TGI_3819P31002A02_c1v1_redact.pdf
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- N6264925RA041
About this file
This document is a Task Group Instruction (TGI) detailing structural, sheet metal, preservation, insulation, and deck covering work for the USS Blue Ridge's Emergency Diesel Generator (EDG) No. 2 Generator Set Upgrade. The work will be performed across 58 different ship compartments and spaces, including emergency generator rooms, living spaces, storerooms, and various technical areas, with a specific focus on the second platform plating and foundations in compartment 7-109-0-E.
The project is scheduled to begin on 1/12/2026 and complete by 8/5/2027, with work involving multiple technical tasks such as removing and reinstalling high-pressure air and piping systems, conducting welding and non-destructive testing, performing local air hose tests, and executing hydrostatic tests on fan coil assemblies. The work requires careful attention to specifications including welding standards, material specifications, and stringent quality assurance requirements, with multiple inspections and documentation of each step. Special requirements include working in fire zone boundaries, performing hot work in magazine spaces, and maintaining specific cleanliness standards for piping systems.
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FOUO
FOUO: Public availability to be determined under 5 USC 552
TASK GROUP INSTRUCTION
AIM REV 20.11.4.0 (OCTOBER 2020)
TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:
NO.: SA 79243K STRL EDG#2 AY A 0 1
SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG 2 UPGRADE
PREPARING ACTIVITY:
PREPARED BY: CODE PHONE DATE
TAKAAKI ASHINA 231B 315-243-4370 17-FEB-2025
APPROVED BY: CODE PHONE DATE
RYOUTA TAKAGI 231B 315-243-4502 17-FEB-2025
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
REASON FOR WORK/NEED FOR CHANGE:
Missing task for Paragraphs 5.7 and 5.8.
CHANGE INSTRUCTIONS:
CH1: add task for Paragraphs 5.7 and 5.8. (2/27/2025)
SPECIAL REQUIREMENTS:
This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.
HOT WORK IN MAGAZINE AND ADJACENT SPACES IAW S6740-AA-SAF-010 AND NAVSEA OP 4.
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II AND III.
CLASS P-2 PIPING.
WORK CERTIFICATION SIGNATURES
COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
ACCEPTANCE OF COMPLETED WORK
PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:
REQUIRED:☐YES ☒NO
RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
TGI NO.: SA 79243K STRL EDG#2 AY A 0
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SHIP: LCC-19 CHG/VER: 1/1
LIST OF EFFECTIVE PAGES
SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.
1-13 Engrg Inst (1-2)
QA17
(1-2)
J1-3 Sketch (1-5)
Map (1)
M1-7 Map (1-4)
QA20
(1-8)
Engrg Inst (1-3)
QA20
(1-18)
QA28
(1-2)
1. SCOPE/PURPOSE
1.1 Title: S/A 79243K, Structural, Sheet Metal, Preservation, Insulation, and Deck Covering Work for Emergency Diesel Generator (EDG) No. 2 Generator Set Upgrade; accomplish
1.2 Location of Work:
1.2.1 Emergency Generator Room No. 2 (7-109-1-E)
1.2.2 Anchor and Line Handling Space (2-F-0-Q)
1.2.3 Passage (2-109-01-L)
1.2.4 Fan Room (2-109-3-Q)
1.2.5 Shore Power Room (2-109-5-Q)
1.2.6 Male Officer Washroom, Watercloset, Shower, and Decontaminate Station (2-111-3-L)
1.2.7 Stateroom (2-113-1-L)
1.2.7.1 Vent Plenum for Supply System 3-109-3
1.2.7.2 Vent Plenum for Natural Supply, Frames between 114 and 116, Starboard (Stbd)
1.2.8 Stateroom (2-113-3-L)
1.2.9 Stateroom (2-117-1-L)
1.2.10 Helicopter Detachment Admin Office (2-119-1-Q)
1.2.10.1 Vent Plenum for Exhaust System 3-120-3
1.2.11 Boatswain Storeroom (3-D-0-A)
1.2.12 Unassigned (3-5-0-Q)
1.2.13 Passage (3-98-1-L)
1.2.14 Passage (3-109-5-L)
1.2.15 Officer Washroom, Watercloset, Shower, and Decontaminate Station (Female) (3-109-7-L)
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SHIP: LCC-19 CHG/VER: 1/1
1.2.16 Pyrotechnic Magazine (3-109-9-M)
1.2.17 Gear Locker (3-109-11-A)
1.2.18 Stateroom (3-111-1-L)
1.2.19 Stateroom (3-113-3-L)
1.2.20 Stateroom (3-116-1-L)
1.2.21 Stateroom (3-118-1-L)
1.2.22 X1 Storeroom (3-120-1-A)
1.2.22.1 Vent Plenum for Exhaust System 3-120-3
1.2.23 Boatswain Storeroom (4-B-0-A)
1.2.24 Disbursing Office (4-79-2-Q)
1.2.25 Damage Control Central (4-81-1-Q)
1.2.26 Load Center No. 61 (4-107-3-Q)
1.2.27 Passage (4-109-01-L)
1.2.28 AC and R Shop (4-109-3-Q)
1.2.29 Diesel Exhaust Piping Space (4-109-7-Q)
1.2.30 Passage (4-113-01-L)
1.2.31 Mooring Station No. 7 (4-121-5-Q)
1.2.32 Crew Washroom, Watercloset, Shower, and Decontaminate Station (5-104-1-L)
1.2.33 Crew Living Space (5-109-0-L)
1.2.34 Trunk (5-109-1-T)
1.2.35 Self Service Storeroom (6-86-1-A)
1.2.36 Crew Living Space (6-98-0-L)
1.2.37 Crew Lounge (6-106-1-L)
1.2.38 Physical Fitness Room (6-109-0-L)
1.2.39 Emergency Switchgear Room No. 2 (6-109-1-E)
1.2.40 Trunk (6-117-0-T)
1.2.41 Deck Department Cleaning Gear Storeroom (6-118-1-A)
1.2.42 Chemical Warfare Defense Equipment Storeroom (7-106-1-K)
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SHIP: LCC-19 CHG/VER: 1/1
1.2.43 Used Lube Oil Tank (7-115-1-F)
1.2.44 Auxiliary Fuel Service Tank (7-116-1-F)
1.2.45 Lube Oil Storage Tank (7-117-3-F)
1.2.46 Engine Room (8-86-0-E)
1.2.47 Peak Tank (9-FP-0-W)
1.2.48 Fresh Water Ballast (9-86-5-W)
1.2.49 Shaft Alley (9-98-0-Q)
1.2.50 JP5 (9-109-1-J)
1.2.51 JP5 (9-109-4-J)
1.2.52 Cross Flooding Duct, Ninth Deck Frame 111
1.2.53 "E" Division Storeroom (9-118-1-A)
1.2.54 Distillate Fuel or Ballast (9-121-1-F)
1.2.55 Main Deck Weather, Frames between 110 and 123, Stbd
1.2.56 Freeboard Weather, Frames between 110 and 123, Stbd
1.2.57 Underwater Hull Weather, Frames between 106 and 123, Stbd
1.2.58 Sponson, Third Deck Weather, Frames between 110 and 113, Stbd
1.2.58.1 Vent Plenum for Supply System 3-109-3
1.2.58.2 Vent Plenum for Natural Supply, Frames between 114 and 116, Stbd
1.2.58.3 Vent Plenum for Exhaust System 3-120-3
1.3 Identification:
1.3.1 Quantity (One Lot), Structural, Sheet Metal, Preservation, Insulation, and Deck Covering Work for S/A 79243K EDG No. 2 Generator Set Upgrade
Remarks: See 2.3 through 2.36, Engrg Inst Enclosure-01, and Engrg Inst Enclosure-02 for material and detail
1.3.1.1 Quantity (380 SF), EDG No. 2 Foundation, including second platform plating in 7-109-0-E
Remarks: See Sheet 2 of Sketch Enclosure-03 for location and detail
1.3.1.2 Quantity (100 SF), Switch Board Foundation, including second platform plating in 7-109-0-E
Remarks: See Sheet 3 of Sketch Enclosure-03 for location and detail
1.3.1.3 Quantity (40 SF), Ship Service Disel Generator (SSDG) Seawater Pump and EDG Seawater Pump Foundation, including second platform plating in 7-109-0-E
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SHIP: LCC-19 CHG/VER: 1/1
Remarks: See Sheet 4 of Sketch Enclosure-03 for location and detail
1.3.1.4 Quantity (30 SF), Vidmar Cabinet Foundation, including second platform plating in 7-109-0-E
Remarks: See Sheet 5 of Sketch Enclosure-03 for location and detail
1.3.1.5 Quantity (170 SF) Entire Interior Surface of Vent Plenum for HVAC Supply System 3-111-1 on Freeboard Weather, Frames between 113 and 115, Stbd
1.3.2 Quantity (One Lot), Flask including High Pressure (HP) Piping, located in between frame 109 and 113 at starboard side in 1.2.1
Remarks: See Mapping Plan Enclosure-07 and following for location detail 2.65: Sheet 18 (Elevation 142-A) and Sheet 19 (Zone 146-B through 148-B and 146-C through 148-C of Plan
147-A)
1.3.2.1 Quantity (Approx. 60 FT), Pipe
Size: 3/8 Inch IPS (0.675 Inch OD X 0.126 Inch WT) Material: CRES 304 Specification: ASTM A312 Piping Class: Class P-1 Piping
1.3.2.2 Quantity (2 EA), Coupling
Size: 3/8 Inch IPS Material: CRES 304L Specification: ASTM A182 Piping Class: Class P-1 Piping Weld Joint No.: PJ-500 through PJ-503 of Mapping Plan Enclosure-07
1.3.3 Quantity (Approx. 5 FT), CHT Waste Drain Piping, located in between frame 109 and 112 at starboard side in 1.2.1
Size: 4 Inch IPS (4.500 Inch OD x 0.109 Inch WT) Material: Cu-Ni 90-10 Specification: MIL-P-16420 Remarks: See following for location detail 2.69: Sheet 3 (Zone 11-A)
1.3.4 Quantity (Approx. 5 FT), CHT Soil Drain Piping, located in between frame 109 and 112 at starboard side in 1.2.1
Size: 4 Inch IPS (4.500 Inch OD x 0.109 Inch WT) Material: Cu-Ni 90-10 Specification: MIL-P-16420 Remarks: See following for location detail 2.69: Sheet 3 (Zone 11-A)
1.3.5 Quantity (Approx. 5 FT), Hot Potable Water Piping, located in between frame 119 and 120 at starboard side in 1.2.21
Size: 1-1/4 Inch IPS (1.660 Inch OD x 0.065 Inch WT) Material: Copper Specification: WW-T-797
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SHIP: LCC-19 CHG/VER: 1/1
Remarks: See following for location detail 2.69: Sheet One (Zone 8-A and 9-A)
1.3.6 Quantity (One Lot), Piping Work for S/A 79243K EDG No. 2 Generator Set Upgrade
Remarks: See 2.25 for detail
1.3.6.1 Quantity (One EA), Gate Valve
Size: 1/2 Inch IPS Item No.: V1 (Label Plate No. L2) of 2.25
1.3.6.2 Quantity (2 EA), Globe Valve
Size: 1/4 Inch OD Item No.: V2 (Label Plate No. L3 and L4) of 2.25
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Dry Dock Work
1.5.2 Potential Lead Hazard.
1.5.3 Potential Asbestos Hazard.
1.5.4 Critical Coated Area: CCNY-LCC19-075-25 for the area listed in 1.3.1.1 through 1.3.1.5.
1.6 Contractor work start date: 1/12/2026
1.7 Contractor work completion date: 8/5/2027
2. REFERENCES:
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 PDD 501-
ELM-250153
Patch For Removed Strl Pen Incid To EDG #2 Upgrade
- Y AL
L
4 PDD 103-
ELM-250166
Patch for Removed Hull Penetration Incid to SCD 9243
- Y AL
L
5 LAR SRFY-
0020-25
Clarification of NDT Inspection Requirement for Temporary Access Cut
- Y AL
L
6 DWG 145-
8578039
Shipping Access EDG No. 2 (7-109- 0-E) SS/EDG Upgrade
A Y AL
L
7 DWG 145-
8578040
ESLP SS/EDG Genset Upgrade EDG2 Compartment & Access and Label PL Modifications
A Y AL
L
8 DWG 104-
8578042
Structural Modifications EDG No. 2 (7-109-1-E) SS/EDG Upgrade
A Y AL
L
9 DWG 113-
8578043
SS/EDG Upgrade Foundation Removals EDG No. 2 (7-109-0-E)
B Y AL
L
10 DWG 113-
8578044
SS/EDG Genset UPGD FND Installation & Prefab Emergency Diesel Generator Rm 2
B Y AL
L
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SHIP: LCC-19 CHG/VER: 1/1
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
11 DWG 115-
8578045
INSTALLATION CABLE TRUNK
EDG NO. 2 EDG RM NO. 2 (7-109-
1-E)
A Y AL
L
12 DWG 113-
8578046
SS/EDG GENSET UPGD
FOUNDATION INSTALLATION
400HZ EQPT RM
A Y AL
L
13 DWG 210-
8578047
SS/EDG Upgrade Tank Modifications EDG No. 2 (7-109-1- E)
A Y AL
L
14 DWG 600-
8578048
Padeye Installation EDG No. 2 (7- 109-1-E) SS/EDG Upgrade
A Y AL
L
15 DWG 603-
8578049
Grating Modifications EDG NO. 2 (7-109-1-E) SS/EDG Upgrade
A Y AL
L
16 DWG 608-
8578054
Miscellaneous Removals Exhaust Piping Emergency Diesel Generator No. 2
A Y AL
L
17 DWG 114-
8578056
Ventilation Plenum Modifications 2nd, 3rd & 4th Deck EDG No. 2
A Y AL
L
18 DWG 604-
8578057
Non Structural Bulkhead Installation, 3rd Deck Emergency Diesel Generator No. 2
A Y AL
L
19 DWG 123-
8578059
Door Modification 3rd Deck Emergency Diesel Generator No. 2
A Y AL
L
20 DWG 123-
8974322
SS/EDG Genset Upgrade Hatches, Scuttles, Manholes, Ladder Mods EDG No.2
- Y AL
L
21 DWG 113-
8974331
SS/EDG Genset Upgrade HVAC Foundation Installation EDG 2
- Y AL
L
22 DWG 113-
8974333
SS/EDG Genset Upgrade HVAC Shipping Access
- Y AL
L
23 DWG 113-
8974276
SS/EDG Genset Upgrade Foundation Installation EDG 1 Engine Room (8-86-0-E)
- Y AL
L
24 DWG 605-
8578041
ESLP SS/EDG Genset Upgrdae EDG2 Paint, Insulation & Deck Covering Modifications
A Y AL
L
25 DWG 300-
8576364
Combustion Air Modifications - EDG #2 Upgrade
B Y AL
L
26 DWG 300-
8621717
Combustion Air Intake Outside of EDG No. 2 2nd - 1st Platf, Fr 109- 112 Stbd
A Y AL
L
27 DWG 501-
8620516
Hvac Modifications EDG2 Supply 2nd Dk-2nd Platf Fr 109-121 Stbd
A Y AL
L
28 DWG 501-
8620517
Hvac Modifications EDG2 Exhaust 3rd Dk - 1st Platf Fr 117-121 Stbd
A Y AL
L
29 DWG 501-
8620518
Hvac Mods EDG2 Natural Supply and Combustion Air
A Y AL
L
30 DWG 501-
8620519
Hvac Installation 400 Hz Eqpt Rm (6-118-1-Q)
A Y AL
L
31 DWG 501-
8621697
Hvac Modifications EDG 2 Interference 3rd - 5th Deck
A Y AL
L
32 DWG 604-
8578051
Mj Bhd, Non-Strl Bhd and Door Mods 3rd and 4th Deck EDG No. 2
A Y AL
L
33 DWG 604-
8578058
SANITARY SPACE 3-109-7-L
ARRANGEMENT MODS
EMERGENCY DIESEL
GENERATOR NO. 2
A Y AL
L
34 DWG 608-
8578050
Stowage Modification Emergency Disel Generator No. 2 4th Deck and 1st Platform
A Y AL
L
35 DWG 612-
8578052
Living Space Arrangement 3rd Dk 3-111-1-L and 3-113-3-L EDG No. 2
A Y AL
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SHIP: LCC-19 CHG/VER: 1/1
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
36 DWG 612-
8578053
Living Space Arrangement 5-109-0- L and 6-98-0-L Emergency Diesel Generator No. 2
A Y AL
L
37 DWG 1113-
5293062
FOUNDATIONS-MISC
ELECTRICAL EQUIPMENT FOR
GRADE A AND B SHOCK
D Y AL
L
38 DWG 603-
2492591
STD DETS-FL FRAMING-MACHY
SP
F Y AL
L
39 DWG 803-
1623056
Scuttle. WT. Flush Quick Acting. 21 Dia 17 PSI - Arrangement
K N
40 DWG 803-
1401892
Scuttle, WT, Raised Quick Acting, 21 DIA 16 PSI - Arrangement
J N
41 DWG 805-
1360280
LADDERS, VERTICAL
ASSEMBLIES & DETAILS
(ALUMINUM)
H N
42 DWG 804-
1749113
INCLINED LADDERS, ALUMINUM
ASSEMBLIES & DETAILS
E N
43 PDD 167-
ELM-160649
SRF-JRMC STD ELM
REFERENCE DWG FOR
MANHOLE
- Y AL
L
44 DWG 805-
1626726
FLUSH W.T. & O.T. BOLTED
PLATE MANHOLE 15" X 23" & 15"
X 18"
F N
45 DWG 803-
8499809
MANHOLES, WATERTIGHT &
OILTIGHT
- N
46 DWG 804-
1927788
PSNS TYPE DRAWING LABELS
AND LABEL PLATES
Q N
47 DWG 803-
5184133
Padeye, Machinery Lifting B N
48 DWG 603-
2492595
HR & HANGER MCHRY SP DET C N
49 DWG 803-
6397268
Doors Watertight, Quick Acting Arrangement
B N
50 DWG 803-
6397269
DOORS, WATERTIGHT, QUICK
ACTING SUB-ASSEMBLIES &
DETAILS
B N
51 DWG 604-
2491445
NON STRUCT & MET J BHD DET T Y AL
L
52 DWG 167-
7379842
PROC & WLDG SEQ FOR NON-
BAL, WTRTT & AT QA INDV DG
PERS DOORS
A Y AL
L
53 DWG 805-
1362325
REINFORCEMENT FOR W.T. AND
A.T. DOOR OPENINGS
C N
54 DWG 123-
6065384
STANDARD DRAWING
STRUCTURAL DOORS TYPICAL
INSTALLATON & DETAILS
C Y AL
L
55 DWG 105-
2491053
3RD DK PLTG STEM - FR 52 M Y AL
L
56 DWG 104-
2491050
4TH DK PLTG STEM - FR 51 1/2 J Y AL
L
57 DWG 114-
2491158
TRANSV BHD FR 98 &109 K Y AL
L
58 DWG 104-
2491049
5th Deck PLTG FR102-1/4 - Stern M Y AL L
59 DWG 103-
2491034
1ST & 2ND PLATF PLTG AFT
FR98
H Y AL
L
60 DWG 104-
2491048
5th Deck PLTG FR51-1/2 - FR102- 1/4
M Y AL
L
61 DWG 100-
2491003
SHELL PLTG & STGR FRAME 51
1/2 -102 1/4 CL TO 4 TH DECK
G Y AL
L
62 DWG 100-
2491005
SHELL PLTG & STGR FRAME 102
1/4 STERN CL TO 4 TH DECK
F Y AL
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SHIP: LCC-19 CHG/VER: 1/1
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
63 TM T9074-
AS-GIB-
010/271
Requirements for Nondestructive Testing Methods
1 N
64 MIL MIL-
STD-2035
Nondestructive Testing Acceptable Criteria
A N
65 DWG 513-
7644609
HP AIR PP MOD - SCBA SYSTEM
INSTL
B Y 18, 66 TM S9086-
RK-STM-
010/CH-505
Piping System 6 N
67 TM S9505-
AM-GYD-
Submarine Fastening Criteria (Non- Nuclear)
8 N
68 TM S9086-
H7-STM-
010/CH-262
Lubricating Oils, Greases, Specialty Lubricants, and Lubrication Systems
12 N
69 DWG 528-
4346217
COLLECTING HOLDING
TRANSFER SYSTEM PIPING
ARRANGEMENT FR98-121 1ST
PLATE & BELOW
B Y 3
70 DWG 509-
2492927
POTABLE WATER SYS FR98-121
2ND & 3RD DK-PLAN
A Y AL
L
71 MIL MIL-
STD-1627
BENDING OF PIPE OR TUBE FOR
SHIP PIPING SYSTEMS
C N
3. APPENDICES:
3.1 Appendix “J” TGI Job Summary Information Sheet
3.2 Appendix "M" TGI Material List
3.3 Appendix “D” Deficiency Form
4. GENERAL REQUIREMENTS:
4.1 Not Applicable.
5. PROCEDURE:
5.1 Pump out, clean and dry the bilge area located in 1.2.1 and 1.2.46 free from oil, debris, and other foreign matter.
5.2 Accomplish the structural, sheet metal, insulation, deck covering, and preservation work listed in 1.3.1 in accordance with 2.3 through 2.54, and Enclosure-01, Enclosure-02, using 2.55 through 2.62 for guidance.
5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, C, and D, Lines One through 7.
5.2.1.1 Accomplish nondestructive testing in accordance with Line 9.
5.2.1.2 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-05-1 and Enclosure-05-2.
Each joint identification number must be in accordance with Mapping Plan Enclosure-04.
5.2.1.3 Accomplish the requirements of 009-09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure-04.
5.2.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the watertight/airtight structural boundary. Allowable leakage: None.
5.2.2.1 Document the local air hose test on QA Form 17 Enclosure-06-1.
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SHIP: LCC-19 CHG/VER: 1/1
5.2.3 Temporary access must be in accordance with 2.5, 2.6, 2.22, Enclosure-01, and Enclosure-02.
5.2.3.1 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-05-3 through Enclosure-05-
18. Each joint identification number must be in accordance with Mapping Plan Enclosure-04.
5.2.3.2 Accomplish the requirements of 009-09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure-04.
5.2.3.3 Document the local air hose test on QA Form 17 Enclosure-06-2.
5.2.3.4 Accomplish ultrasonic (UT) inspection of each new weld of each shell plate in accordance with Paragraph 6 of 2.63. The accept or reject criteria must be in accordance with Paragraph 8, Class One of 2.64.
(I)(G) “UT INSPECTION”
5.2.4 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each watertight door and watertight scuttle.
5.2.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of door/scuttle panel gasket and knife edge mating area of each watertight door and watertight scuttle. Allowable leakage: None.
5.2.6 Accomplish an operational test of each watertight door and watertight scuttle to assure unobstructed operation.
Allowable sticking or binding: None.
(V)(G) “OPERATION TEST”
5.2.7 After installation of each new vent closure 6-118-1 and vent closure 6-119-3, cycle each new vent closure from fully closed to fully open to fully closed 3 times. Allowable binding: None.
(V) "VALVE CYCLING"
5.2.8 Accomplish the requirements of 009-26 of 2.1.
5.2.8.1 Accomplish the requirements of 009-32 of 2.1.
5.2.9 Accomplish the requirements of 009-11 of 2.1 to install new duct and compartment insulation.
5.2.9.1 Accomplish the requirements of 009-12 of 2.1.
5.2.9.2 Accomplish the requirements of 009-32 of 2.1 for receiving surface and top surface where new insulation is installed.
5.2.10 Accomplish the requirements of 009-32 of 2.1.
5.2.11 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 13, for each area listed in 1.3.1.1 through 1.3.1.4.
5.2.12 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 15, for each area listed in 1.3.1.5.
5.3 Remove existing and reinstall each HP air piping for accomplishment of structure work listed in 1.3.2, using 2.65 and Enclosure-07 for guidance.
5.3.1 Disassemble and reassemble unions, using 505-6.7.2 of 2.66 and Appendix D of 2.67 for guidance.
5.3.2 Thread lubricants and compounds must be in accordance with 262-2.2.5 and Table 262-10-1 of 2.68.
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SHIP: LCC-19 CHG/VER: 1/1
5.3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.3.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.3.4.1 Accomplish the requirements of 009-09 of 2.1.
5.3.4.2 Accomplish nondestructive testing in accordance with Line 13.
5.3.4.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-08-1 through Enclosure-08-
4. Each joint identification number must be in accordance with Mapping Plan Enclosure-07.
5.4 Remove existing and reinstall each CHT piping for accomplishment of structure work listed in 1.3.3 and 1.3.4, using 2.69 for guidance.
5.4.1 Accomplish the requirements of 009-09 of 2.1 for the certification process.
5.4.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.4.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.5 Remove existing and reinstall each potable water piping for accomplishment of structure work listed in 1.3.5, using 2.70 for guidance.
5.5.1 Accomplish the requirements of 009-87 of 2.1 for each cold potable water piping.
5.5.1.1 Accomplish the requirements of 009-09 of 2.1 for chlorination and bacteriological tests. Analysis and testing conducted by a qualified Japanese laboratory (accredited by ISO 17025 or equal) are authorized by the
SUPERVISOR.
5.5.1.2 Record results of chlorination and bacteriological tests on a Laboratory Analysis Record(s) and DD Form 686, and submit one legible copy, in hard copy or approved transferrable media, of completed record(s) and form(s) to the SUPERVISOR.
5.5.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.5.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.6 Accomplish the piping work listed in 1.3.6 in accordance with 2.25.
5.6.1 Bend new pipe in accordance with 2.71.
5.6.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.6.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.6.4 Cycle each valve listed in 1.3.6.1 and 1.3.6.2 from fully closed to fully open to fully closed 4 times. Allowable binding: None.
(V) “VALVE CYCLING”
5.7 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 200 PSIG, for each new fan coil assembly (6-118-1).
5.7.1 Document shop hydrostatic test results on QA Form 28 Enclosure-09-1.
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SHIP: LCC-19 CHG/VER: 1/1
5.8 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 200 PSIG, for each new fan coil assembly (6-118-3).
5.8.1 Document shop hydrostatic test results on QA Form 28 Enclosure-09-2.
5.9 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.22.1 and each new plenum drawn on 2.17 Designate one person to account for all personnel who may have entered the space.
5.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
5.11 Notes:
5.11.1 Planner: Code 231B T. Ashina, 243-4370
Planner: Code 231B S. Yamaoka, 243-9882 Planner: Code 231B M. Maeda, 243-6101 Planner: Code 231B A. Suzuki, 243-0968 Planner: Code 233 K. Uchimura, 080-9350-1432 Planner: Code 234 H. Komoto, 243-0975 Engineer: Code 250 D. Nagasato, 243-5301 Engineer: Code 250 A. Souma, 243-4332
5.11.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
5.11.3 Preservation work for new and disturbed exterior surfaces of underwater hull and freeboard will be covered by TGI No. 3819P11001A01 (KTR TGI).
5.11.4 Preservation work for new and disturbed surfaces of each space listed 1.2.29, 1.2.47, 1.2.50, and 1.2.54 will be covered by the following TGI No(s).
Diesel Exhaust Piping Space (4-109-7-Q): 3819P13411A01 (KTR TGI) Peak Tank (9-FP-0-W): 3819P12336A01 (KTR TGI)
JP5 (9-109-1-J): 3819P12320A01 (KTR TGI)
Distillate Fuel or Ballast (9-121-1-F): 3819P12306A01 (KTR TGI) Distillate Fuel Overflow or Ballast (9-121-1-F): 3819P12306A01 (KTR TGI) Distillate Fuel or Ballast (9-127-1-F): 3819P12308A01 (KTR TGI)
5.11.5 Opening, initial cleaning, closing, and installation/removal of FMEs of the following spaces will be covered by the following TGI No(s).
Auxiliary Fuel Service Tank (7-116-1-F): 3819P12333A01 (KTR TGI) Lube Oil Storage Tank (7-117-3-F): 3819P12333A01 (KTR TGI)
JP5 (9-109-1-J): 3819P12320A01 (KTR TGI)
JP5 (9-109-4-J): 3819P12321 (KTR TGI)
Cross Flooding Duct, Ninth Deck Frame 111: 3819P12320A01 (KTR TGI) Peak Tank (9-FP-0-W): 3819P12336A01 (KTR TGI)
5.11.6 Opening, initial cleaning, and closing of the following spaces will be covered by the following TGI No(s).
Distillate Fuel or Ballast (9-121-1-F): 3819P12306A01 (KTR TGI) Used Lube Oil Tank (7-115-1-F): 3819P14205A01 (KTR TGI) Fresh Water Ballast (9-86-5-W): 3819P12343A01 (KTR TGI)
5.11.7 Provision of oily/chemical water barge will be coordinated by Project Team.
5.11.8 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or
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SHIP: LCC-19 CHG/VER: 1/1
through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.
5.11.9 JCN EE01-L105 is related to this TGI.
5.12 Government Furnished Material (GFM):
5.12.1 All installing activity furnished (IAF) material and manufactured item (MN) material except hazardous material listed in each S/A drawing will be provided as kitted material by SRF-JRMC.
5.12.2 SRF-JRMC will provide GFM listed in the Appendix “M”.
5.13 SRF-JRMC will provide the following service work: (TGI No. 3819P31002S02)
5.13.1 [C740] Crane and crane rigging service.
5.13.2 [X99E] Utilities service, electrical.
5.13.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.
5.13.4 [C106.1] Safety inspection for SRF-JRMC employees.
5.13.5 [C106.2] Gas free inspection for SRF-JRMC employees.
5.13.6 [C133] QA Inspection for (G) symbol(s) and review of coating application data.
5.13.7 [C135] QA inspection for (G) symbol(s).
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SHIP: LCC-19 CHG/VER: 1/1
APPENDIX "J"
TGI JOB SUMMARY INFORMATION SHEET
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
SA 79243K STRL EDG#2 AY A 0 1
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG 2 UPGRADE
PRIMARY COMPONENT:
COMPONENT UNIT LIST (FOR ASSEMBLIES):
CMPT 3-111-1-Q IN VNT E3-120-3 DT FCA 6-118-3 CC VNT R6-118-3 DT VNT R4-113-1 DT
CMPT 3-118-1-L FNCMPT 2-111-3-L FNCMPT 5-109-0-L FNVNT NAT THRUOUT SHIP DT FCA 6-
118-1 CC VNT R6-118-1 DT VNT S2-109-1 DT CMPT 3-109-5-L FNMJ DOOR 3-119-5 HA
CMPT 6-118-1-A FN CMPT 3-113-3-L MS CMPT 4-107-3-Q MS CMPT 9-118-1-
A IN CMPT 6-118-1-Q DC CMPT 6-118-1-Q IN CMPT 3-120-1-Q IN #2 EDG INTAKE DUCT
IT VNT S3-109-3 DT VNT S3-109-3 FA PHR 3-112-1 HT VNT S3-111-1 FA VNT S3-111-1
DT VNT S2-109-3 DT CMPT 3-109-7-L FNCMPT 3-120-1-A FN CMPT 6-86-1-A FN CMPT
6-98-0-L FN CMPT 2-109-5-Q MS CMPT 2-116-1-L MS CMPT 3-109-9-M MS
CMPT 4-81-1-Q MS CMPT 4-113-01-L MS CMPT 6-86-1-A MSCMPT 6-109-1-E
MS FO/BLST 9-121-1-F TK CMPT 9-98-0-Q MS AUX FO SVC 7-116-1-F TK JP5 STOR 9-
109-1-J TK VNT E3-120-3 FA VNT R5-120-2 DT CMPT 3-111-1-L FNMJ DOOR 3-109-5 HA
CMPT 4-D-0-A FN CMPT 7-109-1-E MS CMPT 6-118-1-A MS PHR 3-109-3 HT
PHR 3-112-3 HT WTC 5-112-1 OP WTC 5-112-1 V- WTC 4-120-1 OP WTC 4-120-1
V- VNT R2-110-1 DT CMPT 3-113-3-L FNMJ DOOR 3-112-1 HA BLST 9-FP-0-W TKCMPT
4-109-3-Q MS MAIN DECK WEA STBD MS CMPT 2-113-3-L MS CMPT 3-109-7-L MS
CMPT 3-111-1-L MS CMPT 4-79-2-Q MS CMPT 4-109-01-L MS CMPT 4-109-7-
Q MS TRUNK 5-109-1-T MS CMPT 8-86-0-E MSCMPT 6-106-1-L MS CMPT 7-106-1-
K MS 2EDG 7-115-1-F TKLO STWG 7-117-3-F TK CMPT 3-120-1-A MS CMPT 2-119-1-
Q MS CMPT 2-109-3-Q MS CMPT 2-111-3-L MS CMPT 3-109-5-L MS CMPT
3-109-11-A MS CMPT 4-121-5-Q MS CMPT 5-109-0-L MS CMPT 6-98-0-L MSTRUNK
6-117-0-T MS CMPT 9-118-1-A MS FB FR 98-153 STBD FB CMPT 6-109-0-L MS
UH FR98-AFT STBD UH
ATTACHMENT LIST:
1. ENCLOSURE-01 (3819P31002A02-Engrg Inst-01.pdf) saved on 13-FEB-2025 0000.
2. ENCLOSURE-02 (3819P31002A02-Engrg Inst-02.pdf) saved on 13-FEB-2025 0000.
3. ENCLOSURE-03 (3819P31002A02-Sketch.pdf) saved on 13-FEB-2025 0000.
4. ENCLOSURE-04 (3819P31002A02-Map-01.pdf) saved on 15-FEB-2025 0000.
5. ENCLOSURE-05 (3819P31002A02-QA20-01.docx) saved on 17-FEB-2025 0000.
6. ENCLOSURE-06 (3819P31002A02-QA17.docx) saved on 17-FEB-2025 0000.
7. ENCLOSURE-07 (3819P31002A02-Map-02.pdf) saved on 17-FEB-2025 0000.
8. ENCLOSURE-08 (3819P31002A02-QA20-02.docx) saved on 17-FEB-2025 0000.
9. ENCLOSURE-09 (3819P31002A02-QA28.docx) saved on 15-FEB-2025 0000.
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA ,TAKEHIDE
JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:
3819P31002 A02
TOTAL MAT’L COST TOTAL DURATION:
CU PHASE DESCRIPTION:
The purpose of this TGI is to accomplish structural work, sheet metal work, preservation work, insulation work, and deck covering work for S/A 79243K emergency diesel generator (EDG) No. 2 generator set upgrade.
Location of Work:
Emergency Generator Room No. 2 (7-109-1-E) Anchor and Line Handling Space (2-F-0-Q)
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J-2
SHIP: LCC-19 CHG/VER: 1/1
CU PHASE DESCRIPTION:
Passage (2-109-01-L) Fan Room (2-109-3-Q) Shore Power Room (2-109-5-Q) Male Officer Washroom, Watercloset, Shower, and Decontaminate Station (2-111-3-L) Stateroom (2-113-1-L) Vent Plenum for Supply System 3-109-3 Vent Plenum for Natural Supply, Frames between 114 and 116, Starboard (Stbd) Stateroom (2-113-3-L) Stateroom (2-117-1-L) Helicopter Detachment Admin Office (2-119-1-Q) Vent Plenum for Exhaust System 3-120-3 Boatswain Storeroom (3-D-0-A) Unassigned (3-5-0-Q) Passage (3-98-1-L) Passage (3-109-5-L) Officer Washroom, Watercloset, Shower, and Decontaminate Station (Female) (3-109-7-L) Pyrotechnic Magazine (3-109-9-M) Gear Locker (3-109-11-A) Stateroom (3-111-1-L) Stateroom (3-113-3-L) Stateroom (3-116-1-L) Stateroom (3-118-1-L) X1 Storeroom (3-120-1-A) Vent Plenum for Exhaust System 3-120-3 Boatswain Storeroom (4-B-0-A) Disbursing Office (4-79-2-Q) Damage Control Central (4-81-1-Q) Load Center No. 61 (4-107-3-Q) Passage (4-109-01-L) AC and R Shop (4-109-3-Q) Diesel Exhaust Piping Space (4-109-7-Q) Passage (4-113-01-L) Mooring Station No. 7 (4-121-5-Q) Crew Washroom, Watercloset, Shower, and Decontaminate Station (5-104-1-L) Crew Living Space (5-109-0-L) Trunk (5-109-1-T) Self Service Storeroom (6-86-1-A) Crew Living Space (6-98-0-L) Crew Lounge (6-106-1-L) Physical Fitness Room (6-109-0-L) Emergency Switchgear Room No. 2 (6-109-1-E) Trunk (6-117-0-T) Deck Department Cleaning Gear Storeroom (6-118-1-A) Chemical Warfare Defense Equipment Storeroom (7-106-1-K) Used Lube Oil Tank (7-115-1-F) Auxiliary Fuel Service Tank (7-116-1-F) Lube Oil Storage Tank (7-117-3-F) Engine Room (8-86-0-E) Peak Tank (9-FP-0-W) Fresh Water Ballast (9-86-5-W) Shaft Alley (9-98-0-Q)
JP5 (9-109-1-J)
JP5 (9-109-4-J)
Cross Flooding Duct, Ninth Deck Frame 111 "E" Division Storeroom (9-118-1-A)
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SHIP: LCC-19 CHG/VER: 1/1
CU PHASE DESCRIPTION:
Distillate Fuel or Ballast (9-121-1-F) Main Deck Weather, Frames between 110 and 123, Stbd Freeboard Weather, Frames between 110 and 123, Stbd Underwater Hull Weather, Frames between 106 and 123, Stbd Sponson, Third Deck Weather, Frames between 110 and 113, Stbd
TASK NAME
SHOP TSD/WC TS CREW# MHRS
HIGH RAD
HOURS
RC
GRID#
5.1 SFTR , LBR . 22 KE PC
5.2 SFTR , WELD , SMTL , CARP , PNTR , ELEC , PFTR ,
INSL , IMCH , QA , RGRS
22 KE PC
5.3 PFTR , WELD , PNTR , SFTR , RGRS , QA 22 KE PC
5.4 PFTR , INSL , WELD , PNTR , RGRS , QA 22 KE PC
5.5 PFTR , INSL , WELD , PNTR , RGRS , QA 22 KE PC
5.6 PFTR , WELD , PNTR , QA 22 KE PC
5.7 PFTR , QA 22 KE PC
5.8 PFTR , QA 22 KE PC
5.9 SFTR 22 KE PC
5.10 PNTR , QA 22 KE PC
Structural Work CFM: for marine chemist, deck covering material, stud pin, adhesive for pin, fuel, dryer, fasteners, UT inspection cost, label plate cost, fire watch cost, confined space watch cost, tank watch cost ---continue to below---
22 MQ CS
---continued from above---, lead analysis cost, asbestos sampler cost and analysis cost for compartment insulation, fastener, gasket, air compressor rental cost and fuel oil cost for air hose test, and misc such as temporary closure, electrodes, gases, enclosing/covering materials, and other consumable.
22 MQ CS
Sheet Metal Work CFM for fire watch, UT inspection cost, asbestos sampler and analysis cost for compartment/duct insulation, air compressor rental cost and fuel oil cost for air hose test, lead sampling/analysis cost, deck coverings, fastener, gasket, insulation pin, ---continue to below-
22 MQ CS
---continued from above---label plate, and MISC such as rivets, electrode, gases, temporary closure, covering material, and etc.
22 MQ CS
Preservation Work CFM for all paint, thinner, deck covering material, stud pin, adhesive for pin, grit, compressor, fuel, dryer, covering and enclosing material, asbestos sample and analyze, fire watch cost, tank watch cost, and MISC such as other consumable.
22 MQ CS
Electrical Work CFM: for banding material, fasteners, insulation tape, plastic bags, rope, and other consumable.
22 MQ CS
Piping/Lagging Work CFM: for PT NDT cost, asbestos analysis, lagging bulk samples with sampler and analyze for asbestos, firewatch cost, welding rod, lead sample, gas cylinder, chlorination and bacteriological test, label plate, MISC such as saw blades, masking tape, plastic bag/sheet and etc.
22 MQ CS
Process Funding Document. 10 CT OM
Version-01: add task for Paragraphs 5.7 and 5.8. C231B R.
Takagi, 02/27/2025. -/-/N.
V-01
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M-1
SHIP: LCC-19 CHG/VER: 1/1
APPENDIX “M”
TGI MATERIAL LIST
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
SA 79243K STRL EDG#2 AY A 0 1
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG 2 UPGRADE
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV
1 612-8578053 A 2 604-8578058 A 3 605-8578041 A
JOB ORDER: KEY OP:
3819P31002 A02
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M SCREW,CA, SIZE: 3/8"-16, 1"L,
MTL: STL
ORDERED FOR KTR
ORIG: C231 S.YAMAOKA,
PHONE: 243-9882
9B 5305 002693211 NA 4 N 50455081 3/HD
002 M SCREW,CA, SIZE: 3/8"-16, 1-
1/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 000680511 NA 4 N 50455084 8/HD
003 M SCREW,CAP,HEXAGON H,
SIZE: 3/8"-16, 3"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 008465703 NA 4 N 50455392 1/HD
004 M NUT,SELF-LOCKING,HE, SIZE:
3/8"-16, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 000874652 NA 4 N 50455295 10/HD
NOTES:
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M-2
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
005 M NUT,PLAI, SIZE: 3/8"-16, MTL:
STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 007320558 NA 4 N 50455086 10/HD
006 M WASHER,F, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 013897976 SX NA 4 N 50455088
2000/E
A
007 M PLATE,ME, SIZE: 5' X 20', 7.65#,
MTL: OS
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 9515 002375333 NA 4 N 50455211
100/SD
008 M SHEET,METAL, SIZE: 3' X 8',
.1875"THK, MTL: CRES 316L
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 9515 002044534 NA 4 N 50455394 1/SH
009 M SCREW,CA, SIZE: 1/4"-20, 1-
1/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 000680509 NA 4 N 50455091
500/EA
010 M SCREW,CA, SIZE: 1/4"-20, 1"L,
MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 002253843 EY NA 4 N 50455094
1000/E
A
011 M NUT,SELF, SIZE: 1/4"-20, MTL:
STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 013954695 NA 4 N 50455097
1000/E
A
012 M WASHER,F, MTL: CRES
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 005825677 NA 4 N 50455100
600/EA
013 M ANGLE,STRUCTURAL, SIZE: 1-
1/4" X 1-1/4" X 3/16" THK, MTL:
STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 9520 002774900 NA 4 N 50455293 40/FT
014 M ANGLE,STRUCTURAL, SIZE: 1-
1/2" X 1-1/2" X 3/16" THK, MTL:
STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 9520 002774903 NA 4 N 50455289 40/FT
015 M STRIP,METAL, SIZE: 1" X
1/8"THK, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 9515 002043974 NA 4 N 50455281 40/FT
016 M SCREW,CA, SIZE: 1/2"-13, 1-
1/2"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 012817813 NA 4 N 50455102
350/EA
017 M SCREW,CAP,HEXAGON H,
SIZE: 1/2"-13, 1-1/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 000712067 NA 4 N 50455277 1/HD
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M-3
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
018 M SCREW,CA, SIZE: 1/2"-13, 1-
3/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 000712070 NA 4 N 50455107 3/HD
019 M SCREW,CAP,HEXAGON H,
SIZE: 1/2"-13, 4-1/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 011025514 NA 4 N 50455396 40/EA
020 M SCREW,CAP,HEXAGON H,
SIZE: 1/2"-13, 4-1/2"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 013017852 NA 4 N 50455399 1/BX
021 M SCREW,CAP,HEXAGON H,
SIZE: 1/2"-13, 5"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 000712083 NA 4 N 50455402 1/PG
022 M SCREW,CAP,HEXAGON H,
SIZE: 1/2"-13, 5-1/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 007329952 NA 4 N 50455416 24/EA
023 M WASHER,F, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 012671684 NA 4 N 50455108
700/EA
024 M NUT,SELF, SIZE: 1/2"-13, 3B,
MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 005957421 NA 4 N 50455110
350/EA
025 M SCREW,CAP,HEXAGON H,
SIZE: 5/8"-11, 1-3/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 007247221 NA 4 N 50455419 20/EA
026 M SCREW,CA, SIZE: 5/8"-11, 2"L,
MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 007247222 NA 4 N 50455115 20/EA
027 M NUT,SELF-LOCKING,HE, SIZE:
5/8"-11-3B, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 012867189 NA 4 N 50455228 20/EA
028 M WASHER,F, MTL: CRES
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 006143505 SY NA 4 N 50455161
100/EA
029 M SCREW,CAP,HEXAGON H,
SIZE: 3/4"-10, 3-3/4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 014404073 NA 4 N 50455420 10/EA
030 M SCREW,CAP,HEXAGON H,
SIZE: 3/4"-10, 4"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
9B 5305 009474358 NA 4 N 50455422 10/EA
FOUO
M-4
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
031 M NUT,SELF-LOCKING,HE, SIZE:
3/4"-10-3B, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 013926488 NA 4 N 50455226 8/EA
032 M WASHER,F, MTL: CRES
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 007213682 NA 4 N 50455117 8/EA
033 M SCREW,CAP,HEXAGON H,
SIZE: 7/8"-9, 2-1/2"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 009052700 NA 4 N 50455275 10/EA
034 M SCREW,CAP,HEXAGON H,
SIZE: 7/8"-9, 2"L, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5305 009640508 NA 4 N 50455426 10/EA
035 M NUT,SELF, SIZE: 7/8"-9-3B,
MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 002119271 NA 4 N 50455121 10/EA
036 M WASHER,F, MTL: STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 001670844 NA 4 N 50455124 1/HD
037 M NUT,PLAI, SIZE: 1/2"-13, MTL:
STL
ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5310 007680318 NA 4 N 50455128 10/EA
038 M INSULATI, ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9Q 5640 008096312 NA 4 N 50455286 10/EA
039 M SOUND CO, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9Q 5640 013715238 NA 4 N 50455014 10/SH
040 M CAP,SNAP, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 5325 007377648 NA 4 N 50455135
100/EA
041 M TAPE,TEX, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 8315 002671632 NA 4 N 50455287 1/RO
042 M TAPE,TEX, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 8315 002671633 NA 4 N 50455288 1/RO
043 M ADHESIVE, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 8040 002738708 NA 4 Y 50455050 10/GL
044 M SEALING, ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 8030 001742588 NA 4 Y 50455242 10/GL
045 M INSULATI, ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9Q 5640 013713263 NA 4 N 50455290 10/SH
046 M INSULATI, ORDERED FOR KTR
ORIG: C231B S.YAMAOKA,
9Q 5640 013713264 NA 4 N 50455291 10/SH
FOUO
M-5
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
047 M CLOTH,PL, ORDERED FOR
KTR
ORIG: C231B S.YAMAOKA,
PHONE: 243-9882
9B 8305 001487363 NA 4 N 50455292 1/RO
048 M SHEET,ME, SIZE: 4' X 8',
.125"THK, MTL: STL
ORDERED FOR KTR
ORIG: C231 S.YAMAOKA,
PHONE: 243-9882
9B 9515 002375409 NA 4 N 50455294 1/SH
049 5 1 M SUB BASE, 10"W X 22", SUB
BASE, SIZE: 10"WIDE X
22"DEPTH X 2" HEIGHT, MATL:
STEEL,SUB-BASE, TYPE-B,
FOR SFC B-2B-13, TYPE-9
LOCKER, 803-5959310, SHEET
5A, DETAIL 26A-A
ORDER FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
9B 2090 LL4664846 NA 4 N 50457612 3/EA
050 7 1 M SUB BASE, TYPE B, 10, SUB
BASE, TYPE B, SIZE: 10"W X
18"D X 2"H, MATL: STEEL,
DWG: 803-5959310, PC 501
ORDER FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
9B 2090 LL4920921 NA 4 N 50457615 1/EA
051 8 1 M SUB BASE, TYPE B, 20, SUB-
BASE, TYPE-B, SIZE: 20"WIDE
X 18"DEPTH X 2" HEIGHT,
MATL: STEEL
ORDER FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
9B 2090 LL9303477 NA 4 N 50457617 3/EA
052 11 1 M SUB BASE, TYPE B, 30,
SUBBASE, TYPE B,
DWG: 803-5959310 SHEET 5A
DETAIL 26A-A,
SIZE: 30"W X 18"D X 2"H,
MATL: STEEL,
COLOR: BLACK,
ORDER FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
NA 4 N 1/EA
053 19 2 M SCREW,MACHINE, ORDER
FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
9B 5305 000546670 NA 4 N 50455427 1/HD
054 20 2 M WASHER,L, ORDER FOR KTR
ORIG: C226 T. KATSUYA, 070-
7787-1996
9B 5310 009338119 NA 4 N 50455137 10/EA
101 M PLATE,ME, 5FT X 10FT X 1PM
ORIG: C231B T. ASHINA 243-
4370, ORDERED FOR KTR
9B 9515 001533184 NA 4 N 50455212 50/SF
102 M PLATE,ME, ORIG: C231B T.
ASHINA 243-4370, ORDERED
FOR KTR
9B 9515 001533217 NA 4 N 50455213 36/SF
103 M PLATE,ME, ORIG: C231B T.
ASHINA 243-4370, ORDERED
FOR KTR
9B 9515 001533236 NA 4 N 50455215 15/SF
104 M SHEET,METAL, ORIG: C231B T.
ASHINA 243-4370, ORDERED
FOR KTR
9B 9515 015087795 NA 4 N 50455428 1/SH
FOUO
M-6
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
105 M BEAM,STRUCTURAL, ORIG:
C231B T. ASHINA 243-4370,
ORDERED FOR KTR
9B 9520 002780932 NA 4 N 50455430 1/FT
150 M INSULATI, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9Q 5640 008096312 NA 4 N 50455296 20/EA
151 M SOUND CO, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9Q 5640 007565866 NA 4 N 50455297 10/SH
152 M ADHESIVE, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9B 8040 002738708 NA 4 Y 50455053 35/GL
153 M SEALING, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9B 8030 001742588 NA 4 Y 50455497
193/GL
154 M TAPE,TEX, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9B 8315 002671632 NA 4 N 50455298 56/RO
155 M TAPE,TEX, ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9B 8315 002671633 NA 4 N 50455299 11/RO
156 M TAPE, 4", ORDER FOR KTR,
ORIG C231B M. MAEDA, 243-
9D 8305 LL4820191 NA 4 N 50457477 2/RO
157 22 3 M FLOOR COVERING, LONSEAL
FLOORING, UV SERIES,
FLOOR COVERING
INSULATION FOR HIGH
VOLTAGE APPLICATION,
SPEC: MIL-DTL-15562 TYPE 1,
SIZE: 6 FT W X 0.128"
OVERALL THK X 30 FT LG,
COLOR: BLUE MARBLE,
SURFACE CONDITION:
SMOOTH SURFACE,
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9B 7220 LL9311206 NA 4 N 50457619 3/RO
400 M COUPLING, COUPLING, SIZE:
3/8"IPS, SOCKET WELDING,
MATL: CRES 304L, ASTM
A182,3000 PSIG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
NA 4 N 2/EA
401 M COUPLING,TUBE, SIZE: 4 INCH
IPS
MATERIAL: CU-NI 90-10, BW
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 4730 007225474 NA 4 N 50455144 6/EA
402 M BACKINGR, SIZE: 4 INCH IPS
MATERIAL: CU-NI 90-10
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9C 4730 LL4558786 NA 4 N 50457480 6/EA
403 M COUPLING,TUBE, SIZE: 1-1/4
INCH IPS
MATERIAL: CU-NI 90-10, SW
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 4730 014635863 NA 4 N 50455148 4/EA
FOUO
M-7
SHIP: LCC-19 CHG/VER: 1/1
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
404 M SLEEVE,, SLEEVE, BUTT
WELD, 1-1/4"IPS, CU-NI 90/10,
200 PSI, DWG 810-1385880
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9C 4730 LL4903762 NA 4 N 50457482 4/EA
405 M COUPLING,TUBE, SIZE: 8 INCH
IPS
MATERIAL: CU-NI 90-10, BW
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 4730 007225477 NA 4 N 50455150 4/EA
406 M INSULATI, SIZE: 1-5/8" ID X 3/4"
THK X 6FT LG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL4783096 NA 4 N 50457484 2/EA
407 M INSULATI, SIZE: 2-7/8" ID X 3/4"
THK X 6FT LG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL9607845 NA 4 N 50457486 1/EA
408 M INSULATI, SIZE: 4-1/2" ID X 3/4"
THK X 6 FT LG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL9607848 NA 4 N 50457488 4/EA
409 M INSULATI, SIZE: 6-5/8" ID X 3/4"
THK X 6FT LG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL9607850 NA 4 N 50457489 2/EA
410 M INSULATI, SIZE: 8-5/8" ID X 3/4"
THK X 6 FT LG
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL9607851 NA 4 N 50457490 3/EA
411 M INSULATI, SIZE: 36" W X 48" L
X 3/4" THK
ORDERED FOR: KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 5640 LL9607854 NA 4 N 50457491 1/SH
412 M SEALING COMPOUND,
ADHESIVE FOR INSULATION
SLEEVING
ORDERED FOR KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 8030 001742588 NA 4 Y 50455243 2/GL
413 M ADHESIVE, ADHESIVE FOR
CLOTH,
ORDERED FOR KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 8040 002738708 NA 4 Y 50455058 4/GL
414 M ADHESIVE, ADHESIVE FOR
PLASTIC TUBE
ORDERED FOR KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 8040 008419773 NA 4 Y 50455164 5/PT
414 M ADHESIVE, ADHESIVE FOR
PLASTIC TUBE
ORDERED FOR KTR
ORIG: C234 H. KOMOTO 070-
7787-2047
9B 8040 008419773 NA 4 Y 50515117 5/PT
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR APPENDIX "D"
DEFICIENCY FORM
☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One)
2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 SA 79243K STRL EDG#2 AY A 0
4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:
3819P31002 A02
7. DESCRIPTION:
8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
9. CORRECTIVE ACTION:
10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
FOR NON-NUCLEAR USE ONLY
11. RFD/RFW REQ’D ☐ LAR REQ'D ☐
ILS MOD REQ’D ☐
SRD/PLAN REV REQ'D ☐
DWG NO.: _____________________ S/A NO.: ___________________
12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:
SATISFACTORY:
13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
YES ☐ NO ☐
14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE:
15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
_________:YES ☐ NO ☐
16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE (DR ONLY)
DL’s ISSUED
(DR ONLY)
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 SA 79243K STRL EDG#2 AY A 0
3819P31002A02 ENCLOSURE-01 Sheet 1 of 3
3819P31002A02 ENCLOSURE-01 Sheet 2 of 3
3819P31002A02 ENCLOSURE-01 Sheet 3 of 3
3819P31002A02 ENCLOSURE-02 Sheet 1 of 2
3819P31002A02 ENCLOSURE-02 Sheet 2 of 2
Location Map of Critical Coated area for Second Platform Plating and Foundations in 7-109-0-E
Sketch Enclosure-033819P31002A02 Sheet 1 of 5
PLAN
EDG No. 2 Foundation
Enclosure-033819P31002A02 Sheet 2 of 5
SWBD Foundation
Enclosure-033819P31002A02 Sheet 3 of 5
SSDG SW Pump and EDG 2 SW Pump Foundations
Enclosure-033819P31002A02 Sheet 4 of 5
Vidmar Cabinet Foundation
Enclosure-033819P31002A02 Sheet 5 of 5
3819P31002A02 ENCLOSURE-04 Sheet 1 of 4
3819P31002A02 ENCLOSURE-04 Sheet 2 of 4
3819P31002A02 ENCLOSURE-04 Sheet 3 of 4
3819P31002A02 ENCLOSURE-04 Sheet 4 of 4
COMUSFLTFORCOMINST 4790.3 REV D CHG 3
07 Nov 2023
3819P31002A02 ENCLOSURE-05-1 TOTAL 18
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L105
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
17 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
SHELL PLTG
9. DWG NO.
501-ELM-250153 REV. “-”
10. CWP STEP NO.
5.2.1.2
11. JOINT ID
HJ-1-1
12. JOINT DESIGN
B2V.1
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19. MATL SPEC 20. MIC NO.
COMPONENT A:
COMPONENT B:
21. [ ] SEAL RING
[ ] BACK RING/STRIP
22. MATERIAL 23. SIZE 24. THICKNESS 25. MATL SPEC 26. MIC NO.
WELDING MATERIAL SPECIFICATIONS AND DATA
27. TYPE OF FILLER(S) 28. SIZE 29. MATL 30. MIL-SPEC 31. MIC NO.
WELD HISTORY
32. WELDING
STANDARD:
MIL-STD-1689A
33. WELDING
PROCEDURE:
34. DATA SHEET 35. POSITION: [ ] VERT [ ] FLAT [ ] FIXED [ ] 45 DEG
[ ] HORZ [ ] OVHD [ ] ROLLED
36. ACCESSIBILITY:
[ ] 12”OR LESS
[ ] UNRESTRICTED
37. PREHEAT TEMP 38. PREHEAT METHOD 39. POST HEAT. START TIME:
TEMP REQD: STOP TIME:
40. PURGE
GAS:
41. FLOW RATE 42. SHIELD GAS 43. FLOW RATE 44. CUP SIZE 45. TUNGSTEN SIZE
46. WELD LAYER 47. PROCESS 48. QUAL EXP DATE 49. AMPS 50. INTERPASS TEMP 51. WELDER SIGNATURE 52. DATE
53. INSPECTION DATA CONTAINED ON REVERSE OF THIS PAGE
REMARKS:
94. FINAL DISPOSITION:
[ ] ACCEPT
[ ] REJECT
95. NDT SUPERVISOR DATE
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
THE ACTION HAS BEEN PERFORMED IN ACCORDANCE WITH THE SPECIFIED
REQUIREMENTS.
3819P31002A02 ENCLOSURE-05-1 TOTAL 18
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (BACK) PAGE 2 OF 2
NDT INSPECTION DATA
54. INSPECTION STANDARD 55. WELD CLASS 56. ACCEPTANCE STANDARD 57. ACCEPT CLASS
58. WELD PREP 59. INSP METHOD 60. ACCEPT/REJECT 61. NDT INSPECTOR SIGNATURE 62. DATE
COMPONENT A [ ] ACCEPT [ ] REJECT
COMPONENT B [ ] ACCEPT [ ] REJECT
63. JOINT FITUP [ ] ACCEPT [ ] REJECT
64. INSP LAYER 65. INSP METHOD 66. INSP PROC NO 67. ACCEPT/REJECT 68. NDT INSPECTOR SIGNATURE 69. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
70. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
71. Repair Method: Excavation: L W D
72. INSP LAYER 73. INSP METHOD 74. INSP PROC NO. 75. ACCEPT/REJECT 76. NDT INSPECTOR SIGNATURE 77. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
78. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
79. Repair Method: Excavation: L W D
80. INSP LAYER 81. INSP METHOD 82. INSP PROC NO. 83. ACCEPT/REJECT 84. NDT INSPECTOR SIGNATURE 85. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
86. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
87. Repair Method: Excavation: L W D
88. INSP LAYER 89. INSP METHOD 90. INSP PROC NO. 91. ACCEPT/REJECT 92. NDT INSPECTOR SIGNATURE 93. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
53. REMARKS (Continued):
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31002A02 ENCLOSURE-05-2 TOTAL 18
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L105
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
17 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
SHELL PLTG
9. DWG NO.
501-ELM-250153 REV. “-”
10. CWP STEP NO.
5.2.1.2
11. JOINT ID
HJ-1-2
12. JOINT DESIGN
B2V.1
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19.
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