FY17_Rpr_by_Rpl_Var_Bldgs_Block_A1_specifications_Part4.pdf

PDF 6 MB Posted

Attached to
$300M Small Business DBB MATOC Federal contract opportunity
Solicitation number
W9128A-19-R-0002
Issued by
Department of the Army Corps of Engineers Engineering District Honolulu

About this file

This document package includes specifications for a federal construction contract opportunity and the related solicitation. The solicitation is for a $300 million Small Business Design-Bid-Build Multiple Award Task Order Contract for construction services in the state of Hawaii to be awarded by the U.S. Army Corps of Engineers, Honolulu District. Interested small businesses have until September 16, 2019 at 2:00 p.m. Hawaii Standard Time to submit any requests for information about the solicitation. The specifications cover requirements for various construction-related tasks including lead remediation, handling lighting ballasts and lamps containing PCBs and mercury, concrete rehabilitation, cast-in-place concrete, unit masonry, and other associated work. The level of detail provided in the specifications is sufficient for prospective contractors to understand the scope and technical requirements for the projects to be awarded under the contract.

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PHOTOGRAPHIC LOG

City Hall

Photo 37: T-131, non-asbestos containing brown painted white caulking around exterior window frames.

Photo 38: T-131, non-asbestos containing brown painted white caulking around door frames.

Photo 39: T-131, non-asbestos containing tan adhesive behind 4” brown vinyl baseboard.

PHOTOGRAPHIC LOG

Asbestos, Lead-Based Paint, PCB’s and Chlordane Pohakuloa Training Area (PTA)

Island of Hawaii, Hawaii

Photo 40: T-131, non-asbestos containing white painted drywall and joint compound walls and ceiling.

Photo 42: T-131A, non-asbestos containing tan painted exterior coating/insulation.

Photo 41: T-131 and T-131A.

City Hall

Photo 43: T-131A, non-asbestos containing brown painted white caulking around exterior window frames.

Photo 44: T-131A, non-asbestos containing brown painted white caulking around door frames.

Photo 45: T-131A, non-asbestos containing tan adhesive behind 4” brown vinyl baseboard.

Photo 46: T-131A, non-asbestos containing drywall and joint compound walls and ceiling.

Photo 47: T-142 and T-142A. Photo 48: T-142, non-asbestos containing beige painted exterior coating/insulation.

PHOTOGRAPHIC LOG

Asbestos, Lead-Based Paint, PCB’s and Chlordane Pohakuloa Training Area (PTA)

Island of Hawaii, Hawaii

City Hall

Photo 49: T-142, non-asbestos containing gray floor coating.

Photo 50: T-142, non-asbestos containing brown adhesive behind 4” brown vinyl baseboard.

Photo 51: T-142, non-asbestos containing drywall and joint compound walls and ceiling.

Photo 52: T-142, non-asbestos containing drywall and joint compound ceiling.

Photo 53: T-142A. Photo 54: T-142A, non-asbestos containing beige painted exterior coating/insulation.

PHOTOGRAPHIC LOG

Asbestos, Lead-Based Paint, PCB’s and Chlordane Pohakuloa Training Area (PTA)

Island of Hawaii, Hawaii

COVER
SET B
DIVISION 02 - EXISTING CONDITIONS
02 83 13.00 20 - LEAD IN CONSTRUCTION
LEAD IN CONSTRUCTION
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.2.1 Action Level
1.2.2 Area Sampling
1.2.3 Competent Person CP
1.2.4 Contaminated Room
1.2.5 Decontamination Facility
1.2.6 High Efficiency Particulate Arrestor HEPA Filter Equipment
1.2.7 Lead
1.2.8 Lead Control Area
1.2.9 Lead Permissible Exposure Limit PEL
1.2.10 Material Containing LeadPaint with Lead MCLPWL
1.2.11 Personal Sampling
1.2.12 Physical Boundary
1.3 DESCRIPTION
1.3.1 Description of Work
1.3.2 Coordination with Other Work
1.4 SUBMITTALS
1.5 QUALITY ASSURANCE
1.5.1 Qualifications
1.5.1.1 Competent Person CP
1.5.1.2 Training Certification
1.5.1.3 Testing Laboratory
1.5.1.4 Third Party Consultant Qualifications
1.5.2 Requirements
1.5.2.1 Competent Person CP Responsibilities
1.5.2.2 Lead Compliance Plan
1.5.2.3 Occupational and Environmental Assessment Data Report
1.5.2.4 Medical Examinations
1.5.2.5 Training
1.5.2.6 Respiratory Protection Program
1.5.2.7 Hazard Communication Program
1.5.2.8 Lead Waste Management
1.5.2.9 Environmental, Safety and Health Compliance

1.5.3 Pre-Construction Conference

1.6 EQUIPMENT
1.6.1 Respirators
1.6.2 Special Protective Clothing
1.6.3 Rental Equipment Notification
1.6.4 Vacuum Filters
1.6.5 Equipment for Government Personnel
1.7 PROJECT/SITE CONDITIONS
1.7.1 Protection of Existing Work to Remain
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 PREPARATION
3.1.1 Protection
3.1.1.1 Notification
3.1.1.2 Lead Control Area
3.1.1.3 Furnishings
3.1.1.4 Decontamination Facility
3.1.1.5 Eye Wash Station
3.1.1.6 Mechanical Ventilation System
3.1.1.7 Personnel Protection
3.2 ERECTION
3.2.1 Lead Control Area Requirements
3.3 APPLICATION
3.3.1 Lead Work
3.3.2 Paint with Lead or Material Containing Lead Removal
3.3.2.1 Paint with Lead or Material Containing Lead - Indoor Removal
3.3.2.2 Paint with Lead or Material Containing Lead - Outdoor Removal

3.3.3 Personnel Exiting Procedures

3.4 FIELD QUALITY CONTROL
3.4.1 Tests
3.4.1.1 Air and Wipe Sampling
3.4.1.2 Sampling After Removal
3.4.1.3 Testing of Material Containing Lead Residue
3.5 CLEANING AND DISPOSAL
3.5.1 Cleanup
3.5.1.1 Clearance Certification
3.5.2 Disposal
3.5.2.1 Disposal Documentation
3.5.2.2 Payment for Hazardous Waste
02 84 16 - HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs AND MERCURY
HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs AND MERCURY
PART 1 GENERAL
1.1 REFERENCES
1.2 REQUIREMENTS
1.3 DEFINITIONS
1.3.1 Certified Industrial Hygienist CIH
1.3.2 Leak
1.3.3 Lamps
1.3.4 Polychlorinated Biphenyls PCBs
1.3.5 Spill
1.3.6 Universal Waste
1.4 QUALITY ASSURANCE
1.4.1 Regulatory Requirements
1.4.2 Training
1.4.3 Regulation Documents
1.5 SUBMITTALS
1.6 ENVIRONMENTAL REQUIREMENTS
1.7 SCHEDULING
1.8 QUALITY ASSURANCE
1.8.1 Qualifications of CIH
1.8.2 PCB and Lamp Removal Work Plan
1.8.3 PCB and Lamp Disposal Plan
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 WORK PROCEDURE
3.1.1 Work Operations
3.2 PCB SPILL CLEANUP REQUIREMENTS
3.2.1 PCB Spills
3.2.2 PCB Spill Control Area
3.2.3 PCB Spill Cleanup
3.2.4 Records and Certification
3.3 REMOVAL
3.3.1 Ballasts
3.3.2 Lighting Lamps
3.4 STORAGE FOR DISPOSAL
3.4.1 Storage Containers for PCBs
3.4.2 Storage Containers for lamps
3.4.3 Labeling of Waste Containers
3.5 DISPOSAL
3.5.1 Identification Number
3.5.2 Transporter Certification
3.5.2.1 Certificate of Disposal and/or Recycling
DIVISION 03 - CONCRETE
03 01 30.71 - CONCRETE REHABILITATION
CONCRETE REHABILITATION
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.2.1 Epoxy Resin Binder
1.2.2 Epoxy Concrete
1.2.3 Epoxy Mortar
1.2.4 Non-Pressure Epoxy Grout
1.2.5 Pressure Grouting Epoxy
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Design Data
1.4.1.1 Job Mix Formula
1.4.2 Test Reports
1.4.2.1 Epoxy Resin Binder
1.4.2.2 Epoxy Resin Grout
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 WEATHER LIMITATIONS
1.7 TRAFFIC CONTROL
1.8 EQUIPMENT
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Epoxy
2.1.1.1 Epoxy Resin Binder for Concrete and Mortar
2.1.1.2 Non-Pressure Epoxy Grout
2.1.1.3 Crack Sealer for Pressure Grouting
2.1.1.4 Crack Surface Sealer for Pressure Grouting

2.1.2 Aggregate

PART 3 EXECUTION
3.1 PREPARATION
3.1.1 Epoxy Concrete
3.1.1.1 Patch Areas
3.1.2 Epoxy Mortar for Cracks and Saw Kerfs
3.1.3 Epoxy Grout for Cracks
3.2 MIXING MATERIALS
3.3 PLACEMENT
3.3.1 Epoxy Concrete
3.3.2 Epoxy Mortar
3.3.3 Non-Pressure Epoxy Grout
3.3.3.1 Cementing Dowels
3.3.3.2 Epoxy Grout for Cracks

3.3.4 Pressure Grouting of Cracks

3.4 CURING
3.5 FIELD QUALITY CONTROL
3.5.1 Sampling
3.5.2 Testing
3.5.3 Inspection
03 30 00 - CAST-IN-PLACE CONCRETE
CAST-IN-PLACE CONCRETE
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.3 SUBMITTALS
1.4 MODIFICATION OF REFERENCES
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Reinforcement
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Concrete Mix Design
1.6.2 Shop Drawings
1.6.2.1 Reinforcing Steel
1.6.3 Control Submittals
1.6.3.1 Material Safety Data Sheets
1.6.4 Test Reports
1.6.4.1 Fly Ash
1.6.5 Quality Control Plan
1.6.6 Quality Control Personnel Certifications
1.6.6.1 Quality Manager Qualifications
1.6.6.2 Field Testing Technician and Testing Agency
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
1.6.8 Laboratory Accreditation
1.7 ENVIRONMENTAL REQUIREMENTS
1.8 QUALIFICATIONS FOR WELDING WORK
PART 2 PRODUCTS
2.1 MATERIALS FOR FORMS
2.1.1 Wood Forms
2.1.1.1 Concrete Form Plywood Standard Rough
2.1.1.2 Overlaid Concrete Form Plywood Standard Smooth
2.1.2 Carton Forms
2.1.3 Steel Forms
2.2 FORM TIES AND ACCESSORIES
2.3 CONCRETE MIX DESIGN
2.3.1 Contractor-Furnished Mix Design
2.3.1.1 Footings
2.3.1.2 Foundation Walls
2.3.1.3 Slab-on-Grade
2.3.1.4 Concrete Toppings
2.3.1.5 Columns
2.3.1.6 Mix Proportions for Normal Weight Concrete
2.3.1.7 Required Average Strength of Mix Design
2.3.2 Ready-Mix Concrete
2.3.3 Concrete Curing Materials
2.4 MATERIALS
2.4.1 Cementitious Materials
2.4.1.1 Fly Ash
2.4.1.2 Portland Cement
2.4.1.3 Blended Cements
2.4.2 Water
2.4.3 Aggregates
2.4.3.1 AggregatesCombined Aggregate Gradation Floor Slabs Only
2.4.4 Nonshrink Grout
2.4.5 Admixtures
2.4.5.1 High Range Water Reducer HRWR Superplasticizers
2.4.6 Vapor Barrier
2.4.7 Expansion/Contraction Joint Filler
2.4.8 Joint Sealants
2.4.8.1 Horizontal Surfaces, 3 Percent Slope, Maximum
2.5 REINFORCEMENT
2.5.1 Reinforcing Bars
2.5.1.1 Weldable Reinforcing Bars
2.5.2 Wire
2.5.2.1 Welded Wire Reinforcement
2.5.2.2 Steel Wire
2.5.3 Reinforcing Bar Supports
2.5.4 Fiber-Reinforced Concrete
2.6 FLOOR FINISH MATERIALS
2.6.1 Penetrating Liquid Floor Treatment
2.6.2 Abrasive Aggregate for Nonslip Aggregate Finish
2.6.3 Aggregate for Heavy-Duty Wear-Resistant Finish
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.2.1 General
3.2.2 Subgrade Under Foundations and Footings
3.2.3 Subgrade Under Slabs on Ground
3.2.4 Edge Forms and Screed Strips for Slabs
3.2.5 Reinforcement and Other Embedded Items
3.3 FORMS
3.3.1 Coating
3.3.2 Reshoring
3.3.3 Reuse
3.3.4 Forms for Standard Rough Form Finish
3.3.5 Forms for Standard Smooth Form Finish
3.3.6 Form Ties
3.3.7 Tolerances for Form Construction
3.3.8 Removal of Forms and Supports
3.4 PLACING REINFORCEMENT AND MISCELLANEOUS MATERIALS
3.4.1 General
3.4.2 Vapor Barrier
3.4.3 Reinforcement Supports
3.4.4 Splicing
3.4.5 Future Bonding
3.4.6 Setting Miscellaneous Material
3.4.7 Fabrication
3.4.8 Placing Reinforcement
3.4.9 Spacing of Reinforcing Bars
3.4.10 Concrete Protection for Reinforcement
3.4.11 Welding
3.5 BATCHING, MEASURING, MIXING, AND TRANSPORTING CONCRETE
3.5.1 Measuring
3.5.2 Mixing
3.5.3 Transporting
3.6 PLACING CONCRETE
3.6.1 Footing Placement
3.6.2 Pumping
3.6.3 Hot Weather
3.6.4 Bonding
3.7 WASTE MANAGEMENT
3.7.1 Mixing Equipment
3.7.2 Reinforcing Steel
3.7.3 Other Waste
3.8 SURFACE FINISHES EXCEPT FLOOR, SLAB, AND PAVEMENT FINISHES
3.8.1 Defects
3.8.2 Not Against Forms Top of Walls
3.8.3 Formed Surfaces
3.8.3.1 Tolerances
3.8.3.2 As-Cast Rough Form
3.8.3.3 Standard Smooth Finish

3.8.4 Smooth-Rubbed Finish

3.9 FLOOR, SLAB, AND PAVEMENT FINISHES AND MISCELLANEOUS CONSTRUCTION
3.9.1 Finish
3.9.1.1 Scratched
3.9.1.2 Floated
3.9.1.3 Steel Troweled
3.9.1.4 Nonslip Finish
3.9.1.5 Pavement
3.9.1.6 Concrete Toppings Placement
3.9.1.7 Penetrating Liquid Floor Treatment
3.9.1.8 Heavy-Duty Wear-Resistant Finish
3.9.2 Concrete Walks
3.9.3 Pits and Trenches
3.9.4 Curbs
3.9.5 Splash Blocks
3.10 JOINTS
3.10.1 Construction Joints
3.10.1.1 Maximum Allowable Construction Joint Spacing
3.10.1.2 Construction Joints for Constructability Purposes
3.10.2 Isolation Joints in Slabs on Ground
3.10.3 Contraction Joints in Slabs on Ground
3.10.4 Sealing Joints in Slabs on Ground
3.11 CONCRETE FLOOR TOPPING
3.11.1 Standard Floor Topping
3.11.2 Heavy-Duty Floor Topping
3.12 CURING AND PROTECTION
3.12.1 Curing Periods
3.12.2 Curing Formed Surfaces
3.12.3 Curing Unformed Surfaces
3.12.4 Temperature of Concrete During Curing
3.12.5 Protection from Mechanical Injury
3.12.6 Protection After Curing
3.13 FIELD QUALITY CONTROL
3.13.1 Sampling
3.13.2 Testing
3.13.2.1 Slump Tests
3.13.2.2 Temperature Tests
3.13.2.3 Compressive Strength Tests
3.13.2.4 Strength of Concrete Structure
3.13.2.5 Non-Conforming Materials
3.13.2.6 Testing Concrete Structure for Strength
3.14 REPAIR, REHABILITATION AND REMOVAL
3.14.1 Repair of Weak Surfaces
3.14.2 Failure of Quality Assurance Test Results
DIVISION 04 - MASONRY
04 20 00 - UNIT MASONRY
UNIT MASONRY
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Masonry Mock-Up Panels
1.3.1.1 Mock-Up Panel Location
1.3.1.2 Mock-Up Panel Configuration
1.3.1.3 Mock-Up Panel Composition
1.3.1.4 Mock-Up Panel Construction Method
1.3.1.5 Mock-Up Panel Purpose

1.3.2 Special Masonry Inspector Qualifications

1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Masonry Units
1.4.2 Reinforcement, Anchors, and Ties
1.4.3 Cementitious Materials, Sand and Aggregates
1.5 PROJECT/SITE CONDITIONS
1.5.1 Hot Weather Procedures
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Design - Specified Compressive Strength of Masonry
2.1.2 Performance - Verify Masonry Compressive Strength
2.2 MANUFACTURED UNITS
2.2.1 General Requirements
2.2.2 Concrete Units
2.2.2.1 Aggregates
2.2.2.2 Concrete Masonry Units CMU
2.2.2.2.1 Cement
2.2.2.2.2 Size
2.2.2.2.3 Surfaces
2.2.2.2.4 Weather Exposure
2.2.2.2.5 Unit Types
2.2.2.2.6 Jamb Units

2.2.2.3 Architectural Units

2.2.3 Precast Concrete Units
2.2.3.1 General
2.2.3.2 Precast Concrete Sills
2.3 EQUIPMENT
2.3.1 Vibrators
2.3.2 Grout Pumps
2.4 MATERIALS
2.4.1 Mortar Materials
2.4.1.1 Cementitious Materials
2.4.1.2 Hydrated Lime and Alternates
2.4.1.3 Colored Mortar
2.4.1.4 Admixtures for Masonry Mortar
2.4.1.5 Aggregate and Water
2.4.2 Grout and Ready-Mix Grout Materials
2.4.2.1 Cementitious Materials for Grout
2.4.2.2 Admixtures for Grout
2.4.2.3 Aggregate and Water
2.5 MORTAR AND GROUT MIXES
2.5.1 Mortar Mix
2.5.2 Grout and Ready Mix Grout Mix
2.6 ACCESSORIES
2.6.1 Grout Barriers
2.6.2 Bar Positioners
2.6.2.1 Bar Positioners

2.6.3 Reinforcing Steel Bars

PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.2.1 Stains
3.2.2 Loads
3.2.3 Concrete Surfaces
3.2.4 Shelf Angles
3.2.5 Bracing
3.3 ERECTION
3.3.1 General
3.3.1.1 Jointing
3.3.1.1.1 Tooled Joints
3.3.1.1.2 Flush Joints
3.3.1.1.3 Door and Window Frame Joints
3.3.1.1.4 Joint Widths
3.3.1.2 Cutting and Fitting
3.3.1.3 Unfinished Work
3.3.1.4 Decorative Architectural Units
3.3.2 Reinforced, Single Wythe Concrete Masonry Units Walls
3.3.2.1 Concrete Masonry Unit Placement
3.3.2.2 Preparation for Reinforcement
3.3.3 Lintels
3.3.3.1 Masonry Lintels
3.3.3.2 Precast Concrete and Steel Lintels

3.3.4 Sills and Copings

3.4 INSTALLATION
3.4.1 Bar Reinforcement Installation
3.4.1.1 Preparation
3.4.1.2 Positioning Bars
3.4.1.3 Splices of Bar Reinforcement
3.4.2 Placing Grout
3.4.2.1 General
3.4.2.2 Horizontal Grout Barriers
3.4.2.3 Grout Holes and Cleanouts
3.4.2.3.1 Grout Holes
3.4.2.3.2 Cleanouts for Hollow Unit Masonry Construction

3.4.2.4 Grout Placement

3.4.3 Bond Beams

3.5 APPLICATION
3.5.1 Interface with Other Products
3.5.1.1 Built-In Items
3.5.1.2 Door and Window Frame Joints
3.5.1.3 Bearing Plates

3.5.2 Tolerances

3.6 FIELD QUALITY CONTROL
3.6.1 Tests
3.6.1.1 Field Testing of Mortar
3.6.1.2 Field Testing of Grout

3.6.2 Special Inspection

3.7 POINTING AND CLEANING
3.7.1 Dry-Brushing Concrete Masonry

3.8 PROTECTION

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