AMDT0003_PN88658_2020.12.22_Spec Sec 09 29 00 Gypsum Board.pdf

SOF OPERATIONS FACILITY PN 88658

FORT BRAGG, NORTH CAROLINA

SECTION 09 29 00

GYPSUM BOARD

08/16

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A108.11 (1992; Reaffirmed 2005) Specifications for Interior Installation of Cementitious Backer Units

ASTM INTERNATIONAL (ASTM)

ASTM C1002 (2018) Standard Specification for Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs

ASTM C1047 (2014a) Standard Specification for Accessories for Gypsum Wallboard and Gypsum Veneer Base

ASTM C1177/C1177M (2017) Standard Specification for Glass Mat Gypsum Substrate for Use as Sheathing

ASTM C1178/C1178M (2013) Standard Specification for Glass Mat Water-Resistant Gypsum Backing Panel

ASTM C1396/C1396M (2017) Standard Specification for Gypsum Board

ASTM C1629/C1629M (2015) Standard Classification for Abuse-Resistant Nondecorated Interior Gypsum Panel Products and Fiber-Reinforced Cement Panels

ASTM C475/C475M (2017) Standard Specification for Joint Compound and Joint Tape for Finishing Gypsum Board

ASTM C840 (2017) Standard Specification for Application and Finishing of Gypsum Board

ASTM C954 (2018) Standard Specification for Steel Drill Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Steel Studs from 0.033 in. (0.84 mm) to

0.112 in. (2.84 mm) in Thickness

SECTION 09 29 00 Page 1 Revised by Amendment No. 0003

ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials

ASTM D1149 (2007; R 2012) Standard Test Method for Rubber Deterioration - Surface Ozone Cracking in a Chamber

ASTM D226/D226M (2017) Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing

ASTM D2394 (2017) Standard Test Methods for Simulated Service Testing of Wood and Wood-Base Finish Flooring

ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension

ASTM D5420 (2016) Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means of a Strike Impacted by a Falling Weight (Gardner Impact)

ASTM D624 (2000; R 2012) Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers

ASTM E695 (2003; R 2015; E 2015) Measuring Relative Resistance of Wall, Floor, and Roof Construction to Impact Loading

ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/

GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial Use

GYPSUM ASSOCIATION (GA)

GA 214 (2010) Recommended Levels of Gypsum Board Finish

GA 216 (2010) Application and Finishing of Gypsum Panel Products

SECTION 09 29 00 Page 2

GA 253 (2012) Application of Gypsum Sheathing

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

UL Fire Resistance (2014) Fire Resistance Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.

Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 37 SUBMITTAL PROCEDURES:

SD-03 Product Data

Cementitious Backer Units

Glass Mat Water-Resistant Gypsum Tile Backing Board

Water-Resistant Gypsum Backing Board

Glass Mat Covered or Reinforced Gypsum Sheathing

Glass Mat Covered or Reinforced Gypsum Sheathing Sealant

Abuse Resistant Gypsum Board

Accessories

Submit for each type of gypsum board and for cementitious backer units.

Gypsum Board

Recycled Content for Gypsum Board; S

VOC Content of Joint Compound; S

SD-07 Certificates

Asbestos Free Materials

Certify that gypsum board types, gypsum backing board types, SECTION 09 29 00 Page 3 cementitious backer units, and joint treating materials do not contain asbestos.

Indoor Air Quality for Gypsum Board; S

Indoor Air Quality for Non-aerosol Adhesives; S

Indoor Air Quality for Aerosol Adhesives; S

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

Submit required indoor air quality certifications in one submittal package.

1.3.1.1 Ceiling and Wall Systems

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.3.1.2 Adhesives and Sealants

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.4 DELIVERY, STORAGE, AND HANDLING

1.4.1 Delivery

Deliver materials in the original packages, containers, or bundles with each bearing the brand name, applicable standard designation, and name of manufacturer, or supplier.

1.4.2 Storage

Keep materials dry by storing inside a sheltered building. Where necessary to store gypsum board and cementitious backer units outside, store off the ground, properly supported on a level platform, and protected from direct exposure to rain, snow, sunlight, and other extreme weather conditions. Provide adequate ventilation to prevent condensation. Store per manufacturer's recommendations for allowable temperature and humidity range. Do not store panels near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives. Do not use materials that have visible moisture or biological growth.

1.4.3 Handling

Neatly stack gypsum board and cementitious backer units flat to prevent

SECTION 09 29 00 Page 4 sagging or damage to the edges, ends, and surfaces.

1.5 QUALIFICATIONS

Furnish type of gypsum board work specialized by the installer with a minimum of 3 years of documented successful experience.

1.6 ENVIRONMENTAL REQUIREMENTS

Do not expose the gypsum board to excessive sunlight prior to gypsum board application. Maintain a continuous uniform temperature of not less than 50 degrees F and not more than 80 degrees F for at least one week prior to the application of gypsum board work, while the gypsum board application is being done, and for at least one week after the gypsum board is set.

Shield air supply and distribution devices to prevent any uneven flow of air across the plastered surfaces. Provide ventilation to exhaust moist air to the outside during gypsum board application, set, and until gypsum board jointing is dry. In glazed areas, keep windows open top and bottom or side to side 3 to 4 inches. Reduce openings in cold weather to prevent freezing of joint compound when applied. For enclosed areas lacking natural ventilation, provide temporary mechanical means for ventilation.

In unglazed areas subjected to hot, dry winds or temperature differentials from day to night of 20 degrees F or more, screen openings with cheesecloth or similar materials. Avoid rapid drying. During periods of low indoor humidity, provide minimum air circulation following gypsum boarding and until gypsum board jointing complete and is dry.

1.7 FIRE RESISTIVE CONSTRUCTION

Comply with specified fire-rated assemblies for design numbers indicated per UL Fire Resistance or FM APP GUIDE.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to specifications, standards and requirements specified. Provide gypsum board types, gypsum backing board types, cementitious backing units, and joint treating materials manufactured from asbestos free materials only.

2.1.1 Gypsum Board

ASTM C1396/C1396M . Gypsum board must contain a minimum of 5 percent post-consumer recycled content, or a minimum of 20 percent post-industrial recycled content. Provide data identifying percentage of recycled content for gypsum board. Provide gypsum wall board and panels meeting the emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type). Provide certification or validation of indoor air quality for gypsum board.

2.1.1.1 Regular

48 inch wide, 5/8 inch thick, tapered edges.

2.1.1.2 Type X (Special Fire-Resistant)

48 inch wide, 5/8 inch thick, tapered edges.

SECTION 09 29 00 Page 5

2.1.2 Regular Water-Resistant Gypsum Backing Board

ASTM C1396/C1396M

2.1.2.1 Regular

48 inch wide, 5/8 inch thick, tapered edges.

2.1.2.2 Type X (Special Fire-Resistant)

48 inch wide, 5/8 inch thick, tapered edges.

2.1.3 Glass Mat Water-Resistant Gypsum Tile Backing Board

ASTM C1178/C1178M

2.1.3.1 Regular

48 inch wide, 5/8 inch thick, square edges.

2.1.3.2 Type X (Special Fire-Resistant)

48 inch wide, 5/8 inch thick, square edges.

2.1.4 Glass Mat Covered or Reinforced Gypsum Sheathing

Exceeds physical properties of ASTM C1396/C1396M and ASTM C1177/C1177M .

Provide 1/2 inch, gypsum sheathing. Provide gypsum board of with a noncombustible water-resistant core, with glass mat surfaces embedded to the gypsum core or reinforcing embedded throughout the gypsum core.

Warrant gypsum sheathing board for at least twelve months against delamination due to direct weather exposure. Provide continuous, asphalt impregnated, building felt to cover exterior face of sheathing. Seal all joints, seams, and penetrations with compatible sealant.

2.1.4.1 Glass Mat Covered or Reinforced Gypsum Sheathing Sealant

Provide sealant compatible with glass mat covered or reinforced gypsum sheathing, rubber washers for masonry veneer anchors, and other associated cavity wall components such as anchors and through wall flashing. Provide sealants for glass mat covered or reinforced gypsum sheathing board edge seams and veneer anchor penetrations recommended by the glass mat covered or reinforced gypsum sheathing manufacturer and have the following performance requirements:

a. ASTM D412: Tensile Strength, 80 psi

b. ASTM D412: Ultimate Tensile Strength (maximum elongation), 170 psi

c. ASTM D624: Tear Strength, dieB, 27 ppi

d. ASTM D1149: Joint Movement Capability after 14 Days cure, plus or minus 50 percent.

2.1.5 Abuse Resistant Gypsum Board

48 inch wide, 5/8 inch thick, tapered edges.

Reinforced gypsum panel with imbedded fiber mesh or lexan backing tested in accordance with the following tests. Hard body impact test must attain a Level 2 performance in accordance with ASTM C1629/C1629M . Provide fasteners that meet manufacturer requirements and specifications stated within this section. Abuse resistant gypsum board, when tested in

SECTION 09 29 00 Page 6 accordance with ASTM E84, have a flame spread rating of 25 or less and a smoke developed rating of 50 or less.

2.1.5.1 Soft Body Impact Test

ASTM E695 or ASTM D2394 for impact penetration and deformation. ASTM E695 using a 60 lb leather bag filled with steel pellets, resisting no less than 300 ft. lb. cumulative impact energy before failure or ASTM D2394 using

5.5 inch hemispherical projectile resisting no less than 264 ft. lb.

before failure. Provide test specimen stud spacing a minimum 16 inch on center.

2.1.5.2 Hard Body Impact Test

Comply with hard body impact test in accordance with ASTM C1629/C1629M Classification Level 2.

2.1.5.3 Surface Abrasion Test

Comply with test surface abrasion test in accordance with ASTM C1629/C1629M .

2.1.5.4 Indentation Test

ASTM D5420 or ASTM D1037 for indentation resistance. ASTM D5420 using a 32 oz weight with a 5/8 inch hemispherical impacting head dropped once 3 feet creating not more than 0.137 inch indentation or ASTM D1037 using no less than 470 lb weight applied to the 0.438 inch diameter ball to create not more than a 0.0197 inch indentation depth.

2.1.6 Cementitious Backer Units

In accordance with the Tile Council of America (TCA) Handbook.

2.1.7 Joint Treatment Materials

ASTM C475/C475M. Product must be low emitting VOC types with VOC limits not exceeding 50 g/L. Provide data identifying VOC content of joint compound. Use all purpose joint and texturing compound containing inert fillers and natural binders, including lime compound. Pre-mixed compounds must be free of antifreeze, vinyl adhesives, preservatives, biocides and other slow releasing compounds.

2.1.7.1 Embedding Compound

Specifically formulated and manufactured for use in embedding tape at gypsum board joints and compatible with tape, substrate and fasteners.

2.1.7.2 Finishing or Topping Compound

Specifically formulated and manufactured for use as a finishing compound.

2.1.7.3 All-Purpose Compound

Specifically formulated and manufactured to serve as both a taping and a finishing compound and compatible with tape, substrate and fasteners.

2.1.7.4 Setting or Hardening Type Compound

Specifically formulated and manufactured for use with fiber glass mesh

SECTION 09 29 00 Page 7 tape.

2.1.7.5 Joint Tape

Use cross-laminated, tapered edge, reinforced paper, or fiber glass mesh tape recommended by the manufacturer.

2.1.8 Fasteners

2.1.8.1 Screws

ASTM C1002, Type "G", Type "S" or Type "W" steel drill screws for fastening gypsum board to gypsum board, wood framing members and steel framing members less than 0.033 inch thick. ASTM C954 steel drill screws for fastening gypsum board to steel framing members 0.033 to 0.112 inch thick. Provide cementitious backer unit screws with a polymer coating.

2.1.9 Adhesives

Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36. Provide certification or validation of indoor air quality for non-aerosol adhesives applied on the interior of the building (inside of the weatherproofing system). Provide certification or validation of indoor air quality for aerosol adhesives used on the interior of the building (inside of the weatherproofing system).

2.1.9.1 Adhesive for Fastening Gypsum Board to Metal Framing

Not permitted.

2.1.9.2 Adhesive for Laminating

Adhesive attachment is not permitted for multi-layer gypsum boards. For laminating gypsum toconcrete, provide adhesive recommended by gypsum board manufacturer.

2.1.10 Shaftwall Liner Panel

ASTM C1396/C1396M . Conform to the UL Fire Resistance for the Design Numbers(s) indicated for shaftwall liner panels. Manufacture liner panel for cavity shaftwall system, with water-resistant paper faces, bevel edges, single lengths to fit required conditions, 1 inch thick, by 24inch wide.

2.1.11 Accessories

ASTM C1047. Fabricate from corrosion protected steel or plastic designed for intended use. Accessories manufactured with paper flanges are not acceptable. Flanges must be free of dirt, grease, and other materials that may adversely affect bond of joint treatment. Provide prefinished or job decorated materials.

SECTION 09 29 00 Page 8

2.1.12 Asphalt Impregnated Building Felt

Provide a 15 lb asphalt moisture barrier over glass mat covered or reinforced gypsum sheathing. Conforming to ASTM D226/D226M Type 1 (No.

15) for asphalt impregnated building felt.

2.1.13 Water

Provide clean, fresh, and potable water.

PART 3 EXECUTION

3.1 EXAMINATION

3.1.1 Framing and Furring

Verify that framing and furring are securely attached and of sizes and spacing to provide a suitable substrate to receive gypsum board and cementitious backer units. Verify that all blocking, headers and supports are in place to support plumbing fixtures and to receive soap dishes, grab bars, towel racks, and similar items. Do not proceed with work until framing and furring are acceptable for application of gypsum board and cementitious backer units.

3.1.2 Gypsum Board

Verify that surfaces of gypsum board to be bonded with an adhesive are free of dust, dirt, grease, and any other foreign matter. Do not proceed with work until surfaces are acceptable for application of gypsum board with adhesive.

3.1.3 Concrete Walls

Verify that surfaces of concrete walls to receive gypsum board applied with adhesive are dry, free of dust, oil, form release agents, protrusions and voids, and any other foreign matter. Do not proceed with work until surfaces are acceptable for application of gypsum board with adhesive.

3.1.4 Building Construction Materials

Do not install building construction materials that show visual evidence of biological growth.

3.2 APPLICATION OF GYPSUM BOARD

Apply gypsum board to framing and furring members in accordance with ASTM C840 or GA 216 and the requirements specified. Apply gypsum board with separate panels in moderate contact; do not force in place. Stagger end joints of adjoining panels. Neatly fit abutting end and edge joints.

Use gypsum board of maximum practical length; select panel sizes to minimize waste. Cut out gypsum board to make neat, close, and tight joints around openings. In vertical application of gypsum board, provide panels in lengths required to reach full height of vertical surfaces in one continuous piece. Lay out panels to minimize waste; reuse cutoffs whenever feasible. Surfaces of gypsum board and substrate members may not be bonded together with an adhesive. Treat edges of cutouts for plumbing pipes, screwheads, and joints with water-resistant compound as recommended by the gypsum board manufacturer. Provide type of gypsum board for use in

SECTION 09 29 00 Page 9 each system specified herein as indicated.

3.2.1 Adhesive Application to Interior Masonry or Concrete Walls

Apply in accordance with ASTM C840, System VI or GA 216 .

3.2.2 Application of Gypsum Board to Steel Framing and Furring

Apply in accordance with ASTM C840, System VIII or GA 216 .

3.2.3 Arches and Bending Radii

Apply gypsum board in accordance with ASTM C840, System IX or GA 216 .

3.2.4 Exterior Application

Apply exterior gypsum board (such as at soffits) in accordance with ASTM C840, System XI or GA 216 .

3.2.5 Glass Mat Covered or Fiber Reinforced Gypsum Sheathing

Apply glass mat covered or fiber reinforced gypsum sheathing in accordance to gypsum association publications GA 253 . Follow gypsum sheathing manufacturer's requirements of design details for joints and fasteners and be properly installed to protect the substrate from moisture intrusion.

Do not leave exposed surfaces of the glass mat covered or fiber reinforced gypsum sheathing beyond the manufacturer's recommendation without a weather barrier cladding. Provide continuous asphalt impregnated building felt over sheathing surface in shingle fashion with edges and ends lapped a minimum of 6 inch. Properly flash the openings. Seal all joints, seams, and penetrations with a compatible silicone sealant.

3.2.6 Control Joints

Install expansion and contraction joints in ceilings and walls in accordance with ASTM C840, System XIII or GA 216 . Fill control joints between studs in fire-rated construction with firesafing insulation to match the fire-rating of construction.

3.2.7 Application of Abuse Resistant Gypsum Board

Apply in accordance with applicable system of ASTM C840 as specified or GA 216 . Follow manufacturers written instructions on how to cut, drill and attach board.

3.3 APPLICATION OF CEMENTITIOUS BACKER UNITS

3.3.1 Application

In wet areas (tubs, shower enclosures, saunas, steam rooms, gang shower rooms), apply cementitious backer units in accordance with ANSI A108.11 .

Place a 15 lb asphalt impregnated, continuous felt paper membrane behind cementitious backer units, between backer units and studs or base layer of gypsum board. Place membrane with a minimum 6 inch overlap of sheets laid shingle style.

3.3.2 Joint Treatment

ANSI A108.11 .

SECTION 09 29 00 Page 10

****Amendment 0003****

3.4 FINISHING OF GYPSUM BOARD

Tape and finish gypsum board in accordance with ASTM C840, GA 214 and GA 216 . Finish plenum areas above ceilings to Level 1 in accordance with GA 214 . Finish plenum areas above ceilings and below raised acess floors at security boundary walls to Level 4 and paint. Finish water resistant gypsum backing board, ASTM C1396/C1396M , to receive ceramic tile to Level 2 in accordance with GA 214 . Finish walls and ceilings to receive a heavy-grade wall covering or heave textured finish before painting to Level 3 in accordance with GA 214 . Finish walls and ceilings without critical lighting to receive flat paints, light textures, or wall coverings to Level 4 in accordance with GA 214 . Unless otherwise specified, finish all gypsum board walls, partitions and ceilings to Level 5 in accordance with GA 214 . Level 4 finish is acceptable in all non-public spaces including Janitor's Closets, Mechanical Rooms and Storage Rooms. Provide joint, fastener depression, and corner treatment.

Tool joints as smoothly as possible to minimize sanding and dust. Do not use self-adhering fiber glass mesh tape with conventional drying type joint compounds; use setting or hardening type compounds only. Provide treatment for water-resistant gypsum board as recommended by the gypsum board manufacturer. Protect workers, building occupants, and HVAC systems from gypsum dust.

****Amendment 0003****

3.5 SEALING

Seal openings around pipes, fixtures, and other items projecting through gypsum board and cementitious backer units as specified in Section 07 92 00 JOINT SEALANTS. Apply material with exposed surface flush with gypsum board or cementitious backer units.

3.5.1 Sealing for Glass Mat or Reinforced Gypsum Board Sheathing

Apply silicone sealant in a 3/8 inch bead to all joints and trowel flat.

Apply enough of the same sealant to all fasteners penetrating through the glass mat gypsum board surface to completely cover the penetration when troweled flat. Do not place construction and materials behind sheathing until a visual inspection of sealed joints during daylight hours has been completed by Contracting Officer.

3.6 FIRE-RESISTANT ASSEMBLIES

Wherever fire-rated construction is indicated, provide materials and application methods, including types and spacing of fasteners, wall and ceiling framing in accordance with the specifications contained in UL Fire Resistance for the Design Number(s) indicated. Joints of fire-rated gypsum board enclosures must be closed and sealed in accordance with UL test requirements or GA requirements. Seal penetrations through rated partitions and ceilings tight in accordance with tested systems.

3.7 PATCHING

Patch surface defects in gypsum board to a smooth, uniform appearance, ready to receive finishes.

SECTION 09 29 00 Page 11

3.8 SHAFTWALL FRAMING

Install the shaftwall system in accordance with the system manufacturer's published instructions. Coordinate bucks, anchors, blocking and other items placed in or behind shaftwall framing with electrical and mechanical work. Patch or replace fireproofing materials which are damaged or removed during shaftwall construction.

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SECTION 09 29 00 Page 12