B08- Attachment 0010- Marking Drawing ACV00561 REV G.pdf

SHEET

DATE

CAGE

SCALE

SIZE

UNLESS OTHERWISE NOTED

DRAWING No.

D 28620

REV.

APPLICATION

MATERIAL

±.06 ±.005 ±0°15' ±1/64

DIMENSIONS ARE IN INCHES

TOLERANCES:

.XX .XXX FRACTIONS

REMOVE ALL BURRS AND SHARP EDGES

.010 R OR CHAMFER MAX.

UNIT WT

NEXT ASSEMBLY USED ON

DESIGN ACTIVITY

UNIT LOAD MARKING FOR SHIPMENT AND

STORAGE, AMMUNITION AND

EXPLOSIVES

ACV00561 G

NONE

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

CAD MAINTAINED. CHANGES SHALL BE INCORPORATED BY THE DESIGN ACTIVITY.

REVISION APPROVED

LTR. DESCRIPTION ENG. BY DATE

- PRODUCT BASELINE ERR R7S2021 97-06-05 MB SCHULTZ 97-06-23

A NOR R1K3002 01-08-16 MB RLV 01-08-16

B NOR R1K3007 02-03-13 MB HJS 02-04-01

C ECP R3K3017 03-03-03 & ECP R3K3024 03-06-13 MB WILLIS 03-07-11

D ECP R05T5076 05-03-22 MB WILLIS 05-10-07

E ECP R07T2013 07-08-14 MB FIEFFER 07-12-18

F ECP R08K3008 08-11-26 MB FIEFFER 08-12-02

G ECP R17S2024 18-01-03 MB FIEFFER 18-01-26

U.S. ARMY

COMBINED ARMS SUPPORT COMMAND

DEFENSE AMMUNITION CENTER (DAC)

MCALESTER, OKLAHOMA 74501-9053

DEFENSE AMMUNITION CENTER

SUBMITTED

APPROVED BY ORDER OF COMMANDING GENERAL,

U.S. ARMY MATERIAL COMMAND

DEPUTY DIRECTOR FOR EXPLOSIVE SAFETY

CHIEF, EXPLOSIVES SAFETY ENGINEERING DIVISION

Thomas J. Michels

William F. Ernst

Arthur J. Podsiadlo

PROJECT ENGINEER

TEST ENGINEER

Jerry Krohn

Schultz

TEST REPORT

NA

97-06-05

NOTES:

1. THE IDENTIFICATION MARKINGS ON THE PALLETIZED

UNIT SHALL INCLUDE THE FOLLOWING (SEE

PARAGRAPHS 2, 3, AND 4):

A. NSN

B. DODIC/NALC

C. LOT NUMBER

D. QUANTITY

(1) BY LOT (IF MORE THAN ONE LOT)

(2) TOTAL QUANTITY (IF ONE LOT)

E. ITEM DESCRIPTION

F. GROSS WEIGHT IN LBS

G. PROPER SHIPPING NAME (PSN) AND IDENTIFICATION

NUMBER

H. PERFORMANCE ORIENTED PACKAGING (POP)

CERTIFICATION NUMBER

2. UNIT LOADS OF AMMUNITION REQUIRE THE ADDITION OF

IDENTIFICATION MARKING APPLIED TO TWO ADJACENT

SIDES OF THE LOAD ( SEE FIGURE 1).

A) THE IDENTIFICATION MARKING THAT IS NOT VISIBLE

ON THE BOXES SHALL BE ADDED TO THE UNIT LOAD.

THIS ADDITIONAL MARKING IS NORMALLY LIMITED TO

PARTIAL NOMENCLATURE SUCH AS 100 GRENADES OR

30 CARTRIDGES, GROSS WEIGHT OF THE UNIT LOAD,

APPLICABLE MIXED LOT IDENTIFICATION, AND ANY

LIGHT BOX/EMPTY BOX DATA (QUANTITY PER BOX OR

NUMBER OF EMPTY BOXES).

B) UNLESS OTHERWISE SPECIFIED, UNIT LOADS MAY

HAVE ONE OR MORE BOXES TURNED TO PRESENT A

BLANK SURFACE FOR MARKING. MARKING SHALL BE

APPLIED BY TAGGING, STENCILING, STAMPING, MACH-

INE PRINTING, SILKSCREENING OR EMBOSSING.

MARKINGS SHALL BE THE LARGEST PRACTICAL SIZE.

WATERPROOF MARKING BOARDS MAY BE USED WHEN

IT IS IMPOSSIBLE TO OBTAIN A BLANK SURFACE FOR

MARKING. APPROVAL MUST BE OBTAINED BY THE PRO-

CURING COMMAND PRIOR TO USING MARKING BOARDS.

C) BOXES WHICH MUST HAVE ALL NOSE ENDS POINTED

IN THE SAME DIRECTION SUCH AS SOME ROCKETS AND

WHITE PHOSPHORUS (WP) ROUNDS SHALL NOT BE

TURNED.

D) WHEN THE UNIT LOAD IS CONFIGURED IN SUCH A WAY

THAT THE BOX TOPS ARE TURNED INWARD ON THE

LOAD, THE TOP LAYER SHALL BE TURNED TOP OUT TO

PERMIT THE PSN AND IDENTIFICATION NUMBER TO BE

VISIBLE. WHEN IT IS NOT PRACTICAL TO TURN THE

ENTIRE TOP LAYER, TWO DIAGONAL CORNER BOXES

ON THE TOP LAYER SHALL BE TURNED TO EXPOSE THE

PSN AND THE IDENTIFICATION NUMBER.

E) POP CERTIFICATION MARKINGS SHALL ALSO BE EX-

POSED ON AT LEAST ONE PLACE ON THE UNIT LOAD.

3. UNIT LOADS OF UNPACKAGED AMMUNITION.

A) UNIT LOADS OF OTHERWISE UNPACKAGED AMMUNI-

TION SUCH AS SEPARATE LOADING PROJECTILES RE-

QUIRE ADDITION OF ONLY THOSE IDENTIFICATION

MARKINGS THAT ARE NOT VISIBLE ON THE PROJECT-

ILES. ANY ADDITIONAL MARKINGS ARE NORMALLY LIM-

ITED TO QUANTITY, NOMENCLATURE, GROSS WEIGHT,

AND MIXED LOT IDENTIFICATION, INCLUDING QUANTITY

PER LOT.

B) MARKING MAY BE APPLIED DIRECTLY TO THE PALLET

USING METHODS SPECIFIED IN NOTE 2B. WATER-

PROOF PAPER, METAL, CLOTH OR PLASTIC SHIP-

PING TAGS MAY BE USED WHEN THE MARKINGS

CANNOT BE APPLIED DIRECTLY TO THE PALLET LOAD.

TAGS SHOULD BE ATTACHED TO THE UNIT LOAD BY

CORROSION-RESISTANT WIRE OR PLASTIC TIES. IN

ADDITION TO USING WIRE OR PLASTIC TIES, TAGS MAY

ALSO BE ATTACHED BY STAPLES.

C) THE LOCATION AND CONTENT OF IDENTIFICATION

MARKINGS SHALL BE SPECIFIED ON THE AMMUNITION

PACKING AND MARKING DRAWINGS FOR SEPARATE

LOADING PROJECTILES.

4. UNIT LOADS OF CYLINDRICAL CONTAINERS.

A) UNIT LOADS OF CYLINDRICAL CONTAINERS (SUCH AS

PROPELLING CHARGES, COMPLETE ROUNDS, ETC.)

SHALL HAVE ADDITIONAL UNIT LOAD IDENTIFICATION

MARKINGS APPLIED DIAGONALLY AT OPPOSITE ENDS

OF THE UPPER LAYER OF THE LOAD BY WATERPROOF

TAG, LABEL, STENCILING OR STAMPING IN A

CONTRASTING COLOR (SEE NOTES 2B AND 3B).

B) UNIT LOAD IDENTIFICATION MARKINGS SHALL INCLUDE

GROSS WEITHT, QUANTITY, MIXED LOT AND

EMPTY/LIGHT CONTAINER INFORMATION.

C) CONTAINERS SHALL BE POSITIONED SO THAT THE

PROPER SHIPPING NAME AND UN IDENTIFICATION

NUMBER ARE VISIBLE ON AT LEAST ONE CONTAINER

ON ONE SIDE OF THE LOAD. THE ORIENTATION OF THE

CONTAINERS SPECIFIED IN THE UNITIZATION

DRAWINGS SHALL BE FOLLOWED.

5. UNIT LOADS COMPRISED OF MULTIPLE LOTS.

A) UNIT LOADS OF AMMUNITION AND EXPLOSIVES COM-

PRISED OF MORE THAN ONE LOT SHALL BE MARKED

WITH THE APPROPRIATE LOT NUMBERS. IN ADDITION,

THE LOT NUMBER AND QUANTITY OF EACH LOT IN UNIT

LOADS OF MIXED LOTS SHALL BE LISTED ON A PLAIN

WHITE LABEL OR TAG, AS APPLICABLE, AND SHALL BE

PLACED ADJACENT TO OTHER IDENTIFICATION

MARKINGS.

B) THE MAXIMUM SIZE OF THE LABEL OR TAG SHALL BE 4

BY 6 INCHES, AND THE LETTERING SHALL NOT BE LESS

THAN A QUARTER OF A 0.25 INCH IN HEIGHT.

NOTES CONTINUED ON PAGE 2.

IDENTIFICATION MARKINGS

FIGURE 2

FIGURE 1

IDENTIFICATION TAG

SEE NOTE 7(C)

NOTE:

A DUPLICATE SET OF LABELS

MUST ALSO BE APPLIED ON

THE ADJACENT SIDE.

PART NO. ACV00561

IDENTIFICATION TAG

REVISION STATUS OF SHEETS

SHEET REVISION

1 OF 2 G

2 OF 2 G

SHEET

DATE

CAGE

SCALE

SIZE DRAWING No.

D 28620

REV.

UNIT WT

DESIGN ACTIVITY

UNIT LOAD MARKING FOR SHIPMENT AND

STORAGE, AMMUNITION AND

EXPLOSIVES

ACV00561 G

NONE

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

CAD MAINTAINED. CHANGES SHALL BE INCORPORATED BY THE DESIGN ACTIVITY.

U.S. ARMY

COMBINED ARMS SUPPORT COMMAND

DEFENSE AMMUNITION CENTER (DAC)

MCALESTER, OKLAHOMA 74501-9053

DEFENSE AMMUNITION CENTER

SUBMITTED

APPROVED BY ORDER OF COMMANDING GENERAL,

U.S. ARMY MATERIAL COMMAND

DEPUTY DIRECTOR FOR EXPLOSIVE SAFETY

CHIEF, EXPLOSIVES SAFETY ENGINEERING DIVISION

Thomas J. Michels

William F. Ernst

Arthur J. Podsiadlo

PROJECT ENGINEER

TEST ENGINEER

Jerry Krohn

Schultz

TEST REPORT

NA

97-06-05

REVISION APPROVED

LTR. DESCRIPTION ENG. BY DATE

- PRODUCT BASELINE ERR R7S2021 97-06-05 MB SCHULTZ 97-06-23

A NOR R1K3002 01-08-16 MB RLV 01-08-16

B NOR R1K3007 02-03-13 MB HJS 02-04-01

C ECP R3K3017 03-03-03 & ECP R3K3024 03-06-13 MB WILLIS 03-07-11

D ECP R05T5076 05-03-22 MB WILLIS 05-10-07

E ECP R07T2013 07-08-14 MB FIEFFER 07-12-18

F ECP R08K3008 08-11-26 MB FIEFFER 08-12-02

G ECP R17S2024 18-01-03 MB FIEFFER 18-01-26

NOTES (CONTINUED):

6. FULL CARLOAD OR FULL TRUCKLOAD SHIPMENTS.

A) PACKAGES OF MILITARY AMMUNITION AND EXPLOSIVES

SHIPPED BY OR ON BEHALF OF THE DOD IN FREIGHT

CONTAINER LOADS, CAR LOADS OR TRUCK LOADS

(INCLUDING EXCLUSIVE USE) AND LOADED AND

UNLOADED BY THE SHIPPER OR BY DOD ARE EXEMPT

FROM HAZARD WARNING LABELING REQUIREMENTS.

ALSO, UNITIZED OR PALLETIZED BREAKBULK

SHIPMENTS BY CARGO SHIP UNDER CHARTER TO DOD

MAY BE SHIPPED WITH A SINGLE HAZARD WARNING

LABEL PER UNIT LOAD. HOWEVER, SHIPPING DONE

OUTSIDE OF DOD CONTROL SHALL USE GENERAL

HAZARDOUS MATERIALS LABELING REQUIREMENTS.

B) ALL OCONUS SHIPMENTS (EXCEPT THOSE IN

INTERMODAL CONTAINERS) REQUIRE THAT AT LEAST

ONE HAZARD WARNING LABEL BE AFFIXED TO EACH

UNIT LOAD OF PALLETIZED CARGO OR TO EACH

EXTERIOR PACKAGE OF LOOSE CARGO IN

ACCORDANCE WITH CFR TITLE 49, 100-199 AND THE

APPLICABLE INTERNATIONAL MODAL DOCUMENT

REQUIREMENTS. THE MARKING AND LABELING

REQUIREMENTS IMPOSED BY FOREIGN GOVERNMENTS

SHALL BE OBSERVED AS PRESCRIBED BY THE SERVICE

DIRECTING THE SHIPMENT. LABELS SHALL NOT BE AP-

PLIED DIRECTLY TO THE END ITEM.

7. BAR CODING UNIT LOADS (SEE FIGURE 2 ON SHEET 1).

A) 2D (PDF417) BAR CODING REQUIREMENTS SHALL BE

IAW ARDEC DRAWING 12999545. UNLESS OTHERWISE

SPECIFIED, THE FIRST 2D BAR CODE LABEL SHALL BE

APPLIED ON THE UPPER RIGHT QUADRANT ON THE

SHORT DIMENSION OF THE UNIT LOAD. ONE LABEL

SHALL BE APPLIED ON ONE OF THE FLAT SIDES OR

FRONT OF THE PALLET. THE OTHER LABEL WILL BE

PLACED ON EITHER ADJACENT SIDE. STAPLES SHALL

BE USED IN THE CORNER OF THE BAR CODE LABEL FOR

PALLETIZED WOOD BOXES.

B) MULTIPLE LOT/SERIAL LABELS SHALL BE PLACED IN

SEQUENCE AS SHOWN ON DRAWING 12999545.

C) FOR SQUARE BELL CYLINDRICAL CONTAINERS WITH

METAL TOP LIFT, 2 X 4 INCH 2D BAR CODES SHALL BE

PLACED IN THE FOLLOWING TWO LOCATIONS ON

ADJACENT SIDES. ONE 2D BAR CODE SHALL BE

PLACED ON THE METAL TOP ADAPTER. THE OTHER

SHALL BE PLACED IN THE UPPER RIGHT HAND QUAD-

RANT, ON THE BOTTOM/END, OF A SINGLE CONTAINER.

ON 105MM AND 120MM TANK AMMUNITION

CONTAINERS, THE 2 X 4 INCH, UNIT LOAD 2D BAR CODE

ON THE END OF THE CONTAINER MAY COVER UP THE

DODIC MARKING AND THE INDIIVIDUAL CONTAINER 2D

BAR CODE ON ONE CONTAINER PER UNIT LOAD.

8. LIGHT LOAD MARKINGS. WHEN THE BOTTOM SURFACE

OF A LIGHT OR EMPTY BOX IS VISIBLE (I.E. THE ORANGE

COLOR IS NOT VISIBLE IN THE UNIT LOAD) THE BOTTOM

MUST BE PAINTED OR MARKED IN ORANGE SIMILAR TO

COLOR CHIP 32246 OF AMS-STD-595. THE WORDS "LIGHT

BOX" OR "EMPTY", AS APPLICABLE, SHALL BE MARKED IN

A CONTRASTING COLOR ON THE BOX BOTTOM.

A) UNIT LOADS CONTAINING EMPTY OR LIGHT BOXES

SHALL BE IDENTIFIED BY QUANTITY PER BOX AND/OR

NUMBER OF EMPTY BOXES. THIS INFORMATION SHALL

BE SHOWN NEAR THE OTHER PALLET IDENTIFICATION

MARKINGS.

B) LESS THAN FULL UNIT LOADS OF UNPACKAGED AMMU-

NITION SUCH AS SEPARATE LOADING PROJECT-

ILES SHALL BE IDENTIFIED BY AN ORANGE TAG,

SIMILAR TO COLOR CHIP 32246 OF AMS-STD-595,

PLACED ON TWO DIAGONAL CORNERS OF THE LOAD,

WITH THE TAG MARKED AS "LIGHT LOAD". SUCH LOADS

MUST BE CONSTRUCTED SO THAT THE LONGITUDINAL

CENTER OF GRAVITY IS THE SAME AS FOR A FULL LOAD.

9. ALL NON-MANUFACTURED WOOD USED IN PALLETIZED

LOAD WILL BE HEAT TREATED TO A CORE TEMPERATURE

OF 56 DEGREES CELSIUS FOR A MINIMUM OF 30 MIN-

UTES. THE PALLET MANUFACTURER AND THE MANU-

FACTURER OF WOOD USED TO BUILD FILLER ASSEM-

BLIES AND SPACER/SUPPORT GATE ASSEMBLIES FOR

THE PALLETIZED LOAD, SHALL BE AFFILIATED WITH AN

INSPECTION AGENCY ACCREDITED BY THE AMERICAN

LUMBER STANDARDS COMMITTEE. THE PALLET MANU-

FACTURER AND THE MANUFACTURER OF WOOD USED

TO BUILD FILLER ASESMBLIES AND SPACER/SUPPORT

GATE ASSEMBLIES FOR THE PALLETIZED LOAD SHALL

ENSURE TRACEABILITY TO THE ORIGINAL SOURCE OF

HEAT TREATMENT. EACH PALLET, FILLER ASSEMBLY,

AND SPACER/SUPPORT GATE ASSEMBLY SHALL BE

MARKED TO SHOW CONFORMANCE OT THE INTERNA-

TIONAL STANDARD PHYTOSANITARY MEASURES NO. 15.

PALLETS, FILLER ASSEMBLIES AND SPACER/SUPPORT

ASSEMBLIES MADE OF NON-MANUFACTURED WOOD

SHALL BE HEAT TREATED AND MARKED APPROPRIATELY.

LEGIBLE, CONTRASTING, AND CLEARLY VISIBLE QUALITY

(HEAT TREATMENT) MARKS FOR THE PALLET SHALL BE

PLACED ON TWO OPPOSITE CORNER END POSTS ON THE

SAME SIDE AS THE PRESERVATIVE MARKING. SEE

FIGURE 3 FOR MORE DETAILS ON THE LOCATION OF THE

PRESERVATIVE AND QUALITY (HEAT TREATMENT) MARKS

ON THE PALLET. THE PRESERVATIVE MARKING MUST

ALSO BE APPLIED TO FILLER ASSEMBLIES AND SPACER/

SUPPORT ASSEMBLIES. THE QUALITY (HEAT TREAT-

MENT) MARK FOR THE FILLER ASSEMBLIES AND SPACER/

SUPPORT ASSEMBLIES SHALL BE PLACED ON TWO

OPPOSITE SIDES AS DEPICTED IN FIGURE 4 ON A SAMPLE

FILLER ASSEMBLY.

FOR REFERENCE ONLY.

LOCATION OFTHE

PRESERVATIVE MARK.

PLACE ON BOTH SIDES.

FIGURE 4

FIGURE 3

FOR REFERENCE ONLY.

LOCATION OF THE

PRESERVATIVE MARK.

LOCATION OF QUALITY

(HEAT TREATMENT) MARK

ON OPPOSITE SIDE.

LOCATION OF QUALITY

(HEAT TREATMENT) MARK.

FOR REFERENCE ONLY.

LOCATION OFTHE

PRESERVATIVE MARK.

LOCATION OF QUALITY

(HEAT TREATMENT) MARK.

LOCATION OF QUALITY

(HEAT TREATMENT) MARK.