W912EF-15-R-0044 _Amendment_0003.pdf

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Ice Harbor Turbine Installation and Rewind Units 1-3
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W912EF-15-R-0044
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W68SBV50771656

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

TITLE: ICE HARBOR DAM REWINDS AND TURBINE RUNNER REPLACEMENTS

The purpose of this amendment is to make the changes indicated in the Summary of Changes.

The proposal due date is extended to November 10, 2015 at 4:00 p.m.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 23

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 14-Oct-2015

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF-15-R-0044

X 9B. DATED (SEE ITEM 11)

01-Sep-2015

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

14-Oct-2015

CODE

USAED, WALLA WALLA - CONTRACTING DIV.

JANI C. LONG

201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

W912EF 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912EF-15-R-0044

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

1. Revised the following Specifications:

a: SECTION 01 45 04.00 28 CONTRACTOR QUALITY CONTROL

Revised Paragraph 3.4.1 Personnel Requirements b: SECTION 03 37 13.00 28 DRAFT TUBE CEILING FILL - SHOTCRETE

Revised Paragraph PART 1 GENERAL c: SECTION 48 13 13.03 26 EXISTING TURBINE COMPONENT REFURBISHMENT, MODIFICATION AND REPLACEMENT

Revised Attachment G REV B See yellow highlights

2. Revised the following Drawings:

Sheet G-003 Sheet G-004 Sheet TM‐001‐4 Sheet TM‐001‐6 Sheet TM‐069 Sheet TM‐136 Sheet TM‐137 Sheet TM‐140 Sheet TM‐141 Sheet TM‐143 Sheet TM‐144

Sheet TM‐145

Sheet TM‐146

Sheet TM‐147

Sheet TM‐148

Sheet TM‐149

Sheet TM‐150

Sheet TM‐151‐1

Sheet TM‐154

Sheet TM‐155

Sheet TM‐156

Sheet TM‐157

Sheet TM‐157‐1

Sheet TM‐158

Sheet TM‐160‐1

Sheet TM‐161

Sheet TM‐162

Sheet TM‐163

Sheet TM‐164

Sheet TM‐165

3. Added the following Drawings:

Sheet TM‐048 Sheet TM‐049 Sheet TM‐050 Sheet TM‐051 Sheet TM‐052 Sheet TM‐053 Sheet TM‐054 Sheet TM‐102 Sheet TM‐103

Sheet TM‐146‐1

Sheet TM‐202

SECTION 00010 - SOLICITATION CONTRACT FORM

The required response date/time has changed from 27-Oct-2015 04:00 PM to 10-Nov-2015 04:00 PM.

SECTION 00700 - CONTRACT CLAUSES

The following have been modified:

252.236-7001 CONTRACT DRAWINGS AND SPECIFICATIONS (AUG 2000)

(a) The Government will provide to the Contractor, without charge, one set of contract drawings and specifications, except publications incorporated into the technical provisions by reference, in electronic or paper media as chosen by the Contracting Officer.

(b) The Contractor shall--

(1) Check all drawings furnished immediately upon receipt;

(2) Compare all drawings and verify the figures before laying out the work;

(3) Promptly notify the Contracting Officer of any discrepancies;

(4) Be responsible for any errors that might have been avoided by complying with this paragraph (b); and

(5) Reproduce and print contract drawings and specifications as needed.

(c) In general--

(1) Large-scale drawings shall govern small-scale drawings; and

(2) The Contractor shall follow figures marked on drawings in preference to scale measurements.

(d) Omissions from the drawings or specifications or the misdescription of details of work that are manifestly necessary to carry out the intent of the drawings and specifications, or that are customarily performed, shall not relieve the Contractor from performing such omitted or misdescribed details of the work. The Contractor shall perform such details as if fully and correctly set forth and described in the drawings and specifications.

(e) The work shall conform to the specifications and the contract drawings identified on the following index of drawings:

Drawing Number

Sheet Number

Title

Revision Number

Date

LOCK AND DAM

ICE HARBOR TURBINEUNIT INSTALLATION UNITS 1-3

GENERAL

IHP-1.24-0-0/1 G-001 PROJET LOCATION AND - VICINTY MAP

IHP-1.24-0-0/2 G-002 DRAWING INDEX

IHP-1.24-0-0/3 G-003 REFERENCE INDEX - SHEET 1 A 10-07-15

IHP-1.24-0-0/4 G-004 REFERENCE INDEX - SHEET 2 A 10-07-15

IHP-1.24-0-0/5 G-005 REFERENCE INDEX - SHEET 3

IHP-1.24-0-0/6 G-006 REFERENCE INDEX - SHEET 4

IHP-1.24-0-0/7 G-007 REFERENCE INDEX - SHEET 5

IHP-1.24-0-0/8 G-008 OUTSIDE STORAGE LOCATIONS

STRUCTURAL

IHP-1.24-4-0/1 S-301

POWERHOUSE TRANSVERSE - SECTION

FLOOR

IHP-1.24-4-0/1 S-501

POWERHOUSE ALLOWABLE STORAGE, -

STAGING AND WORK AREAS

IHP-1.24-5-0/1 SR401

DRAFT TUBE - REFLECTED CEILING

PLAN, - PLAN AND DETAILS

IHP-1.24-5-0/2 SR402

PLAN, - SECTION A AND DETAIL

IHP-1.24-5-0/3 SR403

PLAN, - SECTION B AND DETAIL

IHP-1.24-5-0/4 SR404 DRAFT TUBE - SECTIONS

TURBINE MANUFACTURER

2-01009687 TM-001 LOCKWIRE PROCEDURE

2TKV02-0111-

01588002 TM-001-2

TURBINE SHAFT MACHINING - FOR

COUPLING WITH RUNNERS

2TKV02-0151-

01351121 TM-001-4

ADJ. AND FIXED BLADE - SHAFT TO HUB

DRILL TEMPLATE

A 9-25-15

2TKV02-0151- TM-001-6 ADJ. AND FIXED BLADE, - DRILL A 9-25-15

01351126 TEMPLATE CHECK BUSHING

2TKV02-0221-

01298820 TM-001-8

SPECIAL HVY HEX NUT - - NUT - 6.000-

8UN

2TKV03-0211-

01237840 1/2 TM-002 STAY VANE EXTENSION 1

01237840 2/2 TM-003 STAY VANE EXTENSION 1

01237841 1/2 TM-004 STAY VANE EXTENSION 2

01237841 2/2 TM-005 STAY VANE EXTENSION 2

01237842 1/2 TM-006 STAY VANE EXTENSION 3

01237842 2/2 TM-007 STAY VANE EXTENSION 3

01237844 1/2 TM-008 STAY VANE EXTENSION 4

01237844 2/2 TM-009 STAY VANE EXTENSION 4

01237845 1/2 TM-010 STAY VANE EXTENSION 5

01237845 2/2 TM-011 STAY VANE EXTENSION 5

01237846 1/2 TM-012 STAY VANE EXTENSION 6

01237846 2/2 TM-013 STAY VANE EXTENSION 6

01237847 1/3 TM-014 SV TRAILING EDGE EXTENSION

01237847 2/3 TM-015 SV TRAILING EDGE EXTENSION

01237847 3/3 TM-016 SV TRAILING EDGE EXTENSION

01237848 TM-017 STAY VANE EMBEDDED PLATE, LARGE

01237849 TM-018 STAY VANE EMBEDDED PLATE, SMALL

01237850 TM-019 PLUG DETAIL

01237851 1/4 TM-020 STAY RING MODIFICATION

01237851 2/4 TM-021 STAY RING MODIFICATION

01237851 3/4 TM-022 STAY RING MODIFICATION

01237851 4/4 TM-023 STAY RING MODIFICATION

01237853 1/2 TM-024 STAY VANE LE PRESSURE TEMPLATE

01237853 2/2 TM-025 STAY VANE LE PRESSURE TEMPLATE

01237854 1/2 TM-026

STAY VANE LEADING - EDGE SUCTION

TEMPLATE

01237854 2/2 TM-027

STAY VANE LEADING - EDGE SUCTION

TEMPLATE

01238052 1/3 TM-028 STAY VANE TRAILING EDGE TEMPLATES

01238052 2/3 TM-029 STAY VANE TRAILING EDGE TEMPLATES

01238052 3/3 TM-030 STAY VANE TRAILING EDGE TEMPLATES

01284893 TM-031 ANCHOR NO. 8 REBAR

2TKV04-0621-

01651179 TM-032 GATE SERVOMOTOR STROKE LIMITER

01651186 TM-032-1

GATE SERVOMOTOR - PISTON

MODIFICATION

01661199 TM-032-2 GATE SERVOMOTOR - ASSEMBLY

2TKV04-0700-

01275006 TM-032-3

HEAD COVER SUMP PUMP - CONCEPT

LAYOUT

01276434 TM-032-4 LEVEL SENSOR CONCEPT LAYOUT

2TKV04-0731-

01638226 TM-032-5 PIPE NUT

2TKV05-0100-

01241081 1/2 TM-033 PACKING BOX FAB AND MACHINE

01241081 2/2 TM-033-1 PACKING BOX FAB AND MACHINE

01276927 TM-036 PACKING BOX KEEPER RING - QUARTER

01276929 TM-037 PACKING GLAND ASSEMBLY

01276948 TM-038 SHAFT SEAL WEARING RING

2TKV05-0101-

01276945 TM-040 H-RING ASSEMBLY

01278598 TM-042 PACKING BOX LOCKING SCREW

2TKV06-0101-

01208781 TM-045 ANCHOR NO. 10 REBAR

01233620 TM-046 ERECTION SPIDER DETAILS

2TKV12-0102-

01355138 TM-047

LIFTING DEVICE FOR SHAFTS - AND

RUNNERS

01709594 TM-048

INTERMEDIATE HEADCOVER - LIFTING

DEVICE

NEW

2TKV12-0102-

01682167 TM-049

LIFTING DEVICE SPACER - FOR

RUNNERS

NEW

2TKV12-0102-

01682126 TM-050

LIFTING DEVICE WASHER - FOR

TURBINE SHAFT

NEW

2TKV12-0102-

01682154 TM-051

LIFTING DEVICE WASHER - FOR

INTERMEDIATE SHAFT

NEW

2TKV12-0102-

01682180 TM-052 LIFTING DEVICE STRAIGHT PIN

NEW

2TKV12-0102- TM-053 LIFTING DEVICE ASSY FOR - SHAFTS NEW

01714575 AND RUNNERS

01717031 TM-054 SPACER FOR LIFTING - DEVICE PIN

2TKV01-0000-

01079628 TM-065

%%c 280.5 5 X FIXED BLADE -

DISTRIBUTER SECTION

2TKV01-0204-

01180465 TM-066

FIXED BLADE RUNNER CONE -

FAB/MACHINE

2TKV01-0257-

01213837 TM-067

FIXED BLADE RUNNER - ASSEMBLY

PEDESTAL

10290503 1/8 TM-068 SHAFT AND RUNNER CONE ASSEMBLY

10290503 2/8 TM-068-1 SHAFT AND RUNNER CONE ASSEMBLY

10290503 3/8 TM-068-2 SHAFT AND RUNNER CONE ASSEMBLY

10290503 4/8 TM-068-3 SHAFT AND RUNNER CONE ASSEMBLY

10290503 5/8 TM-068-4 SHAFT AND RUNNER CONE ASSEMBLY

10290503 6/8 TM-068-5 SHAFT AND RUNNER CONE ASSEMBLY

10290503 7/8 TM-068-6 SHAFT AND RUNNER CONE ASSEMBLY

01237088 TM-069

FIXED BLADE TURBINE - SHAFT SHEAR

SLEEVE

A 9-25-15

2TKV02-0123-

01237089 TM-070

FIXED BLADE SHAFT - - RUNNER

COUPLING STUD

01312318 TM-072 SHAFT BORE COVER FIXED BLADE

2TKV04-0732-

01218118 TM-075 FIXED BLADE PACKING BOX SUPPORT

01218121 TM-076 FIXED BLADE THRUST RING SEGMENT

01218127 TM-077 FIXED BLADE TWIST OFF SCREW

01227640 TM-078

FIXED BLADE EXTENSION PIECE - AIR

PIPE

01230642 1/3 TM-079

FXD BLD INTERMEDIATE HEAD COVER

MOD

01230642 2/3 TM-080

01230642 3/3 TM-081

01236301 TM-082

FXD BLD RIB - BAFFLE PLATE INT - HEAD

COVER

01255413 TM-083

FIXED BLD SPLIT FLANGE INT -

HEADCOVER MOD

01645965 TM-083-2 FIXED BLD HEAD COVER PIPING

01646637 TM-083-4 FIXED BLD DRAINAGE PIPE

01646643 TM-083-6 FIXED BLD PIPE SLEEVE

01252282 TM-084 FIXED BLADE PACKING BOX ASSEMBLY

01197393 1/6 TM-085

FIXED BLADE DISCHARGE RING

MACHINE

01197393 2/6 TM-086

FIXED BLADE DISCHARGE RING

01198350 TM-087

FXD BLD DRAFT TUBE TRANSITION

SECTION

01204835 TM-088 DOWEL STUD

01208771 TM-089 ANCHOR STUB END

01208807 TM-090 ERECTION STAND DISCHARGE RING

01208838 1/5 TM-091

FIXED BLADE DISCHARGE - RING

INSTALLATION

01208838 2/5 TM-092

01208838 3/5 TM-093

01208838 4/5 TM-094

01208838 5/5 TM-095

01206622 TM-095-2 FIXED BLADE WEDGE ADJUSTING

01206637 TM-095-4 FIXED BLADE DOG

01206647 TM-095-6 FIXED BLADE ANGLE BRACKET

2TKV08-0101-

01264834 TM-096

FIXED BLADE - EXCITER SHAFT CHECK

SHEET

01264836 TM-097

FIXED BLADE - PMG DRIVE COUPLING

CHECK SHEET

01264837 TM-098

FIXED BLADE - PMG DRIVE ADAPTER

PLATE

01264839 TM-099

FIXED BLADE EXCITER - HOUSING

COVER PLATE

01264841 TM-100

FIXED BLADE - PMG DRIVE TO EXCITER

SHAFT - ASSEMBLY

01609425 TM-100-1

FIXED BLADE OIL HEAD - TO OIL HEAD

SUPPORT - INSULATOR CHECKSHEET

2TKV11-0121-

01303670 TM-101 RATING PLATE FIXED BLADE

2TKV01-0201-

01703531 TM-102 FIXED BLADE FIELD LIFTING BOSS

NEW

2TKV01-0201-

01703275 TM-103 FIXED BLADE FIELD SEGMENT LIFTING

NEW

2TKV01-0000-

00856270 TM-122

%%C292.4 5XA KAPLAN DISTRIBUTOR

2TKV01-0101- TM-122-1 ADJ. BLADE STUD DOWEL - 2.000-8UN-2A

01638812 X 10.5 LG

2TKV01-0200-

01314791 1/2 TM-123 KAPLAN RUNNER LAYOUT

01314791 2/2 TM-124 KAPLAN RUNNER LAYOUT

01364614 1/13 TM-125 ADJ. BLADE TOWER FIELD ASSY

01364614 2/13 TM-126 ADJ. BLADE TOWER FIELD ASSY

01364614 3/13 TM-127 ADJ. BLADE TOWER FIELD ASSY

01364614 4/13 TM-128 ADJ. BLADE TOWER FIELD ASSY

01364614 5/11 TM-129

ADJ. BLADE TOWER FIELD ASSY -

PROCEDURE

01364614 6/11 TM-130

01364614 7/11 TM-131

01364614 8/11 TM-132

01364614 9/11 TM-133

01364614 10/11 TM-134

01364614 11/11 TM-135

01364614 12/13 TM-135-1 ADJ. BLADE TOWER FIELD ASSY

01364614 13/13 TM-135-2 ADJ. BLADE TOWER FIELD ASSY

01312690 1/2 TM-136

ADJUSTABLE BLADE DS=292.4 IN 5XA

CW

A 09-25-15

2TKV01-0201-

01312690 2/2 TM-137

ADJUSTABLE BLADE DS=292.4 IN 5XA

CW

A 09-25-15

01319687 TM-138 ADJUSTABLE BLADE LEVER MACHINED

01639640 TM-139 ADJUSTABLE BLADE DOWEL SPACER

2TKV01-0202-

01319591 TM-140 ADJUSTABLE BLADE CROSSHEAD KEY

A 09-25-15

2TKV01-0202-

01319605 TM-141

ADJUSTABLE BLADE SERVOMOTOR -

CROSSHEAD MACHINE

A 09-25-15

01319608 TM-142 LINKAGE AXLE SUPPORT

01319659 TM-143 LINK SPACER

A 09-25-15

2TKV01-0202-

01319660 TM-144 LOWER LINK PIN

A 09-25-15

2TKV01-0202-

01319661 TM-145 UPPER LINK PIN

A 09-25-15

2TKV01-0202-

01319662 TM-146 RUNNER - LINKS INNER AND OUTER

A

01319662 TM-146-1

ADJ. BLADE RUNNER - LINKS INNER AND

OUTER

NEW

2TKV01-0202-

01319673 TM-147

ADJUSTABLE BLADE UPPER - TAPERED

DOWEL

A 09-25-15

2TKV01-0202-

01319677 TM-148 ADJUSTABLE BLADE DOWEL CAP

A 09-25-15

2TKV01-0202-

01319684 TM-149

ADJUSTABLE BLADE LOWER TAPER

DOWEL

A 09-25-15

2TKV1-0202-

01339325 TM-150

ADJUSTABLE BLADE - DOWEL SLEEVE

REMOVAL PLATE

A 09-25-15

2TKV01-0202-

01612461 TM-151

ADJ BLADE CROSSHEAD KEY SHIM

01617140 TM-151-1 ADJ. BLADE DRAIN PIPE

A 09-25-15

2TKV01-0203-

01321059 TM-152 ADJ BLD. CROSSHEAD OPER. ROD STUD

01321062 TM-152-1

ADJ. BLADE OPERATING - ROAD

01627139 TM-152-2 ADJ. BLADE SERVOMOTOR - ASSEMBLY

01637666 TM-152-3 ADJ. BLADE UPPER - STROKE LIMITER

01637672 TM-152-4 ADJ. BLADE PISTON SPACER

01637675 TM-152-5

ADJ. BLADE PISTON - OPERATING ROD

STUD

01645029 TM-152-6

ADJ. BLADE CHECKSHEET - - SERVO

MECHANISM

01646992 TM-152-7

ADJ. BLADE SERVOMOTOR - PISTON

CHECKSHEET

01320112 TM-153

ADJUSTABLE BLADE DEFLECTOR

DOWEL PIN

01320116 1/2 TM-154

ADJUSTABLE BLADE UPPER DEFLECTOR

- MACHINE

A 09-25-15

2TKV01-0204-

01320116 2/2 TM-155

ADJUSTABLE BLADE UPPER DEFLECTOR

- MACHINE

A 09-25-15

2TKV01-0204-

01320118 TM-156

ADJ BLD TRUNNION SEAL RETAINING

RING

A 09-25-15

2TKV01-0204-

01320124 TM-157 ADJUSTABLE BLADE HUB MACHINE

A 09-25-15

2TKV01-0204-

01320124 TM-157-1 ADJUSTABLE BLADE HUB MACHINE

A 09-25-15

2TKV01-0204-

01320656 TM-158

ADJUSTABLE LOWER DEFLECTOR

MACHINE

A 09-25-15

2TKV01-0204-

01344985 TM-159

ADJ BLADE TRUNNION SEAL

SPECIFICATION

01370895 TM-160

ADJUSTABLE BLADE HUB DEFLECTOR -

ALIGNMENT KEY

01611981 TM-160-1

ADJUSTABLE BLADE - LOWER VALVE

COVER

A 09-25-15

2TKV01-0257-

01645760 TM-160-10

ADJUSTABLE BLADE - ERECTION PLATE

2TKV01-0257- TM-160-10-3 ADJUSTABLE BLADE SUPER BOLT -

01666425 LIFTING PLATE

01662489 TM-160-10-6

ADJUSTABLE BLADE OPERATING ROD -

ALIGNMENT TOOL

01621857 TM-160-2

ADJUSTABLE BLADE - STUD INSERT -

UPPER DEFLECTOR

01621860 TM-160-3

ADJUSTABLE BLADE - LOWER

DEFLECTOR STUD INSERT

01372730 TM-160-4

ADJUSTABLE BLADE - HUB ASSY

ERECTION STANDS

01373260 TM-160-5

ADJUSTABLE BLADE - LEVER

TRANSPORTATION CART

01373590 TM-160-6

ADJUSTABLE BLADE - DEFLECTOR ASSY

- ERECTION STANDS

01373590 TM-160-6-5

ADJUSTABLE BLADE - REMOVABLE

DISCHARGE RING STAND

01629543 TM-160-7

ADJUSTABLE BLADE - FIELD ASSEMBLY -

TAPERED ROD

01630064 TM-160-8

ADJUSTABLE BLADE - LEVER UPPER

LIFTING PLATE

01630064 TM-160-8-1 ADJUSTABLE BLADE - PIPE EXTENSION

01639910 TM-160-8-2

ADJUSTABLE BLADE - UPPER SLEEVE

AND PLATE - INSTALLATION

01639911 TM-160-8-4

ADJUSTABLE BLADE - DOWEL PIN

INSTALLATION PIECE

01639911 TM-160-8-6

ADJUSTABLE BLADE - DOWEL SLEEVE

INSTALLATION - PIECE

01639915 TM-160-8-7

ADJUSTABLE BLADE - CROSSHEAD

ALIGNMENT ROD

01639917 TM-160-9

ADJUSTABLE BLADE - CROSSHEAD

LIFTING PLATE

01639918 TM-160-9-2

ADJUSTABLE BLADE LOWER

HEADCOVER - LIFTING PLUG

01641633 TM-160-9-4

ADJUSTABLE BLADE SPACER

INSTALLATION - PIECE

2TKV01-0261-

01303875 1/5 TM-161

ADJUSTABLE BLADE RUNNER

ASSEMBLY

A 09-25-15

2TKV01-0261-

01303875 2/5 TM-162

ADJUSTABLE BLADE RUNNER

ASSEMBLY

A 09-25-15

2TKV01-0261-

01303875 3/5 TM-163

ADJUSTABLE BLADE RUNNER

ASSEMBLY

A 09-25-15

2TKV01-0261-

01303875 4/5 TM-164

ADJUSTABLE BLADE RUNNER

ASSEMBLY

A 09-25-15

2TKV01-0261-

01303875 5/5 TM-165

ADJUSTABLE BLADE RUNNER

ASSEMBLY

A 09-25-15

2TKV02-0111-

01647000 TM-165-1

ADJUSTABLE BLADE - TURBINE SHAFT

CHECKSHEET

2TKV02-0111-

01647016 TM-165-2

ADJUSTABLE BLADE - INTERMEDIATE

SHAFT CHECKSHEET

01617281 TM-166

ADJUSTABLE BLD SHAFT RUNNER -

COUPLILNG STUD

01621925 TM-167

ADJ BLADE TURBINE SHAFT SHEAR

SLEEVE

01337670 1/3 TM-168 OUTER HEADCOVER - MACHINE

01337670 2/3 TM-169

ADJUSTABLE BLADE OUTER

HEADCOVER - MACHINE

01337670 3/3 TM-170

ADJUSTABLE BLADE OUTER

HEADCOVER - MACHINE

01344414 TM-171 ADJ BLADE HEAD COVER INSTALLATION

01343476 TM-172 WICKET GATE STEM PACKING GLAND

01343481 TM-173 WICKET GATE STEM PACKING RING

01343481 TM-173-3 ADJUSTABLE BLADE DRAINAGE PIPE

01343481 TM-173-6 ADJUSTABLE BLADE PIPE SLEEVE

01332626 1/3 TM-174

ADJ. BLADE INTERM HEAD COVER -

01332627 2/3 TM-175

01332628 3/3 TM-176

2TKV04-0733-

01343581 1/2 TM-177

INNER HEADCOVER ADJ. BLADE -

RUNNER

2TKV04-0733-

01343581 2/2 TM-178

INNER HEADCOVER ADJ. BLADE -

RUNNER

01633069 TM-179

ADJUSTABLE BLADE PACKING BOX -

ASSEMBLY

01312725 1/2 TM-180

ADJ BLADE DISCHARGE RING LOWER -

01312725 2/2 TM-181

ADJ BLADE DISCHARGE RING LOWER -

01312842 TM-182

ADJ. BLADE DISCHARGE RING UPPER -

01319548 1/7 TM-183

ADJ. BLADE DISCHARGE RING -

01319548 2/7 TM-184

01319548 3/7 TM-185

01319548 4/7 TM-186

01319548 5/7 TM-187

01319548 6/7 TM-188

01319548 7/7 TM-189

01319549 TM-190 ERECTION STAND DISCHARGE RING

01319557 TM-191 ANCHOR BLOCK KAPLAN

2TKV06-0101- TM-192 ANCHOR BLOCK KAPLAN

01319560

01319576 TM-193 ANCHOR SCREW KAPLAN

01319582 TM-194 ANCHOR SCREW KAPLAN

01320123 TM-194-5

ADJUSTABLE BLADE CAP PLATE

SEGMENT

01320696 TM-195

ADJ BLADE DRAFT TUBE - TRANSITION

01589370 TM-195-3

ADJ BLADE DISCHARGE RING HOLD

DOWN SEGMENT

01589374 TM-195-6

ADJ BLADE DISCHARGE RING - HOLD

DOWN SEGMENT

01592383 TM-196

ADJ. BLADE DISCHARGE - RING

REMOVABLE MACHINE

01644485 TM-197 ADJ. BLADE WEDGE

01644501 TM-198 ADJ. BLADE DOG

01644506 TM-199 ADJ. BLADE ANGLE BRACKET

2TKV06-0111-

01649516 TM-200

ADJ. BLADE POSITION INDICATING

SCALE

2TKV06-0100-

01649523 TM-201

ADJ. BLADE OIL SUPPLY HEAD

ASSEMBLY

2TKV06-0100-

01649523 TM-202 ADJUSTABLE BLADE - BLIND FLANGE

FOR INFORMATION ONLY (FIO)

The Government does not warrant the accuracy of the FIO drawings. The Government recommends that the Contractor verify the accuracy of FIO drawings.

I-001

47 1/2" BABBITED BEARING - 47 1/2" DIA.

BABBITED BEARING

I-002

COVER AND OIL BAFFLES - FOR 47 1/2" DIA.

BEARING

I-003

47 1/2" DIA. BABBITTED BEARING - AND

PACKING BOX - ASSEMBLY

I-004 GATE LEVER

I-005 SHEAR LEVER

I-006

AUTOMATIC DUAL LINE LUBRICATION -

SYSTEM FOR GATE OPENING - MECHANISM

I-007

AUTOMATIC DUAL LUBRICATION - SYSTEM

FOR GATE OPERATING - MECHANISM

I-008

LUBRICATING PUMPS & PIPING - FOR MAIN

BEARING

I-009 Sheet Title 1 - STRAIGHT PIN

I-010 STRAIGH PIN & - PIN EXTENSION

I-011 THRUST CAP PIN

I-012 SHEAR PIN

I-013 SHOULDER PIN

I-014 ECCENTRIC PIN

I-015 STRAIGHT PIN

I-016

INSTALLATION DIAGRAM - ROTARY GEAR

PUMPS

I-017

MOTOR DRIVEN ROTORY GEAR - PUMPS

LARGE FRAME - CRANK IN HUB

I-018 VANE DETAIL STAY RING

I-019 STAY RING - MACH. DETAIL ELEVATION

I-020 STAY RING - MACH. DETAIL PLAN

I-021 BUSHING

I-022 BUSHING FOR GATE STEM

I-023 BUSHING SHEAR LEVER & - GATE OPER.

I-024 BUSHING

I-025 BUSHING

I-026 BUSHING

I-027 GATE STEM BUSHING

I-028 GATE STEM BUSHING

I-029 BUSHING GATE THRUST

I-030 BUSHING

I-031

HEAD COVER OUTER MACH. - DETAILS -

ELEVATION

I-032 HEAD COVER OUTER MACH. - PLAN

I-033 LOWER HEAD COVER

I-034

LOWER HEAD INTERMEDIATE - WELD &

MACH. ELEVATION

I-035

LOWER HEAD INTERMEDIATE - WELD &

MACH. ASSEMBLY PLAN

I-036 SEAL RING FOR - 3" TOP PLATE DRAIN

I-037

BOTTOM RING DETAIL OF - CAST STEEL TOP

SECTION - OF DISCHARGE RING

I-038

GATE OPERATING RING - MACHINING

DETAILS

I-039 49: DIA. PACKING GLAND

I-040 49" PACKING BOX

I-041 15 3/4" & 10 1/2" PACKING BOVES - & GLANDS

I-042 15 3/4" & 10 1/2" PACKING BOVES - GATE LINK

I-043 15 3/4" & 10 1/2" PACKING BOVES - LINK

I-044 PACKING GLAND - FOR GATE STEM

I-045

GUIDE BAR & BEARING PL - FOR GATE

OPERATIONS

I-046 GUIDE BAR & BEARING PL - GATE DETAIL

I-047

GUIDE BAR & BEARING PL - SLEEVE FOR

GATE STEM

I-048

GUIDE BAR & BEARING PL - SLEEVE FOR

GATE STEM

I-049 PROPOSED METHOD OF - GATE ASSEMBLY

I-050 OIL BASIN - AT BLADE SERVOMOTOR

I-051

I-052

MET. OF ASS. FOR ROCKER - ARM, LINKS &

BELL - CRANK IN HUB

I-053 MET. OF ASS. FOR ROCKER - LIFTING DEVICE

- CRANK IN HUB

I-054

INNER HEAD COVER - LIFTING DEVICE -

CRANK IN HUB

I-055

INNER HEAD COVER - RUNNER WEAR RINGS

I-056

RUNNER HUB ASS'Y - 280"-6 X A - CRANK IN

HUB

I-057

RUNNER HUB ASS'Y - 2 RUNNER BUSHINGS -

I-058

RUNNER HUB PLAN - 280"-6 X A - CRANK IN

I-059

RUNNER HUB PLAN - 3 SEAL RING - CRANK IN

I-060

I-061

RUNNER HUB PLAN - RUNNER BLADE -

I-062

RUNNER HUB PLAN - 6 RUNNER BLADE

RINGS - CRANK IN HUB

I-063 RUNNER HUB-280" - 6XA RH - CRANK IN HUB

I-064

RUNNER HUB-280" - ROCKER ARM - CRANK

IN HUB

I-065

RUNNER HUB-280" - LOCK RING - CRANK IN

I-066

LINK, PINS & BELLCRANK - 280" 6XA RUNNER

RH. - CRANK IN HUB

I-067

LINK, PINS & BELLCRANK - CROSSHEAD 280"

6XA RUNNER - CRANK IN HUB

I-068

UPPER GUIDE BEARING - 280" 6XA RUNNER -

I-069

RUNNER CONE - & EXTENSION - CRANK IN

I-070 RESERVED

I-071

70" DIA. BLADE OPERATING - SERVOMOTOR

ASSEMBLY - CRANK IN HUB

I-072

70" DIA. BLADE OPERATING - OPERATING

ROD - CRANK IN HUB

I-073

BY-PASS DETAILS - 10" OIL HEAD - CRANK IN

I-074

BY-PASS DETAILS - TOP FOR OIL SUPPLY

HEAD - CRANK IN HUB

I-075

DETAILS FOR TOP - OF OIL SUPPLY HEAD -

I-076

10" OILL SUPPLY HEAD - ASSEMBLY - CRANK

I-077

10" OILL SUPPLY HEAD - OIL SUPPLY PIPING -

I-078

DISTRIBUTOR SECTION - 280" - 6XA - RH. -

I-079

DISTRIBUTOR PLAN - 280" - 6XA - RH. -

I-080

CONNECTION ROD - GATE OPERATING

CYLINDERS - CRANK IN HUB

I-081

CONNECTION ROD - PACKING GLAND -

I-082

PISTON ROD - GATE OPERATING CYLINDER -

I-083

PISTON ROD - GATE OPERATING CYLINDER -

I-084

PISTON ROD - SLOW CLOSURE DETAILS -

I-085

GATE OPERATING - CYLINDER HEAD - CRANK

I-086

26 1/16" DIA. SERVOMOTOR - CYLINDER -

I-087

26 1/16" DIA. SERVOMOTOR - CYLINDER -

I-088

GENERAL ARRANGEMENT - AT GATE OPEN

CYLINDER - CRANK IN HUB

I-089

ASSEMBLY FOR GATE - LIMIT MECHANISM -

I-090

ASSEMBLY FOR GATE - THRUST COLLAR -

I-091

ASSEMBLY GATE & - GATE OPERATING

MECHANISM - CRANK IN HUB

I-092

ASSEMBLY GATE & - DISCHARGE RING -

ELEVATION - CRANK IN HUB

I-093

ASSEMBLY GATE & - DISCHARGE RING -

PLAN - CRANK IN HUB

I-094

PULLING AND JACKING DEVICES - FOR

RUNNER BLADE ASSEMBLY - CRANK IN HUB

I-095

JACKING DEVICES FOR - PISTON &

CROSSHEAD - CRANK IN HUB

I-096

JACKING DEVICES FOR - RUNNER SUPPORT -

I-097

JACKING DEVICES FOR - 1 1/4" JACK - CRANK

I-098

JACKING DEVICES FOR - 30 TON JACK -

I-099

JACKING DEVICES FOR - RUNNER COUPLING

STUD - CRANK IN HUB

I-100

JACKING DEVICES FOR - COUPLING BOLT -

I-101

JACKING DEVICES FOR - COUPLING STUD

BOLT - CRANK IN HUB

I-102

SPIRAL CASE - & INTAKE SECTION ELEV. -

I-103

SPIRAL CASE - & INTAKE PLAN - CRANK IN

I-104

SPIRAL CASE - INTERMEDIATE SHAFT -

I-105

SPIRAL CASE - TURBINE SHAFT - CRANK IN

I-106

SLEEVE FOR 47 1/2" DIA. SHAFT - CRANK IN

I-107 DRAFT TUBE ELEVATION - & SECTION -

I-108

DRAFT TUBE ELEVATION - DRAFT TUBE PLAN

I-109

DRAFT TUBE ELEVATION - DRAFT TUBE

LINER - CRANK IN HUB

I-110

DRAFT TUBE ELEVATION - DRAFT TUBE PIER

NOSE - CRANK IN HUB

I-111

WEIGHT, WIDTH & AREA CURVES - FOR

ELBOW DRAFT TUBE - CRANK IN HUB

I-112

WEIGHT, WIDTH & AREA CURVES - 70"

PISTON - CRANK IN HUB

I-113

VERT. KAPLAN TURB. - DIR. CONN. TO

GENERATOR - CRANK IN HUB

I-114

VERT. SETTING DIR. - CONNECTED TO

I-115

VERT. SETTING DIR. - TURBINE ERECTION

SURFACE PLATE - CRANK IN HUB

I-116

VERT. SETTING DIR. - PACKING BOX - CRANK

I-117

SPECIAL BOLT FOR LIFTING ROCKER - ARM &

LINKAGE AT ASSEMBLY - CRANK IN HUB

I-118

SPECIAL BOLT FOR LIFTING ROCKER - "M"

RING - 49" DIA. SHAFT - CRANK IN HUB

I-119

I-120

SUMP PUMP & FLOAT SWITCH - FOR HEAD

COVER DRAIN

I-121

LUBRICATING PUMPS AND - PIPING FOR

MAIN BEARING - CRANK IN HUB

I-122

LUBRICATING PUMPS AND - PIPING

ARRANGEMENT - CRANK IN HUB

I-123

FOUNDATION LAYOUT - ICE HARBOR DAM -

I-124

FOUNDATION LAYOUT - STRAIGHT PIN -

I-125

FOUNDATION LAYOUT - 10" OIL SUPPLY

HEAD - CRANK IN HUB

I-126

DRAIN PIPE - FOR 12" AIR VALVE - CRANK IN

I-126-1

DRAIN PIPE - 12" AIR VALVE ASSEMBLY -

I-126-10

DRAIN PIPE - 1 1/4 EYE BOLT - AND BOTTOM

I-126-11 DRAIN PIPE - NUT GUARD - CRANK IN HUB

I-126-2

DRAIN PIPE - 12" AIR VALVE DETAILS - CRANK

I-126-3

DRAIN PIPE - BOTTOM RING PLATE SKETCH -

I-126-4

DRAIN PIPE - HEADCOVER OUTER PLATE

DETAILS - CRANK IN HUB

I-126-5

DRAIN PIPE - RAILING & LADDER OIL HEAD -

PLATFORM

I-126-6 DRAIN PIPE - 70" PISTON CAP & NUT -

PLATFORM

I-126-7 DRAIN PIPE - PIPE HEAD & NUT - PLATFORM

I-126-8

DRAIN PIPE - OIL BASIN AT BLADE

SERVOMOTOR - PLATFORM

I-126-9

DRAIN PIPE - SHACKLE BOLT TO LIFT TOP -

AND BOTTOM PLATE

I-127

DRAIN PIPE - PROJECT LOCATION - CRANK IN

I-128

DRAIN PIPE - VERTICAL LIFT DOOR - CRANK

I-129

DRAIN PIPE - POWERHOUSE PLAN - EL. 368.5

I-130

DRAIN PIPE - POWERHOUSE PLAN - EL. 349.5

I-131

POWERHOUSE - TRANSVERSE SECTIONS -

I-132

GENERATOR BAYS - TRANSVERSE SECTION -

I-133

GENERATOR BAYS - PLAN - EL. 349.50 -

I-134

GENERATOR COOLING WATER - PLAN - EL.

349.50 SECT'S. & DET'S - CRANK IN HUB

I-135

GOVERNORS 1 - 3 - TERMINAL

CONNECTIONS - CRANK IN HUB

I-136

MAIN UNITS 1 - 3 - UPPER GUIDE BEARING 12

EACH - CRANK IN HUB

I-137

MAIN UNITS 1 - 3 - LOWER GUIDE BEARING 12

EACH - CRANK IN HUB

I-138

TRANSVERSE SECTION - MAIN UNIT BAY -

I-139

SPIRAL CASE NEAT LINES - PLAN &

SECTIONS - CRANK IN HUB

I-140

SPIRAL CASE NEAT LINES - DRAFT TUBE -

PLAN - CRANK IN HUB

I-141

I-142

TRANSFORMER CANYON - TRANSVERSE

SECTION - CRANK IN HUB

I-143

TRANSFORMER CANYON - 500 TON BRIDGE

CRANE - CRANK IN HUB

I-144

TURBINE PIT SCAFFOLD - TYPE 1 - CRANK IN

I-145

TURBINE PIT SCAFFOLD - TYPE 2 - CRANK IN

I-145-1

TURBINE PIT SCAFFOLD - MODIFICATIONS -

I-145-10

POWERHOUSE CONCRETE OUTLINE - 500

TON BRIDGE CRANE - COVERAGE DIGRAM

I-145-11

POWERHOUSE CONCRETE OUTLINE -

ERECTION BAY PLAN - EL. 368.5 - SECTIONS

REINFORCEMENT

I-145-12

STORAGE BUILDING FLOOR PLAN -

SECTIONS REINFORCEMENT

I-145-13

STORAGE BUILDING BUILDING - ELEVATIONS

I-145-14

STORAGE BUILDING BUILDING - SECTIONS

I-145-15

GENERATOR BAYS DRAFT - TUBE FLOOR

I-145-16

GENERATOR BAYS DRAFT - TUBE ROOF

I-145-17

GENERATOR BAYS DRAFT - TUBE INTER.

PIER

I-145-18

GENERATOR BAYS TYPICAL - TRANSVERSE

I-145-19

GENERATOR BAYS SUBSTRUCTURE - - END

PIERS

I-145-2

TURBINE PIT SCAFFOLD - MODIFICATIONS -

I-145-20

GENERATOR BAYS SUBSTRUCTURE - - END

AND INTERMEDIATE PIERS

I-145-21

GENERATOR BAYS TAILRACE - - TYPICAL

TRANSVERSE SECTION

I-145-22

GENERATOR BAYS DRAFT TUBE - BULKHEAD

BLOCKOUTS

I-145-23

GENERATOR BAYS MAIN PIERS - BELOW

INTAKE SLAB

I-145-24 GENERATOR BAYS DRAFT TUBE - BASE SLAB

I-145-25

GENERATOR BAYS SUBSTRUCTURE - END

I-145-26

I-145-27

I-145-28

GENERATOR BAYS DRAFT TUBE -

INTERMEDIATE PIERS

I-145-29

PIERS - SECTIONS

I-145-3

TRANSVERSE - & LONGITUDINAL SECTIONS -

I-145-30

GENERATOR BAYS DRAFT TUBE - - ROOF OF

WATERWAY

I-145-31

GOVERNOR LUB & CIRCUIT BKR - OIL

TRANSFER SYSTEM

I-145-32

POWERHOUSE PIPING DIAGRAM - HIGH ,

TRANS, GOV-LUB & DIRTY OIL - STORAGE

ROOM - FLOW SYSTEM

I-145-34

POWERHOUSE PIPING DIAGRAM -

GOVERNOR & LUBRICATION OIL - TORAGE

ROOM - FLOW SYSTEM

I-145-4

EMBEDDED TURBINE PARTS - ERECTION

DETAILS - CRANK IN HUB

I-145-5 POWERHOUSE CONCRETE OUTLINE -

GENERATOR BAYS - DRAFT TUBE OUTLINE

I-145-6

GENERATOR BAYS DRAFT TUBE - BASE SLAB

OUTLINE

I-145-7

GENERATOR BAYS DRAFT TUBE - BAYS 4,5

AND 6

I-145-8

GENERATOR BAYS DRAFT TUBE - SECTIONS

- REINFORCEMENT

I-145-9

POWERHOUSE CONCRETE OUTLINE - Plan Generator Floor El. 368.50 - SECTIONS

REINFORCEMENT

I-146

LIFTING DEVICE - (FOR GENERATOR SHAFT) -

I-147

LIFTING DEVICE - STAIRWAY AND RAILING

(CIRCULAR) - CRANK IN HUB

I-148

OUTLINE HYDRAULIC - TURBINE-DRIVEN

I-149

OUTLINE HYDRAULIC - PIPING PLAN - CRANK

I-150

TEST CONNECTIONS - AND INTRUMENTS IN

THRUST - AND GUIDE BEARINGS

I-151

INSTRUMENTS & ACCESORIES, - CONDUIT

CONNECTIONS, SH.1 - AND GUIDE BEARINGS

I-152

CONNECTIONS, SH. 2 - AND GUIDE

BEARINGS

I-153

CONNECTIONS, SH. 3 - AND GUIDE

I-154

CONNECTIONS, SH. 4 - AND GUIDE

I-155

HIGH PRESSURE PIPING - FOR SHAFTING -

AND GUIDE BEARINGS

I-156

ARRANGEMENT OF MAIN - AND NEUTRAL

LEADS - AND GUIDE BEARINGS

I-157

ASSEMBLY HYDRAULIC - TURBINE DRIVEN

GENERATOR - AND GUIDE BEARINGS

I-158

ASSEMBLY HYDRAULIC - STAIRWAYS AND

RAILINGS - AND GUIDE BEARINGS

I-159

ASSEMBLY HYDRAULIC - GRILL (FOR MAIN

LEADS) - AND GUIDE BEARINGS

I-160

ASSEMBLY HYDRAULIC - BRAKE AND JACK -

I-161

ASSEMBLY HYDRAULIC - STATOR COIL

DIAGRAM - AND GUIDE BEARINGS

I-162

ROTOR ERECTION - AND SHAFT DIMENSIONS

- AND GUIDE BEARINGS

I-163

LIFTING ASSEMBLY, SHAFT ONLY - & ROTOR

WITH SHAFT - AND GUIDE BEARINGS

I-164 LIFTING ASSEMBLY, - UPPER BEARING

BRACKET - AND GUIDE BEARINGS

I-165

LIFTING ASSEMBLY, - BRAKE AND JACK

PIPING - AND GUIDE BEARINGS

I-166

LIFTING ASSEMBLY, - CO2 FIRE

EXTINGUISHER PIPING - AND GUIDE

I-167

LIFTING ASSEMBLY, - LIFTING DEVICES - AND

GUIDE BEARINGS

I-168

LIFTING ASSEMBLY, - R.T.D. & ACCESSORIES

- AND GUIDE BEARINGS

I-169

LIFTING ASSEMBLY, - SLINGS &

ACCESSORIES - AND GUIDE BEARINGS

I-170

LIFTING ASSEMBLY, - BEARING OIL COOLER

(ASSEMBLY) - AND GUIDE BEARINGS

I-171

LIFTING ASSEMBLY, - THRUST BEARING 44" X

114" - AND GUIDE BEARINGS

I-172

LIFTING ASSEMBLY, - SURFACE AIR COOLER

OUTLINE - AND GUIDE BEARINGS

I-173

LIFTING ASSEMBLY, - AIR COOLER PIPING -

I-174

SHIPPING WEIGHTS & DIMENSIONS - OF

GENERATOR MAIN PARTS - AND GUIDE

I-175

MAIN UNIT TURBINE PIT - CONNECTION

DIAGRAM

I-176

POWERHOUSE - ELECTRICAL WIRING -

AROUND UNIT 1

I-177

POWERHOUSE - ELECTRICAL WIRING -

AROUND UNIT 2

I-178

SHIPPING WEIGHTS & DIMENSIONS -

THERMOMETER - AND GUIDE BEARINGS

I-179

TERMINAL BOARD ARRANGEMENT - AND

I-180

INSTRUMENTS & ACCESSORIES - CONDUIT

CONNECTIONS SHEET 5

I-180-1

INSTRUMENTS & - ACCESSORIES CONDUIT -

CONNECTIONS SHEET 6

I-180-10 FLOWMETER - PIPING ARRANGEMENT

I-180-11 OUTLINE BARTON - FLOWMETER #21

I-180-12 DIAGRAM OF - CONNECTIONS

I-180-13

NOTES & SPECIFICATIONS - FOR AIR

COOLER PIPING - SHEET 1

I-180-14

NOTES & SPECIFICATIONS - FOR AIR

COOLER PIPING - SHEET 2

I-180-15

FLOATMETER - (THRUST BEARING OIL

COOLER)

I-180-16 FLOATMETER - (AIR COOLER)

I-180-17 ORIFICE - FLANGE ASSEMBLY

I-180-18 LIST OF MATERIALS

I-180-19 UPPER BEARING - BRACKET PIPING

I-180-2

CONNECTIONS SHEET 7

I-180-20 BEARING - BRACKET PIPING

I-180-3

CONNECTIONS SHEET 8

I-180-4

GRILLE (FOR NEUTRAL LEADS) -

ACCESSORIES CONDUIT - CONNECTIONS

SHEET 8

I-180-5

KAPLAN PIPE AIR - COOLER COVER PLATE -

& HOUSING HANDRAIL

I-180-6 CYLINDER - (FOR AIR DEFLECTOR)

I-180-7 THERMOMETER - (FOR BEARING)

I-180-8 DOOR & FRAME - (FOR HOUSING)

I-180-9 THERMOMETER - PANEL ASSEMBLY

I-181

GENERAL BRIDGE SIDE VIEW - AND GUIDE

I-182

GENERAL TROLLEY (SIDE ELEVATION) - AND

I-183

SHIPPING WEIGHTS & DIMENSIONS - LIFTING

BEAM - AND GUIDE BEARINGS

I-184

250 TON BOTTOM BLOCK, - MAIN HOIST - AND

I-185

250 TON BOTTOM BLOCK, - HOOK 250 TON

CAPACITY - AND GUIDE BEARINGS

I-245

ARRANGEMENT OF GOV. - ASSEMBLIES

(PLAN VIEW) - AND GUIDE BEARINGS

I-246

GOVERNOR CABINET - WIRING DIAGRAM -

I-247

PMG DRIVE & GOVERNOR - RESTORING AT

OIL HEAD - AND GUIDE BEARINGS

I-248

PMG DRIVE & GOVERNOR - BLADE SERVO

PIPING - AND GUIDE BEARINGS

I-249

ASSEMBLY OF BLADE B - GATE RESTORING

LINKAGE - AND GUIDE BEARINGS

I-249-1

GOVERNOR GENERATOR UNIT - ASSEMBLY

20" HOUSING - AND GUIDE BEARINGS

I-249-2

GOVERNOR GENERATOR UNIT - PMG DOME

LIGHT ASSEMBLY - AND GUIDE BEARINGS

I-249-3

TERMINAL COMPARTMENT COVER - SUB-

ASSEMBLY FOR PMG UNIT - AND GUIDE

I-249-4

47 1/2" BABBITED BEARING - Servomotor Oil Pressure Piping - Sheet Title 3

I-249-5

Interconnecting Piping for Governor - Oil Pressure Set - Sheet Title 3

I-250

GENERATOR COOLING WATER - AND

THRUST BEARING - CONTROL PANEL

I-256

GOVERNOR ACTUATOR CABINET - - NEW

EQUIPMENT - INSTALL

I-257

BLADE POSITION TRANSDUCER - - UNITS 1 &

3 GENERAL ARRANGEMENT

I-258

GATE POSITION TRANSDUCER - - GENERAL

ARRANGEMENT

I-259 NEW RELAY VALVE - COVER PLATES

I-260

GOVERNOR ACTUATOR - - ELECTRICAL

EQUIPMENT PLANS

I-261

ELECTRICAL EQUIPMENT PLAN - - TURBINE

PIT

I-262

UNIT 1 -- 3 GENERATOR BAY - - EQUIPMENT

PLAN EL. 349.5

I-263

TURBINE PIT - - ELECTRICAL CONDUIT -

DETAILS

(End of drawing list)

(End of clause)

Contract drawings created on CADD will be available in electronic form for use by the Contractor. No For Information Only drawings are available on CADD. The Contractor assumes all risks associated in using electronic CADD drawings. The contract drawings shall govern if there are any discrepancies between the electronic copy and the contract drawing. The Contractor shall promptly notify the Contracting Officer of any discrepancies. The Government will not be responsible to correct the electronic CADD drawing. If contract modifications are issued, the associated electronic CADD drawings will not be available to the Contractor. Electronic copies of CADD drawings are only available in Bentley MicroStation format. The Government will provide the files on CD ROM. If the Contractor requires different media the Contractor shall be responsible for all conversions required for their use and associated conversion inaccuracies.

(End of Summary of Changes)

Ice Harbor Turbine Installation and Rewind Units 1 - 3 W912EF-15-R-0044 Amend-0003

SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 45 04.00 28

CONTRACTOR QUALITY CONTROL

PART 1 GENERAL

1.1 REFERENCES

1.2 PAYMENT

1.3 SUBMITTALS

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION

3.1 GENERAL

3.2 CONTRACTOR QUALITY CONTROL (CQC) PLAN

3.2.1 General

3.2.2 Content of the CQC Plan

3.2.3 Acceptance of Plan

3.2.4 Notification of Changes

3.3 COORDINATION MEETING

3.4 QUALITY CONTROL ORGANIZATION

3.4.1 Personnel Requirements

3.4.2 CQC System Manager

3.4.3 CQC Personnel

3.4.3.1 Experience

3.4.4 Additional Requirement

3.5 SUBMITTALS

3.6 CONTROL

3.6.1 Preparatory Phase

3.6.2 Initial Phase

3.6.3 Follow-up Phase

3.6.4 Additional Preparatory and Initial Phases

3.7 TESTS

3.7.1 Testing Procedure

3.7.2 Testing Laboratories

3.7.2.1 Capability Check

3.7.3 Onsite Laboratory

3.7.4 Furnishing or Transportation of Samples for Testing

3.8 COMPLETION INSPECTION

3.8.1 Punch-Out Inspection

3.8.2 Pre-Final Inspection

3.8.3 Final Acceptance Inspection

3.9 DOCUMENTATION

3.10 NOTIFICATION OF NONCOMPLIANCE

3.11 PROJECT CLOSE OUT

ATTACHMENTS:

SECTION 01 45 04.00 28

G4EDDRJR

Line

Sample of Quality Control Report, WWD-QCR (Rev Sep 85)

-- End of Section Table of Contents --

SECTION 01 45 04.00 28

SECTION 01 45 04.00 28

CONTRACTOR QUALITY CONTROL

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D 3740 (2004a) Minimum Requirements for Agencies Engaged in the Testing and/or Inspection of Soil and Rock as Used in Engineering Design and Construction

ASTM E 329 (2007) Standard Specification for Agencies Engaged in the Testing and/or Inspection of Materials Used in Construction

1.2 PAYMENT

Separate payment will not be made for providing and maintaining an effective Quality Control program, and all costs associated therewith shall be included in the applicable unit prices or lump-sum prices contained in The Schedule.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals having an "I" designation are for information only. Designation following the "G" or "I" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with SECTION 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Contractor Quality Control (CQC) Plan; G, C

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION

3.1 GENERAL

The Contractor is responsible for quality control and shall establish and maintain an effective quality control system in compliance with the clause entitled INSPECTION OF CONSTRUCTION of the CONTRACT CLAUSES. The quality control system shall consist of plans, procedures, and organization necessary to produce an end product that complies with the contract requirements. The system shall cover all on-site construction operations and shall be keyed to the proposed construction sequence. The Contractor shall utilize established in-house quality control procedures to assure full compliance with all off-site work. The Contractor shall submit daily reports in compliance with paragraph DOCUMENTATION for all on-site work and for all off-site work.

3.2 CONTRACTOR QUALITY CONTROL (CQC) PLAN

3.2.1 General

The Contractor shall furnish for review by the Government, not later than 15 calendar days after receipt of Notice to Proceed, the Contractor Quality Control Plan proposed to implement the requirements of the clause entitled INSPECTION OF CONSTRUCTION of the CONTRACT CLAUSES. The plan shall identify personnel, procedures, control, instructions, tests, records, and forms to be used. Construction will be permitted to begin only after acceptance of the CQC Plan.

3.2.2 Content of the CQC Plan

The CQC Plan shall include, as a minimum, the following to cover all construction operations, both onsite and offsite, including work by subcontractors, fabricators, suppliers, and purchasing agents:

a. A description of the quality control organization, including a chart showing lines of authority and acknowledgment that the CQC staff shall implement the three phase control system for all aspects of the work specified. The CQC System Manager shall report directly to the owner of the firm or a senior manager not responsible for executing the work. The CQC can not work directly for the Project Manager or manager responsible for the execution of the work.

b. The name, qualifications (in resume format), duties, responsibilities, and authorities of each person assigned a QC function.

c. A copy of the letter to the CQC System Manager signed by the owner of the firm, or an equivalent individual within the company who is not responsible for managing this project, which describes the responsibilities and delegates sufficient authorities to adequately perform the functions of the CQC System Manager, including authority to stop work and rework of any nonconformance work which is not in compliance with the contract. The CQC System Manager shall issue letters of direction to all other various quality control representatives outlining duties, authorities, and responsibilities.

Copies of these letters shall also be furnished to the Government.

d. Procedures for scheduling, reviewing, certifying, and managing submittals, including those of subcontractors, offsite fabricators, suppliers, and purchasing agents. These procedures shall be in accordance with SECTION 01 33 00 SUBMITTAL PROCEDURES.

e. Control, verification, and acceptance testing procedures for each specific test to include the test name, specification paragraph requiring test, feature of work to be tested, test frequency, and person responsible for each test. (Laboratory facilities will be subject to approval by the Contracting Officer.)

f. Procedures for tracking preparatory, initial, and follow-up control phases and control, verification, and acceptance tests including documentation.

g. Procedures for tracking construction deficiencies from identification through acceptable corrective action. These procedures shall establish verification that identified deficiencies have been corrected.

h. Reporting procedures, including proposed reporting formats.

i. A list of the definable features of work. A definable feature of work is a task which is separate and distinct from other tasks and has separate control requirements. It could be identified by different trades or disciplines, or it could be work by the same trade in a different environment. Although each section of the specifications may generally be considered as a definable feature of work, there are frequently more than one definable feature under a particular section. This list will be agreed upon during the coordination meeting.

3.2.3 Acceptance of Plan

Acceptance of the Contractor's plan is required prior to the start of construction. Acceptance is conditional and will be predicated on satisfactory performance during the construction. The Government reserves the right to require the Contractor to make changes in his CQC plan and operations including removal of personnel, as necessary, to obtain the quality specified.

3.2.4 Notification of Changes

After acceptance of the CQC plan, the Contractor shall notify the Contracting Officer in writing a minimum of seven (7) calendar days prior to any proposed change. Proposed changes are subject to acceptance by the Contracting Officer.

3.3 COORDINATION MEETING

After the Preconstruction Conference, before start of construction, and prior to acceptance by the Government of the Quality Control Plan, the Contractor shall meet with the Contracting Officer and discuss the Contractor's quality control system. During the meeting, a mutual understanding of the system details shall be developed, including the forms for recording the CQC operations, control activities, testing, administration of the system for both on-site and off-site work, and the interrelationship of Contractor's Management and control with the Government's Quality Assurance inspection. Minutes of the meeting will be prepared by the Contractor. There may be occasions when subsequent conferences will be called by either party to reconfirm mutual understandings and/or address deficiencies in the CQC system or procedures which may require corrective action by the Contractor.

3.4 QUALITY CONTROL ORGANIZATION

3.4.1 Personnel Requirements

The requirements for the CQC organization are a CQC System Manager and sufficient number of additional qualified personnel to ensure safety and contract compliance. The Safety and Health ManagerSite Safety and Health Officer (SSHO) shall serve as a member of the CQC staff. Personnel identified in the technical provisions as requiring specialized skills to

SECTION 01 45 04.00 28

assure the required work is being performed properly will also be included as part of the CQC organization. The Contractor's CQC staff shall maintain a presence at the site at all times during progress of the work and have complete authority and responsibility to take any action necessary to ensure contract compliance. The CQC staff shall be subject to acceptance by the Contracting Officer. The Contractor shall provide adequate office space, filing systems and other resources as necessary to maintain an effective and fully functional CQC organization. Complete records of all letters, material submittals, shop drawing submittals, schedules and all other project documentation shall be promptly furnished to the CQC organization by the Contractor. The CQC organization shall be responsible to maintain these documents and records at the site at all times, except as otherwise acceptable to the Contracting Officer.

3.4.2 CQC System Manager

This CQC System Manager shall be on the site at all times during construction and shall be employed by the prime Contractor. The CQC System Manager shall be a construction person with a minimum of 10 years in related work. The CQC System Manager shall be assigned no other duties and be on site at all times during construction.

3.4.3 CQC Personnel

In addition to CQC personnel specified elsewhere in the contract, the Contractor shall provide as part of the CQC organization specialized personnel to assist the CQC System Manager for the following areas:

Disassembly and Reassembly, Turbine Installation and associated work, Draft Tube modification work, and Rewind of Generator. These individuals shall be directly employed by the prime Contractor and may not be employed by a supplier or sub-Contractor on this project; be responsible to the CQC System Manager; be physically present at the construction site during work on their areas of responsibility; have the necessary education and/or experience in accordance with the experience matrix listed herein. These individuals shall have no other duties other than quality control.

3.4.3.1 Experience

10 years construction experience and 5 years QC experience specific to similar size unit.

3.4.4 Additional Requirement

In addition to the above experience, the CQC System Manager shall have completed the course entitled "Construction Quality Management for Contractors" within the last five (5) years. This course will periodically be offered at various locations throughout the Pacific Northwest. For information concerning this course call your local Associated General Contractor's Plan Room.

3.5 SUBMITTALS

Submittals shall be as specified in SECTION 01 33 00 SUBMITTAL PROCEDURES.

The CQC System Manager shall be responsible for certifying that all submittals are in compliance with the contract requirements.

3.6 CONTROL

Contractor Quality Control is the means by which the Contractor ensures that the construction, to include that of subcontractors and suppliers, complies with the requirements of the contract. The controls shall be adequate to cover all construction operations, including on-site fabrication, and shall be keyed to the proposed construction sequence. The controls shall include at least three phases of control to be conducted by the CQC system manager for all definable features of work, as follows:

3.6.1 Preparatory Phase

This phase shall be performed prior to beginning work on each definable feature of work and shall include:

a. A review of each paragraph of applicable specifications.

b. A review of the contract plans.

c. A check to assure that all materials and/or equipment have been tested, submitted, and approved.

d. A check to assure that provisions have been made to provide required control inspection and testing.

e. Examination of the work area to assure that all required preliminary work has been completed and is in compliance with the contract.

f. A physical examination of required materials, equipment, and sample work to assure that they are on hand, conform to approved shop drawing or submitted data, and are properly stored.

g. A review of the appropriate activity hazard analysis to assure safety requirements are met.

h. Discussion of procedures for constructing the work including repetitive deficiencies. Document construction tolerances and workmanship standards for that phase of work.

i. A check to ensure that the portion of the plan for the work to be performed has been accepted by the Contracting Officer.

j. The Government shall be notified at least 48 hours in advance of beginning any of the required action of the preparatory phase.

This phase shall include a meeting conducted by the CQC system manager and attended by the superintendent, other CQC personnel (as applicable), and the foreman responsible for the definable feature. The results of the preparatory phase actions shall be documented by separate minutes prepared by the CQC system manager and attached to the daily QC report. The Contractor shall instruct applicable workers as to the acceptable level of workmanship required in order to meet contract specifications.

3.6.2 Initial Phase

This phase shall be accomplished at the beginning of a definable feature of work. The following shall be accomplished:

a. A check of preliminary work to ensure that it is in compliance with contract requirements. Review minutes of the preparatory meeting.

b. Verification of full contract compliance. Verify required control inspection and testing.

c. Establish level of workmanship and verify that it meets minimum acceptable workmanship standards. Compare with sample panels as appropriate.

d. Resolve all differences.

e. Check safety to include compliance with and upgrading of the safety plan and activity hazard analysis. Review the activity analysis with each worker.

f. The Government shall be notified at least 24 hours in advance of beginning the initial phase. Separate minutes of this phase shall be prepared by the CQC system manager and attached to the daily CQC report. Exact location of initial phase shall be indicated for future reference and comparison with follow-up phases.

g. The initial phase shall be repeated for each new crew to work on-site, or any time acceptable specified quality standards are not being met.

3.6.3 Follow-up Phase

Daily inspections shall be performed to assure continuing compliance with contract requirements, including control testing, until completion of the particular feature of work. The inspections shall be made a matter of record in the CQC documentation. Final follow-up inspections shall be conducted and all deficiencies corrected prior to the start of additional features of work which may be affected by the deficient work. The Contractor shall not build upon or conceal non-conforming work. The Contractor shall maintain working "as-built" contract drawings as required in SECTION 01 11 01.00 28 SUPPLEMENTARY REQUIREMENTS.

3.6.4 Additional Preparatory and Initial Phases

Additional preparatory and initial phases shall be conducted on the same definable features of work as determined by the Government if the quality of on-going work is unacceptable; or if there are changes in the applicable QC staff or in the on-site production supervision or work crew; or if work on a definable feature is resumed after a substantial period of inactivity, or if other problems develop.

3.7 TESTS

3.7.1 Testing Procedure

The Contractor shall perform specified or required tests to verify that control measures are adequate to provide a product which conforms to contract requirements. Upon request, the Contractor shall furnish to the Government duplicate samples of test specimens for possible testing by the Government. Testing includes operation and/or acceptance tests when specified. The Contractor shall procure the services of a Corps of Engineers approved testing laboratory or establish an approved testing laboratory at the project site. The Contractor shall perform the following activities and record and provide the following data:

a. Verify that testing procedures comply with contract requirements.

b. Verify that facilities and testing equipment are available and comply with testing standards.

c. Check test instrument calibration data against certified standards.

d. Verify that recording forms and…

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