steel fasteners to fasten dissimilar materials.
4.4 INSTALLATION
4.4.1 Requirements
Make surfaces to receive sheet metal plumb and true, clean, even, smooth, dry, and free of defects and projections that might affect the application. For installation of items not shown in detail or not covered by specifications, conform to the applicable requirements of SMACNA Manual (Architectural Sheet Metal
Manual). Provide sheet metal flashing in the angles formed where roof decks abut walls, curbs, ventilators, pipes, or other vertical surfaces and wherever indicated and necessary to make the work watertight. Join sheet metal items together as shown in Table II.
4.4.2 Workmanship
Make lines, arrises, and angles sharp and true. Free exposed surfaces from visible wave, warp, and buckle, and tool marks. Fold back exposed edges neatly to form a 1/2 inch hem on the concealed side. Make sheet metal exposed to the weather watertight with provisions for expansion and contraction.
4.4.3 Nailing
Confine nailing of sheet metal generally to sheet metal having a maximum width of 18 inches. Confine nailing or flashing to one edge only. Space nails evenly not over 3 inches on centers and approximately
1/2 inch from edge unless otherwise specified or indicated. Face nailing will not be permitted. Where sheet metal is applied to other than wood surfaces, include in shop drawings, the locations for sleepers and nailing strips required to secure the work. Sleepers and nailing strips are specified in Section S, "Rough
Carpentry."
4.4.4 Cleats
Provide cleats for sheet metal 18 inches and over in width. Space cleats evenly not over 12 inches on centers unless otherwise specified or indicated. Unless otherwise specified, cleats shall be not less than 2 inches wide by 3 inches long and of the same material and thickness as the sheet metal being installed.
Secure one end of the cleat with two nails and the cleat folded back over the nail heads. Lock the other end into the seam. Pretin cleats for soldered seams.
4.4.5 Bolts, Rivets, and Screws
Install bolts, rivets, and screws where indicated or required. Provide compatible washers where required to protect surface of sheet metal and to provide a watertight connection.
4.4.6 Seams
Straight and uniform in width and height with no solder showing on the face.
4.4.6.1 Flat-lock Seams
Finish not less than 3/4-inch wide.
4.4.6.2 Lap Seams
Finish soldered seams not less than one-inch wide. Overlap seams not soldered, not less than 3 inches.
4.4.6.3 Loose-Lock Expansion Seams
Not less than 3 inches wide; provide minimum one inch movement within the joint. Completely fill the joints with the specified sealant, applied at not less than 1/8 inch thick bed. Sealants are specified in
Section P, "Joint Sealants".
4.4.6.4 Standing Seams
Not less than one inch high, double locked without solder.
4.4.6.5 Flat Seams
Make seams in the direction of the flow.
4.4.7 Soldering
Where soldering is specified, it shall apply to copper, terne-coated stainless steel, zinc-coated steel, and stainless steel items.
4.4.7.1 Edges
Pretin edges of sheet metals before soldering. Slowly solder with well heated soldering irons so as to thoroughly heat the seams and completely sweat the solder through the full width of the seam. Scrape or wire-brush the edges of lead-coated material to be soldered to produce a bright surface. Flux brush the seams in before soldering. Treat with soldering acid flux the edges of stainless steel to be pre-tinned.
Solder immediately after application of the flux. Upon completion of soldering, the acid flux residue shall be thoroughly cleaned from the sheet metal with a solution of washing soda in water and rinsed with clean water. Seal the joints in aluminum sheets of 0.040 inch or less in thickness with specified sealants. Do not solder aluminum.
4.4.8 Welding and Mechanical Fastening
Use welding for aluminum of thickness greater than 0.040 inch.
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