ODJ Fish Pumps Rehabilitation FOR REFERENCE ONLY DRAWINGS.pdf

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PORTLAND DISTRICT

US Army Corps of Engineers

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JOHN DAY LOCK AND DAM

SOUTH FISH LADDER

FISH PUMP EMERGENCY REPAIR

JOHN DAY

LOCK & DAM

OREGON

WASHINGTON

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COLUMBIA RIVER

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US Army Corps of Engineers

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PROJECT PHOTO

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PROJECT

POWERHOUSE

SOUTH FISH LADDER

VICINITY MAP

RUFUS INTERCHANGE

PUBLIC ACCESS ROAD

ASSEMBLY BAY

(FISH PUMPS UNDER

ASSEMBLY BAY)

POWERHOUSE

SPILLWAY

SOUTH FISH LADDER

NORTH FISH LADDER

NAVIGATION LOCK

PROJECT LOCATION MAP

FOR INFORMATION ONLY

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US Army Corps

MECHANICAL GENERAL NOTES:

1. INFORMATION, TOLERANCES, AND NOTES ON THIS SHEET APPLY TO ALL MECH. DRAWINGS, UNLESS NOTED

OTHERWISE.

2. UNLESS OTHERWISE NOTED, MECHANICAL FASTENERS SHALL BE CARBON OR ALLOY STEEL, HOT-DIP GALVANIZED IN

ACCORDANCE WITH ASTM F2329.

3. NOMINAL THREAD CLASS FOR INTERNAL AND EXTERNAL THREADS IS UNC 2A/2B. WHEN THREADS ARE CUT FOR USE

WITH HOT-DIP GALVANIZED FASTENERS, ADJUST TOLERANCES PER ASTM A563.

4. WELDING OF CARBON AND STAINLESS STEEL SHALL BE PERFORMED IN ACCORDANCE WITH THE SPECIFICATIONS.

5. WELDING OF ALUMINUM SHALL BE PERFORMED IN ACCORDANCE WITH AWS D1.2

6. KEYWAYS SHALL BE MACHINED IN ACCORDANCE WITH ASME B17.1. THE CONTRACTOR SHALL BE RESPONSIBLE FOR

SUPPLYING KEYS FOR ALL ASSEMBLIES. KEYS SHALL CONFORM TO REQUIREMENTS INDICATED ON CONTRACT

DRAWINGS.

7. 125 MICROINCH SURFACE TEXTURE ON ALL MACHINED SURFACES, UNLESS SHOWN OTHERWISE. SURFACE TEXTURE

PER ASME B46.1.

8. VARIOUS DIMENSIONS SHOWN ARE BASED ON SPECIFIED EQUIPMENT. ADJUSTMENTS MAY BE REQUIRED DEPENDING

ON EQUIPMENT SUPPLIED.

9. ALL LINEAR UNITS ARE FEET AND INCHES OR INCHES AND ALL ANGULAR UNITS ARE DEGREES, UNLESS SHOWN

OTHERWISE.

10. BREAK CORNERS AND EDGES, UNLESS SHOWN OTHERWISE.

11. AT FABRICATION, ALL PARTS SHALL BE ASSIGNED A CONTRACTOR-DESIGNATED PART NUMBER MARK BY EMBOSSING

OR ETCHING. ALL FABRICATED PARTS SHALL BE SHOP ASSEMBLED AND CHECKED FOR PROPER FIT AND

TOLERANCES. ALL PARTS SHALL BE MATCH MARKED FOR REFERENCE DURING ASSEMBLY.

12. ALL PARTS ESTIMATED TO WEIGH GREATER THAN 50 POUNDS-FORCE SHALL BE MANUFACTURED WITH PROVISIONS

FOR LIFTING, SUCH AS TAPPED HOLES, THRU HOLES FOR SHACKLES, OR PAD EYES. IF PROVISIONS OR FEATURES

DO NOT EXIST ON CONTRACT DRAWINGS, CREATE PROVISIONS ON SHOP DRAWINGS AND INDICATE THAT THE

FEATURE IS FOR LIFTING OR HANDLING.

13. PERFORM PAINTING OF MECHANICAL COMPONENTS IN ACCORDANCE WITH 09 97 03.00 25 PAINTING: MECHANICAL

EQUIPMENT UNLESS OTHERWISE SHOWN.

14. SEE SPECIFICATIONS FOR ADDITIONAL EQUIPMENT REQUIREMENTS. DRAWING PART NUMBERS MAY NOT REFLECT

EVERY SALIENT FEATURE.

ABBREVIATIONS:

U/S

D/S

REF

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BC

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ID

COR

DIA

THRU

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MIN

MAX

MECH

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SKT

SS

PROV

QTY

= UPSTREAM

= DOWNSTREAM

= REFERENCE

= NOMINAL

= TYPICAL

= BOLT CIRCLE

= ELEVATION

= OUTER DIAMETER

= INNER DIAMETER

= CONTRACTING OFFICER REPRESENTATIVE

= DIAMETER

= THROUGH

= CENTERLINE

= RADIUS

= MINIMUM

= MAXIMUM

= MECHANICAL

= HEXAGONAL

= SOCKET

= STAINLESS STEEL

= PROVISIONAL

= QUANTITY

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FOR INFORMATION ONLY

TURBINE

ASSEMBLY BAY

EL.185.00

BREAK ROOM

BALCONY EL.204.50

POWERHOUSE OVERHEAD

GANTRY CRANE RAILS EL. 227.50

(NOT SHOWN)

TURBINE PUMP 3

ACCESS HATCH

EL. 185.00

TURBINE PUMP

ACCESS HATCH

EL.168.00

PUMP SHAFT 2

ACCESS HATCH

EL. 185.00

PUMP SHAFT

ACCESS HATCH

EL.168.00

TROLLEY RAILS

EL. 168.00

FISHWATER PUMP GEARBOX

SUCTION BELL

14FTx18FT VERTICAL LIFT DOOR

MAINTENANCE SHOP

EL.185.00

PUMP ROOM DOOR

AND STAIR ACCESS

HEAT PUMP EQUIPMENT ROOM

EL. 154.00

SCALE:

ASSEMBLY BAY & TURBINE PUMP ROOM - ISOMETRIC VIEW

NTS

F.S.C. SWITCH BOARD

TURBINE PUMP ROOM

FLOOR EL. 131.67

WATER SUPPLY CONDUIT

FISH COLLECTION CHANNEL

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FLOOR EL. 185.00

ASSEMBLY BAY

HATCH FOR PUMP 2 SHAFT

EL. 204.50

BREAK ROOM

TURBINE PUMP HATCH

BREAK ROOM ON EL 204.50

VERTICAL LIFT DOOR LOCATION

q PUMPS

CURB

0 4' 8' 12'

22'-2"

HANDRAIL

14'-0"

4'-0"

14'-0" q PUMP 3 q PUMP 2 q PUMP 1

ROAD DECK

EL. 185.00

A1

ASSEMBLY BAY - PARTIAL PLAN VIEW EL. 185.00 AND 204.50

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A2

SCALE:

ASSEMBLY BAY ELEVATION VIEW

1" = 10'

EL. 94.00

EL. 115.00

EL. 86.00

EL. 154.00

EL. 81.00

EL. 168.50

EL. 185.00

EL. 150.00

EL. 111.50

16'-0"77'-6"

EL. 117.00

31'-9"

C. TO C. OF CRANE RAILS

R R

D

O O

R

F.S.C SWITCH

BOARD

q

P

U M

P S

31'-0"44'-0"

EL. 227.50

q

U

N I T

S

28'-3"

27'-3"

3'-0" n PENSTOCK

TURBINE

GEARBOX

EL. 131.67

9'-0"17'-6"

46'-3"

A3

M-401

A4

M-401

POWERHOUSE

GANTRY CRANE

NOT SHOWN

A5

M-402

CEILING MOUNTED

CRANE RAILS OVERHEAD

FISHWATER PUMP UNITS,

EL. 166.58

PUMP UNIT

BREAK ROOM ON EL. 204.50

PUMP SHAFT 1

ACCESS HATCH

FROM BALCONY EL.204.50

ASSEMBLY BAY

POWERHOUSE OVERHEAD

GANTRY CRANE RAILS EL. 227.50

(NOT SHOWN)

SUCTION BELL

TURBINE PUMP

ACCESS HATCH

FROM EL.168.00

TURBINE

FISHWATER PUMP GEARBOX

HVAC DUCTING

HVAC DUCTING

FISH COLLECTION CHANNEL

WATER SUPPLY CONDUIT

CEILING MOUNTED CRANE RAILS

OVERHEAD FISHWATER PUMP UNITS,

EL. 166.58 TYP OF 3.

FISHWATER PUMP & TURBINE ROOM CRANE

PUMP SHAFT 1

ACCESS HATCH

FROM EL. 185.00

PUMP SHAFT 2

ACCESS HATCH

FROM EL. 185.00

TURBINE PUMP 3

ACCESS HATCH

FROM EL. 185.00

PUMP SHAFT

ACCESS HATCH

FROM EL.168.00

FISH PUMPS & TURBINE ACCESS HATCH LOCATION - ISOMETRIC VIEW

NTS

FISHWATER PUMP &

TURBINE ROOM CRANE

HOIST OUTLINE (CRANE NOT SHOWN).

EL. 204.50

MAINTENANCE SHOP

DOORWAY

BREAK ROOM

DOORWAY

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SHEET ID

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EL. 185.00

ASSEMBLY BAY

MAINTENANCE SHOP

14'-0"

VERTICAL LIFT DOOR

HATCH FOR

PUMP SHAFT

HATCH FOR

PUMP SHAFT

TURBINE PUMP HATCH

14'-0"

4'-0"

4'-0"

27'-10" 27'-10" 13'-2"

14'-0"

75'-4"

51'-10" q FISHWATER PUMP UNITS

EL. 168.50

10'-0"

F.S.C. SWITCH BOARD

HEAT PUMP EQUIPMENT HATCH

TURBINE PUMP HATCH

HATCH FOR

PUMP SHAFT

q MAIN UNITS

26'-7"

3'-0" q PUMP No. 3 q PUMP No. 2 q PUMP No. 1 q PUMP No. 3 q PUMP No. 2 q PUMP No. 1

EL. 111.50

EL. 150.00

WATER SUPPLY CONDUIT

3'-8"

A3

SCALE:

ACCESS HATCH PLAN VIEW EL. 185.00

1/8" = 1'-0"

A4

SCALE:

ACCESS HATCH PLAN VIEW EL. 168.50

1/8" = 1'-0"

FISH COLLECTION CHANNEL

C

T

O

C

O

F

C

R A

I L

S

ROAD DECK

EL.185.00

4'-0" q FISHWATER PUMP UNITS q MAIN UNITS

FISHWATER PUPM INTAKE

BULKHEAD SLOT

17'-2"

EL. 86.00

EL. 117.00

EL. 111.50

FISHWATER PUPM INTAKE

BULKHEAD SLOT

EL. 86.00

FISHWATER DISCHARGE

BULKHEAD

4'-0"11'-2"23'-10"18'-10"

0 4' 8' 16' 0 4' 8' 16'

EL. 185.00

ASSEMBLY BAY

1'-0"

M-201

A2

M-201

A2

HOIST OUTLINE (CRANE NOT SHOWN).

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EL. 154.00

EL. 131.67

UP

HEAT PUMP EQUIPMENT ROOM

REMOVABLE GRATING

q TURBINES q

P

U M

P

N o q

P

U M

P

N o q

P

U M

P

N o q FISHWATER PUMPS

FISHWATER TURBINE ROOM

A6

M-501

FISHWATER PUMP

UNIT No. 2

FISHWATER PUMP

UNIT No.3

TURBINE

FISHWATER PUMP

UNIT No.1

3'-0" n PENSTOCK

GEARBOX

A5

SCALE:

TURBINE ROOM PLAN VIEW EL. 131.67

3/16" = 1'-0"

0 4' 8' 12' M-201

A2

78'-0"

AB

B

C

D

E

F

G

H

SHEET ID

D A

T E

D E

S C

R I P

T I O

N M

A R

K

S I Z

E

I S

S U

E

D

A T

E

S O

L I C

I T

A T

I O

N

N

O

1 2 3 4

J

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

C O

N T

R A

D E

S I G

N E

D

B

Y

D R

A W

N

B

Y

C H

E C

K E

D

B

Y

S U

B M

I T

T E

D

B

Y

P

N

M

L

K

A

U S

A

R M

Y

C

O R

E

N G

I N

E E

R S

M-501

F I

P I C

C

T I O

N

V

I E

W

F I S

H

P

U M

P

F I S

H

P

U M

E

R G

E N

P

A I R

S O

U T

H

F

I S

H

L

A D

D E

R

J O

C

K

A

M

X X

X X

X X

X

X X

X

X X

X

A N

S I

D

M M

M M

Y

Y

W X

X X

X X

X

X X

X

R

T L

A N

D

O

R

S

W

E

P O

R T

L A

S

T R

I C

T

R

S

O U

D E

R S

P

E

J

L

O V

I N

D

P

E

ISOMETRIC VIEW - FISHWATER PUMPS

NTS

INTERMEDIATE SHAFT

DIFFUSER

PUMP PROPELLER

SUCTION BELL

DIFFUSER EXTENSION CONE

GEARBOX

TURBINE

q EL. 120.25 q PUMPS

15'-9" 3'-6" 8'-0" 8'-0" 3'-6"

EL. 94.00

EL. 81.00

16'-0"

EL. 111.50

EL. 113.00

n

14'-6" SQUARE OPENING

q EL.131.67

TRANSITION TO

14'-6" SQUARE

24" SQUARE

ACCESS HATCH

REMOVABLE GRATING

EL. 131.67

PUMP PROPELLER

PUMP SHAFT

FISHWATER PUMP

UNIT No.1

FISHWATER PUMP

UNIT No. 2

FISHWATER PUMP

UNIT No.3

TURBINE

COVER PLATE

3'-0" n PENSTOCK

6'-6" 1'-3"

EL. 154.00

EL. 131.67

PUMP SHAFT

A6

SCALE:

FISH PUMP TYPICAL SECTION VIEW

3/16" = 1'-0"

M-402

A5

0 4' 8' 12'

LOWER BEARING HOUSING

UPPER BEARING HOUSING

PUMP

STAIRWAY

INTERMEDIATE SHAFT

COVER PLATE AND UPPER BEARING LOCATION

DIFFUSER AND LOWER BEARING LOCATION

DEFLECTOR PLATE REMOVED

C

D

E

F

G

H

SHEET ID

D A

T E

D E

S C

R I P

T I O

N M

A R

K

S I Z

E

I S

S U

E

D

A T

E

S O

L I C

I T

A T

I O

N

N

O

1 2 3 4

J

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

C O

N T

R A

D E

S I G

N E

D

B

Y

D R

A W

N

B

Y

C H

E C

K E

D

B

Y

S U

B M

I T

T E

D

B

Y

P

N

M

L

K

A

U S

A

R M

Y

C

O R

E

N G

I N

E E

R S

M-502

F I

S

H

P

U M

P

D

E T

A

E

W

F I S

H

P

U M

E

R G

E N

P

A I R

S O

U T

H

F

I S

H

L

A D

D E

R

J O

C

K

A

M

X X

X X

X X

X

X X

X

X X

X

A N

S I

D

M M

M M

Y

Y

W X

X X

X X

X

X X

X

R

T L

A N

D

O

R

S

W

E

P O

R T

L A

S

T R

I C

T

R

S

O U

D E

R S

P

E

J

L

O V

I N

D

P

E N

N

B

F

I L A

N

US Army Corps of Engineers

UPPER BEARING HOUSING

UPPER BEARING LINER

UPPER BEAR SHAFT SLEEVE

INTERMEDIATE SHAFT

DEFLECTOR PLATE REMOVED

DIFFUSER EXTENSION CONE

PUMP SHAFT

DIFFUSER

PROPELLER

LOWER BEARING HOUSING

LOWER BEARING LINER

LOWER BEAR SHAFT SLEEVE

EL. 94.00

EL. 131.67

A7

SCALE:

DETAIL VIEW - UNIT 1

3/8" = 1'-0"

M-501

A6

0 2' 4' 6'

SUCTION BELL

8'-10 7/8"

3'-2 7/8"

1'-5"

EL. 131.67

6 Existing r Tapped Holes Open to f-13 Thrd.

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

8 Existing il>�- r ' Holes Open to ll>ij Spot-face 01 r

A

A 2011,, -----------L,,� Cf)-� lD"-1-�------- pprox 16 � "': � N 3 Cf) -

1 ,,

1. 500"

[D I a a

I\.

il> 1 0 _3_ "16

R i2" Max

ITEM 1

REHAB MACHINING

Scale 3"=1 ft.

::03-

1i

VIEW AT

SPLITLINE

1i

& OUTLINE OF MACHINE WORK:

1.) Align best case to splitlines and take skim cut.

2.) Bolt halves together with bottom surface and upper bore aligned best case.

3.) Machine as given.

4.) Point System 21-A-Z, Haze Gray Top Coots

B

AS-CONSTRUCTED

8 9 ¢3/4'-10 X

2 8 Split Seo.l, 8 7 03/8'-16 X

1 6 Reto.iner

2-1/2' Hvy Hex

11.625' X 10.000'

3/4" HHCS

Bolt

X 0.750

I

DETAIL "X"

FULL SCALE

REUSE EXISTING

18-8 SS, Gr BB

NBR

Garlock: 25003-3993 18-8 ss Carbon Steel Plo.te, Split-

2 5 118 X 2-3/4" To.per Pin L--1---l-----------------+------1----t s -:--te-el;------------i

QUANTITY

z

D

I w

::J r--

OJ

OJ -

D

::J

::J "' z I D

4 01/2'-13 Hvy Hex Nut

3 01/2'-13 X 2' HHCS

2 Diffuser Cone Ho.l ves 200

1 Diffuser Extension Cone Asserobly (400)

ITEM ND. PART NAME, TYPE LB. EACH

C

REV.

'1 �

DATE

11 04 11 12/04/11 09/12/12

BY

JRW

JRW

JRW

CHANGES

-ADDED SECDUND SEAL RING; REUSE EXISTING RETAINER

-CORRECTED INSTALLED DIRECTION OF SEAL SEAL RINGS

CURRENT§ CREV -AS-CONSTRUCTED- NO CHANGES FROM REV B

10/02/11 JR w'e1rd w oi w w z w

SCALE APPROVED BY

AS NOTED

UNIT NUMBER

w-3036

CONTRACT NO:

DRAWING TITLE

w9127N-10-C-0029

EXTENSION CONE

DIFFUSER

REHAB

18-8 ss

18-8 SS Gr BB

Carbon Steel

REFERENCE MATERIAL

Quality

Service

Since 1862 O 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

0143 SL 11589

DRA\./ING NUMBER

54122

SHEET SIZE

ANSI-D

SHEET ND OF

1 1

--- f--lf---+------il ----------- ----------- �---if-+-+.J_�2 -----;7,15

, ____ j ,, I ,, I ,, I ,, I

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

A ___ I

I I

I

I

I

ITEM 1

Refurb Machining

Scale 6"=1 ft

Place 0.01 o" Shim Between Halves for Finish Boring

¢9.4 72 ..

9.470 rs" X 45 • r--i--l--r-7 I I I I I L_,, __ l __ ,,,_i li--1--i1 11 11 11 I 11 11 11 ,-'r--

--r'-, I I I I I I I I I I I I L-�--'--�-J t---+---J

2.186" 2.185" m

SECTION A-A

AS-CONSTRUCTED

¢101"2

NO PAINT

BOTH SIDES

QUANTITY

D vi ::J

L,_ ::J z

_J <[ f- "' D >-o._ <[

I "'w u z

<[ I D

::J 7 r--

OJ

OJ

I

NO PAINT

IN BORE

4 (llj,-8 Hex

3 01

-8 X 6"

2 Propeller

1 Propeller

ITEM ND. PART NAME, TYPE

ITEM 1

PAINTING

Scale- 3"=1 ft

Paint Haze Gray per 09 97 02.00 26

Nut

HHCS

Support Ring Ho.l ves

Support Ring Asserobly

(140)

LB. EACH

A

REV.

,,., A

DATE BY CHANGES

09 12 12 JRW -AS-CONSTRUCTED- NO CHANGES FROM REV -

CURRENT§

REV

09/20/11 JR

y y we1rd

SCALE UNIT NUMBER APPROVED BY

AS NOTED w-3036 w � CONTRACT NO:

;;; w9127N-10-C-0029 oi w

DRA\./ING TITLE

PROPELLER SUPPORT RING "'

w

� REFURBISHMENT =>

z w "'

NO PAINT

SPLIT LINE

Grade 8, Zinc PL (MCM□ster: 94895A038) Grade 8, Zinc PL (McMaster: 9125 7 A969) Carbon Steel

Carbon Steel

REFERENCE MATERIAL

Quality

Service

Since 1862 H 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

DRAWING NUMBER

54124

SHEET SIZE

ANSI-D

SHEET ND OF

Applies to both Inner & Outer Bands

I 0.001 " A B-

7.5" 4" .. 2

4. oo"

202" c139l• to Flange Face) 59.125"

- f--- 2.190" --

I;'-> lJ'

/1 0.002" A-B ART

� 2.187"

& 3 � 225" 1 81"

6" � 8 2 3. 00" ST

·, •. I--m

INSIDE BAND

to be finished o.OO1 "-O.OO2" back from

OUTER BAND

R -1 "16

3 "32

I (il>5, 9995,,)5.9990

DETAIL "X"

Scale 24"=1 ft.

(¢11.137")

TOLERANCES; UNLESS

OTHER WISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

¢1.005" Existing Hole in Sleeve

Break All Edges .005"/010"

✓ = 125 RMS

r-1'v- 47" - ?6" X 15' I--

�3/ � Polish � v'-' I,....ev & 1 " � � 63 RMS il> 1 7

. 940 ..

.935

1-----

�3/ IA

t

V R32 2 Places�

& 1 I/

R32 ff

1 " 1 1 "

R32

15'

I/ R32 8

X ,__

�3/ 1\3/ �3/

I I : I' I

[A} �3/ ! ! :--C t (il>1O.OOO") ! ! 4 '

! ! ' it>8"-6 il>5. 9995,, i ' ,... Thr 5.9990 a --�-L_ ____ -------- ________ \__ -+-----------+---- ----- --1------ - ---------------------------------- __________________ L_ _L_ ___ ----&------------------------e---- -----------------------�-------------E----e------------- ------------e--- L---(-:3

L.H.

d.

4.)

3.)

2.)

DETAIL _/

X

L_ ___ il>9.97"

! ! \; : : \1

I

I

�{z� il>9.4 70» 9.468

Indicating /1lo.001"IA-BI il> 1 0. 035,,

10.025 1/110 001"IA-BI

Band

SEE SHEET 2 for ADDITIONAL DETAILS and FINISHED DIMENSIONS

205.25" i

1----C -··r , /1IO.OO2IA-BI

O.A.L.

il> 11.001 "11.000 /1lo.002IA-BI

¢9_554,, 9.652

� STOP SHOULDER FOR

*SEE NOTE 2 ABOUT

ABOUT INSTALLATION

OF SLEEVE

ITEM 1

PUMP SHAFT w/SLEEVE

FINAL-MACHINING

Scale: 2"=1 ft.

/1 I 0.0021 A-BI

SLEEVE

0 2 HOLES

il>1 x 11;" Dp.

Tap Drill 11g" Dp.

r -11 x 1 1�" Op.

SECTION C-C

Scale- FULL

(il> 10.005")10.004 f Tack Weld 3 to 4 Spots

Lw J

����----c1---'-,dJ- - -

- - --tk-��--sc'----1

Tor ue: 70 lb-ft

LUBED

ITEMS 5 & 6

Shaft Keys

Scale 3"=1 ft.

il> 25"32 il> 1.1" Thru32 a

9 "

X Op. N 16 l" x 15' JL i Places Each End

AS-CON STRU CTEO

Shaft to be pointed per drawing 54220.

Shaft to be 100 P/T'd ofter final machining

SLEEVE IN ST ALL

Item 3 Sleeve to be heated to achieve a clearance of 0.020" to shaft. AVOID DIRECT FLAME ONTO SLEEVE.

-The sleeve is designed to stop against the shoulder between the 9.935" and 10.005" diameters (See Sheet 2), however core needs token in pushing sleeve against shoulder, as ledge is shallow.

-Also here, hold sleeve against ledge until cool. Also, be sure sleeve is oriented in correct direct (See Sheet 2) -Spot-face, drill, tap, and install Item 4, 0g" SHCS per Section "C-C".

1.) See Sheet 2 for further machining and details. See Sheet 3 for forging.

NOTES:

l,j' ,J' ' ' ' : I:

I

-- -- - I

¢9.640+0.003" ¢9.621" 9.619 (§] fi t

Item 5 - 18. 00" Item 6 - 16.88"

+o "

-0.02

7. ooo"

C/L Keyway Length

7. ooo" l,j' ,J' ' ' ' i: i I

7 il>l/2'-13 x 2-1/4' SHCS

6 2' SQ x 16.88' Lg. Key

5 2' SQ x 18' Lg. Key

4 il>S/8'-11 x l' SHCS

3 Sha. ft Sleeve- GSM

2 Pur1p Sha. ft- NE'w' lJ'

1 Pur1p Sha. ft/Sleeve Asser1bly

2. 000" 1.998"

2 00 .. +o oo" ,_....,.,,....- . -o: 01''

4,500

(4,650) to existi propeller ng nut

Alloy Steel- ASTM A574 McMaster: 91251 A 721 Carbon Steel Oversize Carbon Steel Oversize Stainless 18-8 Stainless 400 Series Carbon Steel Forging

ASTM A6689 CL D

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH REFERENCE MATERIAL

D

::J

::J z

D >-

I z

<[ I D

::J 7 r--

OJ

OJ -

C "'

R�V DATE BY

09 30 1 1 JRW

CHANGES

-CORRECTED NOTES PER TRANS 48 13 13.12 26-10

CURRENT§

REV

-FINALIZED DIAMETERS BASED UPON PROPELLER BORES

--18--1/2" WAS 18°; 22-5/8" WAS 23-1/8"

-AODED 3/16" x 15· LEAOS & POLISH AREA w oi w w z w

10/17/11 JRW

09/12/12 JRW

06/13/11

SCALE

AS NOTED

CONTRACT NO:

-COORECT KEY 1110TH TO MEET ANSI B17.I, CL 2 FIT

-CORRECTED NUMBER OF FLANGE HOLES SHO\IN TO 10

-AS-CONSTRUCTED- NO CHANGES FROM REV B

JR w'e1rd

UNIT NUMBER

w-3036

APPROVED BY

w9127N-10-C-0029

DRAWING TITLE

PUMP SHAFT

wITH SLEEVE

FORGE and MACHINE

Quality

· Service

Since 1862. .

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

'w'□RTHINGT□N

SL11589

DRA\./ING NUMBER

54192

SHEET SIZE

ANSI-D

SHEET ND OF

1 3

10 HOLES THRU

TO BE LINE REAMED

WITH EXTENSION SHAFT

TO ¢1.844"

¢1 802" + 0. 003"• -0.000" Equally Spaced

Shaded areas are to be relieved 11" Deep to diameters given

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

¢14.500"

09.00"

016.62" t I"'-n ---

This pre-machining finishes the overall length, sleeve fit area, keyways, holes, flange face reliefs, back side of flange, 10.00" diameter, and relief where threads meets shoulder

EXCEPT AS GIVEN;

250/

F.A.O. V

5 "

X 45·

ITEM 2

PUMP SHAFT

PRE-MACHINING

Scale: 2"= 1 ft.

1�5/

R-1 " R}z"

I

010. 000" LO

I 09.530"

AFTER MACHINING & PRIOR TO

SWEATING ON ITEM 3 SLEEVE

THIS AREA TO BE PT'd or MT' d l/1I0.002IA-B 010 005 ..

10.004

�3/

¢9_935,, )1 9.932

»+O 002"

1.998 -0:000·· -�

I

( ¢9. 750")

3 681 .. +o.ooo"• -0.005"

SECTION B-B

+ 0 02"20. 00" -0.00" 21.125"

0.002IA-BI

10.000" � I i [§- 09. 750" 1-- 7. 000" --i-- 7. 000" --1 i B ,__i

I i i

1 998 .. +o.002" _ _,• -0.000"

3 661 ,,+o.ooo"• -0.005"

--·-·---·-·-r

( ¢9. 750")

SECTION A-A

18.88 -0.00" .. +o 02" r- 9.438" 0.155" i

1-- 7. 000" --i-- 7. 000" --1 i A ,__

07.

i 7.

I i i so ..

06.060" =-- ------ -- ---------- ------------ ·-o

----- --------- 1-------------------------- -------------------------- ----- " l I ·*t- ' ----,.--------·-·7·----------:---- ' --- -------------- ! I l -·-·-·-·-·-·-·-·-·-·-· -·-·1·-·-·-·-·-·�·-·-·-·-·-·--lj>--·-· ·- ·t i ¢18.000"

I enn r.or.o nn mm mm

I ., - , 45· l""-st mm mm mm mm

0. 220" __,,,--

R

2.530' ' m oenom om

·m O · -m

,J

3,, r.o en

ITEM 3

GOVERNMENT SUPPLIED SLEEVE

AS SUPPLIED DIMENSIONS

Scale: 3"=1 ft.

N -m -

4. 04"

0 oenom om

·m O · -m

1S

205.25"

CD -

r.o

2.100"

O.A.L.

1.16" ---!

I en n

DIRECTION

ONTO SHAFT

I�

35. 71" 4.66"

2 Holes 1 " 02 -13 Thru

1.15"

I j"go·

I go· 01. 005" j____/

I i I

L\ B ,__ 1 " R32

1 " X 15· Leadf6

62.1 o"

AS-CONSTRUCTED

' . I . �

R1'' R1'' I i I 8.1 25"

I

�2

A,__ 111

8 X 45•

HOLES, 2 PLACES

�R Tap Drill 1 r Dp., Thread 7" Dp. 2.970"+0.005" 8 0.19"

0f-13, CL 2B Thrd.

** SEE SHEET 1 FOR PARTS/MATERIAL LIST **

QUANTITY ITEM ND. PART NAME, TYPE

DATE BY CHANGES

C

R�V

CURRENT� B

REV □ C

09 30 11 10/17/11 09/12/12

JRW SEE SHEET I

JRW SEE SHEET I

JRW SEE SHEET I

D vi ::J l,._ ::J z

_J <[ f- "' w "' � □ >- vi 0.. <[ I t=1 ri w w u z � <I :r: a V) □ "' =:) 7 i[ r-ru -n

OJ -

I "' w � � z w

06/13/11

SCALE

AS NOTED

CONTRACT NO:

JR w'e1rd

UNIT NUMBER

w-3036

APPROVED BY

w9127N-10-C-0029

DRAWING TITLE

PUMP SHAFT

wITH SLEEVE

FORGE and MACHINE

LB. EACH REFERENCE MATERIAL

Quality

Service

Since 1862 0 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

0105 SHEET 1

DRA\./ING NUMBER

54192

SHEET SIZE

ANSI-D

SHEET ND OF

2 3

6"

UT

<1>18.44"

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac. = +/-1/64" Angle = + /- 1 Deg.

j

Break All Edges .005"/010"

✓- 125 RMS

R1''

------ --------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1----

<1>1 0. 44" I

L3.19" ----------------- 206.69" -----------------------------------------------------------------------------------�

-All dimensions tolerance = + 11" /-0" -Shaft to be mode according to ASTM A668, Closs D -Dimensions allow ]2" stock per surface for finishing -Test specimens per ASTM A668 -NDT requirements

-100 MT

-UT In the flange area as shown

AS-CONSTRUCTED

ITEM 1

FORGING & ROUGH TURNED DETAIL

Scale 1f'=1 ft.

Rough Turned Weight: 5,225 lbs

** SEE SHEET 1 FOR PARTS/MATERIAL LIST **

QUANTITY ITEM ND. PART NAME, TYPE

C

REV.

e---A..

CURRENT �r-f

REV •-o------

:2>- >>-w er>--

"' f--

DATE BY CHANGES

09/30/11 JRW SEE SHEET 1

10/17/11 JRW SEE SHEET 1

09 /12/12 JRW SEE SHEET 1

LB. EACH REFERENCE MATERIAL

Quality$ Service

Since t�� 1862 m',c,--,-- ----TT\0"1\T.TTJ----OV ___ TRJ!"1'77n,-'C,V----t----------------i"� IL UKAVN "y cHccKcu "y vi ::J L,_ ::J

"' "' z _J <[ f- "' w "' � □ >- vi o._ <[ I t=1 ri w w u z � <I :r: a V) □ "' =:) 7 i[ r--ru

OJ -

I "' w ��=>z"' w

03/03/11

SCALE

AS NOTED

CONTRACT NO:

JR w'e1rd

UNIT NUMBER

w-3036

APPROVED BY

w9127N-10-C-0029

DRAWING TITLE

PUMP SHAFT

wITH SLEEVE

FORGE and MACHINE

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

105 Sheet 2

DRAWING NUMBER

54192

SHEET SIZE

ANSI-D

SHEET ND OF

3 3

TO BE LINE REAMED WITH

GEARBOX OUTPUT SHAFT

TO 01.844"

10 EXISTING HOLES

.. +o 003''Open to ¢1. 832 -o: 000 ..

Equally Spaced See Note 3

LEh . .

¢14.500"

¢9.00"

- \ ftt=?J��9�!=ijj� ¢12. 35"

¢16.62"

/1 0.001" A-B See Note 2.b l [¢18"]

¢6. 0205 ..

6.0200

[Al i �3/

4" l.

I fr- --------- -----

262.22" O.A.L.

See Notes 2.c & 4 /1 0.002" A-B ¢ 11.001 "11.000

JL it" x 15'

INSIDE BAND

to be finished o.001"-0.002" bock from

OUTER BAND

*BOTH ENOS

0.594"

! (¢10.125") I

I

¢11.6

ITEM 1 &

I

9"

Shaded areas ore to be relieved i2" Deep to diameters given

*BOTH ENOS

r X 45°

OUTLINE OF WORK:

¢9. 93" Indicating

Band

1.) Weld sleeve to shaft per Weld Detail

/1 0.001" A-B

2.) Machine shaft complete per Final Machining Detail.

EXTENSION SHAFT w/SLEEVE

REFURBISH MACHINING DETAIL

Scale- 2"=1 ft.

Dimensions in brackets [X.XXX] represent existing dimensions

2 PLACES

a.) Work to be true to previously machined diameter "A" and existing diameter "B" b.) Flange faces ore to be finished after cutting of J2" deep relief areas.

NO WELD

ON SHAFT c.) Longitudinal welds to be visually and shop dye checked at 0.06" from finish

3.) Existing 01 :t" flange hole patterns to be balanced out best case before boring on a true bolt circle to the dimensions given.

4.) Sleeve to be 100% P/T'd after final machining 5.) Shaft to be pointed per drawing 54220.

----- f- ------------------------------------------------ -f--

VIEW AT SPLITLINE

rs" C,l;"l � 0.22"

SECTION B-B

Scale- 6"=1 ft.

4"

5"

�� ><'. N U1�

/1 0.001'' A-B 0, See Note 2.b

__ ,,J [ 0�:8888"] l_t�[B]

¢ 17. 940 ,, 17.935 r X 45• 10 EXISTING HOLES ¢14.500"

¢9. 93"

_ 0

A

B ---,- Ind i coting

/ Bond 1 832 .. +0 003"Open to ¢ • -o:ooo"

Equally Spaced See Note 3

ACTUAL DIAMETER

"-._ • TO BE LINE REAMED

� WI TH P U M P SH AFT

TO ¢1.844"

1 3

1 2

1 1

QUANTITY ITEM ND.

WELD PROCEDURE:

1.) Place sleeve halves on shaft equaling out the root openings 2.) Clamp over sleeve 2 to 3 places to hold to shaft 3.) Pre-heat 150-200° C 4.) Weld using 309L filler metal

** DO NOT WELD TO SHAFT ALONG LONGITUDINAL WELD

5.) Perform shop dye check of as-welded condition

BOTH >----,c-<c--1ENDS

______, B

ITEM 1

EXTENSION SHAFT w/SLEEVE

WELD DETAIL

1" Scale- 12 = 1 ft.

Sha.ft Sleeve, Split 215 Stanless Steel

AISI 420

Pur1p Extension Sha.ft- Refurb Exsitng 6,050 Carbon Steel Forging

ASTM A235 CL E

Pur1p Extension Sho. ft/Sleeve Asser1bly (6,265)

PART NAME, TYPE LB. EACH REFERENCE MATERIAL

ITEM 3 AS-CONSTRUCTED C 1-"R

"e- E

A V"".�a-'D

A �TE

;..---t,B <i.c

Y ,--=CH

,i', A ,;a;

NGr=E "o-

S �=�.,.;,-,,.-,,,r-c,.,.---------1 09 30 11 JRW -3 16 , 15· CHAMFERS WAS 1 16 , 45· Quality

· Service

GOVERNMENT SUPPLIED SLEEVE (SPLIT)

AS SUPPLIED DIMENSIONS

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Froc.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

Scale- 3"=1 ft.

D

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=>z "' w

06/13/11 JR w'e1rd

SC A LE UNI T NUMBER A PPR OVED BY

AS NOTED w-3036

CONTRACT NO:

DRAWING TITLE

w9127N-10-C-0029

EXTENSION SHAFT

wITH SLEEVE

REFURB EXISITNG

Since 1862

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

WORTHINGTON

SL 11589

DRA\./ING NUMBER

54193

SHEET SIZE

ANSI-D

SHEET ND OF

B

A

(2.257 11

+ 1 3 II

/8

B M-004 i-- ----.

I � I

I ,---"1 -�-::="17 ➔----..I I I I I I I I I I I I I I I I I I

9.437" 09_435u(REF. DIM.)

10.004 11 iv-----+------++-010_005 11 (REF. DIM. l

I. .I

�-011 • 000 II+

: 886 ::

FINAL MACHINED

AFTER INSTALLATION

LOWER SLEEVE

INSTALLED ON SHAFT

NOT TO SCALE

�- __________ J __________ _ ' I

I I I

I I I

A DETAIL

M-004 NOT TO SCALE

REPLACEMENT

SLEEVE FOR

STAINLESS STEEL

LOWER BEARING

NOT TO SCALE

C M-004

TAP 5,8

11 -11NC, 115,16

11 TO POINT

1 C' BORE X 3,16

w

I

1.000 11 t

01 II

1 15/16

B DETAIL

M-004 NOTTO SCALE

SLEEVE ¢I

I

09,935"

011.136 11

C DETAIL

M-004 NOTTO SCALE

NOTES:

1. THE SLEEVE IS TO BE HEATED UNTIL A CLEARANCE

OF AT LEAST 0.020

11 IS ATTAINED.

2. QUICKLY SLIDE SLEEVE ONTO SHAFT AND ALIGN

VERTICALLY AND ROTATE TD ALIGN DOWEL.

3. HOLD POSITION UNTIL SLEEVE COOLS AND

GRIPS SHAFT.

4. INSTALL BOLT DOWEL WITH THE SHEAR SURFACE AT

THE BOLT HEAD.

5. MACHINE TO FINAL DIMENSIONS WITH SURFACE

FINISH OF 32 RMS.

I.Ml US Army Corps of Engineers®

Portland District z u

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SHEET

IDENTIFICATION

M-004

SHEET OF

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DRAWING PLOT SIZE:ANSI D DATE AND TIME PLOTTED: 2/15/2011 2•38:02 PM BY USERNAME: G2HDCKRI <KEVIN R. IMHOLTl SHEET NAME: M-004

B

A

1 2

1 /4

BOTH ENDS TD BE

WELDED BEFORE

FINAL MACHINING.

• 1 75

BOTH SIDES TO BE

WELDED BEFORE

FINAL MACHINING.

-----011 000

II +O. 001

II

r- • 0 • 000

II

i------------+---0 1 0 • 1 2 5

II

FIELD MEASURED,

SLEEVE MOUNTING SURFACE

I

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I

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I

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I

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I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

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I

I

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11.610

TO BE MACHINED AFTER

11 . 640 11 ASSEMBLY ON PUMP SHAFT

-----010.118

-------- + -------- + (0.745)

UPPER SLEEVE

INSTALLED ON SHAFT

NOT TO SCALE

I

I L-------

REPLACEMENT

SLEEVE FOR

STAINLESS STEEL

UPPER BEARING

NOT TO SCALE

60°

0.175"

0,500"

WELD PREP.

WELD

NO WELD

NOTES:

1. THE SLEEVE HALVES ARE TO BE HEATED BEFORE

INSTALLATION AND CLAMPED TD SHAFT IN TWO

PLACES.

2, USING APPROVED WELD PROCEDURE, WELD THE

TWO HALVES TOGETHER.

3. WELD TOP AND BOTTOM OF SLEEVE TO SHAFT.

4. MACHINE TO FINAL DIMENSIONS WITH SURFACE

FINISH OF 32 RMS.

I.Ml US Army Corps of Engineers®

Portland District

SHEET

IDENTIFICATION

M-005

SHEET OF

z u lD tsl tsl o_ tsl o_ ::J o_

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z a:

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-------------------------------------------------------...----------------------------..... --------------------------------------------------------------- 0

DRAWING PLOT SIZE:ANSI D DATE AND TIME PLOTTED: 2/15/2011 2•42:47 PM BY USERNAME: G2HDCKRI <KEVIN R. IMHOLTl SHEET NAME: M-005

9.250"+0.002"

2.25" 4. 75" /

2 Pies \7" -01i" Drill Thru

1 3,, -

4 5 UNC

R0.06"

',L

1. 56"

IL

Dia.

µ ----------"

--------F--�-=

_J -12)�"-16 UNC CL 2B

Each End

CL

2A cc- Pies

I- -r � ----

,I\ --------- ------------ --------t_ __

&(1.843" Dia.)

"0.13 ,15 Dog J L

2 Pies

I h

---7

075• L 2 Pies

\_ 60" Turn Center Each End

MANUFACTURING DETAIL

I tern #1

Pump - Extension Shaft Extension-Gearbox Shaft

Coupling Studs

FULL SCALE

MANUFACTURING & LINE REAMING OUTLINE

1.) One (1) blank from each lot of material Is to be turned down to 1.812", then be tension tested IAW ASTM A193

2.) The studs will be machined leaving 0.010-0.015" stock on the 1.843" diameter 3.) After the coupling holes are line-reamed to size (01.844"), the holes shall be gauged to the nearest 0.0001''. Match stamp holes/bolts.

4.) The body of the stud will then be finish machined (ground) to give a diametrical clearance of 0.0005" to 0.0020" to the reamed coupling holes, per IEEE Std. 810 5.) The finished studs to be magnetic particle (M/T) inspected per standard practice ASTM E1444. No cracks allowed.

-----t---'

I \ I \

23"1 32 /Face

/°' to T

- - 1 3,, True hreads

\ I \ I

-5

2B Class

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/,010"

✓ = 125 RMS

-.._ _---1--�,,.., /

3.) PUMP-EXT and EXT-GEARBOX Coupling Bolts are the same 2.) Material certifications given results of chemical and physical test result shall be supplied for both the studs and nuts 1.) Quantities listed are for one unit

NOTES:

ALTER PURCHASE DETAIL

Item #2

Coupling Stud Hex Nuts

FULL SCALE

After Reaming, Extension Shaft/ Gearbox Output Shaft

( 12) 1 �;") ----1.-'sc----"-l-�+++-----t

Stud O.D. to be finished to give 0.0005" to 0.0020" clearance, ----1_,.,__--'.l-�--+++---i per IEEE Std. 810

I I I : I:I I I I I I I 1

II T II

11 11 I I

Pump Shaft/ Extension Shaft

I I

I

I I

------------- I -�---- ---------

-----. I ,,, ' r----------- -- _____ )I

I

I I

I

0 0.02"

REFERENCE ASSEMBLY VIEW

PUMP SHAFT to EXTENSION SHAFT

EXTENSION SHAFT to GEARBOX SHAFT Scale- 1: 2

40 2 1-3/4"-5 Hvy Hex Nuts l '

20 1 GEN-EXT e1ncl EXT -TUR Coupling Stucls

QUANTITY ITEM ND. PART NAME, TYPE

I I

I 1

II T II

I I

6.4

5.0"

REF

Alloy Steel ASTM A 194, Gr. 7 Alloy Steel, ¢2"

Tension Test ASTM A 193, Gr. B7

LB. EACH REFERENCE MATERIAL

AS-CONSTRUCTED B

R�V DATE BY CHANGES

08 27 11 JRW -01.844 1-27 32 REAM DIA WAS 1.813 1-13 16

09/12/12 JRW -AS-CONSTRUCTED- NO CHANGES FROM REV A Quality

Service

D vi ::J

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I "' w z <[ I

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OJ

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CURRENT� B

REV □

w � oi w w z w "'

06/13/11

SCALE

AS NOTED

CONTRACT NO:

JR w'e1rd

UNIT NUMBER

w-3036

APPROVED BY

w9127N-10-C-0029

DRAWING TITLE

COUPLING STUDS/NUTS

PUMP-EXTENSION SHAFT

EX TEN SI ON-GEARBOX SH AFT

Since 1862 0 0

The James Leffel & Co.

Manufacturers of

HYDRAULIC TURBINES

CLIN NEXT ASSEMBLY

0105/0106

DRA\./ING NUMBER

54199

SHEET SIZE

ANSI-D

SHEET ND OF

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

2 Existing Keyways 2" W x 1" Dp.

I \

I 2 Existing Holes

01r-6 Eq. Spaced

(For Lifting) 'LhL--;f--� 20 Existing Holes 0i"-10 x 1r Dp.

REFERENCE ORIGINAL WORTHINGTON

DRAWING RX-13799 FOR MORE DETAILS

Dimensions in brackets [X.XXX] reference existing dimensions

Existing 1 ¼" Thru -Open to 01 f

-Tap 1f NPT to depth to bring Item 2 ,1" to r below outer surface when installed.

m

I

[0141�"]

[0351§"]

N -[015j"]� 0

[ j,,]

True

Up

09.627» 9.625

J----++1----4"7"+--,----, 0 9 . 6 5 7,,B 9.655

7.) Test fit pump shaft and keys & 6.) Coot exterior per drawing 54220 using Enecon CL + AC

5.) Static balance & 4o.) Repair blade tip diameters per Drawing 54230

4.) Align, inspect, and machine per this drawing 3.) Blast, prime, and point hub cavity with MIL-DTL-24441D, Type Ill Epoxy Polyamide 2.) Perform Visual and P /T or M/T of:

-Outer diameter profile surface and blades, existing surface "c', and existing bores "A" & B"' 1.) Remove shaft from propeller

NOTES:

[ i"J

Eq. Spaced

4 Lifting Lugs m

I

N c::i

' D

D

N c::i

'LI..

[ 60�"] O.A.H.

AS-CONSTRUCTED

OUTLINE OF WORK (General Note 4):

1.) Initial align to existing diameters "A" & "B" and surface "c" 2.) Determine actual size of diameter "E" and perform a T.I.R. run-out check 3.) Skim bore diameters "A" & "B" to 80%-100% clean up 4.) Take a true up cut of surface "c" 5.) Take a true up cut of surface "D" 6.) Measure and record:

-Actual "A" & "B" diameters at three locations and + /-45" to Key T I R t Of Surfaces "c" & "D"- . . run-ou s

7.) Take true up cut of surface "F" to extent given.

2 1-1/ 4" NPT Hex Socket Pipe Plug

1 Purip Propeller 22,000

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH

D vi ::J L,_ ::J z

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I "' w u z

<[ I D

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OJ

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B "'

R�V DATE BY CHANGES

10 14 11 JRW -ADDED GENERAL NOTE 4a

CURRENT§ B REV

-COORECTED DRA\\1NG NOTE 6 TO READ DWG 54220

09/12/12 JRW -AS-CONSTRUCTED- NO CHANGES FROM REV A

08/16/11 JR we1rd

SCALE UNIT NUMBER APPROVED BY

1 "=l ft. w-3036 w � CONTRACT NO:

;;; w9127N-10-C-0029 oi w

DRA\./ING TITLE

� PUMP PROPELLER

w

REFURBISHMENT �=>z w

304 S/S McMaster: 4464K367

Cast Carbon Steel

QQ-S-681D, CL 65-35

REFERENCE MATERIAL

Quality

· Service

Since 1862 0 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

WORTHINGTION

SL 11589

DRAWING NUMBER

54221

SHEET SIZE

ANSI-D

SHEET ND OF

Dimensions in brackets [X.XXX] reference existing dimensions

REFERENCE ORIGINAL WORTHINGTON

DRAWING RX-13799 AND LEFFEL DWG 54221

FOR MORE DETAILS

OUTLINE OF REPAIR WORK::

1.) This work preformed ofter true up machining per drawing 54221.

-Bore dimensions given here ore the trued up sizes 2.) MIG weld up blade tips to assure clean-up for machining 3.) P /T Inspect weld build up 4.) Turn blade tip diameters per drawing 5.) Static Balance, Blast/Coot Exterior, and Test Fit Pump Shaft & Keys per 54221 drawing Notes 5, 6, & 7.

f---------------------------------- ¢141. 785 +g: 8?8" -------)1 0.004 A-B

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

& 1.) The Enecon coating to be applied ofter machining hos a OFT The post coating blade tip diameter will be in the range of:

NOTES:

[ ¢9.658"] --+-�--a B of 0.024"/0.030" 141.833" to 141.845"

I&

,1" x 45" Chamfer

1-------------------------

N "'

RE-MACHINE

1.) TURN BLADE TIP DIAMETER AS GIVEN

WELD REPAIR

1.) WELD BUILD UP BLADE TIPS TO ASSURE CLEAN-UP AT ¢141r

2.) GRIND/BLEND WELD SMOOTH WITH SUCTION/PRESSURE FACES

3.) LIQUID PENETRANT INSPECT

1 1 Purip Propeller 22,000

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH

AS-CONSTRUCTED B "'

R�V DATE BY CHANGES

10 14 11 JRW -RE�SED FINAL DIAMETER PER RFl-0030 & RFl-0033

D vi ::J l,._

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CURRENT§

REV

-RE�SED WG NOTE 1 TO READ 141.833'" to 141.845°

-ADDED 1/16"" x 45· CHAMFER TO BORE "'B"'

09/12/12 JRW -AS-CONSTRUCTED- NO CHANGES FROM REV A

w � oi w w z w

10-02-11 JR w'e1rd

SCALE APPROVED BY

l"=l ft.

UNIT NUMBER

w-3036

CONTRACT NO:

DRAWING TITLE

w9127N-10-C-0029

PUMP PROPELLER

BLADE TIP

DIAMETER REPAIR

Cast Carbon Steel

QQ-S-681D, CL 65-35

REFERENCE MATERIAL

Quality

Service

Since 1862 0 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

DRA\./ING NUMBER

54230

SHEET SIZE

ANSI-D

SHEET ND OF

4 ¢1t HOLES ¢t Ream @ Field Assy with Cover Plate

I

�- --f : 1 :

/1 0.001 A-B

30 Holes, (15 per Half) Top Drill x \-g" to Point i l"-16 Bottom Top

DO NOT BREAK THRU

Transfer Location from Brg. Liner n-.___,L..--- 4 HOLES, ¢f-13 Lifting/Push-off

Pocking Leakage Water Drain r NPT, go· to Split

Finish Piping @ Field Assy

,: ± I• t\;f '-;--+------+------l-------.J'

I ' t

-- ----------------------------1---------------------------- --'

- --- - 0 - --- $ - ;dt--�+----------i-------1

I' I

Loctite 271 Thread Locker

L6J

, I ,' '' '' '' ':

8 )------jel----

ITEM 1

LINER INSTALL &

FINAL MACHINE

Scale 3"=1 ft.

SEE SHEET 2 FOR

PRE-LINER INSTALL MACHINING

----1--"========�========

I

__ _j __ _ --------r-------

I '

,,,,,,,,L,,,,,,

- ... --j--..

I '··--1--··

1�------t------t---,--++t-----t+----+--lf-----l,----l---l---++---++-+--+------'-------l--�..I--- ¢ 2 4. 5 0 0" I --------->---------

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Froc.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

I

(i) ' I

VIEW AT

SPLITLINE

1 8 Loctite 242 f--=Th r=e o-'-"d'-=cL�oc.-;c k c=-e-r -

Torque 100 lb-ft

LUBED

=-=t---' ...... ,J ...... , ,:-j--..

OUTLINE OF MACHINE WORK:

1.) PER SHEET 2

a.) Machine as given

2.) PER SHEET 1

a.) Install Bearing Liner Halves b.) Finish bore

Pocking Water

(2) r NPT, 180" Apart go· to Split Finish Piping @ Field Assy

Bearing Cooling Water

(2) r N PT, 180" Apart go· to Split Finish Piping @ Field Assy

AS-CONSTRUCTED

20 lll3/ 4' x 4" Vented Pull Dowel

19 llll'-8 x 3-1/2' HHCS

18 ¢1/2'-13 x 1' HHCS

17 Reta.iner Pia. te, Split- REUSE EXISTING

16 Split Sea.I, 13.000' x 11.000' x 0.813

15 Pipe Nipple, 3/4' NPT x 2'

14 Pipe Union, 3/4' NPT x 3/4' NPT

13 Pipe Nipple, 1/2' NPT x 2'

12 Pipe Union, 1/2' NPT x 1/2' NPT

11 ¢3/8'-16 x 1' Slotted Fla.t Hea.d Screw

10 Bea.ring Liner, Ha.Ives

9 3/ 4" NPT Socket Pipe Plug

8 1/2' NPT Socket Pipe Plug

7 !!10 Ta.per Pins

6 ¢3/ 4' Hvy Hex Nut

5 lll3/4'-10 x 6' Thrd Stud

4 Upper Bea.ring Ha.l f 'B'

3 Upper Bea.ring Ho.l f 'A'

2 Upper Bea.ring Housing

1 Upper Bea.ring Asseribly

(2000)

(2000)

Alloy Steel

18-8 SS, Plain

18-8 SS, Plain

Corban Steel Epox Pol ide Paint

NBR

Garlock: 25003-4063

304 SS, SCH 40

304 ss

304 SS, SCH 40

304 ss

Silicon Bronze Ziegler# 37C100MSFJ Non-Lube, Composite Trellebor GBND003176 302 ss

302 ss

Carbon Steel, Plain

18-8 SS, A194 Gr. B8

18-8 SS, A193 Gr. B8

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH REFERENCE MATERIAL

D vi ::J l,._ ::J z

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I "' w z

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OJ

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B R�V

CURRENT� B

REV □

DATE BY CHANGES

12 04 11 JRW -CORRECTED INSTALLED DIRECTION OF SEAL SEAL RING

09/12/12 JRW -AS-CONSTRUCTED- NO CHANGES FROM REV A

09/21/11 JR w'e1rd

SCALE

AS NOTED

w � CONTRACT NO:

UNIT NUMBER

w-3036

APPROVED BY

Quality

Service

Since 1862 0 0

The James Leffel & Co.

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

oi w w9127N-10-C-0029 rDcc-RA->1,----ING,------TIT-LE---------------� 010 2 8. 0141 w z w "'

UPPER BEARING

VERTICAL PROPELLER PUMP

REFURBISHMENT

DRAWING NUMBER

54225

SHEET SIZE

ANSI-D

SHEET ND OF

1 2

Torque 100 lb�ft

LUBED

--:- I ---

------1-- -T--------=:--

.. � :;..,J i----------------- 025" ------------' N u, VIEW AT

SPLIT LINE

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓= 125 RMS

L1J ·�t-;' ',---------,.---+----,-J

15 03 .. +0.01"• -0.00"

I

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2. 00"

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R-1 "32

0.813"

Start

MIN C.U.

2 HOLES, 90' to SPLIT 0�" Thru, 0f NPT

[ 11)13.500"]

[ 11)13.000"]

15.72"

2.4"

A

-J..--+-- TRUE UP

OKAY

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ITEM 2

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L-q:j".J Ltp-.J

MACHINING PRIOR TO INSTALL

OF BEARING LINER PER SHEET 1

0. 75"

Scale 3"=1 ft.

INITIAL ALIGNMENT and WORK

TO BE TRUE TO ORIGINAL

SURFACE "A" and "DIAMETER "B"

DIMENSIONS IN BRACKETS [X.XXX]

REFERENCE EXISTING DIMENSIONS

�r/-------'--o/

1.00" \ R-11" / I (15.03") j 1� / /

( 11)12.143")

DETAIL "X"

Scale- FULL

1 "

[ 11)13. 000"]

AS-CONSTRUCTED

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH REFERENCE MATERIAL

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REV □

DATE BY CHANGES

12 04 11 JRW -SEE SHEET 1

09/12/12 JRW -SEE SHEET 1

09/21/11 JR w'e1rd

Quality

· Service

Since 1862

The James Leffel & Co.

SCALE UNIT NUMBER

w-3036 APPROVED BY Manufacturers of w � oi w w

�" z w

AS NOTED

CONTRACT NO:

HYDRAULIC TURBINES

CLIN NEXT ASSEMBLY

w9127N-10-C-0029 f-c--,-----,---,-----------------1 010 2 8. 0141 SHEET 1

DRAWING TITLE

UPPER BEARING

VERTICAL PROPELLER

REFURBISHMENT

PUMP

DRA\./ING NUMBER

54225

SHEET SIZE

ANSI-D

SHEET ND OF

2 2

4 01r HOLES

0t Ream @ Field Assy with Diffuser

Loctite 271 Thread Lacker

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= + /-.020"

X.X= + /-.030" Frac.= +/-1/64" Angle= + /- 1 Deg.

Break All Edges .005"/010"

✓ = 125 RMS

30 Holes, (15 per Half) Tap Drill x ij" to Point r-16 Bottom Tap

DO NOT BREAK THRU

Transfer Location from Brg Liner

ITEM 1

LINER INSTALL &

FINAL MACHINE

Scale 3"=1 ft.

SEE SHEET 2 FOR

PRE-LINER INSTALL MACHINING

-L--- 4 HOLES, ¢j"-13

/1 0.001 A-B

-- ---------------------------!--------------------------- --,f "'-1...

� H - --- - 0 ------ - ----- "•,, ----- - ------------ --- -

VIEW AT

SPLITLINE

I er

Loctite 242 Thread Locker

Lifting/Push-off

Loctite 271 Thread Lacker

I 1 11

: J_ ::

hf ! I!

OUTLINE

1 . ) PER

a.)

b.)

C.)

2.) PER

a.)

b.)

c.)

'-1-'

OF MACHINE

SHEET 2

WORK:

Attach Bond Halves Weld repair gouge Machine as given

SHEET 1

Install Bearing Liner Finish bore Manufacture Spacer

Halves

Bearing Flush Water

(2) r NPT, 180" Apart 90" to Split Finish Piping @ Field Assy

Torque 100 lb-ft

LUBED

AS-CONSTRUCTED

24 ¢1/2' x 3-1/2" Vented Pull Dowel

23 ¢1'-8 x 3-1/2' Hex Bolt

22 01/2'-13 x l' HHCS

21 Reto.iner Plo. te, Split- REUSE EXISTING

20 Split Seo.l, 13.000" x 11.000' x 0.813

19 1110-32 x 5/8' Slotted Flo. t Heo.d Scrw

18 Spo.cer, Split

17 Pipe Nipple, 1/2" NPT x 4'

16 Pipe Nipple, 1/2" NPT x 3'

15 Pipe Union, 1/2' NPT x 1/2' NPT

14 Fer,o.le 90' Elbow, 1/2 NPT

13 ¢3/8'-16 x 1' Slotted Flo.t Heo.d Screw

12 Bea.ring Liner, Ho.l ves

11 3/ 4" NPT Socket Pipe Plug

10 1/2' NPT Socket Pipe Plug

9 l/4'-20 x 5/8' Slotted Flo. t Heo.d Scrw

8 Bo.nd Ho.lves, 3/16" x l' w'ide x 37-3/4'

7 1110 Ta.per Pins

6 ¢3/ 4' Hvy Hex Nut

5 ¢3/4'-10 x 6' Thrd Stud

4 Lower Bea.ring Ho.l f 'B'

3 Lower Bea.ring Ho.l f 'A'

2 Lower Bea.ring Housing

1 Lower Bea.ring Asseribly

(2000)

(2000)

Alloy Steel

18-8 SS, Plain

18-8 SS, Plain

Carbon Steel Epox Pol ide Paint

NBR

Garlock: 25003-4063 Silicon Bronze Ziegler# 10F150MSFJ/FINE Phenolic Gr CE

304 SS, SCH 40

304 SS, SCH 40

.304 ss

304 ss

Silicon Bronze Zie ler .37C100MSFJ Non-Lube, Composite Trelleborg GBND00.3176 .304 ss

302 ss

Silicon Bronze Zie ler 25C62MSF J Brass, Alloy 360

Carbon Steel, Plain

18-8 SS, A194 Gr. BB

18-8 SS, A193 Gr. BB

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH REFERENCE MATERIAL

z

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D o._ I w

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BY CHANGES

JRW -ADDED SECDND ITEM 22 SEAL RING C

R�V

CURRENT� B

REV □ C

DATE

10 26 11 12/04/11 09/12/12

JRW -CORRECTED INSTALLED DIRECTION OF SEAL SEAL RINGS

JRW -AS-CONSTRUCTED- NO CHANGES FROM REV B

Quality

· Service w ��=> z "' w

Since 1862 . .

09/21/11 JR w'e1rd The James Leffel & Co.

SCALE

AS NOTED

CONTRACT NO:

UNIT NUMBER

w-3036

APPROVED BY

CLIN

Manufacturers of

HYDRAULIC TURBINES

NEXT ASSEMBLY

e---__ w_9_1_2_1_N __ 1 o_c __ o _o 2_9 _____, 0101 8. 0140

DRAWING TITLE

L□wER BEARING

VERTICAL PROPELLER PUMP

DRA\./ING NUMBER

54226 1------�-���-----j

R E F u R B i s H M E N T

SHEE

A N's r - D

SHEET NO 1 OF

4 HOLES

"' Jli " Th "'32 ru

0r x 1 r Dp to Point

10.91"

Torque 100 lb-ft

LUBED

VIEW AT

SPLIT LINE

TOLERANCES; UNLESS

OTHERWISE SPECIFIED

X.XXX= +/-.010"

X.XX= +/-.020"

X.X= +/-.030" Frac.= +/-1/64" Angle= +/- 1 Deg.

Break All Edges .005"/.010"

✓ = 125 RMS

A I ..'

I---- 8.37" ---- WELD REPAIR GOUGE

I I

A i-1 •-----

[ 030"]

,,.,.,- TRUE UP

/ OKAY ---------------------- ¢25" __ __,

r ¢11.380" THRU 7

R-1,, 32

B

N tJ1

� 4.25"

2.4"

N tJ1

Start

MIN C.U.

26.25"

15 03,,+0.01" • -0.00"

DETAIL "X"

2.000"

R-1" 32

LO

N

¢ 12.145» /1 0.002 A-B------- 12.143 ---"

4. oo" m 125

-- -- - - - - - - -- - - - -- ¢23.996�8:88�" -�-"/10.001 A-B

A

7 7

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SECTION A-A

ITEM 2

MACHINING PRIOR TO INSTALL

OF BEARING LINER PER SHEET 1

Scale 3"=1 ft.

INITIAL ALIGNMENT and WORK

TO BE TRUE TO ORIGINAL

SURF ACE "A" and "DIAMETER "B"

DIMENSIONS IN BRACKETS [X.XXX]

REFERENCE EXISTING DIMENSIONS

( ¢12.143") ---

DETAIL "X"

Scale- FULL

1 "

(15.03")

I

I

---1----

,e· ---- ' ---0

I ' I'

¢12. 98" : __f *AFTER

:7

8 HOLES

Saw Cut Transfer of Holes

¢{2" Dr Thru

82 ° C-Sink x 0.42"ill 0.41 Transfer Location from Bearing

__I 0.37;f,"

I [

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�I *;'.:;:I=======================:::;,::;;:* I-�

AT SPITNE � '.1 .. , 45·

n y"

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EXISTING

10 HOLES

lll¼"-20 x r Dp Spaced os Shown

Loctite 271

VIEW

I

[ ¢23. 719"]

DETAIL "y" Scale- FULL

ITEM 18

SPACER

Scale 3"=1 ft.

(¢23.996")

I

QUANTITY ITEM ND. PART NAME, TYPE LB. EACH REFERENCE MATERIAL

AS-CONSTRUCTED

D vi ::J l,._ ::J z

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<[ I D

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OJ

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C R�V

CURRENT� B

REV □ C

DATE

IO 26 11

12/04/11 09/12/12

09/21/11

SCALE

AS NOTED

w � CONTRACT NO:

BY CHANGES

JRW -SEE SHEET I

JRW -SEE SHEET I

JRW -SEE SHEET I

JR w'e1rd

UNIT NUMBER

w-3036

APPROVED BY

Quality

· Service

Since 1862

The James Leffel & Co.

Monufocturers of

HYDRAULIC TURBINES

CLIN NEXT ASSEMBLY

oi w w9127N-10-C-0029 '--------------------' 0101 8. 0140 54123 w z "' w

DRAWING TITLE

L□wER BEARING

VERTICAL PROPELLER PUMP

REFURBISHMENT

DRA\./ING NUMBER

54226

SHEET SIZE

ANSI-D

SHEET ND OF

2 2

FOR INFORMATION ONLY

g2ecdjrl Sticky Note Completed set by g2ecdjrl g2ecdjrl Sticky Note None set by g2ecdjrl

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US Army Corps of Engineers

4"

15.0000.015"

13"

4" 51

4"

R 1/2 TYP

Ø1/2"

THRU HOLE

TYP

° T

YP

.3°

43.3°

43.3°

0.562

0.565

12.14012.142"

11.01311.015"

.00/.06 GAP WHEN

INSTALLED IN HOUSING

WATER GROOVES

8 PLACES

EQUALLY SPACED

DRILL Ø 3/8" HOLE THRU

Ø1/4 X 65° 3/16"

36 PLACES

2"

1 4"

R1 16"

R1 16"

CHAMFER 0.020 x 45°

TYP BOTH ENDS

CHAMFER 0.040 x 45°

TYP BOTH ENDS

8"3

4" 1"

SCALE:

LOWER PUMP BEARING LINER

6" = 1'-0"

SCALE:

ISOMETRIC VIEW

NTS

A M-001

B M-002

SECTION

SCALE:

A M-002 6" = 1'-0"

SECTION

SCALE:

B M-002 6" = 1'-0"

SCALE:

C

M-002 12" = 1'-0"

DETAIL

SCALE:

D

M-002 12" = 1'-0"

DETAIL

D M-002

C M-002

FABRICATION NOTES:

1. KEEP THE BEARINGS IN MATCHED SETS.

2. ALL SURFACES TO BE A MAXIMUM SURFACE

FINISH OF 250 uIN.

FIELD ASSEMBLY NOTES:

1. USE THE BEARING HALVES AS A TEMPLATE

TO DRILL AND TAP FOR 3/8 IN BRONZE MACHINE

SCREWS IN HOUSING.

2. THE RUNNING MINIMUM CLEARANCE BETWEEN

BEARING AND JOURNAL TO BE 0.012 IN ON THE

DIAMETER.

PARTS LIST

ITEM QTY DESCRIPTION

1 2 SELF LUBRICATING BEARING LINER HALF

2 2 SELF LUBRICATING BEARING LINER HALF

3 36 3/8 x 1-1/4 YELLOW BRONZE MACHINE SCREW

R1 16"

R1 16"