Amendment 0009 W912EF21R0015.pdf

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McNary Intake Gates and Isophase Bus Systems
Solicitation number
W912EF21R0015
Issued by

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This is a presolicitation notice for a construction contract to rehabilitate intake gates and isophase bus systems at McNary Dam. The project involves rehabilitating intake gates, providing new hydraulic cylinders and support beams, replacing the hydraulic system, control consoles and electrical components. For the isophase bus system, the work includes replacing indoor and outdoor isophase bus, moving transformers, replacing disconnect switches and surge arresters. The period of performance is estimated from December 2021 to May 2030. Work will occur during scheduled six-month unit outage windows from 2023 to 2029. The estimated value is between $25-100 million. The solicitation will be posted to Beta.sam.gov in June 2021 as a best value unrestricted procurement with performance and payment bonds.

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W68SBV11532941

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

CONSTRUCTION PROEJCT: McNary Intake Gates and Isophase Bus Systems

The purpose of this amendment is to incorporate the changes outlined below .

1. CONTRACT ID CODE PAGE OF PAGES

J 1 2

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 01-Sep-2021

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF21R0015

X 9B. DATED (SEE ITEM 11)

16-Jun-2021

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

01-Sep-2021

CODE

USAED, WALLA WALLA - CONTRACTING DIV.

KARLYN HOLLAND

201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

W912EF 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912EF21R0015

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)

The following have been added by full text:

AMEND 0009

Summary of Changes for McNary Intake Gates and Isophase Bus Systems (McDouble)

W912EF21R0015 Amendment 0009

Specifications:

00 01 15.00 28 LIST OF DRAWINGS

1.2: Table revised to show revisions to drawings

05 00 00.01 26 INTAKE GATE STRUCTURE REHABILITATION

1.2c: Clarified that paint repair in the attachment region is incidental to the anode installation and not other touch up painting on the intake gate structure.

41 22 13.75 26 NEW SUPPORT BEAMS

1.2: Added references 2.1.2: Clarified acceptable materials for support beam ears.

Drawings:

Volume 1:

M-504 Volume 2:

No changes

SECTION 00 10 00 - SOLICITATION

The Issued By organization has changed from

USAED, WALLA WALLA - CONTRACTING DIV.

HILLARY A. MORGAN

201 N. THIRD AVENUE

WALLA WALLA WA 99362

to

USAED, WALLA WALLA - CONTRACTING DIV.

KARLYN HOLLAND

201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

(End of Summary of Changes)

McNary Intake Gates and Isophase Bus Systems (McDouble) W912EF21R0015 amend 0009

PROJECT TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

00 01 15.00 28 LIST OF DRAWINGS

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00.00 28 GENERAL REQUIREMENTS

01 11 00.00 28 SUMMARY OF WORK

01 11 01.00 28 SUPPLEMENTARY REQUIREMENTS

01 12 16.00 26 WORK SEQUENCE

01 14 00.10 28 PROJECT SITE RESTRICTIONS

01 14 00.90 28 INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY

(OPSEC)

01 20 00.00 20 PRICE AND PAYMENT PROCEDURES

01 22 00.00 28 MEASUREMENT AND PAYMENT

01 32 01.00 28 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 35 29.10 28 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 01.00 28 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)

01 45 04.00 28 CONTRACTOR QUALITY CONTROL

01 51 00.00 28 TEMPORARY UTILITIES

01 55 10.00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS

01 57 20.00 28 ENVIRONMENTAL PROTECTION

01 78 00.00 28 CLOSEOUT SUBMITTALS

01 78 23.00 28 OPERATION AND MAINTENANCE DATA

01 91 00.00 26 SYSTEMS TESTING AND COMMISSIONING

DIVISION 03 - CONCRETE

03 60 00.01 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND

MINOR EQUIPMENT FOUNDATIONS

DIVISION 05 - METALS

05 00 00.01 26 INTAKE GATE STRUCTURE REHABILITATION

05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK

05 50 03.01 26 METALWORK FABRICATION, MACHINE WORK, AND MISCELLANEOUS

PROVISIONS

05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP FABRICATED

ITEMS

05 56 09.00 26 INTAKE GATE SEALS

DIVISION 09 - FINISHES

09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES

DIVISION 13 - SPECIAL CONSTRUCTION

13 48 00.00 26 SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL EQUIPMENT

DIVISION 26 - ELECTRICAL

26 05 00.00 26 BASIC ELECTRICAL MATERIALS AND METHODS FOR ISOPHASE

SYSTEMS

26 05 01.00 26 BASIC ELECTRICAL MATERIALS AND METHODS FOR INTAKE GATES

26 05 19.00 26 INSULATED WIRE AND CABLE FOR ISOPHASE SYSTEMS

PROJECT TABLE OF CONTENTS Page 1

26 05 19.01 26 INSULATED WIRE AND CABLE FOR INTAKE GATES

26 05 26.00 26 GROUNDING AND GROUND TESTING

26 05 33.00 26 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS

26 25 01.00 26 BUS STRUCTURES AND INSTRUMENT TRANSFORMERS

26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES

DIVISION 33 - UTILITIES

33 56 53.00 26 REHABILITATION OF OIL STORAGE TANKS

33 75 10.00 26 HIGH VOLTAGE GROUP-OPERATED DISCONNECT SWITCHES AND

GROUNDING SWITCHES

33 78 26.00 26 HIGH VOLTAGE SURGE ARRESTERS

DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION

35 05 40.14 26 HYDRAULIC POWER SYSTEMS FOR CIVIL WORKS STRUCTURES

35 05 40.15 26 HYDRAULIC FLUID

DIVISION 40 - PROCESS INTERCONNECTIONS

40 05 13.96 26 WELDING: PIPING AND PRESSURIZED SYSTEMS

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 22 13.75 26 NEW SUPPORT BEAMS

DIVISION 48 - ELECTRICAL POWER GENERATION

48 19 23.60 26 (OPTIONAL) CLASS II GSU POWER TRANSFORMER OIL DRAINING

AND FILLING

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 2

SECTION TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

SECTION 00 01 15.00 28

LIST OF DRAWINGS

PART 1 GENERAL

1.1 SUMMARY

1.2 VOLUME 1 CONTRACT DRAWINGS

1.2.1 Use Of Government Prepared Contract CAD Electronic Files

1.3 VOLUME 2 CONTRACT DRAWINGS

1.4 RESOURCE DRAWINGS (R) VOLUME 1

1.5 RESOURCE DRAWINGS (R) VOLUME 2

-- End of Section Table of Contents --

DOCUMENT 00 01 15.00 28 Page 1

SECTION 00 01 15.00 28

LIST OF DRAWINGS

PART 1 GENERAL

1.1 SUMMARY

This section lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings, Maps and Specifications."

1.2 VOLUME 1 CONTRACT DRAWINGS

Volume 1 Contract drawings are as follows:

SHEET

NUMBER

FILE NUMBER DESCRIPTION Revision Number

Date

GENERAL

G-001 MDP-1-0/1 PROJECT LOCATION AND VICINITY MAPS

G-002 MDP-1-0/2 DRAWING INDEX - VOLUME 1

G-003 MDP-1-0/3 DRAWING INDEX - VOLUME 2

G-004 MDP-1-0/4 DRAWING INDEX - VOL 1 - RESOURCE

DRAWINGS - SHEET 1

G-005 MDP-1-0/5 DRAWING INDEX - VOL 1 - RESOURCE

DRAWINGS - SHEET 2

G-006 MDP-1-0/6 DRAWING INDEX - VOL 2 - RESOURCE

DRAWINGS - SHEET 1

G-007 MDP-1-0/7 DRAWING INDEX - VOL 2 - RESOURCE

DRAWINGS - SHEET 2

G-101 MDP-1-0/8 SITE PLAN - CONTRACTOR STAGING AREA

G-102 MDP-1-0/9 ELECTRICAL SYMBOLS, ABBREVIATIONS

- & GENERAL NOTES

STRUCTURAL

SD501 MDP-1-5-0/1 SEAL BARS - REMOVAL

SD502 MDP-1-5-0/2 SEAL DETAILS - REMOVAL

SD503 MDP-1-5-0/3 ANODE DETAILS - REMOVAL 1 7/22/21

S-501 MDP-1-5-0/4 SEAL BARS - INSTALL

S-502 MDP-1-5-0/5 SEAL DETAILS - INSTALL

S-503 MDP-1-5-0/6 ANODE DETAILS - INSTALL 1 7/22/21

MECHANICAL

DOCUMENT 00 01 15.00 28 Page 2

MD101 MDP-1-3-2/1 PLAN VIEW - EL346.0 - DEMOLITION

MD201 MDP-1-3-2/2 HYDRAULIC PIPING - DEMOLITION -

SHEET 1 OF 2

MD202 MDP-1-3-2/3 HYDRAULIC PIPING - DEMOLITION -

SHEET 2 OF 2

MD501 MDP-1-3-2/4 CYLINDERS, SUPPORT BEAM, AND HOSES

- DEMOLITION

MD502 MDP-1-3-2/5 HYDRAULIC FLUID STORAGE TANKS &

HPU - DEMOLITION - SHEET 1 OF 2

MD503 MDP-1-3-2/6 CONTROL CONSOLE - DEMOLITION

MD601 MDP-1-3-2/7 HYDRAULIC SCHEMATIC - DEMOLITION -

MD602 MDP-1-3-2/8 HYDRAULIC SCHEMATIC - DEMOLITION -

MD603 MDP-1-3-2/9 HYDRAULIC SCHEMATIC - DEMOLITION -

MD604 MDP-1-3-2/10 HYDRAULIC SCHEMATIC - DEMOLITION -

VALVE SCHEDULE

M-101 MDP-1-3-2/11 PLAN VIEW - EL346.0 - INSTALL

M-201 MDP-1-3-2/12 HYDRAULIC PIPING - NEW EQUIPMENT -

SHEET 1 OF 2 - INSTALL

M-202 MDP-1-3-2/13 HYDRAULIC PIPING - NEW EQUIPMENT -

SHEET 2 OF 2 - INSTALL

M-501 MDP-1-3-2/14 CYLINDERS, SUPPORT BEAM, AND HOSES

- INSTALL

M-502 MDP-1-3-2/15 HYDRAULIC FLUID STORAGE TANKS &

HPU - INSTALL

M-503 MDP-1-3-2/16 NEW CONTROL CONSOLE

M-504 MDP-1-3-2/17 NEW SUPPORT BEAMS 1 8/23/21

M-505 MDP-1-3-2/18 NEW HPU CONTROL PANEL

M-601 MDP-1-3-2/19 HYDRAULIC SCHEMATIC - INSTALL - 1

OF 3

1 8/6/21

M-602 MDP-1-3-2/20 HYDRAULIC SCHEMATIC - INSTALL - 2

OF 3

1 8/6/21

M-603 MDP-1-3-2/21 HYDRAULIC SCHEMATIC - INSTALL - 3

OF 3

M-604 MDP-1-3-2/22 HYDRAULIC SCHEMATIC - INSTALL -

VALVE SCHEDULE

ELECTRICAL

ED103 MDP-1-6-0A0/1 ELECTRICAL PLAN VIEW - EL 346.0 -

REMOVAL

ED202 MDP-1-6-0A0/2 ELEVATION AND ONE LINE - CQ22 480V

MCC - REMOVAL

ED203 MDP-1-6-0A0/3 ELEVATION AND ONE LINE - CQ32 480V

MCC - REMOVAL

DOCUMENT 00 01 15.00 28 Page 3

G4EDDMTJ

Line

ED601 MDP-1-6-9A24/1 INTAKE GATE HOIST - CONTROL

SCHEMATIC - REMOVAL

ED801 MDP-1-6-0A1/1 CABLE AND CONDUIT SCHEDULE -

REMOVAL

E-101 MDP-1-6-0A0/4 POWERHOUSE LAYOUT EL 287 - INSTALL

E-102 MDP-1-6-0A0/5 CONTROL ROOM & SURROUNDING - AREA

PARTIAL PLAN - EL 305.0 - INSTALL

E-103 MDP-1-6-0A0/6 ELECTRICAL PLAN VIEW - EL 346.0 -

INSTALL

E-201 MDP-1-6-0A4/1 SC SWITCHBOARD FRONT ARRANGEMENT -

INSTALL

E-202 MDP-1-6-0A0/7 ELEVATION AND ONE-LINE - CQ22 480V

MCC - INSTALL

E-203 MDP-1-6-0A0/8 ELEVATION AND ONE-LINE - CQ32 480V

MCC - INSTALL

E-204 MDP-1-6-0A0/9 ELEVATION AND ONE-LINE - CQ52 480V

MCC - INSTALL

E-205 MDP-1-6-0A0/10 ELEVATION AND ONE-LINE - CQ72 480V

MCC - INSTALL

E-601 MDP-1-6-9A24/2 INTAKE GATE HOIST - ONE LINE AND

THREE LINE - INSTALL

E-602 MDP-1-6-9A24/3 INTAKE GATE HOIST - CONTROL

SCHEMATIC - INSTALL

E-603 MDP-1-6-9A24/4 UNIT RTU DIGITAL INPUT - INSTALL

E-604 MDP-1-6-9A24/5 PLANT RTU ANALOG INPUT - INSTALL 1 8/9/21

E-605 MDP-1-6-9A24/6 PLANT RTU DIGITAL INPUT - INSTALL

E-701 MDP-1-6-9A61/1 ODD UNIT RTU WIRING DIAGRAM -

INSTALL

E-702 MDP-1-6-9A61/2 ODD UNIT RTU I/O TERMINAL BLOCK

WIRING - INSTALL

E-703 MDP-1-6-9A61/3 EVEN UNIT RTU WIRING DIAGRAM -

INSTALL

E-704 MDP-1-6-9A61/4 EVEN UNIT RTU I/O TERMINAL BLOCK

WIRING - INSTALL

E-705 MDP-1-6-9A52/1 PLANT PLC (SC9) EXTERNAL CABLES -

INSTALL

1 8/9/21

E-706 MDP-1-6-9A61/5 SC OPTO22 CABINET - INSTALL

E-707 MDP-1-6-9A52/2 IGCC_ EXTERNAL CABLES - INSTALL

E-708 MDP-1-6-9A52/3 HPU, IGCCO1 AND IGCCO2 - EXTERNAL

CABLES WIRING - INSTALL

1 8/9/21

E-710 MDP-1-6-9A42/1 SC_ SWITCHBOARD WIRING & LAYOUT -

INSTALL

E-711 MDP-1-6-9A42/2 SC_ SWITCHBOARD - ODD UNIT WIRING

DIAGRAM - INSTALL

E-712 MDP-1-6-9A42/3 SC_ SWITCHBOARD - EVEN UNIT WIRING

DIAGRAM - INSTALL

DOCUMENT 00 01 15.00 28 Page 4

E-713 MDP-1-6-9A42/4 GOV ACTUATOR CAB, FR PNL - ODD

UNIT SECTION WIRING DIAGRAM -

INSTALL

E-714 MDP-1-6-9A42/5 GOV ACTUATOR CAB, FR PNL - EVEN

UNIT SECTION WIRING DIAGRAM -

E-801 MDP-1-6-0A1/2 CABLE AND CONDUIT SCHEDULE - SHEET

1 - INSTALL

E-802 MDP-1-6-0A1/3 CABLE AND CONDUIT SCHEDULE - SHEET

2 - INSTALL

1.2.1 Use Of Government Prepared Contract CAD Electronic Files

a. No Resource (R)("For Information Only") drawings are available on

CAD.

b. The Contractor assumes all risks associated in using electronic CAD drawings.

c. Electronic copies of CAD drawings are only available in Bentley DGN format.

d. The contract drawings shall govern if there are any discrepancies between the electronic copy and the contract drawing. The Contractor shall promptly notify the Contracting Officer of any discrepancies.

The Government will not be responsible to correct the electronic CAD drawing.

1.3 VOLUME 2 CONTRACT DRAWINGS

Volume 2 Contract drawings are as follows:

SHEET

NUMBER

FILE NUMBER DESCRIPTION Revision Number

Date

GENERAL

G-004 MDP-1-7-0-0/4 ELECTRICAL LEGEND

G-101 MDP-1-7-0-0/7 POWERPLANT EQUIPMENT

ARRANGEMENT EL 276.00

G-102 MDP-1-7-0-0/9 POWERPLANT EQUIPMENT

ARRANGEMENT EL 287.00

G-103 MDP-1-7-0-0/10 PLAN - POWERHOUSE EL 305.00

G-104 MDP-1-7-0-0/5 PLAN - POWERHOUSE EL 320.00

G-105 MDP-1-7-0-0/5 TYPICAL FLOOR PLAN EL 346.00

- MCC

G-106 MDP-1-7-0-0/6 PLAN - POWERHOUSE EL 361.00

ELECTRICAL

DOCUMENT 00 01 15.00 28 Page 5

ED201 MDP-1-7-6-01D5/1 ISOPHASE BUS FRONT ELEVATION

- EL. 274.00 TO EL. 333.00

- REMOVAL

ED202 MDP-1-7-6-01D5/2 ISOPHASE BUS FRONT ELEVATION

- EL. 333.00 TO

TRANSFORMERS - REMOVAL

ED501 MDP-1-7-6-01D5/3 DELTA BUS DETAILS - EL.

333.00 - REMOVAL

ED502 MDP-1-7-6-01D5/4 ISOPHASE BUS DETAILS -

REMOVAL

ED503 MDP-1-7-6-01D5/5 TRANSVERSE SECTION AT UNIT 1

- HV DISC.SWITCH & SURGE

ARRESTER TYPICAL FOR LINE

1-4 - REMOVAL

ED504 MDP-1-7-6-01D5/6 230 KV DISC. SWITCH PLAN AND

ELEVATION - REMOVAL

ED505 MDP-1-7-6-01D5/7 230 KV DISC. SWITCH PLAN &

ELEVATION - UNITS 9-12

DETAILS - REMOVAL

ED506 MDP-1-7-6-01D5/8 115KV DISCONNECT & SURGE

ARRESTER UNITS 13-14 -

REMOVALED507 MDP-1-7-6-01D5/9 115KV & 230KV EQUIPMENT PLAN

& SURGE ARRESTERS DETAILS -

REMOVAL

ED508 MDP-1-7-6-01D5/10 PLAN BAY 1-8 - DISC.

SWITCHES AND SURGE

ARRESTERS - REMOVAL

ED509 MDP-1-7-6-01D5/11 PLAN BAY 9-14 - DISC.

SWITCHES AND SURGE ARRESTERS

- REMOVAL

ED601 MDP-1-7-6-1D21/1 ONE LINE DIAGRAM POWERHOUSE

OVERVIEW - REMOVAL

ED602 MDP-1-7-6-1D21/2 ONE-LINE DIAGRAM MAIN UNITS

AND GSU TRANSFORMER - REMOVAL

ED603 MDP-1-7-6-1D22/1 THREE-LINE DIAGRAM GENERATOR

BREAKER & 15KV BUS - REMOVAL

ED604 MDP-1-7-6-1D22/2 THREE-LINE DIAGRAM ODD UNITS

- REMOVAL

ED605 MDP-1-7-6-1D22/3 THREE-LINE DIAGRAM EVEN

UNITS - REMOVAL

ED606 MDP-1-7-6-1D22/4 THREE-LINE DIAGRAM GENERATOR

MANUAL SYNC CKT - REMOVAL

ED701 MDP-1-7-6-9D51/1 MU SWITCHBOARD S_4 TERMINAL

BLOCKS (TBL) WIRING DIAGRAM

- REMOVAL

ED702 MDP-1-7-6-1D51/2 MU SWITCHBOARD S_4

TRANSFORMER RELAY TEST

SWITCH WIRING DIAGRAM -

REMOVAL

E-101 MDP-1-7-6-0E0/1 PLAN EL 267.50 BAYS 1 & 2 -

INSTALL

DOCUMENT 00 01 15.00 28 Page 6

E-102 MDP-1-7-6-0F0/1 POWERHOUSE LAYOUT EQUIPMENT

PLAN EL 287.00 UNITS 3 & 4 -

INSTALL

E-103 MDP-1-7-6-9D40/1 POWERPLANT EQUIPMENT

ARRANGEMENT CONTROL ROOM EL

305.00 LAYOUT - INSTALL

E-104 MDP-1-7-6-0A0/1 TYPICAL TRANSFORMER BAY -

TRANSFORMER MOVEMENT WORK

ITEMS - INSTALL

E-201 MDP-1-7-6-01D5/12 ISOPHASE BUS FRONT ELEVATION

- EL. 274.00 TO EL. 333.00

- INSTALL

E-202 MDP-1-7-6-1D5/13 ISOPHASE BUS FRONT ELEVATION

- EL. 333.00 TO TRANSFORMERS

- INSTALL

E-501 MDP-1-7-6-1D13/1 TYPICAL ELECTRICAL DETAILS -

INSTALL

E-502 MDP-1-7-6-1D5/14 DELTA BUS DETAILS - EL.

333.0 - INSTALL

E-503 MDP-1-7-6-1D5/15 ISOPHASE BUS DETAILS -

INSTALL

E-504 MDP-1-7-6-01D5/16 TRANSVERSE SECTION AT UNIT 1

- HV DISC.SWITCH & SURGE

ARRESTER TYPICAL FOR LINE

1-4 - INSTALL

E-505 MDP-1-7-6-1D5/17 230 KV DISC. SWITCH PLAN &

ELEVATION - INSTALL

E-506 MDP-1-7-6-01D5/16 230 KV DISC. SWITCH PLAN &

ELEVATION - UNITS 9-12

DETAILS - INSTALL

E-507 MDP-1-7-6-01D5/19 115KV DISCONNECT & SURGE

ARRESTER UNITS 13-14 -

INSTALL

E-508 MDP-1-7-6-01D5/20 115KV & 230KV EQUIPMENT PLAN

& SURGE ARRESTERS DETAILS -

INSTALL

E-509 MDP-1-7-6-01D5/21PLAN BAY 1-8 - DISC.

SWITCHES AND SURGE ARRESTERS

- INSTALL

E-510 MDP-1-7-6-01D5/22PLAN BAY 9-14 - DISC.

SWITCHES AND SURGE ARRESTERS

- INSTALL

E-511 MDP-1-7-6-01D5/23ROOF TOP DISC. GROUNDING

MATS & OPERATOR PLAN AND

SECTIONS - INSTALL

E-512 MDP-1-7-6-01D5/24TYPICAL FLOOR PLAN EL.346.00

- MCC - INSTALL

E-601 MDP-1-7-6-1D21/3 ONE-LINE DIAGRAM POWERHOUSE

OVERVIEW - INSTALL

E-602 MDP-1-7-6-1D21/4 ONE-LINE DIAGRAM MAIN UNITS

AND GSU TRANSFORMER - INSTALL

E-603 MDP-1-7-6-01D22/5THREE-LINE DIAGRAM GENERATOR

BREAKER & 15KV BUS - INSTALL

DOCUMENT 00 01 15.00 28 Page 7

E-604 MDP-1-7-6-1D22/6 THREE-LINE DIAGRAM ODD UNITS

- INSTALL

E-605 MDP-1-7-6-1D22/7 THREE-LINE DIAGRAM EVEN

UNITS - INSTALL

E-606 MDP-1-7-6-1D22/8 THREE-LINE DIAGRAM GENERATOR

MANUAL SYNC CKT - INSTALL

E-607 MDP-1-7-6-1D22/9 MOD RTU DIGITAL INPUTS -

INSTALL

E-608 MDP-1-7-6-1D22/10MOD CONTROL DIAGRAM -

INSTALL

E-609 MDP-1-7-6-1D21/1 MCC ONE-LINE DIAGRAM CQ12 &

CQ22 - INSTALL

E-610 MDP-1-7-6-1D21/2 MCC ONE-LINE DIAGRAM CQ32 &

CQ42 - INSTALL

E-611 MDP-1-7-6-1D21/3 MCC ONE-LINE DIAGRAM CQ52 &

CQ62 - INSTALL

E-612 MDP-1-7-6-1D21/4 MCC ONE-LINE DIAGRAM CQ72 -

INSTALL

E-613 MDP-1-7-6-9D18/1 MOD KEY INTERLOCK DIAGRAM -

INSTALL

E-701 MDP-1-7-6-9D51/1 MU SWITCHBOARD S_2 EVEN UNIT

TERMINAL BLOCKS (TBL) WIRING

DIAGRAM - INSTALL

E-702 MDP-1-7-6-9D51/2 MU SWITCHBOARD S_2 EVEN UNIT

GENERATOR RELAY TEST SWITCH

WIRING DIAGRAM - INSTALL

E-703 MDP-1-7-6-1D51/3 MU SWITCHBOARD S_3 EVEN UNIT

TERMINAL BLOCKS (TBR) WIRING

DIAGRAM - INSTALL

E-704 MDP-1-7-6-9D51/4 MU SWITCHBOARD S_3 EVEN UNIT

TERMINAL BLOCKS (TBL) WIRING

DIAGRAM - INSTALL

E-705 MDP-1-7-6-9D51/5 MU SWITCHBOARD S_3 EVEN UNIT

PANEL CONTROLS WIRING

DIAGRAM - INSTALL

E-706 MDP-1-7-6-9D51/6 MU SWITCHBOARD S_4 TERMINAL

BLOCKS (TBR) WIRING DIAGRAM

- INSTALL

E-707 MDP-1-7-6-9D51/7 MU SWITCHBOARD S_4

TRANSFORMER RELAY TEST

E-708 MDP-1-7-6-9D51/8 MU SWITCHBOARD S_4 PANEL

CONTROLS WIRING DIAGRAM -

INSTALL

E-709 MDP-1-7-6-9D51/9 MU SWITCHBOARD SC_ TERMINAL

BLOCKS (TBR) WIRING DIAGRAM,

SHEET 1 - INSTALL

E-710 MDP-1-7-6-9D51/10MU SWITCHBOARD SC_ TERMINAL

BLOCKS (TBR) WIRING

DIAGRAM, SHEET 2 - INSTALL

E-711 MDP-1-7-6-9D51/11MU SWITCHBOARD SC_ EVEN UNIT

PANEL CONTROLS WIRING

DIAGRAM - INSTALL

DOCUMENT 00 01 15.00 28 Page 8

E-712 MN481086E-712.dgnMU SWITCHBOARD SC_

TRANSFORMER PANEL CONTROLS

WIRING DIAGRAM - INSTALL

E-713 MDP-1-7-6-9D51/13RTU1 UNIT 1 DIG I/O WIRING,

ALL ODD UNITS SIMILAR -

INSTALL

E-714 MDP-1-7-6-9D51/14RTU1 UNIT 1 DIG I/O TERMINAL

BLOCK WIRING, ALL ODD UNITS

SIMILAR - INSTALL

E-801 MDP-1-7-6-9D1/1 CABLE AND CONDUIT SCHEDULE

SHEET 1 - INSTALL

E-802 MDP-1-7-6-9D1/1 CABLE AND CONDUIT SCHEDULE

SHEET 2 - INSTALL

1.4 RESOURCE DRAWINGS (R) VOLUME 1

These R drawings are included with the drawings for information only. The Government does not warrant the accuracy of the R drawings. The Government recommends that the Contractor verify the accuracy of R drawings.

Volume 1 Resource (R) drawings are as follows:

SHEET

NUMBER

FILE NUMBER DESCRIPTION Revision Number

Date

MCNARY DAM (ORIGINAL CONTRACT DRAWINGS)

R-001 MDP-1-3-4/1 INTAKE GATES - ASSEMBLY

R-002 MDP-1-3-4/4 INTAKE GATES - HYDRAULIC

CYLINDERS

R-003 MDP-1-3-4/5 INTAKE GATES - DOGS & GATE

- POSITION INDICATOR

R-004 MDP-1-3-4/6 INTAKE GATES - ROLLER

ASSEMBLY & DETAILS

INTAKE GATES (SHOP DRAWINGS)

R-005 A-5543 EXTERNAL SNAP RING

R-006 B-5540 ROLLER SHAFT

R-007 B-5541 ROLLER

R-008 B-5542 SIDE BAR

R-009 D-5544 ROLLER ASSEMBLY FOR

MCNARY DAM CHAIN

DOCUMENT 00 01 15.00 28 Page 9

R-010 G-2759 ALT. WELDED DESIGN - LOAD

DIAGRAM & SECTIONAL VIEWS

R-011 G-2924 INTAKES GATES CENTER OF

GRAVITY CALCULATIONS

R-012 G-3164 GATE CYLINDER STOP & PIPE

SUPPORT DETAILS

R-013 H-106 INTAKE GATES MATCH

MARKING ARRANGEMENT -

TRACK PLATES & GUIDES

R-014 H-280 INTAKE GATES - SECTION

NO.1 - TOP

R-015 H-281 INTAKE GATES - SECTION

NO.2 - INT

R-016 H-282 INTAKE GATES - SECTION

NO.3 - INT

R-017 H-283 INTAKE GATES - SECTION

NO.4 - BOTTOM

R-018 H-284 TRACK BEAM - SECTIONS

NUMBER 1 & 2

R-019 H-285 TRACK BEAM - SECTIONS

NUMBER 3 & 4

R-020 H-286 TRACK PLATES & GUIDES

R-021 H-287 TOP TRACK & CASTING -

MISC. DETAILS

R-022 H-288 BOTTOM TRACK CASTING -

DETAILS & ASSY

R-023 H-289 SEAL BARS

R-024 H-290 SEAL DETAILS

R-025 H-291 TRACK PLATE ARRANGEMENT

R-026 Z-428 INTAKE GATES - ASSEMBLY

R-027 Z-507 INTAKE GATES - SHOP

ASSEMBLY AND FIELD

ERECTIONINTAKE GATES ROLLER CHAIN (SHOP DRAWINGS)

R-028 MDP-1-3-15/1 ROLLER CHAIN - ASSEMBLY

R-029 MDP-1-3-15/2 ROLLER CHAIN - PART

DETAILS

R-030 MDP-1-3-15/3 UPPER CAP - ASSEMBLY

R-031 MDP-1-3-15/4 UPPER CAP - PART DETAILS

INTAKE GATES HYDRAULIC SYST. REHAB (1983 CONTRACT DWGS)

DOCUMENT 00 01 15.00 28 Page 10

R-032 MDP-1.23-3-4/3 HYDRAULIC SCHEMATICS AND

CONTROL DIAGRAMS

R-033 MDP-1.23-3-4/4 GATE CONTROL PIPING ITEM

LIST AND NOTES

R-034 MDP-1.23-3-4/5 GATE CONTROL PIPING SHEET

R-035 MDP-1.23-3-4/6 GATE CONTROL PIPING SHEET

R-036 MDP-1.23-3-4/7 GATE CONTROL PIPING SHEET

R-037 MDP-1.23-3-4/8 GATE SLOT PIPING

R-038 MDP-1.23-3-4/9 HYDRAULIC CONTROL PANEL

SHEET 1 OF 2

R-039 MDP-1.23-3-4/10 HYDRAULIC CONTROL PANEL

SHEET 2 OF 3

R-040 MDP-1.23-3-4/11 CONTROL PANEL SUPPORT

PIPE ANCHOR AND GUIDES

R-041 MDP-1.23-3-4/12 ELECTRICAL CONTROL PANEL

DETAIL

R-042 MDP-1.23-3-4/13 OIL STORAGE TANK LOCATION

SHEET 1 OF 2

R-043 MDP-1.23-3-4/14 OIL STORAGE TANK LOCATION

SHEET 2 OF 2

R-044 MDP-1.23-3-4/15 OIL STORAGE TANK DETAIL

R-045 MDP-1.23-3-4/16 HYDRAULIC PUMPING UNIT

SHEET 1 OF 5

R-046 MDP-1.23-3-4/17 HYDRAULIC PUMPING UNIT

SHEET 2 OF 5

R-047 MDP-1.23-3-4/18 HYDRAULIC PUMPING UNIT

SHEET 3 OF 5

R-048 MDP-1.23-3-4/19 HYDRAULIC PUMPING UNIT

SHEET 4 OF 5

R-049 MDP-1.23-3-4/20 HYDRAULIC PUMPING UNIT

SHEET 5 OF 5

R-050 MDP-1.23-3-4/21 GATE POSITION INDICATOR

SHEET 1 OF 2

R-051 MDP-1.23-3-4/22 GATE POSITION INDICATOR

SHEET 2 OF 2

R-052 MDP-1.23-3-4/23 INTAKE GATE HANDLING

ARRANGEMENT

R-053 MDP-1.23-3-4/28 SUPPORT BEAM 1 OF 3

R-054 MDP-1.23-3-4/29 SUPPORT BEAM 2 OF 3

R-055 MDP-1.23-3-4/30 SUPPORT BEAM 3 OF 3

R-056 MDP-1.23-3-4/31 SUPPORT BEAM ANODE DETAILS

DOCUMENT 00 01 15.00 28 Page 11

R-057 MDP-1.23-3-4/32 INTAKE GATE HANDLING FOR

TRANSPORTATION

R-058 MDP-1.23-3-4/33 SWIVELING LIFTING BEAM

ASSEMBLY

R-059 MDP-1.23-3-4/34 GATE MODIFICATION

R-060 MDP-1.23-3-4/35 LIFTING BEAM AND DETAILS

R-061 MDP-1.23-3-4/36 MISCELLANEOUS DETAILS

R-062 MDP-1.23-6-0A70 EXISTING EQUIPMENT

R-063 MDP-1.23-6-9A24 CONTROL SCHEMATICS

R-064 MDP-1.23-6-9A51/1WIRING DIAGRAM SHEET 1

R-065 MDP-1.23-6-9A51/2WIRING DIAGRAM SHEET 2

R-066 MDP-1.23-6-1A9 CONDUIT AND WIRE

R-067 MDP-1.23-6-1A10 ELECTRICAL INSTALLATION

DETAILS

SUPPORT BEAM MODIFICATIONS (2008 CONTRACT DRAWINGS)

R-068 85-C-53-1 SERVICE STATION UNIT

HYDRAULIC CONTROL MANIFOLD

R-069 85-C-53-2 MAIN UNIT HYDRAULIC

CONTROL MANIFOLD

R-070 85-C-53-4 HYDRAULIC CONTROL PANEL -

ASSEMBLY DETAILS

R-071 85-C-53-5 HYDRAULIC CONTROL PANEL -

DIAGRAMS

R-072 85-C-53-6 HYDRAULIC CONTROL PANEL

SUPPORT AND DRIP PANS -

DETAILS

R-073 85-C-53-7 ELECTRICAL CONTROL PANEL

DETAIL

R-074 85-C-53-8 HYDRAULIC PUMPING UNIT

SHEET 1 OF 5

R-075 85-C-53-9 HYDRAULIC PUMPING UNIT

SHEET 2 OF 5

R-076 85-C-53-10 HYDRAULIC PUMPING UNIT

SHEET 3 OF 5

R-077 85-C-53-11 HYDRAULIC PUMPING UNIT

SHEET 4 OF 5

R-078 85-C-53-12 HYDRAULIC PUMPING UNIT

SHEET 5 OF 5

SUPPORT BEAM (ORIGINAL SHOP DRAWINGS)

DOCUMENT 00 01 15.00 28 Page 12

R-079 G-2885 GATE HOOK OPERATING

MECHANISM ASSEMBLY &

DETAILS

R-080 G-2887 SUPPORT BEAM POSITION

INDICATORS

R-081 G-2889 SUPPORT BEAM ASSEMBLY

R-082 G-2893 ROLLER BRACKET & BEAM

HOOK DETAILS

R-083 G-2894 SUPPORT BEAM DIAPHRAGM,

COVER & END PLATES

R-084 G-2896 GATE HOOK DETAILS

R-085 Z-460 SUPPORT BEAM FRAME

ASSEMBLY & DETAILS

R-086 310098-225 SUPPORT BEAM LATCHING

CYLINDER

SUPPORT BEAM MODIFICATIONS (2008 CONTRACT DRAWINGS)

R-087 MDP-1-3-15/36 EXISTING CONDITIONS -

REMOVAL AND PREP WORK

PLANS AND SECTIONS

R-088 MDP-1-3-15/37 EXISTING CONDITIONS -

REMOVAL AND PREP WORK

LOCKING PIN AND GUIDE

ASSEMBLY

R-089 MDP-1-3-15/38 MODIFICATIONS - NEW WORK -

PLANS AND SECTIONS

R-090 MDP-1-3-15/39 MODIFICATIONS - NEW WORK -

REINSTALL LOCKING PIN

GUIDE ASSEMBLY

R-091 MDP-1-3-15/40 MODIFICATIONS - NEW WORK -

ANODE REPLACEMENT

R-092 MDP-1-3-15/41 NEW STIFFENERS - SECTIONS

AND DETAILS

R-093 MDP-1-3-15/42 PINNING MODIFICATIONS

PART DETAILS 1

R-094 MDP-1-3-15/43 PINNING MODIFICATIONS

PART DETAILS 2

R-095 MDP-1-3-15/44 LUBRICATION SYSTEM

EXPLODED VIEW AND PARTS

R-096 MDP-1-3-15/45 LOCKING PIN INDICATOR

ASSEMBLY AND DETAILS

SUPPORT BEAM MODIFICATIONS (SHOP DRAWINGS)

R-097 21228 LATCHING PIN CYLINDER

R-098 KJBA26264V HEAD GATE BUSHING

R-099 KJBA26364V HEAD GATE BUSHING

INTAKE GATE HYDRAULIC CYLINDERS (SHOP DRAWINGS)

DOCUMENT 00 01 15.00 28 Page 13

R-100 51-V2-1 CYLINDER SUPPORT BASE

R-101 51-V2-4 CYLINDER BASE

R-102 51-V2-7 PISTON

R-103 51-V2-9 CYLINDER HEAD

R-104 51-V2-10 ROD HEAD COVER

R-105 51-V2-11 PISTON ROD HEAD, BODY

R-106 51-V2-13 PISTON ROD NUT

R-107 51-V2-15 PISTON ROD ASSEMBLY

R-108 51-V2-16 INSIDE TUBE AND COLLAR

R-109 51-V2-17 PACKING GLAND

R-110 51-V2-19 CYLINDER SEAL

R-111 51-V2-25/26/27 CYLINDER SHELL

R-112 51-V2-25 LOWER CYLINDER SECTION

R-113 51-V2-26 CENTER CYLINDER SECTION

R-114 51-V2-27 UPPER CYLINDER SECTION

R-115 53-V2-8 EXTRACTOR FOR OIL RETURN

TUBE

R-116 53-V2-9 WELDING SEQUENCE CYLINDER

TUBE TO FLANGES

R-117 53-V2-10 CYLINDER ASSEMBLY

R-118 53-V2-11 MATERIAL LIST AND MISC.

PARTS

R-119 53-V2-12 DETAILS OF MISC. PARTS

R-120 53-V2-13 DETAILS OF MISC. PARTS

R-121 53-V2-14 DETAILS OF CYLINDERS

R-122 53-V2-15 DETAILS - BOLTS, NUTS &

RETAINING RINGS

R-123 53-V2-16 CYLINDER DATA

R-124 53-V2-17 SUBASSEMBLIES AND MISC.

DETAILS

R-125 53-V2-1C PISTON ROD PLATING

INTAKE GATE DOGS (SHOP DRAWINGS)

R-126 10018-D DOG LIFTING DEVICE

ASSEMBLY & DETAILS

R-127 10048-D POSITION INDICATORS

ASSEMBLY & DETAILS

R-128 10128-C GATE DOG

DOCUMENT 00 01 15.00 28 Page 14

R-129 10129-B GATE DOG PIN & KEEPER

MCNARY DAM (GATE REPAIR PIT)

R-130 MDP-3-5-11/1 INTAKE GATE SUPPORTS IN

REPAIR PIT

R-131 MDP-3-5-11/3 GATE REPAIR PIT STEEL

SCAFFOLD 7' - 6"; WIDTH

R-132 MDP-3-5-11/4 GATE REPAIR PIT STEEL

SCAFFOLD 6' WIDTH

R-133 MDP-3-3-9/14 GATE REPAIR PIT PLAN -

R-134 MDP-1-4-0/1 STA 41+85.00 to sta 45 +

62.00 PLAN OF ROOF &

INTAKE DECK

R-135 MDP-1-4-0/6 STRUCTURAL PLANS EL

361.00 & 320.00

R-136 MDP-1-4-0/7 STRUCTURAL PLAN EL 287.00

R-137 MDP-2-4-0/1 ASSEMBLY BAY - INTAKE

PLAN - EL 361.00

R-138 MDP-2-4-0/2 ASSEMBLY BAY - INTAKE

PLANS - EL 333.00 & 346.00

R-139 MDP-2-4-0/5 ASSEMBLY BAY - INTAKE

PLAN - EL 287.00

MCNARY DAM (OIL STORAGE ROOM)

R-140 MDP-3-3-9/4 PIPING ARRANGEMENT - OIL

R-141 MDP-3-3-9/5 PIPING ARRANGEMENT - OIL

STORAGE ROOM SECTIONS &

DETAILS

1.5 RESOURCE DRAWINGS (R) VOLUME 2

These R drawings are included with the drawings for information only. The Government does not warrant the accuracy of the R drawings. The Government recommends that the Contractor verify the accuracy of R drawings.

Volume 2 Resource (R) drawings are as follows:

SHEET

NUMBER

FILE NUMBER DESCRIPTION Revision Number

Date

GENERAL POWERSHOUSE DRAWINGS, ISOPHASE, 115 & 230KV EQUIPMENT

R-001 7113E42 HIGH VOLTAGE DIV

PHILIDELPHIA WORKS

R-002 MDP-1.46-6-1E40/6 PLAN EL 267.5 BAYS 1 & 2 SU1

INSTALLATION

R-003 MDP-1-0-0/2 TRANSVERSE SECTION AT UNIT 1

TYPICAL FOR ALL MAIN UNITS

DOCUMENT 00 01 15.00 28 Page 15

R-004 MDP-1-6-7/2 STATION SURGE ARRESTORS

115KV AND 230KV INSTALLATION

DETAILS

R-005 MDP-1.001_E-601 SINGLE LINE DIAGRAM

EQUIPMENT INSTALLATION

R-006 MDP-2-2-6-1A5/1 230KV EQUIPMENT STEEL

STRUCTURE PLAN & SECTIONS

R-007 MDP-2.2-6-1A5/4 230KV EQUIPMENT UNITS 9-12

INSTALATION DETAILS

R-008 MDP-2.2-6-1A5/5 115KV EQUIPMENT UNITS 13-14

INSTALATION DETAILS

R-009 MDP-2.2-6-1E6/1 15 KV EQUIPMENT TYPICAL

EQUIPMENT LOCATION EL 267.5

AND EL 287 0

R-010 MDP-2.2-6-1E8/13 MAIN UNITS 1 THRU 8

INSTALLATION DETAILS EL

267.5, 274, 305, & 361

R-011 MDP1.52_E-103V1XX POWERHOUSE LAYOUT EQUIPMENT

PLAN EL. 287 MAIN UNITS 3&4

INSTALL

ONE-LINE & THREE-LINE DIAGRAMS

R-012 MDP1.52_E-600V1XX POWERHOUSE OVERVIEW ONE LINE

DIAGRAM INSTALL

R-013 MDP-1.001_E-602 ONE-LINE DIAGRAM MAIN AND

GSU TRANSFORMER INSTALL

R-014 MDP-1.001_E-603 THREE-LINE DIAGRAM GEN BKR &

15KV BUS INSTALL

R-015 MDP-1.001_E-604 THREE-LINE DIAGRAM EVEN

UNITS INSTALL

R-016 MDP-1.001_E-606 THREE-LINE DIAGRAM ODD UNITS

INSTALL

R-017 MDP-1.001_E-607 THREE-LINE DIAGRAM GEN

MANUAL SYNCH CKT INSTALL

R-018 MDP1.52_E-609V1XX 125 VDC (CE_2) POWER PANELS

INSTALL

MAIN UNIT SWITCHBOARDS

R-019 MDP1.52_E-621DV2X MU SWITCHBOARDS S_2 SHEET 4

WIRING & LAYOUT INSTALL

R-020 MDP1.52_E-621GV2X MU SWITCHBOARDS S_2 SHEET 7

WIRING & LAYOUT INSTALL

R-021 MDP1.52_E-622CV2X MU SWITCHBOARDS S_3 SHEET 3

WIRING & LAYOUT INSTALL

R-022 MDP1.52_E-622DV2X MU SWITCHBOARDS S_3 SHEET 4

WIRING & LAYOUT INSTALL

R-023 MDP1.52_E-622FV2X MU SWITCHBOARDS S_3 SHEET 6

WIRING & LAYOUT INSTALL

R-024 MDP1.52_E-624CV2X MU SWITCHBOARDS S_4 SHEET 3

WIRING & LAYOUT INSTALL

R-025 MDP1.52_E-624DV2X MU SWITCHBOARDS S_4 SHEET 4

WIRING & LAYOUT INSTALL

R-026 MDP1.52_E-624FV2X MU SWITCHBOARDS S_4 SHEET 6

WIRING & LAYOUT INSTALL

DOCUMENT 00 01 15.00 28 Page 16

R-027 MDP1.52_E-624HV2X MU SWITCHBOARDS S_4 SHEET 8

WIRING & LAYOUT INSTALL

R-028 MDP1.52_E-625BV2X MU SWITCHBOARDS S_R4 SHEET 2

WIRING & LAYOUT INSTALL

R-029 MDP1.52_E-625CV2X MU SWITCHBOARDS S_R4 SHEET 3

WIRING & LAYOUT INSTALL

R-030 MDP1.52_E-625DV2X MU SWITCHBOARDS S_R4 SHEET 4

WIRING & LAYOUT INSTALL

R-031 MDP1.52_E-628GV2X MU SWITCHBOARDS S_R6 SHEET 7

WIRING & LAYOUT INSTALL

R-032 MDP1.52_E-635DV2X MU SWITCHBOARDS SC_ SHEET 4

WIRING & LAYOUT INSTALL

R-033 MDP1.52_E-635EV2X MU SWITCHBOARDS SC_ SHEET 5

WIRING & LAYOUT INSTALL

R-034 MDP1.52_E-635FV2X MU SWITCHBOARDS SC_ SHEET 6

WIRING & LAYOUT INSTALL

R-035 MDP1.52_E-635HV2X MU SWITCHBOARDS SC_ SHEET 8

WIRING & LAYOUT INSTALL

R-036 MDP1.52_E-635JV2X MU SWITCHBOARDS SC_ SHEET 10

WIRING & LAYOUT INSTALL

RELAY TERMINAL UNITS

R-037 MDP1.52_E-638V1XX PORT RELAYING CONTROL SCH

GSU XFMR LOCKOUTS SHEET 2

INSTALL

R-038 MDP-1.52_E-654V1XXRTU DIGITAL INPUTS U1 SH 3

INSTALL

R-039 MDP1.52_E-703V1XX RTU1 UNIT 1 WIRING, ALL ODD

UNITS SIMILAR INSTALL

R-040 MDP1.52_E-704V1XX RTU1 UNIT 1 DIGITAL I/O

TERMINAL BLOCKS, ALL ODD

UNITS SIMILAR INSTALL

ROOF TOP SURGE ARRESTORS AND DISCONNEC GROUNDING MATS

R-041 MDP-1-6-7/2 STATION SURGE ARRESTORS

115KV AND 230KV INSTALLATION

DETAILS

R-042 SKET637 ROOF TOP DISCONNECT

GROUNDING MATS PLAN &

CQ MCCs ELEVATION & ONE-LINES (STATION SERVICE AS-BUILTS

R-043 SK-V6-174-E206A ELEVATION & ONE-LINE CQ12

480V MCC

R-044 SK-V6-179-E207 ELEVATION & ONE-LINE CQ22

480V MCC

R-045 SK-V6-180-E207A ELEVATION & ONE-LINE CQ32

480V MCC

R-046 SK-V6-184-E208A ELEVATION & ONE-LINE CQ52

480V MCC

R-047 SK-V6-188-E209 ELEVATION & ONE-LINE CQ62

480V MCC

R-048 SK-V6-190-E209A ELEVATION & ONE-LINE CQ72

480V MCC

DOCUMENT 00 01 15.00 28 Page 17

R-049 MDP-9-6-8/68 THREE LINE DIAGRAM UNITS 9-14

SCHEMATIC/CONNECTION WIRING DIAGRAMS

R-050 LNL9628-04, Sh 1 SCHEMATIC WIRING DIAGRAM

SHEET 1 (T7)

R-051 LNL9628-04, Sh 2 SCHEMATIC WIRING DIAGRAM

SHEET 2 (T7)

R-052 LNL9628-05, Sh 1 CONNECTION WIRING DIAGRAM

SHEET 1 (T7)

R-053 LNL9628-05, Sh 2 CONNECTION WIRING DIAGRAM

SHEET 2 (T7)

R-054 LNL9628-05, Sh 3 CONNECTION WIRING DIAGRAM

SHEET 3 (T7)

R-055 LNL962805, Sh 4 EXTERNALS CONNECTION WIRING

DIAGRAM SHEET 4 (T7)

R-056 LNL9629-04, Sh 1 SCHEMATIC WIRING DIAGRAM

SHEET 1 (T1 - T6)

R-057 LNL9629-04, Sh 2 SCHEMATIC WIRING DIAGRAM

SHEET 2 (T1 - T6)

R-058 LNL9629-05, Sh 1 CONNECTION WIRING DIAGRAM

SHEET 1 (T1 - T6)

R-059 LNL9629-05, Sh 2 CONNECTION WIRING DIAGRAM

SHEET 2 (T1 - T6)

R-060 LNL9629-05, Sh 3 CONNECTION WIRING DIAGRAM

SHEET 3 (T1 - T6)

R-061 LNL9629-05, Sh 4 EXTERNALS CONNECTION WIRING

DIAGRAM SHEET 4 (T1 - T6)

MAIN TRANSFORMERS SHOP DRAWINGS

R-062 MDP-1.38-3-9/7 MAIN TRANSFORMER T3

INSTALLATION DELUGE PIPING -

SINGLE VAULT

R-063 MDP-1.38-6-1A10/6 MAIN TRANSFORMER T3

INSTALLATION TRANSFORMER

CONTROL CABINET - DETAILS

AND CONNECTIONS

R-064 MDP138-3-9/9 MAIN TRANSFORMER T3

INSTALLATION DELUGE PIPING

DETAILS

R-065 XUL460010AIB, Sh

CUSTOMER OUTLINE SHEET 1

(T7)

R-066 XUL460010AIB, Sh

CUSTOMER OUTLINE SHEET 2

(T7)

R-067 XUL460010AIB, Sh

CUSTOMER OUTLINE SHEET 3 (T7)

R-068 XUL460010AIB, Sh

CUSTOMER OUTLINE SHEET 4 (T7)

R-069 XUL460010AIC, Sh

CUSTOMER OUTLINE SHEET 1 (T1

- T6)

R-070 XUL460010AIC, Sh

CUSTOMER OUTLINE SHEET 2 (T1

- T6)

R-071 XUL460010AIC, Sh

CUSTOMER OUTLINE SHEET 3 (T1

- T6)

DOCUMENT 00 01 15.00 28 Page 18

R-072 XUL460010AIC, Sh

CUSTOMER OUTLINE SHEET 4 (T1

- T6)

McNARY DISC SW KEY INTERLOCKS 1954 SHOP DWG

R-073 1-5449-0 McNARY DISC SW KEY

INTERLOCKS 1954 SHOP DWG

HIGH VOLTAGE DISCONNECT SWITCH SHOP DRAWINGS

R-074 WW-6109869 ARRANGEMENT DETAIL BUS

R-075 1-2670-0 DETAIL: BELL CRANK, 5" B.C.

R-076 1-3418-0 SINGLE POLE ASMB. TA-3A WITH

GRD. SW.

R-077 1-3467-1 ASMB: OUTBOARD BRG.

R-078 1-3468-0 ASMB: OUTBOARD BRG.

R-079 1-3524-0 ASMB: TA-3A GRD. BLADE

SUPPORT

R-080 1-5540-0 KEY INTERLOCK LOCATIONS FOR

230 KV SWITCHES

R-081 2-47-5 ASSEMBLY CONTROL HANDLE 2"

IPS PIPE

R-082 2-1123-1 ASSEMEBLY KIRK KEY TYPE

INTERLOCK

R-083 3-756-4 ASMB. HINGE MECHANISM, TA-3A

R-084 3-778-1 ASSEMBLY, CONTACT 5" B.C.

1200 AMP

R-085 3-807-2 SUB ASMB. SINGLE POLE TA-3A,

196 KV 1200A W/GR.SW

R-086 3-996-1 ASMB: TA-3A BASE, 196 KV

R-087 3-1502-0 RE-ARRANGEMENT OF 196 KV

SWITCH FOR UNITS 11 & 12

R-088 3-1503-0 RE-ARRANGEMENT OF 196 KV

SWITCH FOR UNITS 13 & 14

R-089 3-7150-0 ASMB. INTERLOCK FOR 2" IPS

ROTARY CONTROL

R-090 4-454-3 CONTROL MECHANISM & SWITCH

TA-3A 196 KV 1200A

R-091 MDP-2-2-6-7A0/5 GROUNDING SYSTEM - HIGH

VOLTAGE DISCONNECT AND

TRANSFORMER FOG SYSTEM

R-092 MDP-1.52_E-626D2VXMU SWITCHBOARD S_5 SHEET 4

WIRING & LAYOUT INSTALL

STEEL LATTICE STRUCTURE

R-093 MDP-2.1-5-0/102 230 KV SWITCH STRUCTURE

TRAVERSE BENTS

DOCUMENT 00 01 15.00 28 Page 19

R-094 85850-D 230 KV SWITCH STRUCTURE

DETAIL BEAN B1

R-095 89851-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B2

R-096 89852-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B15 & B17

R-097 89853-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B16

R-098 89854-D 230 KV SWITCH STRUCTURE

DETAIL COL IC LOWER SECTION

R-099 89855-D 230 KV SWITCH STRUCTURE

DETAIL COL '16" & "4C" TOP

SECTIONS

R-100 89856-D 230 KV SWITCH STRUCTURE

DETAIL BEAM G4

R-101 89857-D 230 KV SWITCH STRUCTURE

DETAIL BEAM G1, G3 & G5

R-102 89858-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B11L

R-103 89859-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B3 - B5 - B9

R-104 89860-D 230 KV SWITCH STRUCTURE

DETAIL BEAM G2 & G6

R-105 89861-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B7

R-106 89862-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B8

R-107 89863-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B12

R-108 89864-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B4-B6-B10

R-109 89865-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B13L

R-110 89866-D 230 KV SWITCH STRUCTURE

DETAIL BEAM B14

R-111 89867-D 230 KV SWITCH STRUCTURE TIE

BACK T1 DETAIL

R-112 89868-D 230 KV SWITCH STRUCTURE

DETAIL COL "4C" LOWER SECTION

R-113 89869-D 230 KV SWITCH STRUCTURE

DETAIL COL "3C" & "2C" LOWER

R-114 89870-D 230 KV SWITCH STRUCTURE

TIE-BACK T2 DETAIL

R-115 89871-D 230 KV SWITCH STRUCTURE

TIE-BACK T3 DETAIL

R-116 89872-D 230 KV SWITCH STRUCTURE

TIE-BACK T4 DETAIL

R-117 89873-D 230 KV SWITCH STRUCTURE

TIE-BACK T5 DETAIL

R-118 89874-D 230 KV SWITCH STRUCTURE

DETAILS OF COLUMNS 1A, 2A,

3A & 4A

DOCUMENT 00 01 15.00 28 Page 20

R-119 89875-D 230 KV SWITCH STRUCTURE TIE

BACK T6 DETAIL

R-120 89876-D 230 KV SWITCH STRUCTURE

DETAIL COL 3C & 2C UPPER

SECTION

R-121 89877-D 230 KV SWITCH STRUCTURE

DETAIL COL 1B, 2B, 3B & 4B

R-122 89878-D 230 KV SWITCH STRUCTURE

ERECTION

R-123 95898D 230 KV SWITCH STRUCTURE

DETAILS - BEAM B43

R-124 95914D 230 KV SWITCH STRUCTURE

PROPOSED SUBSTITUTIONS

R-125 MDP-1.3-5-0/48 230 KV SWITCH STRUCTURE

GENERAL ARRANGEMENT

R-126 MDP-1.3-5-0/49 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B36 THRU B40

R-127 MDP-1.3-5-0/51 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B18, B19,

B24, B25, & B26

R-128 MDP-1.3-5-0/52 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B20 THRU

B23, & B27 THRU B32

R-129 MDP-1.3-5-0/53 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B33, B34, &

B35

R-130 MDP-1.3-5-0/54 230 KV SWITCH STRUCTURE

COLUMN DETAILS - BENTS 5

THRU 8

R-131 MDP-1.3-5-0/55 230 KV SWITCH STRUCTURE

BEAMS - B41 THRU B45 & B50

THRU B52

R-132 MDP-1.3-5-0/56 230 KV SWITCH STRUCTURE

BEAMS - B46 THRU B49,

GIRDERS - G13 THRU G15

R-133 MDP-1.3-5-0/57 230 KV SWITCH STRUCTURE

COLUMN DETAILS - BENTS 9

THRU 12R-134 MDP-1.3-5-0/58 115 KV SW STRUCT. UNITS 13 &

14 GENERAL ARRANGEMENT

R-135 MDP-1.3-5-0/59 115 KV SW STRUCT. UNITS 13 &

14 FRAMING DETAILS B53

R-136 MDP-1.3-5-0/60 115 KV SW STRUCT. UNITS 13 &

14 FRAMING DETAILS G16 TO G21

R-137 MDP-1.3-5-0/61 115 KV SW STRUCT. UNITS 13 &

14 FRAMING DETAILS B54 TO

B59 INCL.

R-138 MDP-1.3-5-0/62 115 KV SW STRUCT. UNITS 13 &

14 COLUMN FRAMING DETAILS

DOCUMENT 00 01 15.00 28 Page 21

R-139 MDP-1.3-5-0/49 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B36 THRU B40

R-140 MDP-1.3-5-0/50 230 KV SWITCH STRUCTURE

DETAILS - GIRDERS G7 THRU G12

R-141 MDP-1.3-5-0/51 230 KV SWITCH STRUCTURE

DETAILS - BEAMS B18, B19,

B24, B25, & B26

R-142 MDP-1.3-5-0/52 230 KV SWITCH STRUCTURE

BEAMS-B20 THRU B23 & B27

THRU B32

R-143 MDP-1.3-5-0/53 230 KV SWITCH STRUCTURE

DETAILS-BEAMS B33, B34, & B35

R-144 MDP-1.3-5-0/54 230 KV SWITCH STRUCTURE

COLUMN DETAILS-BENTS 5 THRU 8

R-145 MDP-1.3-5-0/55 230 KV SWITCH STRUCTURE

BEAMS-B41 THRU B45 & B50

THRU B52

R-146 MDP-1.3-5-0/56 230 KV SWITCH STRUCTURE

BEAMS-B46 THRU B49,

GIRDERS-G13 THRU G15

R-147 MDP-1.3-5-0/57 230 KV SWITCH STRUCTURE

COLUMN DETAILS-BENTS 9 THRU

R-148 MDP-1.3-5-0/58 115 KV SW. STRUCT. UNITS 13

& 14 GENERAL ARRANGEMENT

R-149 MDP-1.3-5-0/59 115 KV SW. STRUCT. UNITS 13

& 14 FRAMING DETAILS B53

R-150 MDP-1.3-5-0/60 115 KV SW. STRUCT. UNITS 13

& 14 FRAMING DETAILS G16 TO

G21

R-151 MDP-1.3-5-0/61 115 KV SW. STRUCT. UNITS 13

& 14 FRAMING DETAILS B54 TO

B59 INCL.

R-152 MDP-1.3-5-0/62 115 KV SW. STRUCT. UNITS 13

& 14 FRAMING DETAILS B54 TO

B59 INCL.

R-153 MDP-2.1-5-0/100 230 KV SWITCH STRUCTURE

GENERAL ARRANGEMENT

R-154 MDP-2.1-5-0/101 230 KV SWITCH STRUCTURE

LONGITUDINAL BENT

R-155 MDP-2.1-5-0/102 230 KV SWITCH STRUCTURE

TRANSVERSE BENTS

R-156 MDP-2.1-5-0/103 230 KV SWITCH STRUCTURE

FRAMING DETAILS B-15, B-16 &

B-17

DOCUMENT 00 01 15.00 28 Page 22

-- End of Document --

DOCUMENT 00 01 15.00 28 Page 23

SECTION TABLE OF CONTENTS

DIVISION 05 - METALS

SECTION 05 00 00.01 26

INTAKE GATE STRUCTURE REHABILITATION

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

1.2 INTAKE GATE REHABILITATION SUMMARY OF WORK

PART 2 PRODUCTS

PART 3 EXECUTION

3.1 CONSTRUCTION AND INSTALLATION

3.2 WORK LOCATION

SECTION 05 00 00.01 26 Page 1

SECTION 05 00 00.01 26

INTAKE GATE STRUCTURE REHABILITATION

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

This section provides a general overview of the work required under the scope of the intake gate structure rehabilitation. Detailed requirements are provided in other technical specification sections and drawings.

Requirements of the detailed sections and drawings govern in the case of discrepancy or omission. The following specification sections contain additional requirements for items being performed by the Contractor:

Section 05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK

Section 05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP

FABRICATED ITEMS

Section 05 56 09.00 26 INTAKE GATE SEALS

Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES

Section 26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES

1.2 INTAKE GATE REHABILITATION SUMMARY OF WORK

The work covered in the rehabilitation of the intake gate structure includes but is not limited to:

a. Inspect sealing bar surfaces for 44 intake gate slots per Section

05 56 09.00 26 INTAKE GATE SEALS.

b. Remove existing cathodic protection anodes. Remove and grind flush existing cathodic protection anode wire attachments per Section

05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK.

c. Replace cathodic protection anodes and applicable hardware shown on the drawings in accordance with Section 26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES. Attach new anodes to gate structure as detailed on the drawings in accordance with Section 05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK. Paint attachment region afterwards in accordance with Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES. Paint repair in the attachment region is incidental to the anode installation and not other touch up painting on the intake gate structure.

d. Perform touch up painting on the intake gate structure as determined by government inspection after each gate has been removed from its slot, cleaned, and placed in the repair pit per Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES. The Government will require 4 days to complete the inspection.

e. Remove existing seal bolting hardware, seal clamp bars, and seals as shown.

SECTION 05 00 00.01 26 Page 2

f. Furnish new seal bolting hardware, seal clamp bars, and seals as shown in accordance with Section 05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP FABRICATED ITEMS and Section 05 56 09.00 26 INTAKE GATE SEALS. Match drill new seal assembly with existing seal clamp bar per Section 05 05 23.17 26. WELDING (STEEL), FABRICATION, AND

MACHINE WORK

PART 2 PRODUCTS

Refer to products listed in approved design and the requirements of the referenced specifications in paragraph DESCRIPTION OF WORK.

PART 3 EXECUTION

3.1 CONSTRUCTION AND INSTALLATION

Perform all work, provide all materials, and qualified site supervision required to execute the rehabilitation shown on the drawings and in compliance with these specifications.

3.2 WORK LOCATION

All intake gate rehabilitation work must occur in the gate repair pit. The Government will transfer each intake gate to the gate repair pit. After each gate rehabilitation is complete, the Government will move the intake gate back to the appropriate gate slot.

-- End of Section --

SECTION 05 00 00.01 26 Page 3

SECTION TABLE OF CONTENTS

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

SECTION 41 22 13.75 26

NEW SUPPORT BEAMS

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

1.2 REFERENCES

1.3 SUBMITTALS

1.4 DESIGN CRITERIA

1.4.1 Design Load Cases for Support Beam

1.4.2 Design Standards and Allowable Stresses

1.4.2.1 Support Beam and Appurtenance

1.4.2.2 Bolts

1.4.2.3 Welds

1.4.2.4 Stress Concentration Factors

1.4.3 Use of Cast Iron

1.4.4 Shop and Field Connections

1.5 QUALITY CONTROL

1.5.1 Bill of Materials and Schedule of Equipment

1.5.2 Drawings

1.5.2.1 Dimensioned Design and Assembly Drawings

1.5.2.2 Detailed Shop Drawings

1.5.3 Product Data

1.5.4 Design Calculations

1.6 FINAL APPROVED VERSIONS OF CONTRACTOR PREPARED DRAWINGS AND FINAL

CALCULATIONS

1.6.1 Final Approved Versions of Contractor-Prepared Drawings

1.6.2 Final Calculations

PART 2 PRODUCTS

2.1 SUPPORT BEAM

2.1.1 General

2.1.2 Support Beam Ears

2.1.3 Main Weldment

2.1.4 Latching Pin Lugs

2.1.5 Hydraulic Cylinder Mounting Supports

2.1.6 Alignment Pins

2.1.7 Hose Tray

2.1.8 Guide Rollers

2.2 SLEEVE-TYPE BEARINGS

2.2.1 General Bearing Requirements

2.2.2 General Self-Lubricated Material Requirements

2.2.3 Fabric Reinforced Polymer Self-Lubricated Materials

2.2.4 Sprayed Polymer Coating Self-Lubricated Materials

2.2.5 Self-Lubricated Material Mating Running Surfaces

2.3 PINS

2.4 HYDRAULIC PIPING AND CONNECTIONS

2.4.1 Hydraulic Piping

2.4.2 Connection to Flexible Hoses

2.4.3 Connection to Hydraulic Cylinders

SECTION 41 22 13.75 26 Page 1

2.5 INTAKE GATE LATCHING PIN MECHANISM

2.5.1 Hydraulic Cylinder

2.5.1.1 General

2.5.1.2 Cylinder Tubes

2.5.1.3 Tie Rods

2.5.1.4 Cylinder End Caps

2.5.1.5 Pistons

2.5.1.6 Piston Rods

2.5.2 Actuating Linkages

2.5.3 Latching Pins

2.5.4 Latching Pin Supports and Bushings

2.5.5 Latching Indicator

2.6 CATHODIC PROTECTION

2.7 FASTENERS

2.8 SPARE PARTS

PART 3 EXECUTION

3.1 GENERAL

3.1.1 Fabrication and Welding

3.1.2 Painting

3.1.3 Installation of Sleeve-Type Bearings

3.1.3.1 Preparation of Interference Fit Surfaces

3.1.3.2 Press-Fitting

3.1.3.3 Shrink-Fitting

3.1.4 Cleaning of Hydraulic Pipe

3.2 FIELD MEASUREMENTS

3.3 SHIPPING, HANDLING, AND STORAGE

3.3.1 Preparation for shipping

3.3.2 Packaging

3.3.3 Shipping and Storage On-Site

3.4 IN-SHOP TESTING

3.4.1 General Shop Testing

3.4.2 Load Test

3.4.3 In-Shop Operational Test

3.4.4 Weighing of New Support Beams

3.4.5 Shop Test Procedure

3.4.6 Shop Test Report

3.5 REMOVAL OF EXISTING SUPPORT BEAMS

3.6 INSTALLATION OF NEW SUPPORT BEAMS

3.7 ON-SITE OPERATIONAL TESTING

3.8 SUPPORT BEAM OPERATION AND MAINTENANCE MANUAL

SECTION 41 22 13.75 26 Page 2

SECTION 41 22 13.75 26

NEW SUPPORT BEAMS

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

This Section covers the work to design, fabricate, paint, install, and test 45 new intake gate support beams. Dispose of existing support beams as they are removed from service. The new support beams must be designed to successfully interface with existing features including the gate slots, gate dogs, Crane 5 (intake crane) lifting beam, intake gate alignment pins and intake gate eye latches. The new support beams must be designed to interface with the new contractor designed hydraulic cylinders.

1.2 REFERENCES

The publications listed below form a part of this specification to the extent indicated by the reference. The publications are referred to in the text by basic definition only.

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 316 (1989) ASD Manual of Steel Construction

ASME INTERNATIONAL (ASME)

ASME B30.20 (2018) Below-the-Hook Lifting Devices

ASME BTH-1 (2014) Design of Below-the-Hook Lifting Devices

ASTM INTERNATIONAL (ASTM)

ASTM A276/A276M (2017) Standard Specification for Stainless Steel Bars and Shapes

ASTM A564/A564M (2019) Standard Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and Shapes

ASTM A572/A572M (2018) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

ASTM A709/A709M (2018) Standard Specification for Structural Steel for Bridges

ASTM D149 (2009; R 2013) Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies

ASTM D570 (1998; E 2010; R 2010) Standard Test Method for Water Absorption of Plastics

SECTION 41 22 13.75 26 Page 3

ASTM D695 (2010) Standard Test Method for Compressive Properties of Rigid Plastics

ASTM D3846 (2008) Standard Test Method for In-Plane Shear Strength of Reinforced Plastics

ASTM E18 (2019) Standard Test Methods for Rockwell Hardness of Metallic Materials

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY (MSS)

MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation

SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)

SAE J514 (2012) Hydraulic Tube Fittings

SAE J518-1 (2013) Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61)

SAE J1273 (2020) Recommended Practices for Hydraulic Hose Assemblies.

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety and Health Requirements Manual

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following submittals within the timeframe specified in the respective paragraphs that define the requirements of each submittal. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Field Measurements ; G HDC

Shop Test Procedure; G, HDC

Packaging Details; I, HDC

SD-02 Shop Drawings

Detailed Shop Drawings; G HDC

SECTION 41 22 13.75 26 Page 4

Bill Of Materials and Schedule of Equipment; G HDC

Dimensioned Design and Assembly Drawings; G HDC

SD-03 Product Data

Product Data; G HDC

Self-Lubricated Material Product Data; G, HDC

SD-05 Design Data

Design Calculations; G HDC

SD-06 Test Reports

Shop Test Report; G HDC

SD-07 Certificates

Registered Professional Mechanical Engineer; I HDC

SD-11 Closeout Submittals

Final Approved Versions of Contractor-Prepared Drawings; G HDC

Final Calculations; G HDC

1.4 DESIGN CRITERIA

1.4.1 Design Load Cases for Support Beam

Design the Support beam for the following load cases. Note that the load cases are described in the paragraphs below. Visual representation of the load cases is shown on the Contract Drawings:

a. Load Case 1 - Support beam is suspended from the intake crane using the intake crane lifting beam attached to the support beam ears. The support beam is subject to the dead load of the gate and cylinder assembly which is equal to 125 tons, split evenly and acting on the beam from the gate eye latch.

b. Load Case 2 - The support beam is suspended from the intake crane using the intake crane lifting beam attached to the support beam ears.

The gate is being raised out of the slot and the gate becomes stuck in the slot. Maximum motor torque of the crane hoist motor is a applied to the support beam ears, resulting in a load equal to 300 tons.

Assume load is equally split between the support beam ears. Assume that all load from the gate to the beam transferred through the latching pins and no load is transferred through the cylinders.

c. Load Case 3 - The support beam is resting on the gate dogs. The gate is being operated and the operating pressure of they hydraulic system, 3000 psi, is applied to the cylinders. Assume the load is split evenly between the two cylinders.

d. Load Case 4 - The support beam is resting on the gate dogs. The gate is being lowered under worse case water flow conditions. The

SECTION 41 22 13.75 26 Page 5 resulting net load applied to the beam is 260 tons. Assume the load is evenly split between the two cylinders.

1.4.2 Design Standards and Allowable Stresses

1.4.2.1 Support Beam and Appurtenance

Design the support beams in accordance with the following design standards and allowable stresses:

a. Stresses resulting from Load Cases 1 and 3 must not exceed allowable stresses per ASME BTH-1, Category B, Service Class 0

b. Stresses resulting from Load Cases 1 and 3 must not exceed 20 percent of the ultimate tensile strength of the materials involved.

c. Stresses resulting from Load Cases 2 and 4 must not exceed 75 percent of the yield strength of the materials involved.

If there are conflicts between design criteria listed here and listed in referenced documents, the most conservative approaches govern. The load and unit stress definitions herein shall be used in the design of mechanical and structural parts of the Support beam.

1.4.2.2 Bolts

Allowable stresses in bolts are limited to no more than 75 percent of AISC 316 allowable stresses.

1.4.2.3 Welds

Design of welded joints shall be in accordance with the applicable provisions of AWS D1.1/D1.1M, except that allowable stresses in welds are limited to 75 percent of AISC 316 allowable stresses.

1…

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