Diesel Tank 3 Inspection Report.pdf
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This document is an Aboveground Storage Tank SP001 Inspection Report for a Diesel Tank 3 located at the Caven Point Marine Terminal in Jersey City, NJ. The inspection was conducted on February 27, 2024, by TSP Tank Services, with Robert Sherby performing the inspection and Ronald E. Swan, Jr. overseeing the process. The tank is an 8-year-old, 2,000-gallon horizontal carbon steel generator diesel tank with a double-walled design and interstitial monitoring.
The inspection revealed minor issues, including limited corrosion at the base of the tank's steel saddles and coating failures on tank nameplates with associated corrosion. No critical repairs were required, and the tank was deemed suitable for its intended service. Recommended maintenance includes repairing coating failures on saddles and nameplates, with estimated repair costs ranging from $2,500 to $3,750. The report suggests monthly inspections by the owner's inspector, annual inspections, and a scheduled formal external inspection by February 27, 2044.
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Report Date: March 21, 2024 Report Version: 1.0
TSP Tank Services
25000 Capitol, Redford, Michigan 48239
(734) 838-0426 | tanks@tspenvironmental.com
Aboveground Storage Tank SP001 Inspection Report
Caven Point Marine Terminal
Diesel Tank 3
Ronald E. Swan, Jr., CP, PE Principal Engineer
API-653 Inspector: 32328 SP-001 Inspector: AC14808
© 2024 Technical Service Professionals, LLC
Aboveground Storage Tank SP001 Inspection Report
Diesel Tank 3
3 Chapel Ave Jersey City, NJ 07305
Prepared For:
U.S. Army Corps of Engineers, New York District 26 Federal Plaza, Room 1843
New York, NY 10028-0090
Prepared By:
TSP Tank Services 25000 Capitol
Redford, Michigan 48239
Project Number: L23074
March 21, 2024
Version: 1.0
TABLE OF CONTENTS
1 – Executive Summary 2 – Introduction 3 – Description of the Tank
3.1 – Tank History
3.2 – Physical Design Characteristics
3.3 – Operational Characteristics
3.4 – Tank Category
4 – Observations and Inspection Results
4.1 – Methodology
4.2 – Inspection Results
4.2.1 – Foundations and Supports
4.2.2 – Secondary Containment, Spill Control, and CRDM
4.2.3 – Shell
4.2.4 – North Head
4.2.5 – South Head
4.2.6 – Ancillary Equipment
5 – Variance Analysis and Recommendations
5.1 – Critical Variances (Prior to Return to Service)
5.2 – Code Variances (Mandatory for Recertification)
5.3 – Minor Variances
5.3.1 – Repair Coating Failures on Saddles and Nameplates
5.3.2 – Replace Damaged Labels
6 – Estimate of Repair Costs 7 – Suitability for Service Statement
TABLE OF APPENDICES
Appendix A - Tank Layout and Observations Appendix B - SP001 Annual Inspection Checklist Appendix C - Nondestructive Testing Data Appendix D - Photographs Appendix E - Qualifications of Inspection Professionals
1 – EXECUTIVE SUMMARY
On February 27, 2024, TSP Tank Services (TSP) inspected Diesel Tank 3 located at 3 Chapel Ave, Jersey City, NJ 07305.
The inspection was performed by Mr. Robert Sherby, a certified API-653 and SP001 aboveground storage tank inspector, and overseen by Mr. Ronald E. Swan, Jr., PE., a certified API-653 aboveground storage tank inspector and registered Professional Engineer in the State of Michigan. Inspection was conducted according to the methodology outlined in the SP001 standard as supplemented by the professional experience of Mr. Swan. The work performed included:
• Visual inspection of the tank exterior and area surrounding the tank.
• Visual inspection of welds at shell seams and appurtenances.
• Ultrasonic Thickness measurement of the tank shell and heads.
• Photographic documentation of observed variances from code requirements.
• Analysis of data resulting in a fitness for service determination.
• Recommendation of critical, mandatory, and optional maintenance tasks.
Based on the criteria established by SP001, Diesel Tank 3 is suitable for its intended service.
The following critical repairs must be performed prior to return to service:
• None recommended.
The following code-required repairs must be performed before the tank can be certified:
• None recommended.
The following repairs or maintenance activities are recommended:
• Repair coating failures on saddles and nameplates.
• Replace damaged labels.
Based on the category of the tank and its current condition, TSP recommends that future inspections be performed according to the following schedule:
• Monthly inspection by the Owner’s Inspector using the SP001 Monthly Inspection Checklist, with the next inspection due one month from the date of this report.
• Annual inspection by the Owner’s Inspector using the SP001 Annual Inspection Checklist, with next inspection due one year from the date of this report.
• Scheduled Formal External Inspection by a Certified Inspector, with the next inspection due by February 27, 2044.
This inspection report should be retained for the life of the tank.
2 – INTRODUCTION
An aboveground storage tank inspection is an engineered approach to determining the current condition of an aboveground storage tank (AST). The inspection process is designed to meet the requirements of various federal and state regulations, industry standards, and best practices. Periodic inspections performed by a certified professional provide a reference point for tank conditions, enabling owners and operators to plan and budget for maintenance and regulatory compliance activities.
Inspections are performed using a variety of techniques under the guidance of the relevant regulations and inspection standards and the professional experience of the AST Inspector.
Inspection techniques are selected to develop high quality data regarding the current condition of the tank. Techniques employed during this inspection included:
• Visual Inspection – A visual accounting by the AST Inspector of the condition of the tank. Visual inspection by an experienced professional can identify many variances and provide guidance for the remainder of the inspection effort.
• Ultrasonic Thickness Testing – A testing method which uses sound waves to determine the thickness of plates, pipe walls, and coatings. TSP uses a dual-element transducer which allows separate determination of metal and coating thickness.
Each of the inspection techniques are performed by individuals trained and experienced in their use. Our testing staff have been certified to at least Level 1 of the SNT-TC-1A standard published by the American Society for Nondestructive Testing in each of the testing methods described above.
3 – DESCRIPTION OF THE TANK
Prior to on-site inspection, TSP requested historic information and construction data regarding the tank. Inspection staff also reviewed nameplate information during the on-site inspection.
3.1 – Tank History
The following tank history was disclosed to the inspector at the time of the inspection. The tank may have a more extensive history than described below. The AST Inspector has not independently verified the information contained in this section.
• 2016 – Construction date.
3.2 – Physical Design Characteristics
Identifier: Generator Diesel Tank
Material of Construction: Carbon Steel
Orientation: Horizontal Roof Type: NA
Diameter: 6’0” Floor Type: NA
Height: NA Head Type: Flat
Length: 12’4” Insulation Type: NA
Capacity: 2,000 gal Insulation Thickness: NA
3.3 – Operational Characteristics
Product Stored: Diesel Operating Temperature: Ambient
3.4 – Tank Category
CRDM: Interstitial Monitor
Spill Control: Double Walled
TANK CATEGORY: 1
4 – OBSERVATIONS AND INSPECTION RESULTS
On February 27, 2024, TSP Tank Services completed an API-653 inspection of Diesel Tank 3 located at 3 Chapel Ave, Jersey City, NJ 07305. The inspection was performed by Mr. Robert Sherby, a certified API-653 and SP001 aboveground storage tank inspector, and overseen by Mr. Ronald E. Swan, Jr., P.E., a certified API-653 aboveground storage tank inspector and registered Professional Engineer in the State of Michigan.
4.1 – Methodology
Specific work required to successfully complete this inspection included:
• Formal External Inspection per SP001 §7.0.
• Identification and verification of tank geometry and appurtenances. (Appendix A)
• Completion of the SP001 Annual Inspection Checklist. (Appendix B)
• Ultrasonic Thickness (UT) Testing of the exterior shell and heads. (Appendix C)
• Photographic documentation of the current tank condition. (Appendix D)
4.2 – Inspection Results
A description of the current condition of the tank has been developed based on data collected during the inspection effort. Specific observations are shown in the sections below.
4.2.1 – Foundations and Supports
The tank is supported by steel saddles, resting on poured concrete. Visual inspection identified coating failures with limited corrosion on base of the steel saddles.
4.2.2 – Secondary Containment, Spill Control, and CRDM
The tank is double walled with secondary containment and spill controls provided by the outer shell. CRDM is provided by the interstitial monitor installed between the inner and outer shells.
4.2.3 – Shell
Visual inspection of the tank shell found the following conditions:
• Coating failures on tank nameplates with associated corrosion.
• Manufacturer nameplate sticker cracking and peeling.
Ultrasonic Thickness (UT) measurements were taken at eighteen points. There were no measurements where remaining shell thickness fell below 50% of the original plate thickness.
UT data and analysis is provided in Appendix C.
Due to the external nature of the inspection, neither visual inspection nor UT examination were performed on the primary (interior) shell.
4.2.4 – North Head
Visual inspection of the secondary (exterior) north head did not reveal any variances relative to SP001 requirements.
Ultrasonic Thickness (UT) measurements were taken at nine points. There were no measurements where remaining shell thickness fell below 50% of the original plate thickness.
UT data and analysis is provided in Appendix C.
Due to the external nature of the inspection, neither visual inspection nor UT examination were performed on the primary (interior) north head.
4.2.5 – South Head
Visual inspection of the secondary (exterior) south head did not reveal any variances relative to SP001 requirements.
Ultrasonic Thickness (UT) measurements were taken at nine points. There were no measurements where remaining shell thickness fell below 50% of the original plate thickness.
UT data and analysis is provided in Appendix C.
Due to the external nature of the inspection, neither visual inspection nor UT examination were performed on the primary (interior) south head.
4.2.6 – Ancillary Equipment
Visual inspection of the tank ancillary equipment did not reveal any variances relative to SP001 requirements.
5 – VARIANCE ANALYSIS AND RECOMMENDATIONS
Based on visual observations and data collected during the inspection, TSP has identified variances which may require additional investigation or repair. An analysis of variances, including their severity, is provided below.
Repairs may be completed by any method that conforms to SP001 and SP031. Repair recommendations, if provided, are based on prior experience with similar conditions, but are not an engineering design. TSP shall have no liability regarding the methods selected to correct variances or regarding variances which are not corrected.
5.1 – Critical Variances (Prior to Return to Service)
Critical variances are conditions which present immediate concerns regarding tank integrity or safety. TSP strongly recommends that the tank be placed out of service until all critical variances have been repaired.
SECTION INTENTIONALLY BLANK
NO CRITICAL REPAIRS REQUIRED
5.2 – Code Variances (Mandatory for Recertification)
Code variances are conditions which place the tank out of compliance with SP001 or other regulatory requirements or which may develop into critical variances. TSP recommends that code variances be repaired as soon as possible.
SECTION INTENTIONALLY BLANK
NO MANDATORY REPAIRS REQUIRED
5.3 – Minor Variances
Minor variances are conditions which are within code requirements, but which the Owner may nevertheless wish to address. Based on our experience, repairing minor variances will likely yield improvement in the quality, longevity, or safety of the tank.
5.3.1 – Repair Coating Failures on Saddles and Nameplates
Visual inspection of the tank supports found coating failures with limited corrosion at the base of the saddles. Inspectors also observed coating failures on the tank nameplates with associated corrosion. Although pitting of the steel plates was not observed, the damaged coating increases likelihood of additional corrosion which could reduce the service life of the tank.
TSP recommends that the coating in damaged areas be removed by media blasting and that a new exterior coating be applied. Coating removal should be completed in accordance with the SPCC-SP10/NACE 2 (Near-White Blast Cleaning) standard published by the Society for Protective Coatings. The replacement coating should be a two-part epoxy coating applied in accordance with manufacturer recommendations. Coating replacement should be performed by a firm experienced in the application of coatings to aboveground storage tanks.
5.3.2 – Replace Damaged Labels
Visual inspection of the tank shell identified a cracking and peeling manufacturer label. TSP recommends removing damaged labels and installing new labels consistent with NFPA 30 §21.7.2.1 and any other applicable marking requirements.
6 – ESTIMATE OF REPAIR COSTS
TSP offers the following estimates of repair costs based on the repair recommendations presented in this report. These estimates are based on TSP's professional experience with tank repairs and are intended to be used for planning and budgeting purposes. Actual repair costs may be higher or lower than the estimates listed below.
Scope of Work Estimated Cost
Repair coating failures on saddles and nameplates. $2,000 - $3,000
Replace damaged labels. $500 - $750
Cost estimates do not include measures for interim storage / management facilities that may be required when the tank is removed from service.
7 – SUITABILITY FOR SERVICE STATEMENT
On February 27, 2024, TSP Tank Services completed an SP001 inspection of Diesel Tank 3 located at 3 Chapel Ave, Jersey City, NJ 07305. The inspection was performed by Mr. Robert Sherby, a certified API-653 and SP001 aboveground storage tank inspector, and overseen by Mr. Ronald E. Swan, Jr., P.E., a certified API-653 aboveground storage tank inspector and registered Professional Engineer in the State of Michigan. Copies of employee qualifications to perform the work completed during this inspection are included in Appendix E.
Based on the data collected during this inspection and the criteria established by SP001, Diesel Tank 3 is suitable for its intended service. This suitability for service determination is based on the current condition of the tank, its known history, and an understanding of its intended future use. TSP recommends that the tank be re-inspected whenever the tank is placed into service for a different use, including containment of a different product, or if there is any material change in the condition of the tank.
Owners and operators should carefully review all relevant regulations to ensure that the operation of the tank meets the established requirements, including requirements for future periodic inspections.
Ronald E. Swan, Jr., CP, PE Principal Engineer
API-653 Inspector: 32328 SP001 Inspector: AC14808
Appendix A - Tank Layout and Observations
Project No. Date:
Project Name:
Technician
Vent Type: Address:
Vent Size:
Emergency Vent Type: Tank ID:
Emergency Vent Size: Product: Age:
Gauge Type: Roof Type: [ X ] Fixed [ ] Floating [ ] Open Gauge Size: Exterior Coating: [ X ] Yes [ ] No Overfill Control Type: Interior Lining: [ ] Yes [ X ] No Overfill Control Size: Insulation Type: [ X ] None [ ] Overfill Alarm Type: Foundation: Steel saddles on concrete.
Overfill Alarm Size: Secondary Containment: Double wall tank.
Release Detection: Elevated tank.
Construction Standard:
Construction Date:
Serial Number:
Diameter: 6 ft 12 ft 4 in Specific Gravity:
Design Pressure:
Original Construction Date:
Year Reconstructed:
Liquid Level Maximum:
Capacity:
Max. Operating Temperature:
Notes:
6" Diesel 8 Morrison Fig. 818
Tank Information Normally open vent 3 Chapel Ave
Jersey City, NJ 073052" Morrison Fig. 244 Generator Diesel Tank
3"
SUMMARY TANK DESCRIPTION
L23074
UL-2085
Nameplate Information
N/A Electronic N/A
Nameplate Information
2/27/2024 USACE Caven Point
Robert Sherby
TSP Tank Services
25000 Capitol Redford, Michigan 48239
(734) 838-0426
TANKS@TSPENVIRONMENTAL.COM
None
Visual (Tank structure)
Material Length:0 in
Shell Course Allowable
Stress
2,000 gallons
B W
T E
B
MW1
P2 P3
F2
F1
LI1
V2
EV2
EV1
V1 D2
D1
LI3
P1
LI2
L23074-D3-SL
Shell Layout
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave Jersey City, NJ 07305
Caven Point
L23074-D3-EHL
East Head Layout
NORTH
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave
L23074-D3-WHL
West Head Layout
NORTH
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave
Project No Date:
Technician:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
Discharge to generator. 3" nozzle reduced to 1" pipe at coupling.
3"
3"
D2
Fill from building. 3" nozzle reduced to 2" pipe at coupling.
D1
3"
Discharge to generator. 3" nozzle reduced to 1" pipe at coupling.
F2
Manway.
F1
2.5"
Fill from truck loading station.
TANK APPURTENANCES
L23074 2/27/2024 Caven Point Gen. Diesel
MW1
32"
Robert Sherby
TSP Tank Services
25000 Capitol Redford, Michigan 48239
(734) 838-0426
TANKS@TSPENVIRONMENTAL.COM
Technician:
TANK APPURTENANCES
L23074 2/27/2024 Caven Point Gen. Diesel Robert Sherby
TSP Tank Services
25000 Capitol Redford, Michigan 48239
(734) 838-0426
TANKS@TSPENVIRONMENTAL.COM
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
3"
V1
Vent with desecant.
Normally open vent.
V2
3"
Emergency vent.
EV1 Morrison Brothers Fig. 244
6"
Emergency vent.
EV2 Morrison Brothers Fig. 244
Clock gauge level indicator.
LI1 Morrison Brothers Fig. 244
3"
Technician:
TANK APPURTENANCES
L23074 2/27/2024 Caven Point Gen. Diesel Robert Sherby
TSP Tank Services
25000 Capitol Redford, Michigan 48239
(734) 838-0426
TANKS@TSPENVIRONMENTAL.COM
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
ID: Manufacturer: Model:
Location on Tank: [ ] Roof [ ] Floor [ X ] Shell [ ] Head _______ Inner Diameter: Repad Present: [ ] Yes [ X ] No Repad Thickness:
Flange Thickness: Top/North: 90º Clockwise 180º: 270º:
Description:
Float sensor for level gauge.
LI2
4"
Interstitial leak sensor.
LI3
3"
Plugged half-coupling.
P1
4"
Plugged half-coupling.
P2
4"
Plugged half-coupling.
P3
4"
Appendix B - SP001 Annual Inspection Checklist
STI SP001 Annual Inspection Checklist
General Inspection Information:
Inspection Date: 2/27/2024 Prior Inspection Date: None Retain Until Date: 2/27/2027
Inspector Name: Robert Sherby Title: Inspector
Inspector Signature:
Tank ID: Generator Diesel Tank
Facility Name: Caven Point Marine Terminal
Inspection Guidance:
For equipment not included in this Standard, follow the manufacturer recommended inspection/testing schedules and procedures.
The periodic AST Inspection is intended for monitoring the external AST condition and its containment structure. This visual inspection does not require a Certified
Inspector. It shall be performed by an owner’s inspector who is familiar with the site and can identify changes and developing problems.
Remove promptly upon discovery standing water or liquid in the primary tank, secondary containment area, interstice, or spill container. Before discharge to the environment, inspect the liquid for regulated products or other contaminants and disposed of it properly.
In order to comply with EPA SPCC (Spill Prevention, Control and Countermeasure) rules, a facility must regularly test liquid level sensing devices to ensure proper operation (40 CFR 112.8(c)(8)(v)).
Non-conforming items important to tank or containment integrity require evaluation by an engineer experienced in AST design, a Certified Inspector, or a tank manufacturer who will determine the corrective action. Note the non-conformance and corresponding corrective action in the comment section.
Retain the completed checklists for 36 months.
Complete this checklist on an annual basis supplemental to the owner monthly-performed inspection checklists.
Note: If a change has occurred to the tank system or containment that may affect the SPCC plan, the condition should be evaluated against the current plan requirement by a Professional Engineer knowledgeable in SPCC development and implementation.
ITEM STATUS COMMENTS / DATE CORRECTED
Tank Foundation / Supports
1 Free of tank settlement or foundation washout? ☒Yes ☐No 2 Concrete pad or ring wall free of cracking and spalling? ☒Yes ☐No ☐N/A 3 Tank supports in satisfactory condition? ☒Yes ☐No ☐N/A Limited corrosion at base of saddles.
4 Is water able to drain away from tank if tank is resting on a foundation or on the ground?
☒Yes ☐No ☐N/A
5 Is the grounding strap between the tank and foundation/supports in good condition?
☒Yes ☐No ☐N/A
Tank Shell, Heads and Roof 6 Free of visible signs of coating failure? ☐Yes ☒No Coating failure on tank nameplates with associated corrosion.
7 Free of noticeable distortions, buckling, denting, or bulging?
☒Yes ☐No
8 Free of standing water on roof? ☒Yes ☐No ☐N/A 9 Are all labels and tags intact and legible? ☐Yes ☒No Manufacturer nameplate sticker cracking and peeling.
Tank Manways, Piping, and Equipment 10 Flanged connection bolts tight and fully engaged with no sign of wear or corrosion?
☐Yes ☐No ☒N/A
ITEM STATUS COMMENTS / DATE CORRECTED
Tank Equipment
11 Normal and emergency vents free of obstructions? ☒Yes ☐No 12 Normal vent on tanks storing gasoline equipped with pressure/vacuum vent?
☐Yes ☐No ☒N/A
13 Are flame arrestors free of corrosion and are air passages free of blockage?
☐Yes ☐No ☒N/A
14 Is the emergency vent in good working condition and functional, as required by the manufacturer? Consult manufacturer’s requirements. Verify that components are moving freely (including long-bolt manways).
☒Yes ☐No ☐N/A
15 Is interstitial leak detection equipment in good condition?
Are windows on sight gauges clear? Are wire connections intact? If equipment has a test function, does it activate to confirm operation?
☒Yes ☐No ☐N/A
16 Are all valves free of leaks, corrosion, and other damage? Follow manufacturer’s instructions for regular maintenance of these items. Check the following and verify (as applicable):
16a Anti-siphon valve ☐Yes ☐No ☒N/A 16b Check valve ☒Yes ☐No ☐N/A 16c Gate valve ☒Yes ☐No ☐N/A 16d Pressure regulator valve ☐Yes ☐No ☒N/A 16e Expansion relief valve ☐Yes ☐No ☒N/A 16f Solenoid valve ☐Yes ☐No ☒N/A 16g Fire valve ☐Yes ☐No ☒N/A 16h Shear valve ☐Yes ☐No ☒N/A 17 Are strainers and filters clean and in good condition? ☐Yes ☐No ☒N/A
Insulated Tanks 18 Free of missing insulation?
Insulation free of visible signs of damage?
Insulation adequately protected from water intrusion?
☐Yes ☐No ☒N/A
19 Insulation free of noticeable areas of moisture? ☐Yes ☐No ☒N/A 20 Insulation free of mold? ☐Yes ☐No ☒N/A 21 Free of visible signs of coating failure? ☐Yes ☐No ☒N/A
Tank / Piping Release Detection 22 Is inventory control being performed and documented if required?
☒Yes ☐No ☐N/A
23 Is release detection being performed and documented if required?
☒Yes ☐No ☐N/A
Other Equipment 24 Are electrical wiring and boxes in good condition? ☒Yes ☐No ☐N/A 25 Has the cathodic protection system on the tank been tested as required by the designing engineer?
☐Yes ☐No ☒N/A
Additional Comments:
Appendix C - Nondestructive Testing Data
L23074-D3-SM
Shell Measurements
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave
Bottom West Top East
237 209 239
231 208 223
223 220 241
Bottom West Top East
221 226 238
216 230 230
223 231 224
Shell Thickness (mils)
Plate 1 (North)
Plate 2 (South)
Count 18 points Std Devs Limit Frequency
Minimum 0.208 in -3 0.19831 0
Maximum 0.241 in -2 0.20758 0
Average 0.226 in -1 0.21684 3
Std Dev 0.00927 in 0 0.22611 7
1 0.23538 4
2 0.24465 4
3 0.25391 0
>3 More 0
Standard Deviation indicates the amount of variation in shell thickness data, with higher values reflecting greater variation. Variations may result from the manufacturing process, local corrosion rates, and other factors.
Histogram shows spread of data within 3 Standard Deviations of the Average thickness. Data points more than 3 Standard Deviations below the Average may indicate localized corrosion / pitting.
Statistics Histogram
Statistical Analysis of Shell UT Data
L23074-D3-EHM
East Head Measurements
NORTH
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave
227 218 228
230 223 223
222 214 230
North Head Thickness (mils)
Count 9 points Std Devs Limit Frequency
Minimum 0.214 in -3 0.20843 0
Maximum 0.230 in -2 0.21358 0
Average 0.224 in -1 0.21874 2
Std Dev 0.00515 in 0 0.22389 3
1 0.22904 2
2 0.23419 2
3 0.23934 0
>3 More 0
Standard Deviation indicates the amount of variation in shell thickness data, with higher values reflecting greater variation. Variations may result from the manufacturing process, local corrosion rates, and other factors.
Histogram shows spread of data within 3 Standard Deviations of the Average thickness. Data points more than 3 Standard Deviations below the Average may indicate localized corrosion / pitting.
Statistical Analysis of North Head UT Data
L23074-D3-WHM
West Head Measurements
NORTH
TECHNICAL SERVICE
PROFESSIONALS COPYRIGHT 2024 ALL RIGHTS RESERVED
THIS DRAWING IS PROTECTED UNDER THE
COPYRIGHT ACT OF 1976 AND SHALL NOT BE
REUSED WITHOUT THE WRITTEN PERMISSION
OF TECHNICAL SERVICE PROFESSIONALS, LLC
REVISIONS
NO. DATE DESCRIPTION
DRAWN:
CHECKED:
DATE:
DRAWING TITLE
DRAWING No.
25000 CAPITOL
REDFORD, MI 48239
PROJECT TITLE
2024-02-27
Ronald E. Swan, Jr.
Robert Sherby
3 Chapel Ave
222 232 222
238 223 225
232 221 219
South Head Thickness (mils)
Count 9 points Std Devs Limit Frequency
Minimum 0.219 in -3 0.20778 0
Maximum 0.238 in -2 0.21385 0
Average 0.226 in -1 0.21993 1
Std Dev 0.00607 in 0 0.22600 5
1 0.23207 2
2 0.23815 1
3 0.24422 0
>3 More 0
Standard Deviation indicates the amount of variation in shell thickness data, with higher values reflecting greater variation. Variations may result from the manufacturing process, local corrosion rates, and other factors.
Histogram shows spread of data within 3 Standard Deviations of the Average thickness. Data points more than 3 Standard Deviations below the Average may indicate localized corrosion / pitting.
Statistical Analysis of South Head UT Data
Appendix D - Photographs
Photographic Log
3 Chapel Ave, Jersey City, NJ 07305
Project: L23074 Date: 2/27/2024 Location: West Shell Description: General view of west shell.
Project: L23074 Date: 2/27/2024 Location: South Head Description: General view of south head.
Project: L23074 Date: 2/27/2024 Location: East Shell Description: General view of east shell looking north.
Project: L23074 Date: 2/27/2024 Location: Shell Top Description: Float reel for level sensor (LI2).
Description: General view of northern side of shell top.
Description: 32” Manway (MW1).
Project: L23074 Date: 2/27/2024 Location: Shell top Description: General view of shell top looking south.
Project: L23074 Date: 2/27/2024 Location: South Saddle Description: Limited corrosion on base of saddle.
Project: L23074 Date: 2/27/2024 Location: East Shell Description: Nameplate with associated corrosion and damaged manufacturer label.
Appendix E - Qualifications of Inspection Professionals
| Diesel Tank 3 Layout.pdf |
| Sheets and Views |
| Diesel Tank 3 Layout-Shell Layout |
| Diesel Tank 3 Layout-Shell Measurements |
| Diesel Tank 3 Layout-East Head Layout |
| Diesel Tank 3 Layout-East Head Measurements |
| Diesel Tank 3 Layout-West Head Layout |
| Diesel Tank 3 Layout-West Head Measurements |
File details come from the government source that posted it. Updated .