W912HV-18-R-0006-Am0006_Revised_Specifications.pdf

FY18 DESC1805 Upgr ade Yokose Pi er 18SF0002 Yokose, Japan

SECTI ON TABLE OF CONTENTS

DI VI SI ON 21 - FI RE SUPPRESSI ON

SECTI ON 21 12 00

STANDPI PE SYSTEMS

PART 1 GENERAL

1. 1 REFERENCES

1. 2 SYSTEM DESCRI PTI ON

1. 3 SYSTEM DESCRI PTI ON

1. 3. 1 Resi dual Pr essur e

1. 3. 2 Fr i c t i on Losses

1. 3. 3 Wat er Suppl y

1. 3. 4 St andpi pe Syst em Dr awi ngs

1. 4 SUBMI TTALS

1. 5 QUALI TY ASSURANCE

1. 5. 1 Qual i f i cat i ons of I nst al l er

1. 5. 2 Syst em As- Bui l t Dr awi ngs

1. 6 DELI VERY, STORAGE AND HANDLI NG

PART 2 PRODUCTS

2. 1 ABOVEGROUND PI PI NG SYSTEMS

2. 1. 1 Pi pe and Fi t t i ngs

2. 1. 2 Pi pe Hanger s and Suppor t s

2. 1. 3 Val ves

2. 1. 3. 1 Hose Val ves

2. 1. 3. 2 Pr essur e Regul at i ng Val ve

2. 1. 4 I dent i f i cat i on Si gns

2. 1. 5 Pi pe Sl eeves

2. 1. 5. 1 Sl eeves i n Masonr y and Concr et e Wal l s, Fl oor s, and Roof s

2. 1. 6 Fi r e Depar t ment Connect i ons

2. 1. 7 Fi r e Hose Cabi net s

2. 1. 8 Fi r e Hydr ant s

2. 2 PI PE I NSULATI ON SYSTEMS

2. 2. 1 Cel l ul ar Gl ass

2. 2. 2 Mi ner al Fi ber I nsul at i on

PART 3 EXECUTI ON

3. 1 CONNECTI ONS TO EXI STI NG WATER SUPPLY SYSTEMS

3. 2 STANDPI PE SYSTEM I NSTALLATI ON

3. 3 DI SI NFECTI ON

3. 4 FI ELD PAI NTI NG

3. 4. 1 Pi pi ng Label s

3. 5 FLUSHI NG

3. 6 FI ELD QUALI TY CONTROL

3. 6. 1 Pr el i mi nar y Test s

3. 6. 2 For mal I nspect i on and Test s ( Accept ance Test s)

3. 6. 2. 1 Fl ow Test

3. 6. 3 Addi t i onal Test s

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SECTI ON 21 12 00

STANDPI PE SYSTEMS

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ASTM I NTERNATI ONAL ( ASTM)

ASTM C552 ( 2017) St andar d Speci f i cat i on f or Cel l ul ar Gl ass Ther mal I nsul at i on

ASTM C547 ( 2017) St andar d Speci f i cat i on f or Mi ner al Fi ber Pi pe I nsul at i on

AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)

AWWA C503 ( 2014) Wet - Bar r el Fi r e Hydr ant s

AWWA C651 ( 2014) St andar d f or Di s i nf ect i ng Wat er Mains

ASTM I NTERNATI ONAL ( ASTM)

FM GLOBAL ( FM)

FM APP GUI DE ( updat ed on- l i ne) Appr oval Gui de http://www.approvalguide.com/

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 13 ( 2016) St andar d f or t he I nst al l at i on of Spr i nkl er Syst ems

NFPA 14 ( 2016) St andar d f or t he I nst al l at i on of St andpi pes and Hose Syst ems

NFPA 24 ( 2013) St andar d f or t he I nst al l at i on of Pr i vat e Fi r e Ser vi ce Mai ns and Thei r Appurtenances

UNDERWRI TERS LABORATORI ES ( UL)

UL Fi r e Pr ot Di r ( 2012) Fi r e Pr ot ect i on Equi pment Di r ect or y

1. 2 SYSTEM DESCRI PTI ON

Desi gn and pr ovi de new manual dr y Cl ass I and aut omat i c wet Cl ass I st andpi pe syst ems as shown.

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1. 3 SYSTEM DESCRI PTI ON

Syst em desi gn and manuf act ur er ' s pr oduct s shal l be i n accor dance wi t h t he r equi r ed and advi sor y pr ovi s i ons of NFPA 14 except as modi f i ed her ei n.

St andpi pe syst em shal l be desi gned by hydr aul i c cal cul at i ons. Each syst em shal l be desi gned f or ear t hquakes and shal l i ncl ude mat er i al s, accessor i es, and equi pment i nsi de and out s i de t he bui l di ng necessar y t o pr ovi de each syst em compl et e and r eady f or use. Devi ces and equi pment shal l be UL Fi r e Pr ot Di r l i s t ed or FM APP GUI DE appr oved f or f i r e pr ot ect i on ser vi ce. I n t he publ i cat i ons r ef er r ed t o her ei n, t he advi sor y pr ovi s i ons shal l be consi der ed t o be mandat or y, as t hough t he wor d " shal l " had been subst i t ut ed f or " shoul d" wher ever i t appear s; r ef er ence t o t he " aut hor i t y havi ng j ur i sdi ct i on" shal l be i nt er pr et ed t o mean t he U. S. Ar my Cor ps of Engi neer s, Japan Engi neer i ng Di st r i c t , Fi r e Pr ot ect i on Engi neer .

1. 3. 1 Resi dual Pr essur e

The mi ni mum r esi dual pr essur e at t he out l et of t he most r emot e 65 mm hose connect i on on t he f uel i ng pi er shal l be 689 kPa whi l e t he syst em i s di schar gi ng at t he r equi r ed desi gn f l ow r at e of 950 l pm. The 65 mm dr y st andpi pe connect i on shal l di schar ge 1, 135 l pm at 689 kPa.

1. 3. 2 Fr i ct i on Losses

Cal cul at e l osses i n pi pi ng i n accor dance wi t h t he Hazen- Wi l l i ams f or mul a wi t h ' C' val ue of 120 f or st eel pi pi ng, 150 f or copper t ubi ng, and 140 f or cement - l i ned duct i l e- i r on pi pi ng.

1. 3. 3 Wat er Suppl y

Base hydr aul i c cal cul at i ons on f i r e pumps suppl y i ng 7, 900 l pm at a di schar gepr essur e of 1, 949 kPa f r om t he f i r e pumps bei ng i nst al l ed i n pr oj ect NA 934.

1. 3. 4 St andpi pe Syst em Dr awi ngs

Pr epar e i n accor dance wi t h t he r equi r ement s f or " Pl ans and Speci f i cat i ons" as speci f i ed i n NFPA 14. Each dr awi ng shal l beA1 841 by 594 mm. Pl ans shal l be dr awn t o a scal e not l ess t han 1 mm equal s 100 mm Do not commence wor k unt i l t he desi gn of each syst em and t he var i ous component s have been appr oved. Show dat a essent i al f or pr oper i nst al l at i on of each syst em.

Show det ai l s , pl an v i ew, el evat i ons, and sect i ons of t he syst ems suppl y and pi pi ng. Show pi pi ng schemat i c of syst ems suppl y, devi ces, val ves, pi pe, and f i t t i ngs. Submi t dr awi ngs s i gned by a r egi st er ed f i r e pr ot ect i on engi neer . Show:

a. Room, space or ar ea l ayout and i ncl ude pi pe suppor t s and hanger s.

b. Fi el d wi r i ng di agr ams showi ng l ocat i ons of devi ces and poi nt s of connect i on and t er mi nal s used f or al l el ect r i cal f i el d connect i ons i n t he syst em, wi t h wi r i ng col or code scheme.

1. 4 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

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The f i r e pr ot ect i on engi neer , U. S. Ar my Cor ps of Engi neer s, Japan Engi neer i ng Di st r i c t wi l l r evi ew any appr ove al l submi t t al s i n t hi s sect i on r equi r i ng Gover nment appr oval .

SD- 02 Shop Dr awi ngs

St andpi pe syst em; G

SD- 03 Pr oduct Dat a

Abovegr ound Pi pe and f i t t i ngs; G

Pi pe hanger s and suppor t s; G

Val ves, i ncl udi ng gat e, check, and hose; G

Fi r e depar t ment connect i ons; G

Fi r e hose cabi net s; G

Fi r e Hydr ant s; G

Pi pe I nsul at i on; G

SD- 06 Test Repor t s

Pr el i mi nar y t est s; G

Accept ance t est s; G

Submi t f or al l i nspect i ons and t est s speci f i ed under par agr aph ent i t l ed " Fi el d Qual i t y Cont r ol . "

SD- 07 Cer t i f i cat es

Qual i f i cat i ons of i nst al l er ; G

Submi t i nst al l er s qual i f i cat i ons as r equi r ed under par agr aph ent i t l ed " Qual i f i cat i ons of I nst al l er . "

SD- 11 Cl oseout Submi t t al s

Syst em as- bui l t dr awi ngs; G

1. 5 QUALI TY ASSURANCE

1. 5. 1 Qual i f i cat i ons of I nst al l er

Pr i or t o commenci ng wor k, submi t dat a showi ng t hat t he Cont r act or has successf ul l y i nst al l ed f i r e ext i ngui shi ng st andpi pe syst ems of t he same t ype and desi gn as speci f i ed her ei n, or t hat he has a f i r m cont r act ual agr eement wi t h a subcont r act or havi ng t he r equi r ed exper i ence. I nc l ude t he names and l ocat i ons of at l east t wo i nst al l at i ons wher e t he Cont r act or , or t he subcont r act or r ef er r ed t o above, has i nst al l ed such syst ems. I ndi cat e t he t ype and desi gn of each syst em, and cer t i f y t hat t he syst em has per f or med sat i sf act or i l y f or a per i od of at l east 18 mont hs.

Qual i f i cat i ons of Syst em Techni c i an: I nst al l at i on dr awi ngs, shop dr awi ng

W912HV-18-R-0006 SECTI ON 21 12 00 Page 5 ( Am- 0006) and as- bui l t dr awi ngs shal l be pr epar ed, by or under t he super vi s i on of , an i ndi v i dual who i s exper i enced wi t h t he t ypes of wor ks speci f i ed her ei n, and i s cur r ent l y cer t i f i ed by t he Nat i onal I nst i t ut e f or Cer t i f i cat i on i n Engi neer i ng Technol ogi es ( NI CET) as an engi neer i ng t echni c i an wi t h mi ni mum Level - I I I cer t i f i cat i on i n Aut omat i c Spr i nkl er Syst em pr ogr am. Cont r act or shal l submi t dat a f or appr oval showi ng t he name and cer t i f i cat i on of al l i nvol ved i ndi v i dual s wi t h such qual i f i cat i ons at or pr i or t o submi t t al of drawings.

1. 5. 2 Syst em As- Bui l t Dr awi ngs

Upon compl et i on, and bef or e f i nal accept ance of t he wor k, submi t a compl et e set of as- bui l t dr awi ngs of each syst em. Submi t A1 841 by 594 mm r epr oduci bl e as- bui l t dr awi ngs on myl ar f i l m wi t h t i t l e bl ock s i mi l ar t o f ul l s i ze cont r act dr awi ngs. Fur ni sh as- bui l t ( r ecor d) wor ki ng dr awi ngs i n addi t i on t o t he as- bui l t dr awi ngs r equi r ed by Di v i s i on 1, " Gener al Requirements."

1. 6 DELI VERY, STORAGE AND HANDLI NG

Pr ot ect st or ed equi pment f r om weat her , humi di t y and t emper at ur e var i at i ons, di r t , dust , and ot her cont ami nant s.

PART 2 PRODUCTS

2. 1 ABOVEGROUND PI PI NG SYSTEMS

Pr ovi de f i t t i ngs f or changes i n di r ect i on of pi pi ng and f or connect i ons.

Make changes i n pi pi ng s i zes t hr ough t aper ed r educi ng pi pe f i t t i ngs;

bushi ngs wi l l not be per mi t t ed. Per f or m wel di ng i n t he shop; f i el d wel di ng wi l l not be per mi t t ed.

2. 1. 1 Pi pe and Fi t t i ngs

NFPA 14, except as modi f i ed her ei n. St eel pi pi ng shal l be pol yet hyl ene l i ned Schedul e 40. Fi t t i ngs shal l be wel ded. Fi t t i ngs shal l be UL Fi r e Pr ot Di r l i s t ed or FM APP GUI DE appr oved f or use i n dr y and wet pi pe spr i nkl er syst ems. Fi t t i ngs shal l be suppl i ed by t he same manuf act ur er . Pi pe and f i t t i ngs shal l be met al . Fi t t i ngs shal l be r at ed f or 1723 kPA. Pi pe and f i t t i ngs shal l be pr ot ect ed f r om sal t cor r osi on.

2. 1. 2 Pi pe Hanger s and Suppor t s

Pr ovi de i n accor dance wi t h NFPA 14.

2. 1. 3 Valves

NFPA 14. Pr ovi de val ves of t ypes appr oved f or f i r e ser vi ce. Hose and gat e val ves shal l open by count er cl ockwi se r ot at i on. Pr ovi de i sol at i on and check val ves as r equi r ed by NFPA 14. I sol at i on val ves shal l be OS&Y t ype.

Check val ves shal l be f l anged cl ear openi ng swi ng- check t ype wi t h f l anged i nspect i on and access cover pl at e f or s i zes 100 mm and l ar ger .

2. 1. 3. 1 Hose Val ves

Pr ovi de br onze hose val ve wi t h 65 mm Nat i onal St andar d mal e hose t hr eads, and 65 mm NH f emal e by 40 mm I PT mal e r educer wi t h cap and chai n.

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2. 1. 3. 2 Pr essur e Regul at i ng Val ve

Pr ovi de pr essur e r egul at i ng val ves wher e not ed on t he dr awi ngs. Val ves shal l be UL Fi r e Pr ot Di r l i s t ed or FM APP GUI DE appr oved f or use i n dr y or wet pi pe f i r e spr i nkl er syst ems. Val ve shal l mai nt ai n out l et st at i c and r esi dual set pr essur e r egar dl ess of pr essur e and f l ow f l uct uat i ons on t he i nl et s i de.

2. 1. 4 I dent i f i cat i on Si gns

NFPA 14. At t ach pr oper l y l et t er ed and appr oved met al s i gns t o each val ve.

2. 1. 5 Pi pe Sl eeves

Pr ovi de wher e pi pi ng passes ent i r el y t hr ough wal l s amd f l oor s. Secur e s l eeves i n posi t i on and l ocat i on dur i ng const r uct i on. Pr ovi de s l eeves of suf f i c i ent l engt h t o pass t hr ough ent i r e t hi ckness of wal l s, f l oor s, r oof s and par t i t i ons. Pr ovi de one i nch mi ni mum cl ear ance bet ween ext er i or of pi pi ng and i nt er i or of s l eeve or cor e- dr i l l ed hol e. Fi r ml y pack space wi t h mi ner al wool i nsul at i on. Seal space at bot h ends of t he s l eeve or cor e- dr i l l ed hol e wi t h pl ast i c wat er pr oof cement whi ch wi l l dr y t o a f i r m but pl i abl e mass, or pr ovi de a mechani cal l y adj ust abl e segment ed el ast omer i c seal .

2. 1. 5. 1 Sl eeves i n Masonr y and Concr et e Wal l s, Fl oor s, and Roof s

Pr ovi de duct i l e- i r on or cast - i r on s l eeves. Cor e dr i l l i ng of masonr y and concr et e may be pr ovi ded i n l i eu of pi pe s l eeves when cavi t i es i n t he cor e- dr i l l ed hol e ar e compl et el y gr out ed smoot h. Ext end sl eeves i n f l oor s l abs 76 mm above f i ni shed f l oor s.

2. 1. 6 Fi r e Depar t ment Connect i ons

Pr ovi de connect i ons appr oxi mat el y one met er above f i ni sh gr ade, of t he appr oved t wo- way t ype wi t h 65 mm Nat i onal St andar d f emal e hose t hr eads wi t h pl ug, chai n, and i dent i f y i ng f i r e depar t ment connect i on escut cheon plate.

2. 1. 7 Fi r e Hose Cabi net s

Pr ovi de f r ee st andi ng f i ber gl ass f i r e ext i ngui sher and cabi net s on bot h t he f uel i ng pi er and t he smal l dock. Fabr i cat e cabi net f r om 20 gage st eel .

The smal l boat har bor shal l be pr ovi ded wi t h st and al one f i r e ext i ngui sher cabi net s onl y. The cabi net shal l be of f i ber gl ass const r uct i on sui t abl e f or mar i ne envi r onment s. The cabi net shal l be sui t abl e and l ar ge enough t o house a 4. 5 kg f i r e ext i ngui sher . The cabi net shal l come wi t h br eak away gl ass wi t h l ocki ng handl es. Pr ovi de a r ed col or cabi net .

The f uel i ng pi er shal l be pr ovi ded wi t h a f i ber gl ass combi nat i on f i r e ext i ngui sher / f i r e hose cabi net . The f i r e hose cabi net shal l accommodat e bot h a 4. 5 kg f i r e ext i ngui sher and up t o 30M of 65mm hand l i ne f i r e hose.

The cabi net shal l be pr ovi ded wi t h gel coat f i ber gl ass const r uct i on. The door shal l be pr ovi ded wi t h st ai nl ess st eel hi nges and br eak away gl ass/ l ocki ng handl e. Pr ovi de a r ed col or cabi net t hat i s f r ee st andi ng.

Equi pment shal l be a packaged uni t i ncl udi ng t he cabi net , hose r ack & r eel , and 65mm val ve.

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2. 1. 8 Fi r e Hydr ant s

Pr ovi de wet bar r el f i r e hydr ant s meet i ng AWWA C503, UL246 si mi l ar t o t he hydr ant s cur r ent l y i nst al l ed at t he pi er . Hydr ant s shal l have a mi ni mum 150 mm i nl et , one 100 mm pumper connect i on, and t wo 65 mm hose connect i ons. Each connect i on shal l have an i ndependent nozzl e gat e val ve.

Hydr ant s shal l be i nst al l ed such t hat t he pumper connect i on f aces sout h t owar ds t he pi er .

2. 2 PI PE I NSULATI ON SYSTEMS

2. 2. 1 Cel l ul ar Gl ass

ASTM C552, Type I I , and Type I I I . Suppl y t he i nsul at i on f r om t he f abr i cat or wi t h ASJ vapor r et ar der and i nst al l ed wi t h al l l ongi t udi nal over l aps seal ed and al l c i r cumf er ent i al j oi nt s ASJ t aped or suppl y t he i nsul at i on unf aced f r om t he f abr i cat or and i nst al l wi t h al l l ongi t udi nal and c i r cumf er ent i al j oi nt s seal ed wi t h vapor bar r i er mast i c. Mi ni mum t hi ckness shal l be 401.5 50 mm. Pr ovi de st ai nl ess st eel j acket and cl addi ng.

2. 2. 2 Mi ner al Fi ber I nsul at i on

ASTM C547. I nst al l i n accor dance wi t h manuf act ur er ' s i nst r uct i ons. Mi ni mum t hi ckness shal l be 251 mm. Pr ovi de st ai nl ess st eel j acket and cl addi ng.

PART 3 EXECUTI ON

3. 1 CONNECTI ONS TO EXI STI NG WATER SUPPLY SYSTEMS

Connect t o exi st i ng 150 wat er mai n pr ovi ded by pr oj ect NA934 as shown on t he dr awi ngs.

3. 2 STANDPI PE SYSTEM I NSTALLATI ON

Equi pment , mat er i al s, i nst al l at i on, wor kmanshi p, f abr i cat i on, assembl y, er ect i on, exami nat i on, i nspect i on, and t est i ng shal l be i n accor dance wi t h t he NFPA st andar ds r ef er enced her ei n. I nst al l pi pi ng st r ai ght and t r ue t o bear evenl y on hanger s and suppor t s. Pr ovi de f i t t i ngs f or changes i n di r ect i on of pi pi ng and f or al l connect i ons Make changes i n pi pi ng s i zes t hr ough st andar d r educi ng pi pe f i t t i ngs; do not use bushi ngs. Cut pi pe accur at el y and wor k i nt o pl ace wi t hout spr i ngi ng or f or c i ng. Ream pi pe ends and f r ee pi pe and f i t t i ngs f r om bur r s. Cl ean wi t h sol vent t o r emove al l var ni sh and cut t i ng oi l pr i or t o assembl e. Make scr ew j oi nt s wi t h PTFE t ape appl i ed t o mal e t hr ead onl y. 62mm pi pi ng shal l be pr ovi ded wi t h mi ner al f i ber or f i ber gl ass i nsul at i on t o pr ot ect f r om f r eezi ng.

3. 3 DISINFECTION

Di si nf ect new wat er pi pi ng f r om t he poi nt of connect i on at t he wat er mai n and exi st i ng wat er pi pi ng af f ect ed by t he Cont r act or ' s oper at i on i n accor dance wi t h AWWA C651. Exer ci se caut i on when mi xi ng chl or i ne di s i nf ect ant sol ut i ons. Fi l l pi pi ng syst ems wi t h sol ut i on cont ai ni ng mi ni mum of 50 par t s per mi l l i on of f r ee avai l abl e chl or i ne and al l ow sol ut i on t o st and f or a mi ni mum of 24 hour s. Fl ush sol ut i on f r om syst ems wi t h c l ean wat er unt i l maxi mum r esi dual chl or i ne cont ent i s not gr eat er t han 0. 2 par t s per mi l l i on. Obt ai n at l east t wo consecut i ve sat i sf act or y bact er i ol ogi cal sampl es f r om new wat er pi pi ng, anal yze by a cer t i f i ed l abor at or y, and submi t r esul t s pr i or t o new wat er pi pi ng bei ng pl aced i nt o service.

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3. 4 FI ELD PAI NTI NG

Fi el d pai nt i ng of f i r e ext i ngui shi ng st andpi pe syst em shal l be speci f i ed i n Sect i on 09 96 00 HI GH- PERFORMANCE COATI NGS. Al l syst em equi pment and suppor t s shal l be pai nt ed. Pi pes shal l be pai nt ed t o mat ch exi st i ng pai nt scheme used at t he pi er .

3. 4. 1 Pi pi ng Label s

Pr ovi de per manent l abel s spaced at 6 met er s maxi mum i nt er val s al ong pi pe, i ndi cat i ng " STANDPI PE. "

3. 5 FLUSHING

Fl ush t he pi pi ng syst em wi t h pot abl e wat er i n accor dance wi t h NFPA 14.

Cont i nue f l ushi ng oper at i on unt i l wat er i s c l ear , but f or not l ess t han 10 mi nut es. Coor di nat e pot abl e wat er sour ce wi t h base per sonnel .

3. 6 FI ELD QUALI TY CONTROL

Pr i or t o i ni t i al oper at i on, i nspect equi pment and pi pi ng syst ems f or compl i ance wi t h dr awi ngs, speci f i cat i ons, and manuf act ur er ' s submi t t al s.

Per f or m t est s i n t he pr esence of t he Cont r act i ng Of f i cer t o det er mi ne conf or mance wi t h t he speci f i ed r equi r ement s.

3. 6. 1 Pr el i mi nar y Test s

Each pi pi ng syst em shal l be hydr ost at i cal l y t est ed at 1379 kPa ( gage) i n accor dance wi t h NFPA 14 and NFPA 24 and shal l show no l eakage or r educt i on i n gauge pr essur e af t er 2 hour s. The Cont r act or shal l conduct compl et e pr el i mi nar y t est s, whi ch shal l encompass al l aspect s of syst em oper at i on.

When t est s have been compl et ed and al l necessar y cor r ect i ons made, submi t t o t he Cont r act i ng Of f i cer a s i gned and dat ed cer t i f i cat e, s i mi l ar t o t hat speci f i ed i n NFPA 13, at t est i ng t o t he sat i sf act or y compl et i on of al l t est i ng and st at i ng t hat t he syst em i s i n oper at i ng condi t i on. Al so i ncl ude a wr i t t en r equest f or a f or mal i nspect i on and t est .

3. 6. 2 For mal I nspect i on and Test s ( Accept ance Test s)

The USCAE Japan Engi neer Di st r i c t , Fi r e Pr ot ect i on Engi neer , wi l l wi t ness f or mal t est s and appr ove al l syst ems bef or e t hey ar e accept ed. The syst em shal l be consi der ed r eady f or such t est i ng onl y af t er al l necessar y pr el i mi nar y t est s have been made and al l def i c i enci es f ound have been cor r ect ed t o t he sat i sf act i on of t he Cont r act i ng Of f i cer and wr i t t en cer t i f i cat i on t o t hi s ef f ect i s r ecei ved by t he Di v i s i on Fi r e Pr ot ect i on Engi neer . Submi t t he r equest f or f or mal i nspect i on at l east 15 wor ki ng days pr i or t o t he dat e t he i nspect i on i s t o t ake pl ace. Exper i enced t echni c i ans r egul ar l y empl oyed by t he Cont r act or i n t he i nst al l at i on of bot h t he mechani cal and el ect r i cal por t i ons of such syst ems shal l be pr esent dur i ng t he i nspect i on and shal l conduct t he t est i ng. Al l i nst r ument s, per sonnel , appl i ances and equi pment f or t est i ng shal l be f ur ni shed by t he Cont r act or . The Gover nment wi l l f ur ni sh wat er f or t he t est s. Al l necessar y t est s encompassi ng al l aspect s of syst em oper at i on shal l be made i ncl udi ng t he f ol l owi ng, and any def i c i ency f ound shal l be cor r ect ed and t he syst em r et est ed at no cost t o t he Gover nment .

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3. 6. 2. 1 Fl ow Test

Per f or m f l ow t est s of each st andpi pe r i ser i n accor dance wi t h NFPA 14.

Af f i x 0- 1379 kPa pr essur e gauges t o l owest hose val ve and next - t o- hi ghest hose val ve. Connect l i ned, 65 mm di amet er f i r e hose wi t h under wr i t er ' s pl aypi pe t o hi ghest hose val ve and f l ow at l east 946 L/ m f or 5 mi nut es f r om st andpi pe t o a saf e l ocat i on out s i de t he bui l di ng. For dr y pi pe syst em, suppl y syst em t hr ough 65 mm f i r e hose connect ed t o t he near est f i r e hydr ant whi ch i s appr oxi mat el y 45 met er s away. Fur ni sh hose, nozzl es and f i t t i ngs r equi r ed f or t hi s t est .

3. 6. 3 Addi t i onal Test s

When def i c i enci es, def ect s or mal f unct i ons devel op dur i ng t he t est s r equi r ed, al l f ur t her t est i ng of t he syst em shal l be suspended unt i l pr oper adj ust ment s, cor r ect i ons or r evi s i ons have been made t o assur e pr oper per f or mance of t he syst em. I f t hese r evi s i ons r equi r e mor e t han a nomi nal del ay, t he Cont r act i ng Of f i cer shal l be not i f i ed when t he addi t i onal wor k has been compl et ed, t o ar r ange a new i nspect i on and t est of t he syst em.

Al l t est s r equi r ed shal l be r epeat ed pr i or t o f i nal accept ance, unl ess di r ect ed ot her wi se.

- - End of Sect i on - -

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SECTI ON TABLE OF CONTENTS

DI VI SI ON 41 - MATERI AL PROCESSI NG AND HANDLI NG EQUI PMENT

SECTI ON 41 24 26. 10

MARI NE LOADI NG ARMS

PART 1 GENERAL

1. 1 REFERENCES

1. 2 SUBMI TTALS

1. 2. 1 Al l Submi t t al s

1. 3 SCOPE

1. 3. 1 Oper at i on

1. 3. 2 Si ze

1. 3. 3 I dent i f i cat i on

1. 4 GENERAL

1. 4. 1 Conf l i c t s

1. 4. 2 Compl i ance

1. 4. 3 Del i ver y Schedul e

1. 4. 4 Speci al I t ems

1. 4. 5 Desi gn

1. 4. 6 Fl ange Hei ght

1. 5 SI TE CONDI TI ONS

1. 5. 1 Ri sk Cat egor y

1. 6 SEI SMI C CONDI TI ONS

1. 6. 1 Gr ound Mot i on Par amet er s

1. 6. 2 Al l owabl e Hor i zont al Def l ect i ons

1. 7 WI ND SPEED

1. 7. 1 Desi gn Cr i t er i a

1. 8 TEMPERATURE

1. 8. 1 Oper at i onal Temper at ur e

1. 8. 2 Si t e Temper at ur e

1. 8. 3 Temper at ur e Ext r emes

1. 9 SNOW

1. 9. 1 Desi gn Cr i t er i a

PART 2 PRODUCTS

2. 1 LOADI NG ARM DESI GN AND FABRI CATI ON

2. 1. 1 Over al l Requi r ement s

2. 1. 1. 1 Desi gn Par amet er s

2. 1. 1. 2 Fabr i cat i on and Suppl y

2. 2 HYDRAULI C POWER SYSTEM DESI GN AND FABRI CATI ON

2. 2. 1 Over al l Requi r ement s

2. 2. 2 Cont r ol Syst em

2. 2. 3 Fi t t i ngs

2. 2. 4 Addi t i onal Power Pack

2. 2. 5 Cont r ol Syst em Movement s

2. 2. 6 Cont r ol Syst em Modes

2. 2. 7 Al ar m Syst em

2. 2. 8 El ect r i cal Desi gn

2. 2. 9 El ect r i cal Li st i ng

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2. 2. 10 El ect r i cal Oper at i on

2. 2. 11 Suppl i er Pr ovi ded Cont r ol Li st

2. 2. 12 Cont r ol I nf r ast r uct ur e

2. 2. 13 I SA Dat a Sheet s

2. 2. 14 Remot e Oper at i on

2. 3 COATI NGS

2. 3. 1 Gener al

PART 3 I NSPECTI ON AND TESTI NG

3. 1 I NSPECTON AND TESTI NG

3. 1. 1 Test i ng Requi r ement s

3. 1. 2 Posi t i ve Pr essur e Test

3. 1. 3 Hydr ost at i c Test

3. 1. 4 Test i ng Envel ope

3. 1. 5 Wel d Test i ng

3. 1. 6 Onsi t e Suppor t

3. 1. 7 Fabr i cat i on I nspect i on

3. 1. 8 Fabr i cat or s I nspect i on Repor t

3. 1. 9 I nsul at i ng Joi nt s

3. 1. 10 ERS Test i ng Document at i on

3. 1. 11 Hi gh Pot ent i al Test

3. 2 DOCUMENTATI ON, MARKETI NG, AND SHI PPI NG

3. 2. 1 Tool and Par t s Suppl y

3. 2. 2 Document at i on

3. 2. 3 Desi gn Submi t t al

3. 2. 4 Pr e- Fabr i cat i on Submi t t al s

3. 2. 5 Pr e- Fabr i cat i on Appr oval s

3. 2. 6 Post - I nst al l at i on Document at i on

3. 2. 7 Par t s I dent i f i cat i on

- - End of Sect i on Tabl e of Cont ent s - -

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SECTI ON 41 24 26. 10

MARI NE LOADI NG ARMS

PART 1 GENERAL

1. 1 REFERENCES

The equi pment shal l compl y wi t h t he l at est edi t i on of t he f ol l owi ng codes and st andar ds:

CODE OF FEDERAL REGULATI ONS

33 CFR 154 Faci l i t i es Tr ansf er r i ng Oi l or Hazar dous Mat er i al i n Bul k

ASME I NTERNATI ONAL ( ASME)

ASME B31. 3 ( 2016) Pr ocess Pi pi ng

ASME B16. 5 ( 2017) Pi pe Fl anges and Fl anged Fi t t i ngs

ASME Sect i on I X, Boi l er and Pr essur e Vessel Code, Wel di ng and Br azi ng Requi r ement s

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS D1. 4 ( 2011) St r uct ur al Wel di ng Code - Rei nf or c i ng St eel

NATI ONAL ELECTRI CAL CODE

NEC Nat i onal El ect r i c Code

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA Nat i onal El ect r i c Manuf act ur er s Associ at i on

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA Nat i onal Fi r e Code

OI L COMPANI ES I NTERNATI ONAL MARI NE FORUM

OCIMF Desi gn and Const r uct i on Speci f i cat i on f or Mar i ne Loadi ng Ar ms

OCCUPATI ONAL SAFETY AND HEALTH ADMI NI STRATI ON

OSHA Occupat i onal Saf et y and Heal t h Administration

UNI FI ED FACI LI TI ES CRI TERI A

UFC 3- 301- 01 St r uct ur al Engi neer i ng

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UFC 3- 460- 01 Desi gn: Pet r ol eum Fuel Faci l i t i es

UFC 3- 501- 01 El ect r i cal Engi neer i ng

UFC 4- 152- 01 Desi gn: Pi er s and Whar ves

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Mar i ne Loadi ng Ar ms; G Submi t det ai l dr awi ngs of Land Mar i ne Loadi ng Ar ms pr i or t o fabrication.

Shop Dr awi ng I nst al l at i on; G

SD- 03 Pr oduct Dat a

Mar i ne Loadi ng Ar m Mat er i al Li st ; G Submi t descr i pt i ons of mat er i al s pr i or t o f abr i cat i on pr i or t o commencement of wor k.

Pr oduct Dat a f or Spar e Par t s; G

SD- 06 Test Repor t s

Fi el d Test s and I nspect i on Repor t s

SD- 07 Cer t i f i cat es

Pr e- Fabr i cat i on Submi t t al s

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i on and Mai nt enance Manual s; G

1. 2. 1 Al l Submi t t al s

Al l Submi t t al s shal l be i n accor dance wi t h 33 CFR 154, NEC, NEMA, NFPA, OCIMF, OSHA, UFC 3- 301- 01, UFC 3- 460- 01, UFC 3- 501- 01 and UFC 4- 152- 01.

1. 3 SCOPE

1. 3. 1 Operation

Thi s speci f i cat i on, t oget her wi t h t he r ef er enced document s, descr i bes t he mi ni mum r equi r ement s f or t he desi gn, f abr i cat i on, i nspect i on, t est i ng, pai nt i ng, pr epar at i on f or shi pment , and document at i on f or f our 4) new f uel l oadi ng ar ms. The ar ms shal l be hydr aul i cal l y oper at ed by a s i ngl e hydr aul i c power and cont r ol uni t , whi ch shal l be suppl i ed by t he equi pment suppl i er . The ar ms wi l l be connect ed t o a cust omer speci f i ed pr oduct l i ne on t he upgr aded f uel whar f i n Yokose, Japan.

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1. 3. 2 Size

The l oadi ng ar ms shal l be s i zed t o l oad/ unl oad vessel s of var i ous s i zes.

See Mar i ne Loadi ng Ar m Envel ope Dr awi ng SC105 f or r equi r ed oper at i ng envel ope based on expect ed vessel conf i gur at i ons.

1. 3. 3 Identification

The ar ms shal l be i dent i f i ed by t he f ol l owi ng equi pment t ag number s:

LA-1

LA-2

LA-3

LA-4

1. 4 GENERAL

1. 4. 1 Conflicts

I n t he event of a conf l i c t bet ween r ef er enced i ndust r y codes, and t hi s speci f i cat i on, t he conf l i c t shal l be br ought i mmedi at el y t o t he at t ent i on of Owner ' s Engi neer f or r esol ut i on.

1. 4. 2 Compliance

Compl i ance by t he Suppl i er wi t h t he pr ovi s i ons of t hi s document does not r el i eve Suppl i er of t he r esponsi bi l i t y of f ur ni shi ng equi pment sui t abl e f or t he speci f i ed condi t i ons.

1. 4. 3 Del i ver y Schedul e

Suppl i er shal l pr opose t he best non- pr emi um del i ver y t i me f or suppl y i ng t hi s equi pment .

1. 4. 4 Speci al I t ems

Any speci al t ool s and equi pment needed f or t he assembl y, t est i ng, and mai nt enance of t he ar ms shal l be l i s t ed wi t h t he pr oposal .

1. 4. 5 Design

Suppl i er shal l desi gn t he equi pment usi ng t he appl i cabl e s i t e condi t i ons as pr ovi ded i n t he sect i on bel ow.

1. 4. 6 Fl ange Hei ght

Hei ght of i nl et f l ange must be coor di nat ed wi t h t he pi pi ng desi gn.

1. 5 SI TE CONDI TI ONS

1. 5. 1 Ri sk Cat egor y

The Upgr ade Fuel Whar f Yokose Pr oj ect i s desi gnat ed Ri sk Cat egor y I I per

UFC 3- 301- 01.

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1. 6 SEI SMI C CONDI TI ONS

1. 6. 1 Gr ound Mot i on Par amet er s

Sei smi c gr ound mot i on par amet er s Ss and S1 at speci f i c l ocat i ons out s i de of t he Uni t ed St at es and i t s t er r i t or i es and possessi ons ar e i dent i f i ed i n UFC 3- 301- 01. For Sasebo t hi s dat a i s i ncl uded i n Tabl e F- 3:

a. Mapped Shor t Per i od Accel er at i on ( Ss) = 0. 95g ( UFC 3- 301- 01 Tabl e F- 3)

b. Mapped 1- second Accel er at i on ( S1) = 0. 45g ( UFC 3- 301- 01 Tabl e F- 3)

c. Pr obabi l i s t i c - Level 2 ( 10% exceedance i n 50 year s, or 475 year r et ur n period)

d. Mapped Spect r al Response Accel er at i ons

e. Si t e Cl ass = D ( I BC pr el i mi nar y) f . Sei smi c Use Gr oup = SUG I I ( Moder at e I mpor t ant Ri sk) ( UFC 4- 152- 01 sect i on 3- 4. 5. 3)

g. Sei smi c Desi gn cat egor y = D, r equi r es per f or mance based desi gn ( UFC 4- 152- 01 sect i on 3- 4. 5. 3)

1. 6. 2 Al l owabl e Hor i zont al Def l ect i ons

Assume maxi mum hor i zont al def l ect i ons dur i ng sei smi c l oadi ng f or t he pl at f or m of up t o 12 i nch ( 0. 3m) .

1. 7 WI ND SPEED

1. 7. 1 Desi gn Cr i t er i a

The mar i ne l oadi ng ar ms shal l be desi gned f or t he wi nd speeds bel ow.

a. Maneuver i ng - 45 knot s ( 23. 1 M/ S)

b. Hydr ost at i c Test / Mai nt enance - 30 knot s ( 15. 4 M/ S)

c. St or ed - 110 knot s ( 56. 3 M/ S per UFC 3- 301- 01)

1. 8 TEMPERATURE

1. 8. 1 Oper at i onal Temper at ur e

The mar i ne l oadi ng ar ms shal l be desi gned t o oper at e at an ambi ent ai r t emper at ur e r ange of 18oC t o 38oC. The mar i ne l oadi ng ar m, when not oper at i ng, shal l be desi gned f or a maxi mum met al t emper at ur e of 60oC f r om sol ar heat i ng.

1. 8. 2 Si t e Temper at ur e

The annual aver age t emper at ur e i n Sasebo, Japan i s ver y mi l d at 16. 3 degr ees Cel s i us ( 61. 3 degr ees Fahr enhei t ) . Mean mont hl y t emper at ur es var y by 21. 6 ° C ( 38. 9° F) whi ch i s a bel ow moder at e r ange.

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1. 8. 3 Temper at ur e Ext r emes

The hot t est mont h ( August ) i s hot wi t h an aver age t emper at ur e of 27. 4 degr ees Cel s i us ( 81. 32 degr ees Fahr enhei t ) . Januar y i s t he col dest mont h ( cool ) havi ng a mean t emper at ur e of 5. 8 degr ees Cel s i us ( 42. 44 degr ees Fahrenheit).

1. 9 SNOW

1. 9. 1 Desi gn Cr i t er i a

The UFC 3- 301- 01 speci f i es t he f ol l owi ng dat a i n r el at i on t o snow desi gn parameters:

a. Gr ound snow: 0. 57 KPa

b. Fr ost penet r at i on 152mm

PART 2 PRODUCTS

2. 1 LOADI NG ARM DESI GN AND FABRI CATI ON

2. 1. 1 Over al l Requi r ement s

The mar i ne l oadi ng ar ms shal l be desi gned, f abr i cat ed, i nspect ed, and t est ed i n accor dance wi t h ASME B31. 3 Pr ocess Pi pi ng, OCI MF " Desi gn and Const r uct i on Speci f i cat i ons f or Mar i ne Loadi ng Ar ms" , and t he codes and st andar ds l i s t ed i n Par agr aph 1. 1.

2. 1. 1. 1 Desi gn Par amet er s

a. The l oadi ng ar ms shal l be desi gned f or t he f ol l owi ng pr ocess condi t i ons:

OPERATI NG DATA

Arm No.

Arm Dia.

In.

Fluid Density kg/m 3 Visc.cp at oC Temperature( oC)

Design Flow Rat e BPH

Pr essur e ( kPa)

Operating Design Operating Design

LA-1 12 F-76 839.21 3.66 21 38 4,000 275.8(1) 689.5(2)

LA-2 12 F-76 839.21 3.66 21 38 4,000 275.8(1) 689.5(2)

LA-3 12 JP-5 809.25 2.00 21 38 4,000 275.8(1) 689.5(2)

LA-4 12 JP-5 809.25 2.00 21 38 4,000 275.8(1) 689.5(2)

( 1) Pr essur e at shi p l oadi ng ar m connect i on ( 2) Maxi mum expect ed shut i n pr essur e

b. The Suppl i er shal l pr ovi de anal ysi s of st r esses and def l ect i ons i n t he l oadi ng ar ms, and shal l pr ovi de l oads i mposed ont o t he t anker mani f ol d.

c. Suppl i er shal l pr ovi de guar ant eed maxi mum pr essur e dr op f or f l ow condi t i ons speci f i ed, as wel l as f or maxi mum f l ow condi t i ons speci f i ed by manuf act ur er . Maxi mum al l owabl e pr essur e dr op t hr ough t he 12" l oadi ng

W912HV-18-R-0006 SECTI ON 41 24 26. 10 Page 7 ( Am- 0006) ar m at t he desi gn f l ow r at e ( 4, 000 BPH) i s 18 kPa.

d. Mi ni mum Desi gn Met al Temper at ur e ( MDMT) f or desi gn shal l be by vendor .

e. Pi pi ng mat er i al s shal l be car bon st eel i n accor dance wi t h OCI MF and ASME B31. 3. I f a devi at i on f r om t he speci f i cat i on i s r equi r ed f or t he desi gn i t shal l be pr esent ed t o t he c l i ent and pur chaser f or appr oval .

Al umi num shal l not be used f or any l oadi ng ar m par t , f i t t i ng, or spool piece/reducer.

f . Al l l oadi ng ar m pr essur e cont ai ni ng par t s shal l be r at ed f or 1965 KPa at 38oC. Fl anges, gasket s and bol t i ng shal l be 150# r at ed, and i n accor dance wi t h ASME B16. 5.

g. Manual or hydr aul i c coupl er s shal l be used f or connect i ons t o mani f ol ds, i n l i eu of bol t ed connect i ons.

h. The ar m shal l be desi gned wi t h pi pi ng swi vel j oi nt s. The use of hoses t o accompl i sh t he degr ees of f r eedom r equi r ed by t hi s speci f i cat i on i s not al l owed. Vendor shal l pr ovi de det ai l ed descr i pt i on f or swi vel mat er i al s of const r uct i on wi t h pr oposal . Swi vel near est t o t he shi p connect i on shal l have 10, 000 ohms el ect r i cal i sol at i on. The r emai nder of t he ar m ( l andsi de) shal l be r ender ed el ect r i cal l y cont i nuous f or t he pur pose of di schar gi ng l i ght i ng st r i kes t o gr ound. Pr ocedur es and f aci l i t i es r equi r ed ( cr ane, space, et c. ) f or mai nt enance of swi vel s and changi ng packi ngs shal l be pr ovi ded wi t h pr oposal .

2. 1. 1. 2 Fabr i cat i on and Suppl y

a. Pr ovi de f ul l y bal anced ( empt y) mar i ne l oadi ng ar ms.

b. Pr ovi de sel f - l evel i ng t er mi nal swi vel assembl y.

c. Pr ovi de cent er i ng devi ce at connect i ng f l ange.

d. Pr ovi de physi cal st or m l ocks r at ed f or t he f ul l desi gn wi nd speed ( 110 knots).

e. For each l oadi ng ar m, pr ovi de a 50mm di amet er dr ai n por t i n t he r i ser , as wel l as a 38mm di amet er dr ai n por t at shi p' s end of out boar d ar m.

f . Pr ovi de a vacuum br eaker at t he apex of al l ar ms.

g. Pr ovi de a f l ange cover at t he end of t he ar ms capabl e of wi t hst andi ng t he hydr ost at i c head of t he l oadi ng ar m f i l l ed wi t h pr oduct , wi t hout l eaki ng, wi t h t he apex vacuum br eaker open.

h. Pr ovi de an Emer gency Rel ease Syst em ( ERS) t o pr ovi de a ' dr y- br eak' di sconnect i on on t he out boar d l eg of t he l oadi ng ar ms so t he ar ms can be ef f ect i vel y ' sever ed' f r om t he shi p i n t he event of an emer gency.

The ERS shal l consi st of t wo ( 2) hydr aul i cal l y oper at ed i nt er l ocked i sol at i on val ves, one upst r eam and one downst r eam of t he di sconnect poi nt . An ERS accumul at or shal l be pr ovi ded f or each ar m.

i . The ERS shal l be cal i br at ed t o act i vat e when any ar m i s wi t hi n 0. 5 m ( 1. 5 f t . ) of i t s desi gn envel ope l i mi t s. Fi el d adj ust ment syst ems shal l be f i t t ed wi t h l ocki ng mechani sms t o pr event unaut hor i zed adjustment.

W912HV-18-R-0006 SECTI ON 41 24 26. 10 Page 8 ( Am- 0006) j . Logi c syst ems f or val ve c l osur e and ERS oper at i ons shal l have an i ndependent bat t er y suppl y, s i nce an i nt er r upt ed power suppl y nor mal l y causes act uat i on of shut down syst ems.

k. Ladder s and pl at f or ms shal l be pr ovi ded such t hat t he r i ser and apex of al l ar ms can be accessed f or i nspect i on and mai nt enance. Ladder s and pl at f or ms shal l compl y wi t h OSHA t o t he f ul l est ext ent possi bl e.

l . Pr ovi de gr oundi ng l ug( s) f or al l equi pment .

2. 2 HYDRAULI C POWER SYSTEM DESI GN AND FABRI CATI ON

2. 2. 1 Over al l Requi r ement s

The hydr aul i c syst em shal l be compl et e wi t h cont r ol consol e, val ves, pr essur e gauges, r el i ef val ves, f i l t er s, power uni t and al l ot her component s t o meet t he desi gn and speci f i cat i on cont ai ned i n t he at t ached dat a sheet and t hi s document .

2. 2. 2 Cont r ol Syst em

The hydr aul i c cont r ol syst em shal l be s i zed t o cont r ol al l f our ( 4) l oadi ng ar ms f r om a s i ngl e, cent r al l ocat i on. The capaci t y of t he syst em shal l be suf f i c i ent t o ar t i cul at e al l ar ms t hr oughout t he r equi r ed oper at i onal envel ope. Cont r ol syst em shal l not al l ow si mul t aneous maneuver i ng of mul t i pl e ar ms.

2. 2. 3 Fittings

Hydr aul i c t ubi ng f i t t i ngs and val ves shal l be of s t ai nl ess st eel .

2. 2. 4 Addi t i onal Power Pack

A spar e power pack shal l be pr ovi ded f or t he el ect r o- hydr aul i cal l y- oper at ed arms.

2. 2. 5 Cont r ol Syst em Movement s

The cont r ol syst em shal l al l ow t he ar ms t o be moved f r om t he st or ed posi t i on, connect t o t he mani f ol d of t he vessel , di sconnect , and r et ur n t o t he st or ed posi t i on.

2. 2. 6 Cont r ol Syst em Modes

Cont r ol syst em shal l have a f l oat mode, or " f r eewheel " mode, whi ch i s t o be engaged any t i me t he l oadi ng ar ms ar e connect ed t o a vessel mani f ol d. Fl oat mode shal l be c l ear and easy t o sel ect .

2. 2. 7 Al ar m Syst em

Audi ovi sual al ar m i ndi cat i ons shal l be pr ovi ded f or 1 m ( 3 f t . ) f r om t he l i mi t of ar m envel ope, as wel l as f or hydr aul i c pr essur e.

2. 2. 8 El ect r i cal Desi gn

Al l el ect r i cal component s shal l be desi gned f or an ar ea c l assi f i cat i on of Cl ass I , Di v i s i on 1, Gr oup D unl ess ot her wi se not ed. Al l el ect r i cal encl osur es shal l be desi gned accor di ngl y, but shal l be expl osi on pr oof at a

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2. 2. 9 El ect r i cal Li st i ng

Al l el ect r i cal component s must be l i s t ed by an appr oved t est i ng agency such as Under wr i t er ' s Labor at or y.

2. 2. 10 El ect r i cal Oper at i on

Al l component s shal l be desi gned t o oper at e on a 208 VAC / 3 Phase / 60 Hz suppl y. The Suppl i er shal l pr ovi de t he f ul l det ai l s of t he connect ed l oad.

2. 2. 11 Suppl i er Pr ovi ded Cont r ol Li st

The Suppl i er shal l pr ovi de a l i s t of al l necessar y cont r ol s, wi t h dr awi ngs c l ear l y i ndi cat i ng const r uct i on and det ai l s .

2. 2. 12 Cont r ol I nf r ast r uct ur e

The Suppl i er shal l pr ovi de wi r i ng bet ween t he cont r ol panel and suppl i ed component s. The Suppl i er shal l pr ovi de al l necessar y hydr aul i c i nt er connect i ons ( t ubi ng, f i t t i ngs, hoses) .

2. 2. 13 I SA Dat a Sheet s

The Suppl i er shal l pr ovi de I SA dat a sheet s f or al l i nst r ument at i on suppl i ed wi t h t he package. The i nst r ument at i on must compl y wi t h t he appr oved manuf act ur er l i s t .

2. 2. 14 Remot e Oper at i on

Hydr aul i c uni t shal l be r emot el y oper at ed. Two docksi de pendant s shal l be provided.

2. 3 COATINGS

2. 3. 1 General

Fol l owi ng t he hydr ot est , t he ext er nal sur f aces of t he mar i ne l oadi ng ar m shal l be sol vent c l eaned, sandbl ast ed, and coat ed i n accor dance wi t h t he manuf act ur er ' s st andar d pr ocedur e.

a. I nst r ument s, gauges, and machi ned sur f aces shal l be pr ot ect ed f r om coatings.

b. Al l coat i ng f i l m t hi cknesses shal l be f r ee of def ect s such as pi nhol es, voi ds and bubbl es. Pr i or t o t he appl i cat i on of any coat , al l damage and def ect s i n pr evi ous coat s shal l be r epai r ed.

PART 3 I NSPECTI ON AND TESTI NG

3. 1 I NSPECTON AND TESTI NG

3. 1. 1 Test i ng Requi r ement s

The Suppl i er shal l i dent i f y al l t est i ng r equi r ed by ASME B31. 3, OCI MF, and t hei r st andar d qual i t y cont r ol r equi r ement s f or t he pr oposal .

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3. 1. 2 Posi t i ve Pr essur e Test

The posi t i ve pr essur e t est f or t he mar i ne l oadi ng ar m shal l be hydr ost at i c t est at 428 psi g. Onl y wat er shal l be used as t he t est i ng medi um. No coat i ng or pai nt i ng i s t o be done pr i or t o t he hydr ot est .

3. 1. 3 Hydr ost at i c Test

Once f ul l y er ect ed i n t he f i el d t he l oadi ng ar ms wi l l be hydr ost at i cal l y t est ed i n pl ace by ot her s bef or e bei ng pl aced i nt o ser vi ce.

3. 1. 4 Test i ng Envel ope

A per f or mance ( envel ope) t est by Suppl i er i s r equi r ed f or al l assembl ed ar ms pr i or t o shi pment .

3. 1. 5 Wel d Test i ng

Al l wel ds i n cont act wi t h pr oduct shal l be 100% r adi ogr aphed and accept ed/ r ej ect ed i n accor dance wi t h ASME Sect i on I X. St r uct ur al st eel shal l be spot r adi ogr aphed and 100% vi sual l y i nspect ed i n accor dance wi t h

AWS D1. 4.

3. 1. 6 Onsi t e Suppor t

Pr ovi de t r avel expenses hour l y r at e f or a f i el d t echni c i an t o be pr ovi ded by t he Suppl i er t o assi st wi t h commi ssi oni ng and st ar t up.

3. 1. 7 Fabr i cat i on I nspect i on

Pur chaser ' s i nspect or s shal l have f r ee ent r y t o al l par t s of t he Fabr i cat or ' s pl ant t hat concer n t he f abr i cat i on, r adi ogr aphy, and t est i ng of t he mar i ne l oadi ng ar m at al l t i mes whi l e t he wor k i s bei ng per f or med.

Owner ' s i nspect or shal l be gr ant ed access t o al l f aci l i t i es i n accor dance wi t h t he or der , dr awi ngs, j ob speci f i cat i ons and desi gnat ed codes. Unl ess ot her wi se speci f i ed, al l t est s and i nspect i ons shal l be conduct ed at t he pl ace of f abr i cat i on pr i or t o shi pment .

3. 1. 8 Fabr i cat or s I nspect i on Repor t

The Fabr i cat or shal l i ncl ude a f ul l i nspect i on r epor t def i ni ng any r equi r ed I nspect i on Hol d Poi nt s, wi t h necessar y suppor t i ng document s and i nspect i on act i v i t i es, t o be r evi ewed and / or wi t nessed by t he Owner ' s r epr esent at i ve( s) . Thi s dat a shoul d ver i f y oper at i on at desi gn condi t i ons and ver i f y t he f ul l ar m mot i on envel ope.

3. 1. 9 I nsul at i ng Joi nt s

The el ect r i cal r esi st ance of t he i nsul at i ng j oi nt i n t he l oadi ng ar m shal l be t est ed by t he Suppl i er pr i or t o i nst al l i ng. The j oi nt shal l be mount ed on a wooden pl at f or m f or t he r esi st ance t est . A 1000 vol t megohmmet er shal l measur e t he r esi st ance bet ween t he ends of each f l ange. A r eadi ng shal l be conduct ed ever y mi nut e f or a dur at i on of 10 mi nut es. The r esi st ance of t he j oi nt shal l be >= 10, 000 ohms.

3. 1. 10 ERS Test i ng Document at i on

Suppl i er shal l pr ovi de ERS t est i ng document at i on wi t h compl et e t est pr ocedur e cer t i f i ed by a Thi r d Par t y Aut hor i t y f or conf or mance t o OCIMF.

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3. 1. 11 Hi gh Pot ent i al Test

A hi gh pot ent i al t est shal l be conduct ed by appl y i ng a s i nusoi dal al t er nat i ng cur r ent , f r equency 50- 60 Hz, wi t h an ef f ect i ve val ue equal t o 1500 vol t s f or a dur at i on of 1 mi nut e bet ween t he ends of t he j oi nt . Thi s vol t age shal l be i ncr eased i n i ncr ement s of 250V unt i l 2500 vol t s i s achi eved. Thi s vol t age shal l be appl i ed f or 1 mi nut e wi t hout any di sr upt i ve or super f i c i al di schar ges.

3. 2 DOCUMENTATI ON, MARKETI NG, AND SHI PPI NG

3. 2. 1 Tool and Par t s Suppl y

Pr oposal shal l i ncl ude a separ at e sect i on l i s t i ng r ecommended i t emi zed cost s f or speci al t ool s, spar e par t s f or s i t e t est i ng, commi ssi oni ng, and st ar t up, as wel l as spar e par t s f or t wo year gener al ser vi ce.

3. 2. 2 Documentation

Pr ovi de t he document s at t he t i mes and i n t he quant i t i es l i s t ed bel ow.

3. 2. 3 Desi gn Submi t t al

The Suppl i er i s t o pr ovi de l ayout and l oadi ng desi gn cal cul at i ons f or Owner ' s r evi ew and appr oval pr i or t o f abr i cat i on. Fabr i cat i on dr awi ngs ar e t o be pr ovi ded f or Owner ' s r evi ew pr i or t o pur chasi ng mat er i al .

a. Gener al l ayout and ar r angement of t he l oadi ng ar ms wi t h basi c di mensi ons, connect i on s i zes and r at i ngs, mat er i al s, component di mensi ons, and det ai l s of base suppor t ( bol t s, spaci ng, number ) .

b. Est i mat ed l oadi ng ar m base l oads, and wei ght s of component s.

c. Descr i pt i on of t he hydr aul i c cont r ol syst em pr oposed wi t h al l r el at ed dat a, s i ze, and wei ght .

d. I nst al l at i on and er ect i on pr ocedur es i dent i f y i ng component s, and st eps r equi r ed f or f i el d assembl y.

3. 2. 4 Pr e- Fabr i cat i on Submi t t al s

Pr i or t o f abr i cat i on, Suppl i er shal l make t he f ol l owi ng document s avai l abl e t o t he Engi neer or Owner upon r equest s:

a. Qual i t y Cont r ol Pl an

b. Wel di ng Pr ocedur es

c. Wel der s Qual i f i cat i on Recor ds

d. Wel d Pr ocedur e Qual i f i cat i on Recor ds

e. Per sonnel Qual i f i cat i on Cer t i f i cat es f or Non- Dest r uct i ve Exami nat i on

(NDE)

f . Cal i br at i on Cer t i f i cat es of NDE Test i ng Equi pment .

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3. 2. 5 Pr e- Fabr i cat i on Appr oval s

Fabr i cat i on shal l not pr oceed unt i l t he manuf act ur er r ecei ves appr oved manuf act ur i ng document s, shop dr awi ngs of Mar i ne Loadi ng Ar ms, shop dr awi ng i nst al l at i on, a mar i ne l oadi ng ar m mat er i al l i s t , pr oduct dat a f or spar e par t s, and wel di ng document s f r om t he owner ' s engi neer .

3. 2. 6 Post - I nst al l at i on Document at i on

The Cont r act or shal l submi t f i el d t est s and i nspect i on r epor t s and oper at i on and mai nt enance manual s.

3. 2. 7 Par t s I dent i f i cat i on

The mar i ne l oadi ng ar ms shal l be pr ovi ded wi t h f i r ml y at t ached st ai nl ess st eel st amped namepl at es.

- - End of Sect i on - -

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