I.B.08.3_21R0034 P00006 USDA-ARS Kerrville RFP AMD6.pdf
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- Solicitation number
- W9126G21R0034
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This solicitation requests proposals for a modernization project at the USDA-ARS Knipling-Bushland Research Laboratory in Kerrville, Texas. The Army Corps of Engineers Engineering District Fort Worth will receive proposals until September 21, 2021 to provide design and construction services including site work, building renovations, mechanical and electrical upgrades. Eligible offerors include small businesses holding the necessary construction licenses. The selected contractor will modernize laboratory facilities through repairs and replacement of building envelope, interiors, HVAC and electrical systems. Work is to be completed within two years of award of a firm-fixed-price contract. The solicitation includes drawings, specifications and general requirements for the project.
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04 EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
The Solicitation for USDA-ARS Labs Facilties Renovations; Kerrville, Texas is amended as follows.
See SF30 Continuation Sheet(s)
NOTE: Proposal Receipt date is 21 September 2021 at 10:00 a.m. CT.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA 15C. DATE SIGNED 15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer) (Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X 9A. AMENDMENT OF SOLICITATION NO.
W9126G21R0034
X 9B. DATED (SEE ITEM 11)
30-Jul-2021
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
20 -Sep- 2021
CODE
US ARMY ENGINEER DISTRICT, FORT WORTH
ATTN: CESWF-CT
819 TAYLOR ST, ROOM 2A19
P.O. BOX 17300
FORT WORTH TX 76102-0300
W9126G 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODE CODE
EMAIL: TEL:
W9126G21R0034
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
CHANGES TO SOLICITATION W9126G21R0034
CHANGES TO THE TABLE OF CONTENTS
1. The Table of Contents has been replaced in its entirety, bearing the notation W9126G21R0034-0006.
CHANGES TO THE SPECIFICATIONS
2. New Sections - Add the following accompanying new section, bearing the notation W9126G21R0034-0006.
07 27 36 SPRAY FOAM AIR BARRIERS
End of Summary of Changes
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 11 00.01 SOLICITATION, OFFER AND AWARD, SF-1442
00 11 00.02 CONTRACT LINE ITEM SCHEDULE
00 21 00 INSTRUCTIONS, CONDITIONS, AND NOTICES TO OFFERORS
00 21 30 SITE VISITS
00 22 11 SELECTION PROCEDURES
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 72 00 CONTRACT CLAUSES
00 73 00 SPECIAL CONTRACT REQUIREMENTS
00 73 46 WAGE DETERMINATION SCHEDULE
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00.00 44 CONSTRUCTION SCHEDULE
01 11 00 SUMMARY OF WORK
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29.01 SUSTAINABLE DESIGN REQUIREMENTS
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 FACILITY DATA REQUIREMENTS
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
01 91 13 COMMISSIONING FORMS
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION AND DECONSTRUCTION
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
02 82 00 ASBESTOS REMEDIATION
02 83 00 LEAD REMEDIATION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
02 84 33 REMOVAL AND DISPOSAL OF POLYCHLORINATED BIPHENYLS (PCBs)
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
W9126G21R0034-0006
05 05 23.13 10 ULTRASONIC INSPECTION OF WELDMENTS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 14 00 FLUID-APPLIED WATERPROOFING
07 19 00 WATER REPELLENTS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
</AM#0006><AM#0004> 07 27 26 36 SPRAY FOAM AIR BARRIERS </AM#0004></AM#0006>
07 42 13 METAL PANEL SYSTEMS
07 42 16 INSULATED CORE METAL WALL PANELS
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
07 95 13.13 INTERIOR EXPANSION JOINT COVER ASSEMBLIES
07 95 13.16 EXTERIOR EXPANSION JOINT COVER ASSEMBLIES
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 31 00 ACCESS DOORS AND PANELS
08 33 23 OVERHEAD COILING DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 41 26 ALL-GLASS ENTRANCES AND STOREFRONTS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 TILE
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 68 00 CARPETING
09 84 20 ACOUSTICAL WALL PANELS
W9126G21R0034-0006 m2ecold9 Cross-Out
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
09 97 35 FIELD APPLIED DRY ERASE COATINGS
09 98 00 ROOM INTEGRITY TESTING
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 22 39 FOLDING PANEL PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
<AM#0002> 10 44 16 FIRE EXTINGUISHERS </AM#0002>
10 51 13 METAL LOCKERS
10 57 00 ANIMAL PENNING AND GATING
DIVISION 11 - EQUIPMENT
11 08 00 COMMISSIONING OF EQUIPMENT
11 31 13 ELECTRIC KITCHEN EQUIPMENT
11 47 00 ICE MACHINES
11 53 00 LABORATORY EQUIPMENT AND FUMEHOODS
11 62 00 LABORATORY WASHERS
11 63 00 STERILIZERS
11 82 20 INCINERATORS
DIVISION 12 - FURNISHINGS
12 21 00 WINDOW BLINDS
12 24 13 ROLLER WINDOW SHADES
12 31 00 MANUFACTURED METAL CASEWORK
12 36 00 COUNTERTOPS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
13 34 20 METAL BUILDING SYSTEMS PARKING CANOPIES (BID OPTION A-2)
DIVISION 14 - CONVEYING EQUIPMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 20 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 07 19.00 40 PLUMBING PIPING INSULATION
22 08 00 COMMISSIONING OF PLUMBING SYSTEMS
22 15 14.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS, LOW PRESSURE
22 31 00 WATER SOFTENERS, CATION-EXCHANGE (SODIUM CYCLE)
22 60 70 LABORATORY GAS SYSTEMS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 08 00 COMMISSIONING OF HVAC SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 31 13.00 40 METAL DUCTS
23 34 23.00 40 HVAC POWER VENTILATORS
23 36 00.00 40 AIR TERMINAL UNITS
23 37 13.00 40 DIFFUSERS, REGISTERS, AND GRILLS
23 41 13.00 40 PANEL FILTERS
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED AND CHILLED-HOT WATER PIPING SYSTEMS
23 73 13.00 40 MODULAR INDOOR CENTRAL-STATION AIR-HANDLING UNITS
23 81 00.00 20 UNITARY AIR CONDITIONING EQUIPMENT
23 82 00.00 20 TERMINAL HEATING UNITS
23 82 19.00 40 FAN COIL UNITS
23 84 19.00 DESICCANT COOLING SYSTEMS
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH
AUXILIARIES
26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
26 72 00 COMMISSIONING OF ELECTRICAL SYSTEMS
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 00 COMMISSIONING OF ACCESS CONTROL SYSTEMS
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 64.00 10 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 63 29 DRILLED CONCRETE PIERS
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 11 13.13 LIME TREATED SUBGRADE
32 11 20 BASE COURSE FOR RIGID AND SUBBASES FOR FLEXIBLE PAVING
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 11 23 NATURAL GAS PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 23.19 MONORAIL HOISTS
-- End of Project Table of Contents --
KBUSLI Research Laboratory USDARL
SECTION 07 27 36
SPRAY FOAM AIR BARRIERS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)
ASSP Z9.2 (2018) Fundamentals Governing the Design and Operation of Local Exhaust Ventilation Systems
ASSP Z88.2 (2015) American National Standard Practices for Respiratory Protection
ASTM INTERNATIONAL (ASTM)
ASTM C518 (2017) Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
ASTM C1029 (2015) Standard Specification for Spray-Applied Rigid Cellular Polyurethane Thermal Insulation
ASTM C1303/C1303M (2015) Standard Test Method for Predicting Long-Term Thermal Resistance of Closed-Cell Foam Insulation
ASTM C1338 (2014) Standard Test Method for Determining Fungi Resistance of Insulation Materials and Facings
ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics
ASTM D1622 (2014) Apparent Density of Rigid Cellular Plastics
ASTM D1623 (2017) Standard Test Method for Tensile and Tensile Adhesion Properties of Rigid Cellular Plastics
ASTM D2126 (2009) Response of Rigid Cellular Plastics to Thermal and Humid Aging
ASTM D2842 (2012) Water Absorption of Rigid Cellular
SECTION 07 27 36 Page 1
Plastics
ASTM D6226 (2015) Standard Test Method for Open Cell Content of Rigid Cellular Plastics
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E2178 (2021a) Standard Test Method for Air Permeance of Building Materials
ASTM E2357 (2017) Standard Test Method for Determining Air Leakage of Air Barrier Assemblies
ICC EVALUATION SERVICE, INC. (ICC-ES)
ICC-ES AC377 (2016) Acceptance Criteria for Spray-Applied Foam Plastic Insulation
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC ( 2018 ) International Building Code
ICC IECC (2015) International Energy Conservation Code
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z87.1 (2020) Occupational and Educational Personal Eye and Face Protection Devices
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 10 (2018; ERTA 1-2 2018) Standard for Portable Fire Extinguishers
NFPA 285 (2012) Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components
SPRAY POLYURETHANE FOAM ALLIANCE (SPFA)
SPFA TechDocs (2015) SPFA Technical Documents Library, four categories: General, Insulation, Roofing, Specialty
SECTION 07 27 36 Page 2
1.2 RELATED REQUIREMENTS
Coordinate the requirements of Section 07 27 10.00 10 BUILDING AIR BARRIER SYSTEM, Section 07 27 19.01 SELF-ADHERING AIR BARRIERS, and other building envelope sections to provide a complete air barrier system. Submit all materials, components, and assemblies of the air barrier system together as one complete submittal package.
1.3 DEFINITIONS
1.3.1 Long Term Thermal Resistance (LTTR)
The thermal resistance value of a closed cell foam insulation product measured using accelerated aging ASTM C1303/C1303M equivalent to the time-weighted average thermal resistance value over 15 years. Loss in thermal resistance is attributable to changes in cell gas composition caused by diffusion of air into and blowing agent out of the foam cells.
1.3.2 SPFA TechDocs
Reformatted documents, named SPFA TechDocs ( http://www.sprayfoam.org/technical/spfa-technical-documents ), places each document in one of four categories for easy reference and identification:
Roofing, Insulation, Specialty and General.
Spray Polyurethane Foam: Thermal and air barrier system consisting of sprayed polyurethane foam (SPF).
1.4 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Safety Plan
Fire Prevention Plan
Respirator Plan
SD-03 Product Data
Closed Cell SPF; G
Safety Data Sheets
Recycled Content for Closed Cell Spray Foam Air Barrier; S
SD-07 Certificates
Closed cell SPF; G
Indoor Air Quality for Spray Foam Air Barrier; S
SECTION 07 27 36 Page 3
SD-08 Manufacturer's Instructions
SPF Handling, Storage, and Spray Procedures; G
Substrate Preparation; G
1.5 MISCELLANEOUS REQUIREMENTS
For the spray foam air barrier system provide the following:
1.5.1 Product Data
Submit manufacturer's technical data indicating compliance with performance and environmental requirements, manufacturer's printed instructions for evaluating, preparing, and treating substrates, temperature and other limitations of installation conditions, safety requirements for installation, and Safety Data Sheets. Indicate flame and smoke spread ratings for all products. Submit thermal barrier literature including material description, physical properties, and fire-ratings.
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Delivery
Deliver and store materials in sufficient quantity to allow for uninterrupted flow of work. Inspect materials delivered to the site for damage; unload and store out of weather. Deliver materials to the jobsite in their original unopened packages, clearly marked with the manufacturer's name, brand designation, description of contents, and shelf life of containerized materials. Store and handle to protect from damage. Submit SPF Handling, Storage, and Spray Procedures in accordance with submittal procedures.
1.6.2 Storage
Store materials in clean, dry areas, away from excessive heat, sparks, and open flame. Maintain temperatures in the storage area below the materials' flash point(s) and within limits recommended by the manufacturer's printed instructions. Provide ventilation in accordance with ASSP Z9.2 to prevent build-up of flammable gases. Store MDI (A-side) drums in locations that limit the risk of contact with water, acids, caustics (such as lye), alcohols, and strong oxidizing and reducing agents.
1.6.3 Handling
Handle materials and containers safely and in accordance with manufacturer's recommendations. Store liquids in airtight containers and keep containers closed except when removing materials. Do not use equipment or containers containing remains of dissimilar materials. Do not expose foam component containers to direct sunlight. Do not use materials from containers with content temperatures in excess of 80 degrees F.
Containers exposed to long periods of cold may also exhibit separation and poor performance. Do not use materials exposed to temperature ranges outside of manufacturer's instructions for exposure limits.
Mark and remove from job site materials which have been exposed to moisture, that exceed shelf life limits, or that have been exposed to
SECTION 07 27 36 Page 4 temperature extremes.
1.6.3.1 Venting and Handling of Material Containers
Partially unscrew material container and drum caps to gradually vent the containers prior to opening. Do not inhale vapors. Decontaminate empty component containers by filling with water and allowing to stand for 48 hours with bung caps removed. Do not, under any circumstances seal, stop, or close containers which have been emptied of foam components.
1.7 SAFETY PROVISIONS
1.7.1 Fire Prevention
Provide a written fire prevention plan for the SPF application. Address specific fire hazards such as spontaneous combustion from exothermic heat build-up of SPF components during curing. Provide a continuous fire watch during mixing and spraying of SPF and for a minimum of 30 minutes after completion of work at the end of each day. Maintain fire watch for additional time as required to ensure no potential ignition conditions exist.
1.7.1.1 Fire Extinguishers
Furnish two fire extinguishers of minimum 15 pounds capacity each, in accordance with NFPA 10 , in the immediate vicinity of the work. CAUTION:
Do not discharge high pressure carbon dioxide extinguishers where explosive vapors exist since the discharge can cause a spark which will ignite the vapors.
1.7.2 Respirator Plan
Provide a written respirator plan in accordance with OSHA regulations that protects installers during application and addresses separation of the area to prevent other workers from entering the work area during spraying.
1.7.3 Isolation
Isolate the work area as recommended by spray foam manufacturer's written requirements. Prevent workers without respiratory, skin, and eye Personal Protective Equipment (PPE) or training from entering the work area or otherwise being exposed to off-gassing of the insulation in excess of permissible exposure limits.
1.7.4 Respirators and Eye Protection
Respiratory protective devices (respirators) must meet the requirements of ASSP Z88.2 . Eye and face protective equipment must meet the requirements of ANSI/ISEA Z87.1 . Additionally, sprayers and workers in the immediate vicinity of the spray must wear NIOSH-approved, full-face, supplied air respirators (SAR) operated in positive pressure or continuous flow mode.
Workers not in the immediate vicinity of the sprayer must wear air purifying respirators (APR) with an organic gas / P100 particulate cartridge. Instruct personnel in the use of devices. Maintain such equipment and inspect regularly. All workers are required to have undergone pulmonary function testing and fit testing and must provide certification that they have done so. Change APR cartridges in accordance with manufacturer's written recommendations.
SECTION 07 27 36 Page 5
1.7.5 Clothing and Gloves
Sprayers and workers must wear protective clothing and gloves in accordance with OSHA requirements during materials application.
Disposable coveralls must be worn and must cover all exposed skin.
Sprayers and workers must wear fabric gloves coated with nitrile, neoprene, butyl or PVC.
1.7.6 Additional Requirements
Require personnel to review the Health, Safety and Environmental Aspects of Spray Polyurethane Foam and Coverings published by the Spray Polyurethane Foam Alliance (SPFA). Verify compliance prior to allowing personnel on site for installation work. http://www.sprayfoam.org .
1.8 QUALITY ASSURANCE
1.8.1 General Quality Requirements
Provide all products and installation in accordance with SPFA TechDocs requirements ( http://www.sprayfoam.org/technical/spfa-technical-documents ) and documented best practices.
1.9 PRECONSTRUCTION MEETING
Conduct a preconstruction meeting after approval of submittals and a minimum of two weeks prior to commencing work specified in this Section.
Attendance is required by the Contracting Officer's designated personnel, Contractor, and representatives of related trades including covering materials, substrate materials, adjacent materials, and materials and components of the air/vapor/thermal barrier system. Agenda must include, at a minimum, the following items:
a. Coordination with substrate preparation work and responsibility of repairing defects in substrates. Determine method of ensuring SPF work does not begin until substrates have been inspected and accepted;
b. Compatibility of materials;
c. Application of self-adhering air barrier transitions strips and primer as required for sealing the spray foam air barrier system at openings including windows, doors and louvers;
d. Property protection measures and prevention of overspray and clean-up should overspray occur.
e. Safety requirements, including review of PPE, fire prevention, safety plan, respirator plan, ventilation and separation of the work area, fall protection, and posting of warning signs. Provide a complete schedule and a detailed, written fire protection plan.
1.10 ENVIRONMENTAL CONDITIONS
1.10.1 Temperature and Weather
Install SPF within the range of ambient and substrate surface temperatures in accordance with manufacturer's written instructions. Do not apply SPF to damp or wet substrates. Do not apply SPF during inclement weather or when ice, frost, surface moisture, or visible dampness is present on
SECTION 07 27 36 Page 6 surfaces to be covered, or when precipitation is imminent. Do not apply SPF to exterior building surfaces when wind speeds exceed 25 miles per hour. Use moisture measuring methods and equipment to verify that the moisture conditions of substrate surfaces are in accordance with SPF manufacturer requirements prior to application. Substrate temperatures must be within limits recommended by the manufacturer's printed instructions.
1.10.2 Conditions for Primers
Follow manufacturer's printed application and curing instructions. Do not apply primer when ambient temperature is below 40 degrees F or when ambient temperature is expected to fall below 35 degrees F for the duration of the drying or curing period.
1.10.3 Conditions for Ignition Barriers
Ensure that sprayed surfaces comply with manufacturer's written requirements for application coverage, thickness, and curing prior to application of ignition barrier coatings.
1.10.4 Temporary Ventilation
Provide temporary ventilation for work of this section in accordance with manufacturer's written instructions and with OSHA requirements for this type of application.
PART 2 PRODUCTS
2.1 SPRAY FOAM AIR BARRIER
2.1.1 General
Provide a closed cell, sprayed in place, SPF that forms a continuous air /thermal barrier at the building enclosure. Provide in accordance with ASTM C1029, ICC IBC Chapter 26, ICC-ES AC377 , and NFPA 285 . In the event of a conflict, the most stringent requirement applies. Provide all system components necessary for a complete, code compliant installation, whether indicated or not, including material support components, expansion and contraction joints, thermal barrier materials, and accessories.
2.1.2 Physical Properties
Provide a closed cell product with the following characteristics:
a. Density ( ASTM D1622): 2.0 lb per cf, nominal.
b. Thermal Resistance ( ASTM C518).
(1) Initial R-value per inch thickness: 7 sf·degrees F h per Btu.
(2) Aged R-value per inch thickness (180 days at 76 degrees F): 6.6 sf·degrees F·h per Btu.
c. Air Permeance ( ASTM E2178): In accordance with Section 07 27 10.00 10
BUILDING AIR BARRIER SYSTEM.
d. Air Leakage ( ASTM E2357, ASTM E283): In accordance with Section
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM.
SECTION 07 27 36 Page 7
e. Compressive Strength ( ASTM D1621): Minimum 28.3 psi.
f. Tensile Strength ( ASTM D1623).
(1) Medium density: 15 psi.
g. Water Vapor Permeance ( ASTM E96/E96M, water method): less than 1.2 US Perms at one inch thickness.
h. Vapor Retarder ( ICC IBC , ICC IECC ) Class III.
i. Surface Burning Characteristics ( ASTM E84) 3 inch thickness:
(1) Flame Spread (FS) Index Rating less than 25.
(2) Smoke Developed (SD) Index Rating less than 150. SPF with an SD rating greater than 150 but less than 450 may be used when fully encapsulated. Approval of SPF product is contingent upon approval of encapsulation products and assemblies.
j. Closed Cell Content ( ASTM D6226): 90 percent.
k. Dimensional Stability (Humid Aging) ( ASTM D2126): 15 percent at 28 days at 158 degrees F with 97 percent relative humidity.
l. Water Absorption ( ASTM D2842): Maximum 1.0 per volume.
m. Fungi Resistance ( ASTM C1338): Pass, with no growth.
n. Recycled Content: Minimum 9 percent (pre- and post-consumer).
Provide data identifying percentage of recycled content for closed cell spray foam air barrier.
2.1.3 Prohibited Materials
Products that contain hexabromocyclododecane (HBCD) flame retardants are prohibited. Products that contain hydrochlorofluorocarbons (HCFCs), chlorofluorocarbons (CFCs), or other high ozone depleting blowing agents, are prohibited. For a list of acceptable substitute foam blowing agents see https://www.epa.gov/snap/foam-blowing-agents . Provide validation of indoor air quality for spray foam air barrier that no prohibited materials are used.
PART 3 EXECUTION
3.1 EXAMINATION
Before installing the spray foam air barrier and with the installer present, examine substrates, areas, and conditions under which SPF will be applied, for compliance with requirements. Ensure that surfaces are sound, dry, even, and free of oil, grease, dirt, excess mortar or other contaminants. Ensure that concrete surfaces are cured and dry, smooth without large voids, spalled areas or sharp protrusions. Correct defects that adversely affect the spray foam application or performance. Verify that work by other trades is in place and complete prior to application of spray foam.
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3.2 PREPARATION
3.2.1 Substrate Preparation
Clean, prepare, and treat substrate according to manufacturer's written instructions. Provide clean, dust-free, and dry substrate for spray foam application.
a. Prepare surfaces by brushing, scrubbing, scraping, or grinding to remove loose mortar, dust, oil, grease, oxidation, mill scale and other contaminants which will affect adhesion of the SPF.
b. Wipe down metal surfaces to remove release agents or other non-compatible coatings, using clean sponges or rags soaked in a solvent compatible with the SPF.
3.2.2 Protection
Protect adjacent areas and surfaces from spray applied materials in accordance with the following:
a. Mask and cover adjacent areas to protect from over spray.
b. Ensure required foam stops and back up materials are in place to achieve a complete seal.
c. Seal off ventilation equipment. Install temporary ducting and fans to provide required exhaust of spray fumes. Provide make-up air as required.
d. Erect barriers, isolate area, and post warning signs to notify non-protected personnel of the requirement to avoid the spray area.
3.2.3 Fire and Explosion Hazards
Prohibit open flames, sparks, welding, and smoking in the application area. Provide and maintain fire extinguishers of appropriate type, size and distance, as required by NFPA, in the application area. Mix batches in small enough quantities to avoid spontaneous combustion from exothermic heat build-up of SPF components during curing.
3.2.4 Warning Signs
Post warning signs at ground level adjacent to the work area and a minimum of 150 feet from the application area stating the area is off limits to unauthorized persons and warning of potential hazards. Place clearly visible and legible warning sign at entrance to primary road leading to the project facility warning of presence of flammable materials, irritating fumes, and potential of overspray damage.
3.2.5 Prime Substrate
Provide as recommended by the manufacturer for each substrate to be primed. Use primers at full strength. Do not dilute primers unless required and as recommended in writing by the manufacturer. Do not use cleaning solvents for thinning primers or other materials. Ensure that diluted primer(s) meet VOC requirements.
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3.3 INSTALLATION
3.3.1 Sequencing and Coordination
Sequence the work so as to prevent access to the work area by other trades during foam application and curing. Limit access of non-essential workers during application. Notify the Contracting Officer 24 hours in advance of spraying operations.
3.3.2 Installation of Spray Foam Air Barrier
Install materials in accordance with paragraph SAFETY PROVISIONS, in accordance with manufacturer's recommendations and in accordance with the following:
a. Apply only when surfaces and environmental conditions are within limits prescribed by the material manufacturer.
b. Continuously connect the spray foam air barrier around the openings and penetrations to ensure continuous integrated air barrier system.
Extend the spray foam air barrier into rough openings such as doors, windows, louvers, and other exterior penetrations. Use self-adhering air barrier transition strips if necessary to achieve full extension and continuity of the barrier at these locations. Seal edges of barrier at junctures with rough openings.
c. Install within manufacturer's tolerances, but not more than minus 1/4 inch or plus 1/2 inch.
d. Sequence work so as to completely seal all penetrations resulting from pipes, vents, wires, conduit, electrical fixtures, structural members, or other construction. If penetrations through the spray foam air barrier are made after the initial SPF application, reapply in accordance with manufacturer's written instructions for such remedial work.
e. Do not install SPF within 3 inches of heat emitting devices such as light fixtures and chimneys.
f. Finished surface of SPF must be free of voids and embedded foreign objects.
g. Remove masking materials and over spray from adjacent areas immediately after foam surface has hardened. Ensure cleaning methods do not damage work performed by other sections.
h. Trim, as required, any excess thickness that would interfere with the application of cladding and covering system by other trades.
i. Clean and restore surfaces soiled or damaged by work of other trades.
Before cleaning and restoring damaged work, consult with other trades for appropriate and approved methods for cleaning and restoration to prevent further damage.
j. Complete connections to other components and repair any gaps, holes or other damage using material approved by the manufacturer.
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3.4 FIELD QUALITY CONTROL
3.4.1 Contractor's Site Inspections
Establish and maintain an inspection procedure to ensure compliance of the foam installation with contract requirements. Conduct inspections and testing at 5, 50, and 95 percent completion of application. Forward written inspection reports to the Contracting Officer within five working days of the inspection and test being performed. Work not in compliance must be promptly removed and replaced or corrected, in an approved manner, at no additional cost to the Government. Quality control must include, but is not limited to, the following:
a. Observation of environmental conditions; number and skill level of insulation workers.
b. Verification of certification, listing, or label.
c. Verification of proper storage and handling of materials before, during, and after installation.
d. Inspection of SPF, support structure, primer, expansion joints, thermal barrier, vapor retarder, and accessories.
3.5 CORRECTION OF DEFICIENCIES
Upon completion of inspection, testing, or sample taking, repair damaged construction, restore substrates and finishes, and protect repaired construction. Deficiencies found during inspection must be corrected within 5 working days following notification.
3.6 CLEANUP OF SPILLS
Conduct cleanup of uncured product spillage in accordance with paragraph SAFETY PROVISIONS and the manufacturer's written safe handling instructions. In the event of a conflict, the most stringent requirement governs.
3.7 PROTECTION AND CLEANING
3.7.1 Protection of Installed Work
Protect SPF installation from damage during application and remainder of construction period in accordance with manufacturer's written instructions. Repair damaged areas to new condition.
3.7.2 Cleaning of Adjacent Surfaces
Clean overspray from adjacent construction using cleaning agents and procedures as recommended in writing by the manufacturer of each type of affected construction and as acceptable to same.
-- End of Section --
SECTION 07 27 36 Page 11
| AMENDMENT 0006 |
| SUMMARY OF CHANGES |
| CHANGES TO THE TABLE OF CONTENTS |
| PROJECT TABLE OF CONTENTS |
| CHANGES TO THE SPECIFICATIONS |
| 07 27 36 - SPRAY FOAM AIR BARRIERS |
| PART 1 GENERAL |
| 1.1 REFERENCES |
| 1.2 RELATED REQUIREMENTS |
| 1.3 DEFINITIONS |
| 1.3.1 Long Term Thermal Resistance LTTR |
| 1.3.2 SPFA TechDocs |
| 1.4 SUBMITTALS |
| 1.5 MISCELLANEOUS REQUIREMENTS |
| 1.5.1 Product Data |
| 1.6 DELIVERY, STORAGE, AND HANDLING |
| 1.6.1 Delivery |
| 1.6.2 Storage |
| 1.6.3 Handling |
| 1.6.3.1 Venting and Handling of Material Containers |
| 1.7 SAFETY PROVISIONS |
| 1.7.1 Fire Prevention |
| 1.7.1.1 Fire Extinguishers |
| 1.7.2 Respirator Plan |
| 1.7.3 Isolation |
| 1.7.4 Respirators and Eye Protection |
| 1.7.5 Clothing and Gloves |
| 1.7.6 Additional Requirements |
| 1.8 QUALITY ASSURANCE |
| 1.8.1 General Quality Requirements |
| 1.9 PRECONSTRUCTION MEETING |
| 1.10 ENVIRONMENTAL CONDITIONS |
| 1.10.1 Temperature and Weather |
| 1.10.2 Conditions for Primers |
| 1.10.3 Conditions for Ignition Barriers |
| 1.10.4 Temporary Ventilation |
| PART 2 PRODUCTS |
| 2.1 SPRAY FOAM AIR BARRIER |
| 2.1.1 General |
| 2.1.2 Physical Properties |
| 2.1.3 Prohibited Materials |
| PART 3 EXECUTION |
| 3.1 EXAMINATION |
| 3.2 PREPARATION |
| 3.2.1 Substrate Preparation |
| 3.2.2 Protection |
| 3.2.3 Fire and Explosion Hazards |
| 3.2.4 Warning Signs |
| 3.2.5 Prime Substrate |
| 3.3 INSTALLATION |
| 3.3.1 Sequencing and Coordination |
| 3.3.2 Installation of Spray Foam Air Barrier |
| 3.4 FIELD QUALITY CONTROL |
| 3.4.1 Contractor's Site Inspections |
| 3.5 CORRECTION OF DEFICIENCIES |
| 3.6 CLEANUP OF SPILLS |
| 3.7 PROTECTION AND CLEANING |
| 3.7.1 Protection of Installed Work |
| 3.7.2 Cleaning of Adjacent Surfaces |
File details come from the government source that posted it. Updated .