TP01 Specs Vol-02.pdf

EHRM Infrastructure Upgrades

VA 657A4-20-700

John J. Pershing VAMC – Poplar Bluff, MO

Resubmitted 100% Construction Documents

03-01-2021

21 13 13 - 1

WET-PIPE SPRINKLER SYSTEMS

SECTION 21 13 13

PART 1 - GENERAL

1.1 DESCRIPTION

A. Design, installation and testing shall be in accordance with the VA

Fire Protection Design Manual, 7th Edition and NFPA 13-2019.

B. The design and installation of a hydraulically calculated automatic wet-pipe system complete and ready for operation, for all portions of building as indicated on plans.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Section 07 84 00, FIRESTOPPING.

C. Section 09 91 00, PAINTING.

F. Section 28 31 00, FIRE DETECTION AND ALARM.

1.3 DESIGN CRITERIA

A. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13.

1. Sprinkler Protection: Sprinkler hazard classifications shall be in accordance with NFPA 13 and the design drawings.

2. Hydraulic Calculations: Calculations are not required to be completed as the scope of the project is to modify a small number of sprinklers for existing systems.

3. Water Supply: Water supply data was not provided to the design team and is expected to be adequate for all sprinkler system modifications.

4. Zoning:

a. For the server room Building 1, the sprinkler system shall be zoned for the server room. For the zone provide a control valve, flow switch, and a test and drain assembly with pressure gauge.

5. Provide seismic protection in accordance with NFPA 13. Contractor shall submit load calculations for sizing of sway bracing for systems that are required to be protected against damage from earthquakes. The seismic design category for this project is Design

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Category C. Earthquake bracing shall be provided in line with NFPA

13.

1.4 SUBMITTALS

A. Submit as one package in accordance with Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III or Level IV Sprinkler Technician or stamped by a Registered Professional Engineer licensed in the field of Fire Protection Engineering. As the Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals will not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide an index referencing the appropriate specification section. In addition to the hard copies, provide submittal items in

Paragraphs 1.4(A)1 through 1.4(A)5 electronically in pdf format on a compact disc or as directed by the COR. Submittals shall include, but not be limited to, the following:

1. Qualifications:

a. Provide a copy of the installing contractors fire sprinkler and state contractor’s license.

b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a

Registered Professional Engineer licensed in the field of Fire

Protection Engineering.

c. Provide documentation showing that the installer has been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to the Plans and Calculations chapter of NFPA

13. Drawings shall include graphical scales that allow the user to determine lengths when the drawings are reduced in size. Include a plan showing the piping to the water supply test location.

3. Manufacturer’s Data Sheets: Provide data sheets for all materials and equipment proposed for use on the system. Include listing

John J. Pershing VAMC – Poplar Bluff, MO

21 13 13 - 3 information and installation instructions in data sheets. Where data sheets describe items in addition to those proposed to be used for the system, clearly identify the proposed items on the sheet.

4. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in

Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. In addition, submittals shall include, but not be limited to, the following:

a. A complete set of as-built drawings showing the installed system with the specific interconnections between the system switches and the fire alarm equipment. Provide a complete set in the formats as follows. Submit items 2 and 3 below on a compact disc or as directed by the COR.

1) One full size (or size as directed by the COR) printed copy.

2) One complete set in electronic pdf format.

3) One complete set in AutoCAD format or a format as directed by the COR.

b. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed Material and Testing Certificate as indicated in NFPA

13. Certificates shall be provided to document all parts of the installation.

c. Operations and Maintenance Manuals that include step-by-step procedures required for system startup, operation, shutdown, and routine maintenance and testing. The manuals shall include the manufacturer's name, model number, parts list, and tools that should be kept in stock by the owner for routine maintenance, including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization, including address and telephone number, for each item of equipment.

d. One paper copy of the Material and Testing Certificates and the

Operations and Maintenance Manuals above shall be provided in a binder. In addition, these materials shall be provided in pdf format on a compact disc or as directed by the COR.

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e. Provide one additional copy of the Operations and Maintenance

Manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser or as directed by the COR.

1.5 QUALITY ASSURANCE

A. Installer Reliability: The installer shall possess a valid State of

Missouri, fire sprinkler contractor's license. The installer shall have been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL or approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA. All materials and equipment shall be free from defect. All materials and equipment shall be new unless specifically indicated otherwise on the contract drawings.

1.6 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. National Fire Protection Association (NFPA):

13-19...................Installation of Sprinkler Systems

25-17...................Inspection, Testing, and Maintenance of Water-

Based Fire Protection Systems

C. Underwriters Laboratories, Inc. (UL):

Fire Protection Equipment Directory (2011)

D. Factory Mutual Engineering Corporation (FM):

Approval Guide

E. VA Fire Protection Design Manual (Seventh Edition Dec 2015)

PART 2 - PRODUCTS

2.1 PIPING & FITTINGS

A. Piping and fittings for private underground water mains shall be in accordance with NFPA 13.

B. Piping and fittings for sprinkler systems shall be in accordance with

NFPA 13.

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1. Plain-end pipe fittings with locking lugs or shear bolts are not permitted.

2. Piping sizes 2 inches and smaller shall be black steel Schedule 40 with threaded end connections.

3. Piping sizes 2 ½ inches and larger shall be black steel Schedule 10 with grooved connections. Grooves in Schedule 10 piping shall be rolled grooved only.

4. Plastic piping shall not be permitted except for drain piping.

5. Flexible sprinkler hose shall be FM Approved and limited to hose with threaded end fittings with a minimum inside diameter or 1-inch and a maximum length of 6-feet.

2.2 VALVES

A. General:

1. Valves shall be in accordance with NFPA 13.

2. Do not use quarter turn ball valves for 2 inch or larger drain valves.

B. Control Valve: The control valves shall be a listed indicating type.

Control valves shall be UL Listed or FM Approved for fire protection installations. System control valve shall be rated for normal system pressure but in no case less than 175 PSI.

2.3 FIRE DEPARTMENT SIAMESE CONNECTION (EXISTING)

A. Fire department connections are existing and will not be modified per the scope of this project.

2.4 SPRINKLERS

A. All sprinklers shall be FM approved/UL listed.

B. Temperature Ratings: In accordance with NFPA 13.

C. Provide sprinkler guards in accordance with NFPA 13 and when the elevation of the sprinkler head is less than 7 feet 6 inches above finished floor. The sprinkler guard shall be UL listed or FM approved for use with the corresponding sprinkler.

D. Sprinklers installed in Telecommunications Rooms shall be standard-response, fusible-link type in accordance with the VA Fire Protection

Design Manual.

2.5 SPRINKLER CABINET (EXISTING)

A. Confirm required number of sprinkler heads of all ratings and types installed for the system, and a sprinkler wrench for each type of

John J. Pershing VAMC – Poplar Bluff, MO

21 13 13 - 6 sprinkler in accordance with NFPA 13 is located in the existing sprinkler cabinet. Location of sprinkler cabinets should not be modified.

B. Confirm the existing list of sprinklers installed in the property in the cabinet is updated with new sprinklers used. The list shall include the following:

1. Manufacturer, model, orifice, deflector type, thermal sensitivity, and pressure for each type of sprinkler in the cabinet.

2. General description of where each sprinkler is used.

3. Quantity of each type present in the cabinet.

4. Issue or revision date of list.

2.6 SPRINKLER SYSTEM SIGNAGE (EXISTING)

A. Sprinkler System Signage is existing on all systems and is not to be modified for this project.

2.7 SWITCHES

A. New Alarm and Supervisory Switches are required to be installed at the zone control assembly for the new addition.

B. Alarm and Supervisory Switches are existing on all other systems, modification to the switches is not expected for this project. Ensure all switches are in working condition before and after work is completed.

2.8 GAUGES

A. New gauges shall be provided for the zone control assembly.

B. All other gauges are existing, modification to gauges is not expected for this project.

2.9 PIPE HANGERS, SUPPORTS AND RESTRAINT OF SYSTEM PIPING

A. Pipe hangers, supports, and restraint of system piping shall be in accordance with NFPA 13.

2.10 WALL, FLOOR AND CEILING PLATES

A. Provide chrome plated steel escutcheon plates.

2.12 VALVE TAGS (EXISTING)

A. Valve tags are existing, modification to the valve tags is not expected for this project.

John J. Pershing VAMC – Poplar Bluff, MO

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PART 3 - EXECUTION

3.1 INSTALLATION

A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.

B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard pipe-bending template. Concealed piping in spaces that have finished ceilings. Where ceiling mounted equipment exists, such as in operating and radiology rooms, install sprinklers so as not to obstruct the movement or operation of the equipment. Sidewall heads may need to be utilized. In stairways, locate piping as near to the ceiling as possible to prevent tampering by unauthorized personnel and to provide a minimum headroom clearance of seven feet six inches. Piping shall not obstruct the minimum means of egress clearances required by NFPA 101.

Pipe hangers, supports, and restraint of system piping, and seismic bracing shall be installed accordance with NFPA 13.

C. Welding: Conform to the requirements and recommendations of NFPA 13.

D. Affix cutout disks, which are created by cutting holes in the walls of pipe for flow switches and non-threaded pipe connections to the respective waterflow switch or pipe connection near to the pipe from where they were cut.

E. Provide escutcheon plates for exposed piping passing through walls, floors or ceilings.

F. Clearances: For systems requiring seismic protection, piping that passes through floors or walls shall have penetrations sized 2 inches nominally larger than the penetrating pipe for pipe sizes 1 inch to 3 ½ inches and 4 inches nominally larger for penetrating pipe sizes 4 inches and larger.

G. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space. Seal penetrations of walls, John J. Pershing VAMC – Poplar Bluff, MO

21 13 13 - 8 floors and ceilings of other types of construction, in accordance with

Section 07 84 00, FIRESTOPPING.

H. Firestopping shall be provided for all penetrations of fire resistance rated construction. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.

I. Painting of Pipe: In finished areas where walls and ceilings have been painted, paint primed surfaces with two coats of paint to match adjacent surfaces, except paint valves and operating accessories with two coats of gloss red enamel. Exercise care to avoid painting sprinklers. Painting of sprinkler systems above suspended ceilings and in crawl spaces is not required. Painting shall comply with Section 09

91 00, PAINTING. Any painted sprinkler shall be replaced with a new sprinkler.

J. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government.

K. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without prior permission of the Contracting Officer. Contractor shall develop an interim fire protection program where interruptions involve occupied spaces. Request in writing at least one week prior to the planned interruption.

3.2 INSPECTION AND TEST

A. Preliminary Testing: Flush newly installed systems prior to performing hydrostatic tests in order to remove any debris which may have been left as well as ensuring piping is unobstructed. Hydrostatically test system, including the fire department connections, as specified in NFPA

13, in the presence of the Contracting Officers Representative (COR) or his designated representative. Test and flush underground water line prior to performing these hydrostatic tests.

B. Final Inspection and Testing: Subject system to tests in accordance with NFPA 13, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test.

Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms. Furnish all instruments, labor and materials

John J. Pershing VAMC – Poplar Bluff, MO

21 13 13 - 9 required for the tests and provide the services of the installation foreman or other competent representative of the installer to perform the tests. Correct deficiencies and retest system as necessary, prior to the final acceptance. Include the operation of all features of the systems under normal operations in test

3.3 INSTRUCTIONS

Furnish the services of a competent instructor for not less than two hours for instructing personnel in the operation and maintenance of the system, on the dates requested by the COR.

- - - E N D - - -

John J. Pershing VAMC – Poplar Bluff, MO

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COMMON WORK RESULTS FOR PLUMBING

SECTION 22 05 11

COMMON WORK RESULTS FOR PLUMBING

A. The requirements of this Section shall apply to all sections of

Division 22.

B. Definitions:

1. Exposed: Piping and equipment exposed to view in finished rooms.

2. Exterior: Piping and equipment exposed to weather be it temperature, humidity, precipitation, wind or solar radiation.

C. Abbreviations/Acronyms:

1. ABS: Acrylonitrile Butadiene Styrene

2. AC: Alternating Current

3. ACR: Air Conditioning and Refrigeration

4. A/E: Architect/Engineer

5. AFF: Above Finish Floor

6. AFG: Above Finish Grade

7. AI: Analog Input

8. AISI: American Iron and Steel Institute

9. AO: Analog Output

10. ASHRAE: American Society of Heating Refrigeration, Air Conditioning

Engineers

11. ASJ: All Service Jacket

12. ASME: American Society of Mechanical Engineers

13. ASPE: American Society of Plumbing Engineers

14. AWG: American Wire Gauge

15. BACnet: Building Automation and Control Network

16. BAg: Silver-Copper-Zinc Brazing Alloy

17. BAS: Building Automation System

18. BCuP: Silver-Copper-Phosphorus Brazing Alloy

19. bhp: Brake Horsepower

20. Btu: British Thermal Unit

21. Btu/h: British Thermal Unit per Hour

22. BSG: Borosilicate Glass Pipe

23. C: Celsius

24. CA: Compressed Air

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COMMON WORK RESULTS FOR PLUMBING

25. CD: Compact Disk

26. CDA: Copper Development Association

27. CGA: Compressed Gas Association

28. CFM: Cubic Feet per Minute

29. CI: Cast Iron

30. CLR: Color

31. CO: Contracting Officer

32. COR: Contracting Officer’s Representative

33. CPVC: Chlorinated Polyvinyl Chloride

34. CR: Chloroprene

35. CRS: Corrosion Resistant Steel

36. CWP: Cold Working Pressure

37. CxA: Commissioning Agent

38. dB: Decibels

39. db(A): Decibels (A weighted)

40. DCW: Domestic Cold Water

41. DDC: Direct Digital Control

42. DFU: Drainage Fixture Units

43. DHW: Domestic Hot Water

44. DHWR: Domestic Hot Water Return

45. DHWS: Domestic How Water Supply

46. DI: Digital Input

47. DI: Deionized Water

48. DISS: Diameter Index Safety System

49. DN: Diameter Nominal

50. DO: Digital Output

51. DOE: Department of Energy

52. DVD: Digital Video Disc

53. DWG: Drawing

54. DWH: Domestic Water Heater

55. DWS: Domestic Water Supply

56. DWV: Drainage, Waste and Vent

57. ECC: Engineering Control Center

58. EL: Elevation

59. EMCS: Energy Monitoring and Control System

60. EPA: Environmental Protection Agency

61. EPACT: Energy Policy Act

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62. EPDM: Ethylene Propylene Diene Monomer

63. EPT: Ethylene Propylene Terpolymer

64. ETO: Ethylene Oxide

65. F: Fahrenheit

66. FAR: Federal Acquisition Regulations

67. FD: Floor Drain

68. FDC: Fire Department (Hose) Connection

69. FED: Federal

70. FG: Fiberglass

71. FNPT: Female National Pipe Thread

72. FOR: Fuel Oil Return

73. FOS: Fuel Oil Supply

74. FOV: Fuel Oil Vent

75. FPM: Fluoroelastomer Polymer

76. FSK: Foil-Scrim-Kraft Facing

77. FSS: VA Construction & Facilities Management, Facility Standards

Service

78. FU: Fixture Units

79. GAL: Gallon

80. GCO: Grade Cleanouts

81. GPD: Gallons per Day

82. GPH: Gallons per Hour

83. GPM: Gallons per Minute

84. HDPE: High Density Polyethylene

85. HEFP: Healthcare Environment and Facilities Program (replacement for

OCAMES)

86. HEX: Heat Exchanger

87. Hg: Mercury

88. HOA: Hands-Off-Automatic

89. HP: Horsepower

90. HVE: High Volume Evacuation

91. Hz: Hertz

92. ID: Inside Diameter

93. IE: Invert Elevation

94. INV: Invert

95. IPC: International Plumbing Code

96. IPS: Iron Pipe Size

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97. IW: Indirect Waste

98. IWH: Instantaneous Water Heater

99. Kg: Kilogram

100. kPa: Kilopascal

101. KW: Kilowatt

102. KWH: Kilowatt Hour

103. lb: Pound

104. lbs/hr: Pounds per Hour

105. LNG: Liquid Natural Gas

106. L/min: Liters per Minute

107. LOX: Liquid Oxygen

108. L/s: Liters per Second

109. m: Meter

110. MA: Medical Air

111. MAWP: Maximum Allowable Working Pressure

112. MAX: Maximum

113. MBH: 1000 Btu per Hour

114. MED: Medical

115. MER: Mechanical Equipment Room

116. MFG: Manufacturer

117. mg: Milligram

118. mg/L: Milligrams per Liter

119. ml: Milliliter

120. mm: Millimeter

121. MIN: Minimum

122. MV: Medical Vacuum

123. N2: Nitrogen

124. N20: Nitrogen Oxide

125. NC: Normally Closed

126. NF: Oil Free Dry (Nitrogen)

127. NG: Natural Gas

128. NIC: Not in Contract

129. NO: Normally Open

130. NOM: Nominal

131. NPTF: National Pipe Thread Female

132. NPS: Nominal Pipe Size

133. NPT: Nominal Pipe Thread

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134. NTS: Not to Scale

135. O2: Oxygen

136. OC: On Center

137. OD: Outside Diameter

138. OSD: Open Sight Drain

139. OS&Y: Outside Stem and Yoke

140. PA: Pascal

141. PBPU: Prefabricated Bedside Patient Units

142. PD: Pressure Drop or Difference

143. PDI: Plumbing and Drainage Institute

144. PH: Power of Hydrogen

145. PID: Proportional-Integral-Differential

146. PLC: Programmable Logic Controllers

147. PP: Polypropylene

148. ppb: Parts per Billion

149. ppm: Parts per Million

150. PSI: Pounds per Square Inch

151. PSIA: Pounds per Square Inch Atmosphere

152. PSIG: Pounds per Square Inch Gauge

153. PTFE: Polytetrafluoroethylene

154. PVC: Polyvinyl Chloride

155. PVDF: Polyvinylidene Fluoride

156. RAD: Radians

157. RO: Reverse Osmosis

158. RPM: Revolutions Per Minute

159. RTD: Resistance Temperature Detectors

160. RTRP: Reinforced Thermosetting Resin Pipe

161. SAN: Sanitary Sewer

162. SCFM: Standard Cubic Feet per Minute

163. SDI: Silt Density Index

164. SMACNA: Sheet Metal and Air Conditioning Contractors National

Association

165. SPEC: Specification

166. SPS: Sterile Processing Services

167. SQFT/SF: Square Feet

168. SS: Stainless Steel

169. STD: Standard

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170. SUS: Saybolt Universal Second

171. SWP: Steam Working Pressure

172. TD: Temperature Difference

173. TDH: Total Dynamic Head

174. TEFC: Totally Enclosed Fan-Cooled

175. TEMP: Temperature

176. TFE: Tetrafluoroethylene

177. THERM: 100,000 Btu

178. THHN: Thermoplastic High-Heat Resistant Nylon Coated Wire

179. THWN: Thermoplastic Heat & Water Resistant Nylon Coated Wire

180. TIL: Technical Information Library http//www.cfm.va.gov/til/indes.asp

181. T/P: Temperature and Pressure

182. TYP: Typical

183. USDA: U.S. Department of Agriculture

184. V: Vent

185. V: Volt

186. VA: Veterans Administration

187. VA CFM: VA Construction & Facilities Management

188. VA CFM CSS: VA Construction & Facilities Management, Consulting

Support Service

189. VAC: Vacuum

190. VAC: Voltage in Alternating Current

191. VAMC: Veterans Administration Medical Center

192. VHA OCAMES: This has been replaced by HEFP.

193. VSD: Variable Speed Drive

194. VTR: Vent through Roof

195. W: Waste

196. WAGD: Waste Anesthesia Gas Disposal

197. WC: Water Closet

198. WG: Water Gauge

199. WOG: Water, Oil, Gas

200. WPD: Water Pressure Drop

201. WSFU: Water Supply Fixture Units

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

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C. Section 02 82 11, TRADITIONAL ASBESTOS ABATEMENT.

D. Section 03 30 00, CAST-IN-PLACE CONCRETE: Concrete and Grout.

E. Section 05 36 00, COMPOSITE METAL DECKING: Building Components for

Attachment of Hangers.

F. Section 05 50 00, METAL FABRICATIONS.

G. Section 07 60 00, FLASHING AND SHEET METAL: Flashing for Wall and Roof

Penetrations.

H. Section 07 84 00, FIRESTOPPING.

I. Section 07 92 00, JOINT SEALANTS.

J. Section 09 91 00, PAINTING.

K. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL

COMPONENTS.

L. Section 22 05 12, GENERAL MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT.

M. Section 22 07 11, PLUMBING INSULATION.

N. Section 23 09 23, DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC.

O. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS.

P. Section 26 05 19, LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES.

Q. Section 31 20 00, EARTH MOVING: Excavation and Backfill.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below shall form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. Where conflicts occur these specifications and the VHA standard will govern.

B. American Society of Mechanical Engineers (ASME):

B31.1-2013..............Power Piping

ASME Boiler and Pressure Vessel Code -

BPVC Section IX-2019.... Welding, Brazing, and Fusing Qualifications

C. American Society for Testing and Materials (ASTM):

A36/A36M-2019...........Standard Specification for Carbon Structural

Steel

A575-96(2013)e1.........Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades

E84-2013a...............Standard Test Method for Surface Burning

Characteristics of Building Materials

E119-2012a..............Standard Test Methods for Fire Tests of

Building Construction and Materials

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D. International Code Council, (ICC):

IBC-2018................International Building Code

IPC-2018................International Plumbing Code

E. Manufacturers Standardization Society (MSS) of the Valve and Fittings

Industry, Inc:

SP-58-2018..............Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application and

Installation

F. Military Specifications (MIL):

P-21035B................Paint High Zinc Dust Content, Galvanizing

Repair (Metric)

G. National Electrical Manufacturers Association (NEMA):

MG 1-2016...............Motors and Generators

H. National Fire Protection Association (NFPA):

51B-2019................Standard for Fire Prevention During Welding, Cutting and Other Hot Work

54-2018.................National Fuel Gas Code

70-2020.................National Electrical Code (NEC)

99-2018.................Healthcare Facilities Code

I. NSF International (NSF):

5-2019..................Water Heaters, Hot Water Supply Boilers, and

Heat Recovery Equipment

14-2019.................Plastic Piping System Components and Related

Materials

61-2019.................Drinking Water System Components – Health

Effects

372-2016................Drinking Water System Components – Lead Content

J. Department of Veterans Affairs (VA):

PG-18-102014(R18).......Plumbing Design Manual

PG-18-13-2017(R18)......Barrier Free Design Guide

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and

SAMPLES.

B. Information and material submitted under this section shall be marked

"SUBMITTED UNDER SECTION 22 05 11, COMMON WORK RESULTS FOR PLUMBING",

with applicable paragraph identification.

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COMMON WORK RESULTS FOR PLUMBING

C. If the project is phased, contractors shall submit complete phasing plan/schedule with manpower levels prior to commencing work. The phasing plan shall be detailed enough to provide milestones in the process that can be verified.

D. Contractor shall make all necessary field measurements and investigations to assure that the equipment and assemblies will meet contract requirements, and all equipment that requires regular maintenance, calibration, etc are accessable from the floor or permanent work platform. It is the Contractor’s responsibility to ensure all submittals meet the VA specifications and requirements and it is assumed by the VA that all submittals do meet the VA specifications unless the Contractor has requested a variance in writing and approved by COR prior to the submittal. If at any time during the project it is found that any item does not meet the VA specifications and there was no variance approval the Contractor shall correct at no additional cost or time to the Government even if a submittal was approved.

E. If equipment is submitted which differs in arrangement from that shown, provide documentation proving equivalent performance, design standards and drawings that show the rearrangement of all associated systems.

Additionally, any impacts on ancillary equipment or services such as foundations, piping, and electrical shall be the Contractor’s responsibility to design, supply, and install at no additional cost or time to the Government. VA approval will be given only if all features of the equipment and associated systems, including accessibility, are equivalent to that required by the contract.

F. Prior to submitting shop drawings for approval, Contractor shall certify in writing that manufacturers of all major items of equipment have each reviewed drawings and specifications, and have jointly coordinated and properly integrated their equipment and controls to provide a complete and efficient installation.

G. Submittals and shop drawings for interdependent items, containing applicable descriptive information, shall be furnished together and complete in a group. Coordinate and properly integrate materials and equipment in each group to provide a completely compatible and efficient installation. Final review and approvals will be made only by groups.

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H. Manufacturer's Literature and Data including: Manufacturer’s literature shall be submitted under the pertinent section rather than under this section.

1. Electric motor data and variable speed drive data shall be submitted with the driven equipment.

2. Equipment and materials identification.

3. Firestopping materials.

4. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.

5. Wall, floor, and ceiling plates.

I. Coordination/Shop Drawings:

1. Submit complete consolidated and coordinated shop drawings for all new systems, and for existing systems that are in the same areas.

2. The coordination/shop drawings shall include plan views, elevations and sections of all systems and shall be on a scale of not less than

1:32 (3/8-inch equal to 1 foot). Clearly identify and dimension the proposed locations of the principal items of equipment. The drawings shall clearly show locations and adequate clearance for all equipment, piping, valves, control panels and other items. Show the access means for all items requiring access for operations and maintenance. Provide detailed coordination/shop drawings of all piping and duct systems. The drawings should include all lockout/tagout points for all energy/hazard sources for each piece of equipment. Coordinate lockout/tagout procedures and practices with local VA requirements.

3. Do not install equipment foundations, equipment or piping until coordination/shop drawings have been approved.

4. In addition, for plumbing systems, provide details of the following:

a. Mechanical equipment rooms.

b. Hangers, inserts, supports, and bracing.

c. Pipe sleeves.

d. Duct or equipment penetrations of floors, walls, ceilings, or roofs.

J. Rigging Plan: Provide documentation of the capacity and weight of the rigging and equipment intended to be used. The plan shall include the path of travel of the load, the staging area and intended access, and qualifications of the operator and signal person.

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K. Plumbing Maintenance Data and Operating Instructions:

1. Maintenance and operating manuals in accordance with Section 01 00

00, GENERAL REQUIREMENTS, Article, INSTRUCTIONS, for systems and equipment.

2. Complete operating and maintenance manuals including wiring diagrams, technical data sheets, information for ordering replacement parts, and troubleshooting guide:

a. Include complete list indicating all components of the systems.

b. Include complete diagrams of the internal wiring for each item of equipment.

c. Diagrams shall have their terminals identified to facilitate installation, operation and maintenance.

3. Provide a listing of recommended replacement parts for keeping in stock supply, including sources of supply, for equipment. Include in the listing belts for equipment: Belt manufacturer, model number, size and style, and distinguished whether of multiple belt sets.

L. Provide copies of approved plumbing equipment submittals to the TAB

Subcontractor.

1.5 QUALITY ASSURANCE

A. Mechanical, electrical, and associated systems shall be safe, reliable, efficient, durable, easily and safely operable and maintainable, easily and safely accessible, and in compliance with applicable codes as specified. The systems shall be comprised of high quality institutional-class and industrial-class products of manufacturers that are experienced specialists in the required product lines. All construction firms and personnel shall be experienced and qualified specialists in industrial and institutional plumbing.

B. Products Criteria:

1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture, supply and servicing of the specified products for at least 5 years.

However, digital electronics devices, software and systems such as controls, instruments, computer work station, shall be the current generation of technology and basic design that has a proven satisfactory service record of at least 5 years.

2. Equipment Service: There shall be permanent service organizations, authorized and trained by manufacturers of the equipment supplied, John J. Pershing VAMC – Poplar Bluff, MO

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located within 160 km (100 miles) of the project. These organizations shall come to the site and provide acceptable service to restore operations within 4 hours of receipt of notification by phone, e-mail or fax in event of an emergency, such as the shut-down of equipment; or within 24 hours in a non-emergency. Names, mail and e-mail addresses and phone numbers of service organizations providing service under these conditions for (as applicable to the project): pumps, compressors, water heaters, critical instrumentation, computer workstation and programming shall be submitted for project record and inserted into the operations and maintenance manual.

3. All items furnished shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components and overall assembly.

4. The products and execution of work specified in Division 22 shall conform to the referenced codes and standards as required by the specifications. Local codes and amendments enforced by the local code official shall be enforced, if required by local authorities such as the natural gas supplier. If the local codes are more stringent, then the local code shall apply. Any conflicts shall be brought to the attention of the Contracting Officers Representative

(COR).

5. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be of the same manufacturer and model number, or if different models are required they shall be of the same manufacturer and identical to the greatest extent possible (i.e., same model series).

6. Assembled Units: Performance and warranty of all components that make up an assembled unit shall be the responsibility of the manufacturer of the completed assembly.

7. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall be securely affixed in a conspicuous place on equipment, or name or trademark cast integrally with equipment, stamped or otherwise permanently marked on each item of equipment.

8. Asbestos products or equipment or materials containing asbestos is prohibited.

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9. Bio-Based Materials: For products designated by the USDA’s bio-based

Bio-Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the

Bio-Preferred Program, visit http://www.biopreferred.gov.

C. Welding: Before any welding is performed, Contractor shall submit a certificate certifying that welders comply with the following requirements:

1. Qualify welding processes and operators for piping according to ASME

BPVC, Section IX, "Welding and Brazing Qualifications". Provide proof of current certification to CO.

2. Comply with provisions of ASME B31 series "Code for Pressure

Piping".

3. Certify that each welder and welding operator has passed American

Welding Society (AWS) qualification tests for the welding processes involved, and that certification is current.

4. All welds shall be stamped according to the provisions of the AWS or

ASME as required herein and by the association code.

D. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.

E. Execution (Installation, Construction) Quality:

1. All items shall be applied and installed in accordance with manufacturer's written instructions. Conflicts between the manufacturer's instructions and the contract documents shall be referred to the COR for resolution. Printed copies or electronic files of manufacturer’s installation instructions shall be provided to the COR at least 10 working days prior to commencing installation of any item.

2. All items that require access, such as for operating, cleaning, servicing, maintenance, and calibration, shall be easily and safely accessible by persons standing at floor level, or standing on

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permanent platforms, without the use of portable ladders. Examples of these items include but are not limited to: all types of valves, filters and strainers, transmitters, and control devices. Prior to commencing installation work, refer conflicts between this requirement and contract documents to COR for resolution. Failure of the Contractor to resolve or call attention to any discrepancies or deficiencies to the COR will result in the Contractor correcting at no additional cost or time to the Government.

3. Complete layout drawings shall be required by Paragraph, SUBMITTALS.

Construction work shall not start on any system until the layout drawings have been approved by VA.

4. Installer Qualifications: Installer shall be licensed and shall provide evidence of the successful completion of at least five projects of equal or greater size and complexity. Provide tradesmen skilled in the appropriate trade.

5. Workmanship/craftsmanship will be of the highest quality and standards. The VA reserves the right to reject any work based on poor quality of workmanship this work shall be removed and done again at no additional cost or time to the Government.

F. Upon request by Government, provide lists of previous installations for selected items of equipment. Include contact persons who will serve as references, with current telephone numbers and e-mail addresses.

G. Guaranty: Warranty of Construction, FAR clause 52.246-21.

H. Plumbing Systems: IPC, International Plumbing Code. Unless otherwise required herein, perform plumbing work in accordance with the latest version of the IPC. For IPC codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word “should” shall be interpreted as “shall”. Reference to the “code official” or

“owner” shall be interpreted to mean the COR.

I. Cleanliness of Piping and Equipment Systems:

1. Care shall be exercised in the storage and handling of equipment and piping material to be incorporated in the work. Debris arising from cutting, threading and welding of piping shall be removed.

2. Piping systems shall be flushed, blown or pigged as necessary to deliver clean systems.

3. The interior of all tanks shall be cleaned prior to delivery and beneficial use by the Government. All piping shall be tested in

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accordance with the specifications and the International Plumbing

Code (IPC). All filters, strainers, fixture faucets shall be flushed of debris prior to final acceptance.

4. Contractor shall be fully responsible for all costs, damage, and delay arising from failure to provide clean systems.

1.6 DELIVERY, STORAGE AND HANDLING

A. Protection of Equipment:

1. Equipment and material placed on the job site shall remain in the custody of the Contractor until phased acceptance, whether or not the Government has reimbursed the Contractor for the equipment and material. The Contractor is solely responsible for the protection of such equipment and material against any damage or theft.

2. Damaged equipment shall be replaced with an identical unit as determined and directed by the COR. Such replacement shall be at no additional cost or additional time to the Government.

3. Interiors of new equipment and piping systems shall be protected against entry of foreign matter. Both inside and outside shall be cleaned before painting or placing equipment in operation.

4. Existing equipment and piping being worked on by the Contractor shall be under the custody and responsibility of the Contractor and shall be protected as required for new work.

5. Protect plastic piping and tanks from ultraviolet light (sunlight) while in pre-construction. Plastic piping and tanks shall not be installed exposed to sunlight without metal jacketing to block ultraviolet rays.

1.7 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Submit operation and maintenance data updated to include submittal review comments, VA approved substitutions and construction revisions shall be in electronic version on CD or DVD inserted into a three─ring binder. All aspects of system operation and maintenance procedures, including applicable piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation shall be included in the operation and maintenance manual. The operations and maintenance manual shall include troubleshooting techniques and procedures for emergency situations.

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Notes on all special systems or devices shall be included. A List of recommended spare parts (manufacturer, model number, and quantity) shall be furnished. Information explaining any special knowledge or tools the owner will be required to employ shall be inserted into the

As-Built documentation.

C. The installing Contractor shall maintain as-built drawings of each completed phase for verification; and, shall provide the complete set at the time of final systems certification testing. Should the installing Contractor engage the testing company to provide as-built or any portion thereof, it shall not be deemed a conflict of interest or breach of the ‘third party testing company’ requirement. Provide record drawings as follows:

1. As-built drawings are to be provided, with a copy of them in three-dimensional Building Information Modeling (BIM) software version

2017 provided on CD or DVD.

D. The as-built drawings shall indicate the location and type of all lockout/tagout points for all energy sources for all equipment and pumps to include breaker location and numbers, valve tag numbers, etc.

Coordinate lockout/tagout procedures and practices with local VA requirements.

E. Certification documentation shall be provided to COR 21 working days prior to submitting the request for final inspection. The documentation shall include all test results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and provide documentation/certification that all results of tests were within limits specified. Test results shall contain written sequence of test procedure with written test results annotated at each step along with the expected outcome or setpoint. The results shall include all readings, including but not limited to data on device (make, model and performance characteristics_), normal pressures, switch ranges, trip points, amp readings, and calibration data to include equipment serial numbers or individual identifications, etc.

1.8 JOB CONDITIONS – WORK IN EXISTING BUILDING

A. Building Operation: Government employees will be continuously operating and managing all facilities, including temporary facilities that serve the VAMC.

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B. Maintenance of Service: Schedule all work to permit continuous service as required by the VAMC.

C. Steam and Condensate Service Interruptions: Limited steam and condensate service interruptions, as required for interconnections of new and existing systems, will be permitted by the COR during periods when the demands are not critical to the operation of the VAMC. These non-critical periods are limited to between 8 pm and 5 am in the appropriate off-season (if applicable). Provide at least 10 working days advance notice to the COR. The request shall include a detailed plan on the proposed shutdown and the intended work to be done along with manpower levels. All equipment and materials must be onsite and verified with plan 5 work days prior to the shutdown or it will need to be rescheduled.

D. Phasing of Work: Comply with all requirements shown on contract documents. Contractor shall submit a complete detailed phasing plan/schedule with manpower levels prior to commencing work. The phasing plan shall be detailed enough to provide milestones in the process that can be verified.

E. Building Working Environment: Maintain the architectural and structural integrity of the building and the working environment at all times.

Maintain the interior of building at 18 degrees C (65 degrees F) minimum. Limit the opening of doors, windows or other access openings to brief periods as necessary for rigging purposes. Storm water or ground water leakage is prohibited. Provide daily clean-up of construction and demolition debris on all floor surfaces and on all equipment being operated by VA. Maintain all egress routes and safety systems/devices.

F. Acceptance of Work for Government Operation: As new equipment, systems and facilities are made available for operation and these items are deemed of beneficial use to the Government, inspections and tests will be performed. Based on the inspections, a list of contract deficiencies will be issued to the Contractor. After correction of deficiencies as necessary for beneficial use, the Contracting Officer will process necessary acceptance and the equipment will then be under the control and operation of Government personnel.

G. Temporary Facilities: Refer to Paragraph, TEMPORARY PIPING AND

EQUIPMENT in this section.

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PART 2 - PRODUCTS

2.1 MATERIALS FOR VARIOUS SERVICES

A. Plastic pipe, fittings and solvent cement shall meet NSF 14 and shall bear the NSF seal “NSF-PW”. Polypropylene pipe and fittings shall comply with NSF 14 and NSF 61. Solder or flux containing lead shall not be used with copper pipe.

B. Material or equipment containing a weighted average of greater than

0.25 percent lead shall not be used in any potable water system intended for human consumption and shall be certified in accordance with NSF 61 or NSF 372.

C. In-line devices such as water meters, building valves, check valves, stops, valves, fittings, tanks and backflow preventers shall comply with NSF 61 and NSF 372.

D. End point devices such as drinking fountains, lavatory faucets, kitchen and bar faucets, ice makers supply stops, and end-point control valves used to dispense drinking water must meet requirements of NSF 61 and

NSF 372.

2.2 FACTORY-ASSEMBLED PRODUCTS

A. Standardization of components shall be maximized to reduce spare part requirements.

B. Manufacturers of equipment assemblies that include components made by others shall assume complete responsibility for final assembled unit.

1. All components of an assembled unit need not be products of same manufacturer.

2. Constituent parts that are alike shall be products of a single manufacturer.

3. Components shall be compatible with each other and with the total assembly for intended service.

4. Contractor shall guarantee performance of assemblies of components and shall repair or replace elements of the assemblies as required to deliver specified performance of the complete assembly at no additional cost or time…