Attachment 0002 - Equipment List 09September2024.xlsx

PM - Quarterly

b) Check gearbox oil level and add as necessary

c) Inspect pneumatic FRL

b) Grease joints, bushing and balancer housing

c) Inspect and adjust limits as necessary

d) Inspect all cables, harnesses, connectors, controllers, and power supplies

e) Inspect and tighten all bolts to spec.

f) Check for defective seals 1704202

b) Ensure proper fall arrest systems are utilized while working at heights.

c) Hydraulic Power Unit (HPU)

- Visually inspect for signs of damage.

- Observe operation and inspect for abnormal noise.

- Qualified Electrical Worker, check amp draw of motor and verify it is within normal operating parameters.

- Check for leaks.

- Check for Oil level, add Dexron III ATF as required.

d) Lift Chains

- Visually inspect chain for signs of rust, damage or deformed components.

- Lubricate as required with Fluid Film Protectant and Lubricant or equivalent.

e) Anchor Fasteners

- Visually inspect column base plates and foundation anchor fasteners for corrosion & verify tightness.

- Visually inspect the bracing for damage and fitness.

f) Structure

- Visually inspect Carriage for fit up.

- Visually check for corrosion.

g) Qualified Electrical Worker Inspect GAte Interlocks and Push Button (PB) Stations Check Level 1 VA Gate Interlock and Level 2 Swing Gate Interlock for the following:

- Check for loose attachment, proper operation, and alignment of all interlocks. Lubricate door latches and ensure door latches smoothly operate.

- Check engagement of interlock keeper.

- Check roller assembly and cable assembly for smooth operation (lubricate as necessary).

- Verify that the interlock functions properly when actuated by the roller assembly located on the VRC columns.

- Verify that gate does not open when carriage is not present.

- Verify that carriage cannot move when gate is open.

Check Level 1 and Level 2 PB Stations for the following:

- Check operation of each push button.

- Inspect for damage and verify each bezel is snug.

- Verify condition & operation of control panel light.

h) Paint

- Visually check for corrosion (unit is hot dipped galvanized).

- Use wire brush to remove any corrosion found and touch up with Z.R.C cold galvanizing compound or equal as required. Series 21

PM - Semi-Annual

Check Fan Motors for Excess Wear or Damage, the ones that exchange Outside Air into Cabinets Replace all Fluids Check Spindle alignment, Document Do Ball Bar Test of X,Y,Z Axis, Document Check, Clean and Lubricate Tool Changer Change CNC Control Back-up Batteries Check Tram of Spindle to Table, Document Check and Clean Safety Interlocks Check Machine Lubricant Grease/Oil, Change Grease Cartridge or Top off Resevior, Replace Way Oil if Contaminated Remove and Inspect Axis Covers and Wipers, clean any debris Clean and Inspect Liners Guides and Ways Monitor Servo and Spindle Motor Current Draw, Document Check Electrical Cabinet, Clean Interior Check for Loose or Damaged Wire Connections Check all External Cables Wires and Hoses for Damage Check Machine Level, Document Visually Inspect Outside of Machine and report any abnormalities or Safety Concerns Check Files for Error Messages that need attention Clear all Clocks Check and Clean all Limit Switches T14iF and D14MiB5

Check Fan Motors for Excess Wear or Damage, the ones that exchange Outside Air into Cabinets Replace all Fluids Check Spindle alignment, Document Do Ball Bar Test of X,Y,Z Axis, Document Check, Clean and Lubricate Tool Changer Change CNC Control Back-up Batteries Check Tram of Spindle to Table, Document Check and Clean Safety Interlocks Check Machine Lubricant Grease/Oil, Change Grease Cartridge or Top off Resevior, Replace Way Oil if Contaminated Remove and Inspect Axis Covers and Wipers, clean any debris Clean and Inspect Liners Guides and Ways Monitor Servo and Spindle Motor Current Draw, Document Check Electrical Cabinet, Clean Interior Check for Loose or Damaged Wire Connections Check all External Cables Wires and Hoses for Damage Check Machine Level, Document Visually Inspect Outside of Machine and report any abnormalities or Safety Concerns Check Files for Error Messages that need attention Clear all Clocks Check and Clean all Limit Switches D14MiB5

Check Fan Motors for Excess Wear or Damage, the ones that exchange Outside Air into Cabinets Replace all Fluids Check Spindle alignment, Document Do Ball Bar Test of X,Y,Z Axis, Document Check, Clean and Lubricate Tool Changer Change CNC Control Back-up Batteries Check Tram of Spindle to Table, Document Check and Clean Safety Interlocks Check Machine Lubricant Grease/Oil, Change Grease Cartridge or Top off Resevior, Replace Way Oil if Contaminated Remove and Inspect Axis Covers and Wipers, clean any debris Clean and Inspect Liners Guides and Ways Monitor Servo and Spindle Motor Current Draw, Document Check Electrical Cabinet, Clean Interior Check for Loose or Damaged Wire Connections Check all External Cables Wires and Hoses for Damage Check Machine Level, Document Visually Inspect Outside of Machine and report any abnormalities or Safety Concerns Check Files for Error Messages that need attention Clear all Clocks Check and Clean all Limit Switches D14MiB5

Ensure proper fall arrest systems are utilized while working at heights.

a) Safety Cam Inspections

- Visually inspect safety cam shaft for signs of wear and damage.

- Visually inspect chain to safety cam connector and master link.

- Check wheel block column shoe for corrosion and hardware tightness.

b) Safety Cam Rotation

- Lower the carriage to the bottom level.

- Open the manual release valve on the Hydraulic Power Unit (page 15 of owner’s manual) The valve opens by pulling upwards.

- With the manual release valve opened, slacken the drive chain by pulling on it (this may take considerable force as you are extending the cylinders). Check to see that the safety cams rotate freely and that they are able to touch the column without obstruction.

- Close the manual release valve (you may need to tap lightly a few times on the plunger to ensure the valve seats).

- Check to make sure that the chains are properly aligned on the sprockets.

- Cycle the lift several times to check for proper operation.

c) Chain Sprockets

- Visually inspect Lift Header Sprockets for alignment and wear.

- Visually inspect Cylinder End Sprockets for alignment and wear.

Annual 3000lb PFlow Munitions Lift Ensure proper Lockout procedures are adhered to where applicable!!!

Ensure proper fall arrest systems are utilized while working at heights.

d) Synchronization Shaft

- Visually inspect for signs of damage and corrosion.

- Check key fit up.

- Spray Liberally with Corrosion protective lubricant (Fluid Film or equivalent).

e) Shaft Pillow Block Bearings and Cylinder End Clevis Assemblies.

- Verify set screws are tight.

- Lubricate bearings with Mobil EP2 or equivalent lithium-based grease (no more than one pump per bearing!).

f) Hydraulic Power Unit

- Drain oil, clean sump, replace oil with Dexron III ATF.

- Replace filter with 10-micron hydraulic filter (Donaldson P551551 or equivalent). Series 21

DIV Location Brand Warranty requires certified tech for repair Description of Equipment

QTY

- Remove cover from hydraulic unit and blow dust away from radiator

- Grease the following with Shell Alvania #EP2, 2 strokes with the grease gun:

X & Y Ballnuts, X-axis Carriage linear bearings, Y-axis carriage linear bearings, Workclamp X-axis linear bearings, Turret drive pillow block bearings.

- Great the ball screw end bearings with Mobilith XHP, 2 strokes with the grease gun.

- Inspect hydraulic oil in hydraulic unit, replace with Mobil Nuto H46 as necessary.

- Remove the cover below the fume exhaust fan, and clean the duct.

- Remove all scrap trays and remove excess accumulation of fine particulate.

- Manually lubricate the fume fan assembly.

- Inspect the X-axis and Y-axis linear bearings and the magnet track protective cover for indications of wear or contamination. Clean and lubricate the linear rails as required. Inspect the linear moto assemblies for coolant leaks or indications of heat build-up. Inspect the area between the X-axis linear bearings and the encoders for debris and contamination.

- Lubricate the Z-axis linear bearings and ball screw.

- Replace the filter element (C.I. #914083) for the chiller water inpute.

- Clean the chiller condenser.

- Inspect the pallet drive chains and cables. Re-tensioin as necessary. Lubricate the pallet drive chains and gear reducers. Clean the pall guide rails.

- Inspect the machine for coolant leaks and oil leaks.

- Replace all missing or damaged safety signs.

- Test all coolant and laser amin voltage interlocks for proper operation.

- remove the bellows to expose the magnet tracks of the X1 and X2 axis linear motors. Dampen a cloth with isopopyl alochol and clean the tape that covers the magnet tracks. Re-lubricate the tape surface with a very light coating of synthetic grease (C.I #922230), then reinstall the bellows.

- Check machine level - relevel if necessary

- Check entire machine for loose fasteners

- Check knife and ram gib cleareance - adjust if necessary

- Check knife bolts and alignment adjustment nuts - tighten if necessary

- Check material control

- Check length control

- Replace return line filter cartidge

- Check oil temperature in reservoir - adjust temp control if necessary

- Grease backgage pivot blocks and lift cylinder clevises.

- Grease cylinder spherical bearings

- Check for water in hydraulic reservoir

- Grease/oil these components: Idler roll guide post, Brush heads (Oscillation linkage bearings), drive roll bearings, take-up roll bearings, support roll bearings, sanding heads, vacuum blower, feed drive motor, conveyor bed lift reducer and any other necessary components.

- Change hydraulic pump filter.

- Check conveyor belt and V-belts. Tighten if required.

- Check rubber covered rolls for any wear, delamination, or grooving.

- Clean the filters in the cutting fluid tank

- replace the transmission oil

- Grease the drive wheel, idler wheel, blade tension device, and worm shaft

- Change oil filters

- Check oil level in gear reducer

- Clean the guide arm carbides

- Check blade brush for wear

- Check oil level in tank

-Grease ball screw spindle and supply unit slide. Check visually and clean as well.

- Change oil filters

- Check oil level in gear reducer

- Clean the guide arm

- Check blade brush for wear

- Check oil level in tank

- Check rail lubrication

- Change water in the cooling system

- Check the fume extractor filters

- Grease brush shafter bearings (4 places) with No. 2 consistency lithuim-base grease - recommendation

- Grease Conveyour shaft bearings (2 places) with No. 2 consistency lithuim-base grease - recommendation

- Grease sliding brush bearings (2 places) with No. 2 consistency lithuim-base grease - recommendation

- Change the oil in the conveyor drive box by OEM recommendations

- Clean and inspect air flow switches

- Clean and inspect burner

- Clean and inspect blower and wheel

- Clean and inspect exhaust blower

- Clean/inspect or replace filters

- Inspect Belt and drive

- Inspect door gasket

- Inspect door hinges

- Inspect ductwork

- Inspect for warpage and leaks

- Inspect all gas fittings and tighten as necessary

- Inspect all fasteners and tighten as necessary

- Grease motors and bearings

- No re-lubrication bearings should be checked for cracking or other signs of failures.

PERFORM SAFETY INTERLOCKS:

- Circulation Air Flow

- Combustion Air Flow

- Low Gas pressure

- Excess temp operation

- Process Timer

- Exhaust Air FLow

- Hi gas pressure

- Flame safe guard

- Purge Timer

- Limit Switch

- Regrease fan shaft bearings (located behind the chamber) with high temperature (lithium) grease.

- Check for open circuit by current or resistance type measurements, check elements visuualy for any damage. Replace if needed.

- Check for external damage or peeling paint

- Check for damages of the cable protective sleeves

- Check for water

- Check the mechanical cable and welding power cable (damaged or twisted)

- Check the end effector (hand cable)

- Check the motor cable for loosening.

- Tighten the end effector bolt

- Tight the cover and main bolt

- Check the fixed mechanical stopper and the adjustable mechanical stopper

- Remove spatter, dust, etc.

- Check the oil sight glass of J4 to J6 axis

- Check if fluoric resin ring is broken

- Check the robot cable, teach pendant cable, and robot connecting cable

- Clean the controller ventilation system M-10iD/12 variant on the R-30iB Plus A-Cab Controller and Lincoln Welder R450 power wave MES B123 Monarch No Conventional Lathe 1 36362 Bi-Annual:

- Drain hydraulic oil and replace filter

- Drain and flush apron reservoir filling point and oil level gauge

- Grease taper attachement if in use

- Oil traveling rod supports

- Clean the strainer

Check the bolster plate for proper mounting and that there is no foreign material between bolster and bed.

Check the clutch assembly for loose or broken parts, air leakage, and check clutch adjustment by measuring amount of pressure plate travel.

Check clutch air pressure gauge for proper setting Check all screws nuts and washers for tightness Make certain slide adjusting motor is mounted securely Check slide adjustment gears for condition and tightness on shaft Check micro shut height indicator for accuracy Check knockout brackets to be sure they are fastened securely and not damaged Check condition of clamping screws and knockout rods Make certain knockout bar is straight. Replace if necessary Check motor sheave for looseness on motor shaft Check alignment of motor sheave with flywheel sheave.

Check motor sheave and flywheel for cracks, wear, and rough areas Check v-belts for proper tension. Check for worn, cracked, or frayed belts Check timing belts for proper tension. Check timing belts for worn, cracked, or frayed sections. Check timing belt sheaves for tightness on the shaft and for proper alignment. Check condition of sheaves.

Check levelness of press, make sure weight is being supported proportionately. Check press for missing or broken accessories. Check the foundation of the press Bearing clearance Check total bearing clearance. Check front main bearing clearance. Check rear main bearing clearance . Check connection bearing clearance Slide and gibs Check parallelism between slide and bolster. Check for proper running clearance between slide and gibs. Check slide for cracked or broken sections Frame Check frame for cracked or broken sections. Check for loose brackets or components attached to frame Gears Check for uneven wear and broken teeth. Make certain gears are tight on shafts. Check for cracks in the gear. Check for proper lubrication Check legs for cracked or broken sections Check leg bolts, studs, and make certain legs are secured to the frame Install new 25 micron filter elements on the lube unit. Check for any leaks

- Drain hydraulic oil and replace filter

- Drain and flush apron reservoir filling point and oil level gauge

- Grease taper attachement if in use

- Oil traveling rod supports

- Clean upper and lower units

- Check all guages and valves ensuring proper function. Replace if needed.

- Change any filters as needed, uishc as water cooler filter and air inlet/exhaust filters

- check lower bearings and replace

- Grease the flywheel bearings, bull gear bearings, and backshaft bearings.

- Check clearance on flywheel bearings

- Inspect friction discs for wear and cleanliness, hub & center plate splines spray splines with silicone.

- Check brake linings

- check brake shoes, air cylinder and plunger for casting cracks, signs of wear

- Clean air oiler and filter

- Check air gages for accuracy

- Inspect control box and palm button contacts

- inspect rotary limit switch, chain, and sprockets.

- Inspect V Belts for wear

- Check motor bearings

- Check flywheel bearings

- Check Gib adjustment

- Check drive gears and keys for looseness

- check bronze bearings for excessive wear or loosness

- Inspect cylinders for wear and loose parts

- Check press level, die cushion, and knockout bracket adjustment

- Grease the flywheel bearings, bull gear bearings, and backshaft bearings.

- Check clearance on flywheel bearings

- Inspect friction discs for wear and cleanliness, hub & center plate splines spray splines with silicone.

- Check brake linings

- check brake shoes, air cylinder and plunger for casting cracks, signs of wear

- Clean air oiler and filter

- Check air gages for accuracy

- Inspect control box and palm button contacts

- inspect rotary limit switch, chain, and sprockets.

- Inspect V Belts for wear

- Check motor bearings

- Check flywheel bearings

- Check Gib adjustment

- Check drive gears and keys for looseness

- check bronze bearings for excessive wear or loosness

- Inspect cylinders for wear and loose parts

- Clean the strainer

- Clean the strainer

- Grease and clean the guide ways FSG-612

PM - Annual

Perform the following inspections annually:

a) Check door and panel gaskets.

b) Check electrical connections for loose or broken wires.

c) Inspect high-voltage bus for loose connections and dust buildup.

d) Inspect inside local control and high-voltage compartments for dust buildup, loose or distressed components, and general condition of components.

Special Inspections

High-Current Conductor Connection Inspections. Magnetic pressure may loosen some of the screws or bolts holding the bus work, cable clamps, or ignitron switches, and may create a situation where arcing occurs. After every 30,000 cycles, the following equipment should be inspected for loose bolts and screws, etc:

Perform the following inspections annually:

a) Check door and panel gaskets.

b) Check electrical connections for loose or broken wires.

c) Inspect high-voltage bus for loose connections and dust buildup.

d) Inspect inside local control and high-voltage compartments for dust buildup, loose or distressed components, and general condition of components.

Special Inspections

High-Current Conductor Connection Inspections. Magnetic pressure may loosen some of the screws or bolts holding the bus work, cable clamps, or ignitron switches, and may create a situation where arcing occurs. After every 30,000 cycles, the following equipment should be inspected for loose bolts and screws, etc:

2. Every 48-months, replace gear oil in each AXIS 1-6.

3. Inspect Mechancial Stop, Axis 1-3. Repair/replace if necessary

4. Inspect Position switches, Axis 1-3. Repair/replace if necessary

5. Inpsect Manipulator Harness, Cabling for postion switch and fan, balancing device and gearbox. Repair/replace if necessary.

6. Inspect and clean controller cabinet. Replace cabinet air filters. Repair/replace damaged or failed parts/components

7. Perform Service Assessment S4CPLUS M2000

DIV Location Brand Warranty requires certified tech for repair Description of Equipment

QTY

Hydraulic system

- Lubricate motor bearings with SRI #2 bearing grease

- Fill the pump case with oil, check for leaks Recirculation system

- Anylayze hydraulic oil, replace if necessary.

- Check oil level and temperature. Check filter, replace if needed.

Electrical

- Check for any fault messages

X-Axis: Grease by using the grease manifolds for the linear bearings, accessed by removed metal cover on the side of the gantry. Repeat for the opposite side. (6 fittings) Y-Axis: Grease by pulling back the Y-axis cover. There are two fittings on both side of the Y-plate. (4 fittings) Z-Axis: Grease both of the truck bearings (2 fittings) on the Z-axis.

Z-Axis ball screw: 1 fitting

DUST COLLECTION SYSTEM:

- Check inlet baffle for wear

- Inspect filter cartridges thoroughly

- Check ducts for material build-up

- Inspect paint, insulation, ect. for corrosion

- Check fan belts tension and wear

- Check Airlock/ screw conveyor for general wear

- Record pulse duration/delay

- Perform Bag dye penetrant test.

- Check all hardware connections and visible welds

- Check door gaskets, check for any leaks in the fittings or air lines.

- Check Diaphragm vales for proper operation

- Inspect for any corrosion on the fans, housing

- Inspect and lubricate andy fittings or appropriate items.

- Check for accuracy of indicaton equipment CL-900 Gold Series X Flo MES B123 Cincinnati No Shear 1 37904 Annually:

- Check hydraulic pressures - adjust if necessary

- Check accumulator precharge pressure and recharge if necessary

- Clean intake strainer or replace

- Grease all lubrication points (Suggested Pennzoil EP Grease 704):

Lower rod bearings Press ram/bed parallel adjustment mechanism Manual backgauge

- Replace and Fill hydraulic fluid in the reservoir

- Replace the return line filter

- Examine batteries, replace if needed.

- Repalce brake pads if needed

- Refill hydraulic fluid if needed. Takes 12 gallons of Mobil DTE 26 or equivalent.

- Change oil in hydraulic tank

- Change/fill the following with OEM recommend lubricants:

Gear box Auxiliary gear Coolant tank Hydraulic oil tank

- change the return filter insert

- change the filter control block saw feed regulator insert

- replace belt, tooth belth, or v-ribbed belts.

- Replace batteries in control panel

- replace pressure filter

- Clean front and rear ventilation ports and louvers

- Clean interior of control panel if dirty, replace any instrumentation if needed.

- Remove any spills or deposits from the chamber walls

- Inspect condition of fan belt and tension, replace if cracked or worn.

- Inspect door seal.

- Clean front and rear ventilation ports and louvers

- Clean interior of control panel if dirty, replace any instrumentation if needed.

- Remove any spills or deposits from the chamber walls

- Inspect condition of fan belt and tension, replace if cracked or worn.

- Inspect door seal.

- Adjust the saw drive timing belt tension

- Tighten any look screws or bolts

- Check If there is any air leakage from the pneumatic equipment or piping joints.

- Replace gear oil (at saw head)

- Check for loose screws and bolts -Check for oil leakage from piping joints and hydraulic equipment

- Replace hydraulic oil

- Replace gear oil (at saw head)

- Apply oil to the saw slide

- Grease the saw slide ball screw

- Check and fill mist liquid reservior