Amendment 0009 W912EF21R0015.pdf
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- McNary Intake Gates and Isophase Bus Systems
- Solicitation number
- W912EF21R0015
About this file
This is a presolicitation notice for a construction contract to rehabilitate intake gates and isophase bus systems at McNary Dam. The project involves rehabilitating intake gates, providing new hydraulic cylinders and support beams, replacing the hydraulic system, control consoles and electrical components. For the isophase bus system, the work includes replacing indoor and outdoor isophase bus, moving transformers, replacing disconnect switches and surge arresters. The period of performance is estimated from December 2021 to May 2030. Work will occur during scheduled six-month unit outage windows from 2023 to 2029. The estimated value is between $25-100 million. The solicitation will be posted to Beta.sam.gov in June 2021 as a best value unrestricted procurement with performance and payment bonds.
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W68SBV11532941
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
CONSTRUCTION PROEJCT: McNary Intake Gates and Isophase Bus Systems
The purpose of this amendment is to incorporate the changes outlined below .
1. CONTRACT ID CODE PAGE OF PAGES
J 1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 01-Sep-2021
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF21R0015
X 9B. DATED (SEE ITEM 11)
16-Jun-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
01-Sep-2021
CODE
USAED, WALLA WALLA - CONTRACTING DIV.
KARLYN HOLLAND
201 N. THIRD AVENUE
WALLA WALLA WA 99362-1876
W912EF 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W912EF21R0015
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)
The following have been added by full text:
AMEND 0009
Summary of Changes for McNary Intake Gates and Isophase Bus Systems (McDouble)
W912EF21R0015 Amendment 0009
Specifications:
00 01 15.00 28 LIST OF DRAWINGS
1.2: Table revised to show revisions to drawings
05 00 00.01 26 INTAKE GATE STRUCTURE REHABILITATION
1.2c: Clarified that paint repair in the attachment region is incidental to the anode installation and not other touch up painting on the intake gate structure.
41 22 13.75 26 NEW SUPPORT BEAMS
1.2: Added references 2.1.2: Clarified acceptable materials for support beam ears.
Drawings:
Volume 1:
M-504 Volume 2:
No changes
SECTION 00 10 00 - SOLICITATION
The Issued By organization has changed from
USAED, WALLA WALLA - CONTRACTING DIV.
HILLARY A. MORGAN
201 N. THIRD AVENUE
WALLA WALLA WA 99362
to
USAED, WALLA WALLA - CONTRACTING DIV.
KARLYN HOLLAND
201 N. THIRD AVENUE
WALLA WALLA WA 99362-1876
(End of Summary of Changes)
McNary Intake Gates and Isophase Bus Systems (McDouble) W912EF21R0015 amend 0009
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 01 15.00 28 LIST OF DRAWINGS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00.00 28 GENERAL REQUIREMENTS
01 11 00.00 28 SUMMARY OF WORK
01 11 01.00 28 SUPPLEMENTARY REQUIREMENTS
01 12 16.00 26 WORK SEQUENCE
01 14 00.10 28 PROJECT SITE RESTRICTIONS
01 14 00.90 28 INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY
(OPSEC)
01 20 00.00 20 PRICE AND PAYMENT PROCEDURES
01 22 00.00 28 MEASUREMENT AND PAYMENT
01 32 01.00 28 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 35 29.10 28 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 01.00 28 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 04.00 28 CONTRACTOR QUALITY CONTROL
01 51 00.00 28 TEMPORARY UTILITIES
01 55 10.00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS
01 57 20.00 28 ENVIRONMENTAL PROTECTION
01 78 00.00 28 CLOSEOUT SUBMITTALS
01 78 23.00 28 OPERATION AND MAINTENANCE DATA
01 91 00.00 26 SYSTEMS TESTING AND COMMISSIONING
DIVISION 03 - CONCRETE
03 60 00.01 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND
MINOR EQUIPMENT FOUNDATIONS
DIVISION 05 - METALS
05 00 00.01 26 INTAKE GATE STRUCTURE REHABILITATION
05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK
05 50 03.01 26 METALWORK FABRICATION, MACHINE WORK, AND MISCELLANEOUS
PROVISIONS
05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP FABRICATED
ITEMS
05 56 09.00 26 INTAKE GATE SEALS
DIVISION 09 - FINISHES
09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00.00 26 SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL EQUIPMENT
DIVISION 26 - ELECTRICAL
26 05 00.00 26 BASIC ELECTRICAL MATERIALS AND METHODS FOR ISOPHASE
SYSTEMS
26 05 01.00 26 BASIC ELECTRICAL MATERIALS AND METHODS FOR INTAKE GATES
26 05 19.00 26 INSULATED WIRE AND CABLE FOR ISOPHASE SYSTEMS
PROJECT TABLE OF CONTENTS Page 1
26 05 19.01 26 INSULATED WIRE AND CABLE FOR INTAKE GATES
26 05 26.00 26 GROUNDING AND GROUND TESTING
26 05 33.00 26 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS
26 25 01.00 26 BUS STRUCTURES AND INSTRUMENT TRANSFORMERS
26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES
DIVISION 33 - UTILITIES
33 56 53.00 26 REHABILITATION OF OIL STORAGE TANKS
33 75 10.00 26 HIGH VOLTAGE GROUP-OPERATED DISCONNECT SWITCHES AND
GROUNDING SWITCHES
33 78 26.00 26 HIGH VOLTAGE SURGE ARRESTERS
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 05 40.14 26 HYDRAULIC POWER SYSTEMS FOR CIVIL WORKS STRUCTURES
35 05 40.15 26 HYDRAULIC FLUID
DIVISION 40 - PROCESS INTERCONNECTIONS
40 05 13.96 26 WELDING: PIPING AND PRESSURIZED SYSTEMS
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.75 26 NEW SUPPORT BEAMS
DIVISION 48 - ELECTRICAL POWER GENERATION
48 19 23.60 26 (OPTIONAL) CLASS II GSU POWER TRANSFORMER OIL DRAINING
AND FILLING
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
SECTION 00 01 15.00 28
LIST OF DRAWINGS
PART 1 GENERAL
1.1 SUMMARY
1.2 VOLUME 1 CONTRACT DRAWINGS
1.2.1 Use Of Government Prepared Contract CAD Electronic Files
1.3 VOLUME 2 CONTRACT DRAWINGS
1.4 RESOURCE DRAWINGS (R) VOLUME 1
1.5 RESOURCE DRAWINGS (R) VOLUME 2
-- End of Section Table of Contents --
DOCUMENT 00 01 15.00 28 Page 1
SECTION 00 01 15.00 28
LIST OF DRAWINGS
PART 1 GENERAL
1.1 SUMMARY
This section lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings, Maps and Specifications."
1.2 VOLUME 1 CONTRACT DRAWINGS
Volume 1 Contract drawings are as follows:
SHEET
NUMBER
FILE NUMBER DESCRIPTION Revision Number
Date
GENERAL
G-001 MDP-1-0/1 PROJECT LOCATION AND VICINITY MAPS
G-002 MDP-1-0/2 DRAWING INDEX - VOLUME 1
G-003 MDP-1-0/3 DRAWING INDEX - VOLUME 2
G-004 MDP-1-0/4 DRAWING INDEX - VOL 1 - RESOURCE
DRAWINGS - SHEET 1
G-005 MDP-1-0/5 DRAWING INDEX - VOL 1 - RESOURCE
DRAWINGS - SHEET 2
G-006 MDP-1-0/6 DRAWING INDEX - VOL 2 - RESOURCE
DRAWINGS - SHEET 1
G-007 MDP-1-0/7 DRAWING INDEX - VOL 2 - RESOURCE
DRAWINGS - SHEET 2
G-101 MDP-1-0/8 SITE PLAN - CONTRACTOR STAGING AREA
G-102 MDP-1-0/9 ELECTRICAL SYMBOLS, ABBREVIATIONS
- & GENERAL NOTES
STRUCTURAL
SD501 MDP-1-5-0/1 SEAL BARS - REMOVAL
SD502 MDP-1-5-0/2 SEAL DETAILS - REMOVAL
SD503 MDP-1-5-0/3 ANODE DETAILS - REMOVAL 1 7/22/21
S-501 MDP-1-5-0/4 SEAL BARS - INSTALL
S-502 MDP-1-5-0/5 SEAL DETAILS - INSTALL
S-503 MDP-1-5-0/6 ANODE DETAILS - INSTALL 1 7/22/21
MECHANICAL
DOCUMENT 00 01 15.00 28 Page 2
MD101 MDP-1-3-2/1 PLAN VIEW - EL346.0 - DEMOLITION
MD201 MDP-1-3-2/2 HYDRAULIC PIPING - DEMOLITION -
SHEET 1 OF 2
MD202 MDP-1-3-2/3 HYDRAULIC PIPING - DEMOLITION -
SHEET 2 OF 2
MD501 MDP-1-3-2/4 CYLINDERS, SUPPORT BEAM, AND HOSES
- DEMOLITION
MD502 MDP-1-3-2/5 HYDRAULIC FLUID STORAGE TANKS &
HPU - DEMOLITION - SHEET 1 OF 2
MD503 MDP-1-3-2/6 CONTROL CONSOLE - DEMOLITION
MD601 MDP-1-3-2/7 HYDRAULIC SCHEMATIC - DEMOLITION -
MD602 MDP-1-3-2/8 HYDRAULIC SCHEMATIC - DEMOLITION -
MD603 MDP-1-3-2/9 HYDRAULIC SCHEMATIC - DEMOLITION -
MD604 MDP-1-3-2/10 HYDRAULIC SCHEMATIC - DEMOLITION -
VALVE SCHEDULE
M-101 MDP-1-3-2/11 PLAN VIEW - EL346.0 - INSTALL
M-201 MDP-1-3-2/12 HYDRAULIC PIPING - NEW EQUIPMENT -
SHEET 1 OF 2 - INSTALL
M-202 MDP-1-3-2/13 HYDRAULIC PIPING - NEW EQUIPMENT -
SHEET 2 OF 2 - INSTALL
M-501 MDP-1-3-2/14 CYLINDERS, SUPPORT BEAM, AND HOSES
- INSTALL
M-502 MDP-1-3-2/15 HYDRAULIC FLUID STORAGE TANKS &
HPU - INSTALL
M-503 MDP-1-3-2/16 NEW CONTROL CONSOLE
M-504 MDP-1-3-2/17 NEW SUPPORT BEAMS 1 8/23/21
M-505 MDP-1-3-2/18 NEW HPU CONTROL PANEL
M-601 MDP-1-3-2/19 HYDRAULIC SCHEMATIC - INSTALL - 1
OF 3
1 8/6/21
M-602 MDP-1-3-2/20 HYDRAULIC SCHEMATIC - INSTALL - 2
OF 3
1 8/6/21
M-603 MDP-1-3-2/21 HYDRAULIC SCHEMATIC - INSTALL - 3
OF 3
M-604 MDP-1-3-2/22 HYDRAULIC SCHEMATIC - INSTALL -
VALVE SCHEDULE
ELECTRICAL
ED103 MDP-1-6-0A0/1 ELECTRICAL PLAN VIEW - EL 346.0 -
REMOVAL
ED202 MDP-1-6-0A0/2 ELEVATION AND ONE LINE - CQ22 480V
MCC - REMOVAL
ED203 MDP-1-6-0A0/3 ELEVATION AND ONE LINE - CQ32 480V
MCC - REMOVAL
DOCUMENT 00 01 15.00 28 Page 3
G4EDDMTJ
Line
ED601 MDP-1-6-9A24/1 INTAKE GATE HOIST - CONTROL
SCHEMATIC - REMOVAL
ED801 MDP-1-6-0A1/1 CABLE AND CONDUIT SCHEDULE -
REMOVAL
E-101 MDP-1-6-0A0/4 POWERHOUSE LAYOUT EL 287 - INSTALL
E-102 MDP-1-6-0A0/5 CONTROL ROOM & SURROUNDING - AREA
PARTIAL PLAN - EL 305.0 - INSTALL
E-103 MDP-1-6-0A0/6 ELECTRICAL PLAN VIEW - EL 346.0 -
INSTALL
E-201 MDP-1-6-0A4/1 SC SWITCHBOARD FRONT ARRANGEMENT -
INSTALL
E-202 MDP-1-6-0A0/7 ELEVATION AND ONE-LINE - CQ22 480V
MCC - INSTALL
E-203 MDP-1-6-0A0/8 ELEVATION AND ONE-LINE - CQ32 480V
MCC - INSTALL
E-204 MDP-1-6-0A0/9 ELEVATION AND ONE-LINE - CQ52 480V
MCC - INSTALL
E-205 MDP-1-6-0A0/10 ELEVATION AND ONE-LINE - CQ72 480V
MCC - INSTALL
E-601 MDP-1-6-9A24/2 INTAKE GATE HOIST - ONE LINE AND
THREE LINE - INSTALL
E-602 MDP-1-6-9A24/3 INTAKE GATE HOIST - CONTROL
SCHEMATIC - INSTALL
E-603 MDP-1-6-9A24/4 UNIT RTU DIGITAL INPUT - INSTALL
E-604 MDP-1-6-9A24/5 PLANT RTU ANALOG INPUT - INSTALL 1 8/9/21
E-605 MDP-1-6-9A24/6 PLANT RTU DIGITAL INPUT - INSTALL
E-701 MDP-1-6-9A61/1 ODD UNIT RTU WIRING DIAGRAM -
INSTALL
E-702 MDP-1-6-9A61/2 ODD UNIT RTU I/O TERMINAL BLOCK
WIRING - INSTALL
E-703 MDP-1-6-9A61/3 EVEN UNIT RTU WIRING DIAGRAM -
INSTALL
E-704 MDP-1-6-9A61/4 EVEN UNIT RTU I/O TERMINAL BLOCK
WIRING - INSTALL
E-705 MDP-1-6-9A52/1 PLANT PLC (SC9) EXTERNAL CABLES -
INSTALL
1 8/9/21
E-706 MDP-1-6-9A61/5 SC OPTO22 CABINET - INSTALL
E-707 MDP-1-6-9A52/2 IGCC_ EXTERNAL CABLES - INSTALL
E-708 MDP-1-6-9A52/3 HPU, IGCCO1 AND IGCCO2 - EXTERNAL
CABLES WIRING - INSTALL
1 8/9/21
E-710 MDP-1-6-9A42/1 SC_ SWITCHBOARD WIRING & LAYOUT -
INSTALL
E-711 MDP-1-6-9A42/2 SC_ SWITCHBOARD - ODD UNIT WIRING
DIAGRAM - INSTALL
E-712 MDP-1-6-9A42/3 SC_ SWITCHBOARD - EVEN UNIT WIRING
DIAGRAM - INSTALL
DOCUMENT 00 01 15.00 28 Page 4
E-713 MDP-1-6-9A42/4 GOV ACTUATOR CAB, FR PNL - ODD
UNIT SECTION WIRING DIAGRAM -
INSTALL
E-714 MDP-1-6-9A42/5 GOV ACTUATOR CAB, FR PNL - EVEN
UNIT SECTION WIRING DIAGRAM -
E-801 MDP-1-6-0A1/2 CABLE AND CONDUIT SCHEDULE - SHEET
1 - INSTALL
E-802 MDP-1-6-0A1/3 CABLE AND CONDUIT SCHEDULE - SHEET
2 - INSTALL
1.2.1 Use Of Government Prepared Contract CAD Electronic Files
a. No Resource (R)("For Information Only") drawings are available on
CAD.
b. The Contractor assumes all risks associated in using electronic CAD drawings.
c. Electronic copies of CAD drawings are only available in Bentley DGN format.
d. The contract drawings shall govern if there are any discrepancies between the electronic copy and the contract drawing. The Contractor shall promptly notify the Contracting Officer of any discrepancies.
The Government will not be responsible to correct the electronic CAD drawing.
1.3 VOLUME 2 CONTRACT DRAWINGS
Volume 2 Contract drawings are as follows:
SHEET
NUMBER
FILE NUMBER DESCRIPTION Revision Number
Date
GENERAL
G-004 MDP-1-7-0-0/4 ELECTRICAL LEGEND
G-101 MDP-1-7-0-0/7 POWERPLANT EQUIPMENT
ARRANGEMENT EL 276.00
G-102 MDP-1-7-0-0/9 POWERPLANT EQUIPMENT
ARRANGEMENT EL 287.00
G-103 MDP-1-7-0-0/10 PLAN - POWERHOUSE EL 305.00
G-104 MDP-1-7-0-0/5 PLAN - POWERHOUSE EL 320.00
G-105 MDP-1-7-0-0/5 TYPICAL FLOOR PLAN EL 346.00
- MCC
G-106 MDP-1-7-0-0/6 PLAN - POWERHOUSE EL 361.00
ELECTRICAL
DOCUMENT 00 01 15.00 28 Page 5
ED201 MDP-1-7-6-01D5/1 ISOPHASE BUS FRONT ELEVATION
- EL. 274.00 TO EL. 333.00
- REMOVAL
ED202 MDP-1-7-6-01D5/2 ISOPHASE BUS FRONT ELEVATION
- EL. 333.00 TO
TRANSFORMERS - REMOVAL
ED501 MDP-1-7-6-01D5/3 DELTA BUS DETAILS - EL.
333.00 - REMOVAL
ED502 MDP-1-7-6-01D5/4 ISOPHASE BUS DETAILS -
REMOVAL
ED503 MDP-1-7-6-01D5/5 TRANSVERSE SECTION AT UNIT 1
- HV DISC.SWITCH & SURGE
ARRESTER TYPICAL FOR LINE
1-4 - REMOVAL
ED504 MDP-1-7-6-01D5/6 230 KV DISC. SWITCH PLAN AND
ELEVATION - REMOVAL
ED505 MDP-1-7-6-01D5/7 230 KV DISC. SWITCH PLAN &
ELEVATION - UNITS 9-12
DETAILS - REMOVAL
ED506 MDP-1-7-6-01D5/8 115KV DISCONNECT & SURGE
ARRESTER UNITS 13-14 -
REMOVALED507 MDP-1-7-6-01D5/9 115KV & 230KV EQUIPMENT PLAN
& SURGE ARRESTERS DETAILS -
REMOVAL
ED508 MDP-1-7-6-01D5/10 PLAN BAY 1-8 - DISC.
SWITCHES AND SURGE
ARRESTERS - REMOVAL
ED509 MDP-1-7-6-01D5/11 PLAN BAY 9-14 - DISC.
SWITCHES AND SURGE ARRESTERS
- REMOVAL
ED601 MDP-1-7-6-1D21/1 ONE LINE DIAGRAM POWERHOUSE
OVERVIEW - REMOVAL
ED602 MDP-1-7-6-1D21/2 ONE-LINE DIAGRAM MAIN UNITS
AND GSU TRANSFORMER - REMOVAL
ED603 MDP-1-7-6-1D22/1 THREE-LINE DIAGRAM GENERATOR
BREAKER & 15KV BUS - REMOVAL
ED604 MDP-1-7-6-1D22/2 THREE-LINE DIAGRAM ODD UNITS
- REMOVAL
ED605 MDP-1-7-6-1D22/3 THREE-LINE DIAGRAM EVEN
UNITS - REMOVAL
ED606 MDP-1-7-6-1D22/4 THREE-LINE DIAGRAM GENERATOR
MANUAL SYNC CKT - REMOVAL
ED701 MDP-1-7-6-9D51/1 MU SWITCHBOARD S_4 TERMINAL
BLOCKS (TBL) WIRING DIAGRAM
- REMOVAL
ED702 MDP-1-7-6-1D51/2 MU SWITCHBOARD S_4
TRANSFORMER RELAY TEST
SWITCH WIRING DIAGRAM -
REMOVAL
E-101 MDP-1-7-6-0E0/1 PLAN EL 267.50 BAYS 1 & 2 -
INSTALL
DOCUMENT 00 01 15.00 28 Page 6
E-102 MDP-1-7-6-0F0/1 POWERHOUSE LAYOUT EQUIPMENT
PLAN EL 287.00 UNITS 3 & 4 -
INSTALL
E-103 MDP-1-7-6-9D40/1 POWERPLANT EQUIPMENT
ARRANGEMENT CONTROL ROOM EL
305.00 LAYOUT - INSTALL
E-104 MDP-1-7-6-0A0/1 TYPICAL TRANSFORMER BAY -
TRANSFORMER MOVEMENT WORK
ITEMS - INSTALL
E-201 MDP-1-7-6-01D5/12 ISOPHASE BUS FRONT ELEVATION
- EL. 274.00 TO EL. 333.00
- INSTALL
E-202 MDP-1-7-6-1D5/13 ISOPHASE BUS FRONT ELEVATION
- EL. 333.00 TO TRANSFORMERS
- INSTALL
E-501 MDP-1-7-6-1D13/1 TYPICAL ELECTRICAL DETAILS -
INSTALL
E-502 MDP-1-7-6-1D5/14 DELTA BUS DETAILS - EL.
333.0 - INSTALL
E-503 MDP-1-7-6-1D5/15 ISOPHASE BUS DETAILS -
INSTALL
E-504 MDP-1-7-6-01D5/16 TRANSVERSE SECTION AT UNIT 1
- HV DISC.SWITCH & SURGE
ARRESTER TYPICAL FOR LINE
1-4 - INSTALL
E-505 MDP-1-7-6-1D5/17 230 KV DISC. SWITCH PLAN &
ELEVATION - INSTALL
E-506 MDP-1-7-6-01D5/16 230 KV DISC. SWITCH PLAN &
ELEVATION - UNITS 9-12
DETAILS - INSTALL
E-507 MDP-1-7-6-01D5/19 115KV DISCONNECT & SURGE
ARRESTER UNITS 13-14 -
INSTALL
E-508 MDP-1-7-6-01D5/20 115KV & 230KV EQUIPMENT PLAN
& SURGE ARRESTERS DETAILS -
INSTALL
E-509 MDP-1-7-6-01D5/21PLAN BAY 1-8 - DISC.
SWITCHES AND SURGE ARRESTERS
- INSTALL
E-510 MDP-1-7-6-01D5/22PLAN BAY 9-14 - DISC.
SWITCHES AND SURGE ARRESTERS
- INSTALL
E-511 MDP-1-7-6-01D5/23ROOF TOP DISC. GROUNDING
MATS & OPERATOR PLAN AND
SECTIONS - INSTALL
E-512 MDP-1-7-6-01D5/24TYPICAL FLOOR PLAN EL.346.00
- MCC - INSTALL
E-601 MDP-1-7-6-1D21/3 ONE-LINE DIAGRAM POWERHOUSE
OVERVIEW - INSTALL
E-602 MDP-1-7-6-1D21/4 ONE-LINE DIAGRAM MAIN UNITS
AND GSU TRANSFORMER - INSTALL
E-603 MDP-1-7-6-01D22/5THREE-LINE DIAGRAM GENERATOR
BREAKER & 15KV BUS - INSTALL
DOCUMENT 00 01 15.00 28 Page 7
E-604 MDP-1-7-6-1D22/6 THREE-LINE DIAGRAM ODD UNITS
- INSTALL
E-605 MDP-1-7-6-1D22/7 THREE-LINE DIAGRAM EVEN
UNITS - INSTALL
E-606 MDP-1-7-6-1D22/8 THREE-LINE DIAGRAM GENERATOR
MANUAL SYNC CKT - INSTALL
E-607 MDP-1-7-6-1D22/9 MOD RTU DIGITAL INPUTS -
INSTALL
E-608 MDP-1-7-6-1D22/10MOD CONTROL DIAGRAM -
INSTALL
E-609 MDP-1-7-6-1D21/1 MCC ONE-LINE DIAGRAM CQ12 &
CQ22 - INSTALL
E-610 MDP-1-7-6-1D21/2 MCC ONE-LINE DIAGRAM CQ32 &
CQ42 - INSTALL
E-611 MDP-1-7-6-1D21/3 MCC ONE-LINE DIAGRAM CQ52 &
CQ62 - INSTALL
E-612 MDP-1-7-6-1D21/4 MCC ONE-LINE DIAGRAM CQ72 -
INSTALL
E-613 MDP-1-7-6-9D18/1 MOD KEY INTERLOCK DIAGRAM -
INSTALL
E-701 MDP-1-7-6-9D51/1 MU SWITCHBOARD S_2 EVEN UNIT
TERMINAL BLOCKS (TBL) WIRING
DIAGRAM - INSTALL
E-702 MDP-1-7-6-9D51/2 MU SWITCHBOARD S_2 EVEN UNIT
GENERATOR RELAY TEST SWITCH
WIRING DIAGRAM - INSTALL
E-703 MDP-1-7-6-1D51/3 MU SWITCHBOARD S_3 EVEN UNIT
TERMINAL BLOCKS (TBR) WIRING
DIAGRAM - INSTALL
E-704 MDP-1-7-6-9D51/4 MU SWITCHBOARD S_3 EVEN UNIT
TERMINAL BLOCKS (TBL) WIRING
DIAGRAM - INSTALL
E-705 MDP-1-7-6-9D51/5 MU SWITCHBOARD S_3 EVEN UNIT
PANEL CONTROLS WIRING
DIAGRAM - INSTALL
E-706 MDP-1-7-6-9D51/6 MU SWITCHBOARD S_4 TERMINAL
BLOCKS (TBR) WIRING DIAGRAM
- INSTALL
E-707 MDP-1-7-6-9D51/7 MU SWITCHBOARD S_4
TRANSFORMER RELAY TEST
E-708 MDP-1-7-6-9D51/8 MU SWITCHBOARD S_4 PANEL
CONTROLS WIRING DIAGRAM -
INSTALL
E-709 MDP-1-7-6-9D51/9 MU SWITCHBOARD SC_ TERMINAL
BLOCKS (TBR) WIRING DIAGRAM,
SHEET 1 - INSTALL
E-710 MDP-1-7-6-9D51/10MU SWITCHBOARD SC_ TERMINAL
BLOCKS (TBR) WIRING
DIAGRAM, SHEET 2 - INSTALL
E-711 MDP-1-7-6-9D51/11MU SWITCHBOARD SC_ EVEN UNIT
PANEL CONTROLS WIRING
DIAGRAM - INSTALL
DOCUMENT 00 01 15.00 28 Page 8
E-712 MN481086E-712.dgnMU SWITCHBOARD SC_
TRANSFORMER PANEL CONTROLS
WIRING DIAGRAM - INSTALL
E-713 MDP-1-7-6-9D51/13RTU1 UNIT 1 DIG I/O WIRING,
ALL ODD UNITS SIMILAR -
INSTALL
E-714 MDP-1-7-6-9D51/14RTU1 UNIT 1 DIG I/O TERMINAL
BLOCK WIRING, ALL ODD UNITS
SIMILAR - INSTALL
E-801 MDP-1-7-6-9D1/1 CABLE AND CONDUIT SCHEDULE
SHEET 1 - INSTALL
E-802 MDP-1-7-6-9D1/1 CABLE AND CONDUIT SCHEDULE
SHEET 2 - INSTALL
1.4 RESOURCE DRAWINGS (R) VOLUME 1
These R drawings are included with the drawings for information only. The Government does not warrant the accuracy of the R drawings. The Government recommends that the Contractor verify the accuracy of R drawings.
Volume 1 Resource (R) drawings are as follows:
SHEET
NUMBER
FILE NUMBER DESCRIPTION Revision Number
Date
MCNARY DAM (ORIGINAL CONTRACT DRAWINGS)
R-001 MDP-1-3-4/1 INTAKE GATES - ASSEMBLY
R-002 MDP-1-3-4/4 INTAKE GATES - HYDRAULIC
CYLINDERS
R-003 MDP-1-3-4/5 INTAKE GATES - DOGS & GATE
- POSITION INDICATOR
R-004 MDP-1-3-4/6 INTAKE GATES - ROLLER
ASSEMBLY & DETAILS
INTAKE GATES (SHOP DRAWINGS)
R-005 A-5543 EXTERNAL SNAP RING
R-006 B-5540 ROLLER SHAFT
R-007 B-5541 ROLLER
R-008 B-5542 SIDE BAR
R-009 D-5544 ROLLER ASSEMBLY FOR
MCNARY DAM CHAIN
DOCUMENT 00 01 15.00 28 Page 9
R-010 G-2759 ALT. WELDED DESIGN - LOAD
DIAGRAM & SECTIONAL VIEWS
R-011 G-2924 INTAKES GATES CENTER OF
GRAVITY CALCULATIONS
R-012 G-3164 GATE CYLINDER STOP & PIPE
SUPPORT DETAILS
R-013 H-106 INTAKE GATES MATCH
MARKING ARRANGEMENT -
TRACK PLATES & GUIDES
R-014 H-280 INTAKE GATES - SECTION
NO.1 - TOP
R-015 H-281 INTAKE GATES - SECTION
NO.2 - INT
R-016 H-282 INTAKE GATES - SECTION
NO.3 - INT
R-017 H-283 INTAKE GATES - SECTION
NO.4 - BOTTOM
R-018 H-284 TRACK BEAM - SECTIONS
NUMBER 1 & 2
R-019 H-285 TRACK BEAM - SECTIONS
NUMBER 3 & 4
R-020 H-286 TRACK PLATES & GUIDES
R-021 H-287 TOP TRACK & CASTING -
MISC. DETAILS
R-022 H-288 BOTTOM TRACK CASTING -
DETAILS & ASSY
R-023 H-289 SEAL BARS
R-024 H-290 SEAL DETAILS
R-025 H-291 TRACK PLATE ARRANGEMENT
R-026 Z-428 INTAKE GATES - ASSEMBLY
R-027 Z-507 INTAKE GATES - SHOP
ASSEMBLY AND FIELD
ERECTIONINTAKE GATES ROLLER CHAIN (SHOP DRAWINGS)
R-028 MDP-1-3-15/1 ROLLER CHAIN - ASSEMBLY
R-029 MDP-1-3-15/2 ROLLER CHAIN - PART
DETAILS
R-030 MDP-1-3-15/3 UPPER CAP - ASSEMBLY
R-031 MDP-1-3-15/4 UPPER CAP - PART DETAILS
INTAKE GATES HYDRAULIC SYST. REHAB (1983 CONTRACT DWGS)
DOCUMENT 00 01 15.00 28 Page 10
R-032 MDP-1.23-3-4/3 HYDRAULIC SCHEMATICS AND
CONTROL DIAGRAMS
R-033 MDP-1.23-3-4/4 GATE CONTROL PIPING ITEM
LIST AND NOTES
R-034 MDP-1.23-3-4/5 GATE CONTROL PIPING SHEET
R-035 MDP-1.23-3-4/6 GATE CONTROL PIPING SHEET
R-036 MDP-1.23-3-4/7 GATE CONTROL PIPING SHEET
R-037 MDP-1.23-3-4/8 GATE SLOT PIPING
R-038 MDP-1.23-3-4/9 HYDRAULIC CONTROL PANEL
SHEET 1 OF 2
R-039 MDP-1.23-3-4/10 HYDRAULIC CONTROL PANEL
SHEET 2 OF 3
R-040 MDP-1.23-3-4/11 CONTROL PANEL SUPPORT
PIPE ANCHOR AND GUIDES
R-041 MDP-1.23-3-4/12 ELECTRICAL CONTROL PANEL
DETAIL
R-042 MDP-1.23-3-4/13 OIL STORAGE TANK LOCATION
SHEET 1 OF 2
R-043 MDP-1.23-3-4/14 OIL STORAGE TANK LOCATION
SHEET 2 OF 2
R-044 MDP-1.23-3-4/15 OIL STORAGE TANK DETAIL
R-045 MDP-1.23-3-4/16 HYDRAULIC PUMPING UNIT
SHEET 1 OF 5
R-046 MDP-1.23-3-4/17 HYDRAULIC PUMPING UNIT
SHEET 2 OF 5
R-047 MDP-1.23-3-4/18 HYDRAULIC PUMPING UNIT
SHEET 3 OF 5
R-048 MDP-1.23-3-4/19 HYDRAULIC PUMPING UNIT
SHEET 4 OF 5
R-049 MDP-1.23-3-4/20 HYDRAULIC PUMPING UNIT
SHEET 5 OF 5
R-050 MDP-1.23-3-4/21 GATE POSITION INDICATOR
SHEET 1 OF 2
R-051 MDP-1.23-3-4/22 GATE POSITION INDICATOR
SHEET 2 OF 2
R-052 MDP-1.23-3-4/23 INTAKE GATE HANDLING
ARRANGEMENT
R-053 MDP-1.23-3-4/28 SUPPORT BEAM 1 OF 3
R-054 MDP-1.23-3-4/29 SUPPORT BEAM 2 OF 3
R-055 MDP-1.23-3-4/30 SUPPORT BEAM 3 OF 3
R-056 MDP-1.23-3-4/31 SUPPORT BEAM ANODE DETAILS
DOCUMENT 00 01 15.00 28 Page 11
R-057 MDP-1.23-3-4/32 INTAKE GATE HANDLING FOR
TRANSPORTATION
R-058 MDP-1.23-3-4/33 SWIVELING LIFTING BEAM
ASSEMBLY
R-059 MDP-1.23-3-4/34 GATE MODIFICATION
R-060 MDP-1.23-3-4/35 LIFTING BEAM AND DETAILS
R-061 MDP-1.23-3-4/36 MISCELLANEOUS DETAILS
R-062 MDP-1.23-6-0A70 EXISTING EQUIPMENT
R-063 MDP-1.23-6-9A24 CONTROL SCHEMATICS
R-064 MDP-1.23-6-9A51/1WIRING DIAGRAM SHEET 1
R-065 MDP-1.23-6-9A51/2WIRING DIAGRAM SHEET 2
R-066 MDP-1.23-6-1A9 CONDUIT AND WIRE
R-067 MDP-1.23-6-1A10 ELECTRICAL INSTALLATION
DETAILS
SUPPORT BEAM MODIFICATIONS (2008 CONTRACT DRAWINGS)
R-068 85-C-53-1 SERVICE STATION UNIT
HYDRAULIC CONTROL MANIFOLD
R-069 85-C-53-2 MAIN UNIT HYDRAULIC
CONTROL MANIFOLD
R-070 85-C-53-4 HYDRAULIC CONTROL PANEL -
ASSEMBLY DETAILS
R-071 85-C-53-5 HYDRAULIC CONTROL PANEL -
DIAGRAMS
R-072 85-C-53-6 HYDRAULIC CONTROL PANEL
SUPPORT AND DRIP PANS -
DETAILS
R-073 85-C-53-7 ELECTRICAL CONTROL PANEL
DETAIL
R-074 85-C-53-8 HYDRAULIC PUMPING UNIT
SHEET 1 OF 5
R-075 85-C-53-9 HYDRAULIC PUMPING UNIT
SHEET 2 OF 5
R-076 85-C-53-10 HYDRAULIC PUMPING UNIT
SHEET 3 OF 5
R-077 85-C-53-11 HYDRAULIC PUMPING UNIT
SHEET 4 OF 5
R-078 85-C-53-12 HYDRAULIC PUMPING UNIT
SHEET 5 OF 5
SUPPORT BEAM (ORIGINAL SHOP DRAWINGS)
DOCUMENT 00 01 15.00 28 Page 12
R-079 G-2885 GATE HOOK OPERATING
MECHANISM ASSEMBLY &
DETAILS
R-080 G-2887 SUPPORT BEAM POSITION
INDICATORS
R-081 G-2889 SUPPORT BEAM ASSEMBLY
R-082 G-2893 ROLLER BRACKET & BEAM
HOOK DETAILS
R-083 G-2894 SUPPORT BEAM DIAPHRAGM,
COVER & END PLATES
R-084 G-2896 GATE HOOK DETAILS
R-085 Z-460 SUPPORT BEAM FRAME
ASSEMBLY & DETAILS
R-086 310098-225 SUPPORT BEAM LATCHING
CYLINDER
SUPPORT BEAM MODIFICATIONS (2008 CONTRACT DRAWINGS)
R-087 MDP-1-3-15/36 EXISTING CONDITIONS -
REMOVAL AND PREP WORK
PLANS AND SECTIONS
R-088 MDP-1-3-15/37 EXISTING CONDITIONS -
REMOVAL AND PREP WORK
LOCKING PIN AND GUIDE
ASSEMBLY
R-089 MDP-1-3-15/38 MODIFICATIONS - NEW WORK -
PLANS AND SECTIONS
R-090 MDP-1-3-15/39 MODIFICATIONS - NEW WORK -
REINSTALL LOCKING PIN
GUIDE ASSEMBLY
R-091 MDP-1-3-15/40 MODIFICATIONS - NEW WORK -
ANODE REPLACEMENT
R-092 MDP-1-3-15/41 NEW STIFFENERS - SECTIONS
AND DETAILS
R-093 MDP-1-3-15/42 PINNING MODIFICATIONS
PART DETAILS 1
R-094 MDP-1-3-15/43 PINNING MODIFICATIONS
PART DETAILS 2
R-095 MDP-1-3-15/44 LUBRICATION SYSTEM
EXPLODED VIEW AND PARTS
R-096 MDP-1-3-15/45 LOCKING PIN INDICATOR
ASSEMBLY AND DETAILS
SUPPORT BEAM MODIFICATIONS (SHOP DRAWINGS)
R-097 21228 LATCHING PIN CYLINDER
R-098 KJBA26264V HEAD GATE BUSHING
R-099 KJBA26364V HEAD GATE BUSHING
INTAKE GATE HYDRAULIC CYLINDERS (SHOP DRAWINGS)
DOCUMENT 00 01 15.00 28 Page 13
R-100 51-V2-1 CYLINDER SUPPORT BASE
R-101 51-V2-4 CYLINDER BASE
R-102 51-V2-7 PISTON
R-103 51-V2-9 CYLINDER HEAD
R-104 51-V2-10 ROD HEAD COVER
R-105 51-V2-11 PISTON ROD HEAD, BODY
R-106 51-V2-13 PISTON ROD NUT
R-107 51-V2-15 PISTON ROD ASSEMBLY
R-108 51-V2-16 INSIDE TUBE AND COLLAR
R-109 51-V2-17 PACKING GLAND
R-110 51-V2-19 CYLINDER SEAL
R-111 51-V2-25/26/27 CYLINDER SHELL
R-112 51-V2-25 LOWER CYLINDER SECTION
R-113 51-V2-26 CENTER CYLINDER SECTION
R-114 51-V2-27 UPPER CYLINDER SECTION
R-115 53-V2-8 EXTRACTOR FOR OIL RETURN
TUBE
R-116 53-V2-9 WELDING SEQUENCE CYLINDER
TUBE TO FLANGES
R-117 53-V2-10 CYLINDER ASSEMBLY
R-118 53-V2-11 MATERIAL LIST AND MISC.
PARTS
R-119 53-V2-12 DETAILS OF MISC. PARTS
R-120 53-V2-13 DETAILS OF MISC. PARTS
R-121 53-V2-14 DETAILS OF CYLINDERS
R-122 53-V2-15 DETAILS - BOLTS, NUTS &
RETAINING RINGS
R-123 53-V2-16 CYLINDER DATA
R-124 53-V2-17 SUBASSEMBLIES AND MISC.
DETAILS
R-125 53-V2-1C PISTON ROD PLATING
INTAKE GATE DOGS (SHOP DRAWINGS)
R-126 10018-D DOG LIFTING DEVICE
ASSEMBLY & DETAILS
R-127 10048-D POSITION INDICATORS
ASSEMBLY & DETAILS
R-128 10128-C GATE DOG
DOCUMENT 00 01 15.00 28 Page 14
R-129 10129-B GATE DOG PIN & KEEPER
MCNARY DAM (GATE REPAIR PIT)
R-130 MDP-3-5-11/1 INTAKE GATE SUPPORTS IN
REPAIR PIT
R-131 MDP-3-5-11/3 GATE REPAIR PIT STEEL
SCAFFOLD 7' - 6"; WIDTH
R-132 MDP-3-5-11/4 GATE REPAIR PIT STEEL
SCAFFOLD 6' WIDTH
R-133 MDP-3-3-9/14 GATE REPAIR PIT PLAN -
R-134 MDP-1-4-0/1 STA 41+85.00 to sta 45 +
62.00 PLAN OF ROOF &
INTAKE DECK
R-135 MDP-1-4-0/6 STRUCTURAL PLANS EL
361.00 & 320.00
R-136 MDP-1-4-0/7 STRUCTURAL PLAN EL 287.00
R-137 MDP-2-4-0/1 ASSEMBLY BAY - INTAKE
PLAN - EL 361.00
R-138 MDP-2-4-0/2 ASSEMBLY BAY - INTAKE
PLANS - EL 333.00 & 346.00
R-139 MDP-2-4-0/5 ASSEMBLY BAY - INTAKE
PLAN - EL 287.00
MCNARY DAM (OIL STORAGE ROOM)
R-140 MDP-3-3-9/4 PIPING ARRANGEMENT - OIL
R-141 MDP-3-3-9/5 PIPING ARRANGEMENT - OIL
STORAGE ROOM SECTIONS &
DETAILS
1.5 RESOURCE DRAWINGS (R) VOLUME 2
These R drawings are included with the drawings for information only. The Government does not warrant the accuracy of the R drawings. The Government recommends that the Contractor verify the accuracy of R drawings.
Volume 2 Resource (R) drawings are as follows:
SHEET
NUMBER
FILE NUMBER DESCRIPTION Revision Number
Date
GENERAL POWERSHOUSE DRAWINGS, ISOPHASE, 115 & 230KV EQUIPMENT
R-001 7113E42 HIGH VOLTAGE DIV
PHILIDELPHIA WORKS
R-002 MDP-1.46-6-1E40/6 PLAN EL 267.5 BAYS 1 & 2 SU1
INSTALLATION
R-003 MDP-1-0-0/2 TRANSVERSE SECTION AT UNIT 1
TYPICAL FOR ALL MAIN UNITS
DOCUMENT 00 01 15.00 28 Page 15
R-004 MDP-1-6-7/2 STATION SURGE ARRESTORS
115KV AND 230KV INSTALLATION
DETAILS
R-005 MDP-1.001_E-601 SINGLE LINE DIAGRAM
EQUIPMENT INSTALLATION
R-006 MDP-2-2-6-1A5/1 230KV EQUIPMENT STEEL
STRUCTURE PLAN & SECTIONS
R-007 MDP-2.2-6-1A5/4 230KV EQUIPMENT UNITS 9-12
INSTALATION DETAILS
R-008 MDP-2.2-6-1A5/5 115KV EQUIPMENT UNITS 13-14
INSTALATION DETAILS
R-009 MDP-2.2-6-1E6/1 15 KV EQUIPMENT TYPICAL
EQUIPMENT LOCATION EL 267.5
AND EL 287 0
R-010 MDP-2.2-6-1E8/13 MAIN UNITS 1 THRU 8
INSTALLATION DETAILS EL
267.5, 274, 305, & 361
R-011 MDP1.52_E-103V1XX POWERHOUSE LAYOUT EQUIPMENT
PLAN EL. 287 MAIN UNITS 3&4
INSTALL
ONE-LINE & THREE-LINE DIAGRAMS
R-012 MDP1.52_E-600V1XX POWERHOUSE OVERVIEW ONE LINE
DIAGRAM INSTALL
R-013 MDP-1.001_E-602 ONE-LINE DIAGRAM MAIN AND
GSU TRANSFORMER INSTALL
R-014 MDP-1.001_E-603 THREE-LINE DIAGRAM GEN BKR &
15KV BUS INSTALL
R-015 MDP-1.001_E-604 THREE-LINE DIAGRAM EVEN
UNITS INSTALL
R-016 MDP-1.001_E-606 THREE-LINE DIAGRAM ODD UNITS
INSTALL
R-017 MDP-1.001_E-607 THREE-LINE DIAGRAM GEN
MANUAL SYNCH CKT INSTALL
R-018 MDP1.52_E-609V1XX 125 VDC (CE_2) POWER PANELS
INSTALL
MAIN UNIT SWITCHBOARDS
R-019 MDP1.52_E-621DV2X MU SWITCHBOARDS S_2 SHEET 4
WIRING & LAYOUT INSTALL
R-020 MDP1.52_E-621GV2X MU SWITCHBOARDS S_2 SHEET 7
WIRING & LAYOUT INSTALL
R-021 MDP1.52_E-622CV2X MU SWITCHBOARDS S_3 SHEET 3
WIRING & LAYOUT INSTALL
R-022 MDP1.52_E-622DV2X MU SWITCHBOARDS S_3 SHEET 4
WIRING & LAYOUT INSTALL
R-023 MDP1.52_E-622FV2X MU SWITCHBOARDS S_3 SHEET 6
WIRING & LAYOUT INSTALL
R-024 MDP1.52_E-624CV2X MU SWITCHBOARDS S_4 SHEET 3
WIRING & LAYOUT INSTALL
R-025 MDP1.52_E-624DV2X MU SWITCHBOARDS S_4 SHEET 4
WIRING & LAYOUT INSTALL
R-026 MDP1.52_E-624FV2X MU SWITCHBOARDS S_4 SHEET 6
WIRING & LAYOUT INSTALL
DOCUMENT 00 01 15.00 28 Page 16
R-027 MDP1.52_E-624HV2X MU SWITCHBOARDS S_4 SHEET 8
WIRING & LAYOUT INSTALL
R-028 MDP1.52_E-625BV2X MU SWITCHBOARDS S_R4 SHEET 2
WIRING & LAYOUT INSTALL
R-029 MDP1.52_E-625CV2X MU SWITCHBOARDS S_R4 SHEET 3
WIRING & LAYOUT INSTALL
R-030 MDP1.52_E-625DV2X MU SWITCHBOARDS S_R4 SHEET 4
WIRING & LAYOUT INSTALL
R-031 MDP1.52_E-628GV2X MU SWITCHBOARDS S_R6 SHEET 7
WIRING & LAYOUT INSTALL
R-032 MDP1.52_E-635DV2X MU SWITCHBOARDS SC_ SHEET 4
WIRING & LAYOUT INSTALL
R-033 MDP1.52_E-635EV2X MU SWITCHBOARDS SC_ SHEET 5
WIRING & LAYOUT INSTALL
R-034 MDP1.52_E-635FV2X MU SWITCHBOARDS SC_ SHEET 6
WIRING & LAYOUT INSTALL
R-035 MDP1.52_E-635HV2X MU SWITCHBOARDS SC_ SHEET 8
WIRING & LAYOUT INSTALL
R-036 MDP1.52_E-635JV2X MU SWITCHBOARDS SC_ SHEET 10
WIRING & LAYOUT INSTALL
RELAY TERMINAL UNITS
R-037 MDP1.52_E-638V1XX PORT RELAYING CONTROL SCH
GSU XFMR LOCKOUTS SHEET 2
INSTALL
R-038 MDP-1.52_E-654V1XXRTU DIGITAL INPUTS U1 SH 3
INSTALL
R-039 MDP1.52_E-703V1XX RTU1 UNIT 1 WIRING, ALL ODD
UNITS SIMILAR INSTALL
R-040 MDP1.52_E-704V1XX RTU1 UNIT 1 DIGITAL I/O
TERMINAL BLOCKS, ALL ODD
UNITS SIMILAR INSTALL
ROOF TOP SURGE ARRESTORS AND DISCONNEC GROUNDING MATS
R-041 MDP-1-6-7/2 STATION SURGE ARRESTORS
115KV AND 230KV INSTALLATION
DETAILS
R-042 SKET637 ROOF TOP DISCONNECT
GROUNDING MATS PLAN &
CQ MCCs ELEVATION & ONE-LINES (STATION SERVICE AS-BUILTS
R-043 SK-V6-174-E206A ELEVATION & ONE-LINE CQ12
480V MCC
R-044 SK-V6-179-E207 ELEVATION & ONE-LINE CQ22
480V MCC
R-045 SK-V6-180-E207A ELEVATION & ONE-LINE CQ32
480V MCC
R-046 SK-V6-184-E208A ELEVATION & ONE-LINE CQ52
480V MCC
R-047 SK-V6-188-E209 ELEVATION & ONE-LINE CQ62
480V MCC
R-048 SK-V6-190-E209A ELEVATION & ONE-LINE CQ72
480V MCC
DOCUMENT 00 01 15.00 28 Page 17
R-049 MDP-9-6-8/68 THREE LINE DIAGRAM UNITS 9-14
SCHEMATIC/CONNECTION WIRING DIAGRAMS
R-050 LNL9628-04, Sh 1 SCHEMATIC WIRING DIAGRAM
SHEET 1 (T7)
R-051 LNL9628-04, Sh 2 SCHEMATIC WIRING DIAGRAM
SHEET 2 (T7)
R-052 LNL9628-05, Sh 1 CONNECTION WIRING DIAGRAM
SHEET 1 (T7)
R-053 LNL9628-05, Sh 2 CONNECTION WIRING DIAGRAM
SHEET 2 (T7)
R-054 LNL9628-05, Sh 3 CONNECTION WIRING DIAGRAM
SHEET 3 (T7)
R-055 LNL962805, Sh 4 EXTERNALS CONNECTION WIRING
DIAGRAM SHEET 4 (T7)
R-056 LNL9629-04, Sh 1 SCHEMATIC WIRING DIAGRAM
SHEET 1 (T1 - T6)
R-057 LNL9629-04, Sh 2 SCHEMATIC WIRING DIAGRAM
SHEET 2 (T1 - T6)
R-058 LNL9629-05, Sh 1 CONNECTION WIRING DIAGRAM
SHEET 1 (T1 - T6)
R-059 LNL9629-05, Sh 2 CONNECTION WIRING DIAGRAM
SHEET 2 (T1 - T6)
R-060 LNL9629-05, Sh 3 CONNECTION WIRING DIAGRAM
SHEET 3 (T1 - T6)
R-061 LNL9629-05, Sh 4 EXTERNALS CONNECTION WIRING
DIAGRAM SHEET 4 (T1 - T6)
MAIN TRANSFORMERS SHOP DRAWINGS
R-062 MDP-1.38-3-9/7 MAIN TRANSFORMER T3
INSTALLATION DELUGE PIPING -
SINGLE VAULT
R-063 MDP-1.38-6-1A10/6 MAIN TRANSFORMER T3
INSTALLATION TRANSFORMER
CONTROL CABINET - DETAILS
AND CONNECTIONS
R-064 MDP138-3-9/9 MAIN TRANSFORMER T3
INSTALLATION DELUGE PIPING
DETAILS
R-065 XUL460010AIB, Sh
CUSTOMER OUTLINE SHEET 1
(T7)
R-066 XUL460010AIB, Sh
CUSTOMER OUTLINE SHEET 2
(T7)
R-067 XUL460010AIB, Sh
CUSTOMER OUTLINE SHEET 3 (T7)
R-068 XUL460010AIB, Sh
CUSTOMER OUTLINE SHEET 4 (T7)
R-069 XUL460010AIC, Sh
CUSTOMER OUTLINE SHEET 1 (T1
- T6)
R-070 XUL460010AIC, Sh
CUSTOMER OUTLINE SHEET 2 (T1
- T6)
R-071 XUL460010AIC, Sh
CUSTOMER OUTLINE SHEET 3 (T1
- T6)
DOCUMENT 00 01 15.00 28 Page 18
R-072 XUL460010AIC, Sh
CUSTOMER OUTLINE SHEET 4 (T1
- T6)
McNARY DISC SW KEY INTERLOCKS 1954 SHOP DWG
R-073 1-5449-0 McNARY DISC SW KEY
INTERLOCKS 1954 SHOP DWG
HIGH VOLTAGE DISCONNECT SWITCH SHOP DRAWINGS
R-074 WW-6109869 ARRANGEMENT DETAIL BUS
R-075 1-2670-0 DETAIL: BELL CRANK, 5" B.C.
R-076 1-3418-0 SINGLE POLE ASMB. TA-3A WITH
GRD. SW.
R-077 1-3467-1 ASMB: OUTBOARD BRG.
R-078 1-3468-0 ASMB: OUTBOARD BRG.
R-079 1-3524-0 ASMB: TA-3A GRD. BLADE
SUPPORT
R-080 1-5540-0 KEY INTERLOCK LOCATIONS FOR
230 KV SWITCHES
R-081 2-47-5 ASSEMBLY CONTROL HANDLE 2"
IPS PIPE
R-082 2-1123-1 ASSEMEBLY KIRK KEY TYPE
INTERLOCK
R-083 3-756-4 ASMB. HINGE MECHANISM, TA-3A
R-084 3-778-1 ASSEMBLY, CONTACT 5" B.C.
1200 AMP
R-085 3-807-2 SUB ASMB. SINGLE POLE TA-3A,
196 KV 1200A W/GR.SW
R-086 3-996-1 ASMB: TA-3A BASE, 196 KV
R-087 3-1502-0 RE-ARRANGEMENT OF 196 KV
SWITCH FOR UNITS 11 & 12
R-088 3-1503-0 RE-ARRANGEMENT OF 196 KV
SWITCH FOR UNITS 13 & 14
R-089 3-7150-0 ASMB. INTERLOCK FOR 2" IPS
ROTARY CONTROL
R-090 4-454-3 CONTROL MECHANISM & SWITCH
TA-3A 196 KV 1200A
R-091 MDP-2-2-6-7A0/5 GROUNDING SYSTEM - HIGH
VOLTAGE DISCONNECT AND
TRANSFORMER FOG SYSTEM
R-092 MDP-1.52_E-626D2VXMU SWITCHBOARD S_5 SHEET 4
WIRING & LAYOUT INSTALL
STEEL LATTICE STRUCTURE
R-093 MDP-2.1-5-0/102 230 KV SWITCH STRUCTURE
TRAVERSE BENTS
DOCUMENT 00 01 15.00 28 Page 19
R-094 85850-D 230 KV SWITCH STRUCTURE
DETAIL BEAN B1
R-095 89851-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B2
R-096 89852-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B15 & B17
R-097 89853-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B16
R-098 89854-D 230 KV SWITCH STRUCTURE
DETAIL COL IC LOWER SECTION
R-099 89855-D 230 KV SWITCH STRUCTURE
DETAIL COL '16" & "4C" TOP
SECTIONS
R-100 89856-D 230 KV SWITCH STRUCTURE
DETAIL BEAM G4
R-101 89857-D 230 KV SWITCH STRUCTURE
DETAIL BEAM G1, G3 & G5
R-102 89858-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B11L
R-103 89859-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B3 - B5 - B9
R-104 89860-D 230 KV SWITCH STRUCTURE
DETAIL BEAM G2 & G6
R-105 89861-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B7
R-106 89862-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B8
R-107 89863-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B12
R-108 89864-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B4-B6-B10
R-109 89865-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B13L
R-110 89866-D 230 KV SWITCH STRUCTURE
DETAIL BEAM B14
R-111 89867-D 230 KV SWITCH STRUCTURE TIE
BACK T1 DETAIL
R-112 89868-D 230 KV SWITCH STRUCTURE
DETAIL COL "4C" LOWER SECTION
R-113 89869-D 230 KV SWITCH STRUCTURE
DETAIL COL "3C" & "2C" LOWER
R-114 89870-D 230 KV SWITCH STRUCTURE
TIE-BACK T2 DETAIL
R-115 89871-D 230 KV SWITCH STRUCTURE
TIE-BACK T3 DETAIL
R-116 89872-D 230 KV SWITCH STRUCTURE
TIE-BACK T4 DETAIL
R-117 89873-D 230 KV SWITCH STRUCTURE
TIE-BACK T5 DETAIL
R-118 89874-D 230 KV SWITCH STRUCTURE
DETAILS OF COLUMNS 1A, 2A,
3A & 4A
DOCUMENT 00 01 15.00 28 Page 20
R-119 89875-D 230 KV SWITCH STRUCTURE TIE
BACK T6 DETAIL
R-120 89876-D 230 KV SWITCH STRUCTURE
DETAIL COL 3C & 2C UPPER
SECTION
R-121 89877-D 230 KV SWITCH STRUCTURE
DETAIL COL 1B, 2B, 3B & 4B
R-122 89878-D 230 KV SWITCH STRUCTURE
ERECTION
R-123 95898D 230 KV SWITCH STRUCTURE
DETAILS - BEAM B43
R-124 95914D 230 KV SWITCH STRUCTURE
PROPOSED SUBSTITUTIONS
R-125 MDP-1.3-5-0/48 230 KV SWITCH STRUCTURE
GENERAL ARRANGEMENT
R-126 MDP-1.3-5-0/49 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B36 THRU B40
R-127 MDP-1.3-5-0/51 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B18, B19,
B24, B25, & B26
R-128 MDP-1.3-5-0/52 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B20 THRU
B23, & B27 THRU B32
R-129 MDP-1.3-5-0/53 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B33, B34, &
B35
R-130 MDP-1.3-5-0/54 230 KV SWITCH STRUCTURE
COLUMN DETAILS - BENTS 5
THRU 8
R-131 MDP-1.3-5-0/55 230 KV SWITCH STRUCTURE
BEAMS - B41 THRU B45 & B50
THRU B52
R-132 MDP-1.3-5-0/56 230 KV SWITCH STRUCTURE
BEAMS - B46 THRU B49,
GIRDERS - G13 THRU G15
R-133 MDP-1.3-5-0/57 230 KV SWITCH STRUCTURE
COLUMN DETAILS - BENTS 9
THRU 12R-134 MDP-1.3-5-0/58 115 KV SW STRUCT. UNITS 13 &
14 GENERAL ARRANGEMENT
R-135 MDP-1.3-5-0/59 115 KV SW STRUCT. UNITS 13 &
14 FRAMING DETAILS B53
R-136 MDP-1.3-5-0/60 115 KV SW STRUCT. UNITS 13 &
14 FRAMING DETAILS G16 TO G21
R-137 MDP-1.3-5-0/61 115 KV SW STRUCT. UNITS 13 &
14 FRAMING DETAILS B54 TO
B59 INCL.
R-138 MDP-1.3-5-0/62 115 KV SW STRUCT. UNITS 13 &
14 COLUMN FRAMING DETAILS
DOCUMENT 00 01 15.00 28 Page 21
R-139 MDP-1.3-5-0/49 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B36 THRU B40
R-140 MDP-1.3-5-0/50 230 KV SWITCH STRUCTURE
DETAILS - GIRDERS G7 THRU G12
R-141 MDP-1.3-5-0/51 230 KV SWITCH STRUCTURE
DETAILS - BEAMS B18, B19,
B24, B25, & B26
R-142 MDP-1.3-5-0/52 230 KV SWITCH STRUCTURE
BEAMS-B20 THRU B23 & B27
THRU B32
R-143 MDP-1.3-5-0/53 230 KV SWITCH STRUCTURE
DETAILS-BEAMS B33, B34, & B35
R-144 MDP-1.3-5-0/54 230 KV SWITCH STRUCTURE
COLUMN DETAILS-BENTS 5 THRU 8
R-145 MDP-1.3-5-0/55 230 KV SWITCH STRUCTURE
BEAMS-B41 THRU B45 & B50
THRU B52
R-146 MDP-1.3-5-0/56 230 KV SWITCH STRUCTURE
BEAMS-B46 THRU B49,
GIRDERS-G13 THRU G15
R-147 MDP-1.3-5-0/57 230 KV SWITCH STRUCTURE
COLUMN DETAILS-BENTS 9 THRU
R-148 MDP-1.3-5-0/58 115 KV SW. STRUCT. UNITS 13
& 14 GENERAL ARRANGEMENT
R-149 MDP-1.3-5-0/59 115 KV SW. STRUCT. UNITS 13
& 14 FRAMING DETAILS B53
R-150 MDP-1.3-5-0/60 115 KV SW. STRUCT. UNITS 13
& 14 FRAMING DETAILS G16 TO
G21
R-151 MDP-1.3-5-0/61 115 KV SW. STRUCT. UNITS 13
& 14 FRAMING DETAILS B54 TO
B59 INCL.
R-152 MDP-1.3-5-0/62 115 KV SW. STRUCT. UNITS 13
& 14 FRAMING DETAILS B54 TO
B59 INCL.
R-153 MDP-2.1-5-0/100 230 KV SWITCH STRUCTURE
GENERAL ARRANGEMENT
R-154 MDP-2.1-5-0/101 230 KV SWITCH STRUCTURE
LONGITUDINAL BENT
R-155 MDP-2.1-5-0/102 230 KV SWITCH STRUCTURE
TRANSVERSE BENTS
R-156 MDP-2.1-5-0/103 230 KV SWITCH STRUCTURE
FRAMING DETAILS B-15, B-16 &
B-17
DOCUMENT 00 01 15.00 28 Page 22
-- End of Document --
DOCUMENT 00 01 15.00 28 Page 23
SECTION TABLE OF CONTENTS
DIVISION 05 - METALS
SECTION 05 00 00.01 26
INTAKE GATE STRUCTURE REHABILITATION
PART 1 GENERAL
1.1 DESCRIPTION OF WORK
1.2 INTAKE GATE REHABILITATION SUMMARY OF WORK
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 CONSTRUCTION AND INSTALLATION
3.2 WORK LOCATION
SECTION 05 00 00.01 26 Page 1
SECTION 05 00 00.01 26
INTAKE GATE STRUCTURE REHABILITATION
PART 1 GENERAL
1.1 DESCRIPTION OF WORK
This section provides a general overview of the work required under the scope of the intake gate structure rehabilitation. Detailed requirements are provided in other technical specification sections and drawings.
Requirements of the detailed sections and drawings govern in the case of discrepancy or omission. The following specification sections contain additional requirements for items being performed by the Contractor:
Section 05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK
Section 05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP
FABRICATED ITEMS
Section 05 56 09.00 26 INTAKE GATE SEALS
Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES
Section 26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES
1.2 INTAKE GATE REHABILITATION SUMMARY OF WORK
The work covered in the rehabilitation of the intake gate structure includes but is not limited to:
a. Inspect sealing bar surfaces for 44 intake gate slots per Section
05 56 09.00 26 INTAKE GATE SEALS.
b. Remove existing cathodic protection anodes. Remove and grind flush existing cathodic protection anode wire attachments per Section
05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK.
c. Replace cathodic protection anodes and applicable hardware shown on the drawings in accordance with Section 26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES. Attach new anodes to gate structure as detailed on the drawings in accordance with Section 05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK. Paint attachment region afterwards in accordance with Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES. Paint repair in the attachment region is incidental to the anode installation and not other touch up painting on the intake gate structure.
d. Perform touch up painting on the intake gate structure as determined by government inspection after each gate has been removed from its slot, cleaned, and placed in the repair pit per Section 09 97 02.13 26 PAINTING - HYDRAULIC STRUCTURES. The Government will require 4 days to complete the inspection.
e. Remove existing seal bolting hardware, seal clamp bars, and seals as shown.
SECTION 05 00 00.01 26 Page 2
f. Furnish new seal bolting hardware, seal clamp bars, and seals as shown in accordance with Section 05 50 04.01 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP FABRICATED ITEMS and Section 05 56 09.00 26 INTAKE GATE SEALS. Match drill new seal assembly with existing seal clamp bar per Section 05 05 23.17 26. WELDING (STEEL), FABRICATION, AND
MACHINE WORK
PART 2 PRODUCTS
Refer to products listed in approved design and the requirements of the referenced specifications in paragraph DESCRIPTION OF WORK.
PART 3 EXECUTION
3.1 CONSTRUCTION AND INSTALLATION
Perform all work, provide all materials, and qualified site supervision required to execute the rehabilitation shown on the drawings and in compliance with these specifications.
3.2 WORK LOCATION
All intake gate rehabilitation work must occur in the gate repair pit. The Government will transfer each intake gate to the gate repair pit. After each gate rehabilitation is complete, the Government will move the intake gate back to the appropriate gate slot.
-- End of Section --
SECTION 05 00 00.01 26 Page 3
SECTION TABLE OF CONTENTS
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
SECTION 41 22 13.75 26
NEW SUPPORT BEAMS
PART 1 GENERAL
1.1 DESCRIPTION OF WORK
1.2 REFERENCES
1.3 SUBMITTALS
1.4 DESIGN CRITERIA
1.4.1 Design Load Cases for Support Beam
1.4.2 Design Standards and Allowable Stresses
1.4.2.1 Support Beam and Appurtenance
1.4.2.2 Bolts
1.4.2.3 Welds
1.4.2.4 Stress Concentration Factors
1.4.3 Use of Cast Iron
1.4.4 Shop and Field Connections
1.5 QUALITY CONTROL
1.5.1 Bill of Materials and Schedule of Equipment
1.5.2 Drawings
1.5.2.1 Dimensioned Design and Assembly Drawings
1.5.2.2 Detailed Shop Drawings
1.5.3 Product Data
1.5.4 Design Calculations
1.6 FINAL APPROVED VERSIONS OF CONTRACTOR PREPARED DRAWINGS AND FINAL
CALCULATIONS
1.6.1 Final Approved Versions of Contractor-Prepared Drawings
1.6.2 Final Calculations
PART 2 PRODUCTS
2.1 SUPPORT BEAM
2.1.1 General
2.1.2 Support Beam Ears
2.1.3 Main Weldment
2.1.4 Latching Pin Lugs
2.1.5 Hydraulic Cylinder Mounting Supports
2.1.6 Alignment Pins
2.1.7 Hose Tray
2.1.8 Guide Rollers
2.2 SLEEVE-TYPE BEARINGS
2.2.1 General Bearing Requirements
2.2.2 General Self-Lubricated Material Requirements
2.2.3 Fabric Reinforced Polymer Self-Lubricated Materials
2.2.4 Sprayed Polymer Coating Self-Lubricated Materials
2.2.5 Self-Lubricated Material Mating Running Surfaces
2.3 PINS
2.4 HYDRAULIC PIPING AND CONNECTIONS
2.4.1 Hydraulic Piping
2.4.2 Connection to Flexible Hoses
2.4.3 Connection to Hydraulic Cylinders
SECTION 41 22 13.75 26 Page 1
2.5 INTAKE GATE LATCHING PIN MECHANISM
2.5.1 Hydraulic Cylinder
2.5.1.1 General
2.5.1.2 Cylinder Tubes
2.5.1.3 Tie Rods
2.5.1.4 Cylinder End Caps
2.5.1.5 Pistons
2.5.1.6 Piston Rods
2.5.2 Actuating Linkages
2.5.3 Latching Pins
2.5.4 Latching Pin Supports and Bushings
2.5.5 Latching Indicator
2.6 CATHODIC PROTECTION
2.7 FASTENERS
2.8 SPARE PARTS
PART 3 EXECUTION
3.1 GENERAL
3.1.1 Fabrication and Welding
3.1.2 Painting
3.1.3 Installation of Sleeve-Type Bearings
3.1.3.1 Preparation of Interference Fit Surfaces
3.1.3.2 Press-Fitting
3.1.3.3 Shrink-Fitting
3.1.4 Cleaning of Hydraulic Pipe
3.2 FIELD MEASUREMENTS
3.3 SHIPPING, HANDLING, AND STORAGE
3.3.1 Preparation for shipping
3.3.2 Packaging
3.3.3 Shipping and Storage On-Site
3.4 IN-SHOP TESTING
3.4.1 General Shop Testing
3.4.2 Load Test
3.4.3 In-Shop Operational Test
3.4.4 Weighing of New Support Beams
3.4.5 Shop Test Procedure
3.4.6 Shop Test Report
3.5 REMOVAL OF EXISTING SUPPORT BEAMS
3.6 INSTALLATION OF NEW SUPPORT BEAMS
3.7 ON-SITE OPERATIONAL TESTING
3.8 SUPPORT BEAM OPERATION AND MAINTENANCE MANUAL
SECTION 41 22 13.75 26 Page 2
SECTION 41 22 13.75 26
NEW SUPPORT BEAMS
PART 1 GENERAL
1.1 DESCRIPTION OF WORK
This Section covers the work to design, fabricate, paint, install, and test 45 new intake gate support beams. Dispose of existing support beams as they are removed from service. The new support beams must be designed to successfully interface with existing features including the gate slots, gate dogs, Crane 5 (intake crane) lifting beam, intake gate alignment pins and intake gate eye latches. The new support beams must be designed to interface with the new contractor designed hydraulic cylinders.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent indicated by the reference. The publications are referred to in the text by basic definition only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 316 (1989) ASD Manual of Steel Construction
ASME INTERNATIONAL (ASME)
ASME B30.20 (2018) Below-the-Hook Lifting Devices
ASME BTH-1 (2014) Design of Below-the-Hook Lifting Devices
ASTM INTERNATIONAL (ASTM)
ASTM A276/A276M (2017) Standard Specification for Stainless Steel Bars and Shapes
ASTM A564/A564M (2019) Standard Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and Shapes
ASTM A572/A572M (2018) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel
ASTM A709/A709M (2018) Standard Specification for Structural Steel for Bridges
ASTM D149 (2009; R 2013) Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies
ASTM D570 (1998; E 2010; R 2010) Standard Test Method for Water Absorption of Plastics
SECTION 41 22 13.75 26 Page 3
ASTM D695 (2010) Standard Test Method for Compressive Properties of Rigid Plastics
ASTM D3846 (2008) Standard Test Method for In-Plane Shear Strength of Reinforced Plastics
ASTM E18 (2019) Standard Test Methods for Rockwell Hardness of Metallic Materials
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation
SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)
SAE J514 (2012) Hydraulic Tube Fittings
SAE J518-1 (2013) Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61)
SAE J1273 (2020) Recommended Practices for Hydraulic Hose Assemblies.
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following submittals within the timeframe specified in the respective paragraphs that define the requirements of each submittal. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Field Measurements ; G HDC
Shop Test Procedure; G, HDC
Packaging Details; I, HDC
SD-02 Shop Drawings
Detailed Shop Drawings; G HDC
SECTION 41 22 13.75 26 Page 4
Bill Of Materials and Schedule of Equipment; G HDC
Dimensioned Design and Assembly Drawings; G HDC
SD-03 Product Data
Product Data; G HDC
Self-Lubricated Material Product Data; G, HDC
SD-05 Design Data
Design Calculations; G HDC
SD-06 Test Reports
Shop Test Report; G HDC
SD-07 Certificates
Registered Professional Mechanical Engineer; I HDC
SD-11 Closeout Submittals
Final Approved Versions of Contractor-Prepared Drawings; G HDC
Final Calculations; G HDC
1.4 DESIGN CRITERIA
1.4.1 Design Load Cases for Support Beam
Design the Support beam for the following load cases. Note that the load cases are described in the paragraphs below. Visual representation of the load cases is shown on the Contract Drawings:
a. Load Case 1 - Support beam is suspended from the intake crane using the intake crane lifting beam attached to the support beam ears. The support beam is subject to the dead load of the gate and cylinder assembly which is equal to 125 tons, split evenly and acting on the beam from the gate eye latch.
b. Load Case 2 - The support beam is suspended from the intake crane using the intake crane lifting beam attached to the support beam ears.
The gate is being raised out of the slot and the gate becomes stuck in the slot. Maximum motor torque of the crane hoist motor is a applied to the support beam ears, resulting in a load equal to 300 tons.
Assume load is equally split between the support beam ears. Assume that all load from the gate to the beam transferred through the latching pins and no load is transferred through the cylinders.
c. Load Case 3 - The support beam is resting on the gate dogs. The gate is being operated and the operating pressure of they hydraulic system, 3000 psi, is applied to the cylinders. Assume the load is split evenly between the two cylinders.
d. Load Case 4 - The support beam is resting on the gate dogs. The gate is being lowered under worse case water flow conditions. The
SECTION 41 22 13.75 26 Page 5 resulting net load applied to the beam is 260 tons. Assume the load is evenly split between the two cylinders.
1.4.2 Design Standards and Allowable Stresses
1.4.2.1 Support Beam and Appurtenance
Design the support beams in accordance with the following design standards and allowable stresses:
a. Stresses resulting from Load Cases 1 and 3 must not exceed allowable stresses per ASME BTH-1, Category B, Service Class 0
b. Stresses resulting from Load Cases 1 and 3 must not exceed 20 percent of the ultimate tensile strength of the materials involved.
c. Stresses resulting from Load Cases 2 and 4 must not exceed 75 percent of the yield strength of the materials involved.
If there are conflicts between design criteria listed here and listed in referenced documents, the most conservative approaches govern. The load and unit stress definitions herein shall be used in the design of mechanical and structural parts of the Support beam.
1.4.2.2 Bolts
Allowable stresses in bolts are limited to no more than 75 percent of AISC 316 allowable stresses.
1.4.2.3 Welds
Design of welded joints shall be in accordance with the applicable provisions of AWS D1.1/D1.1M, except that allowable stresses in welds are limited to 75 percent of AISC 316 allowable stresses.
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