TE-2_S00008.0_MEWP SCISSOR LIFT_ANNUAL INSPECTION_20260206.pdf

U.S. COAST GUARD

MEWP SCISSOR LIFT

S00008.0

REV’D: 02/06/2026

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

SERAL NUMBER TRACKED ITEM – ALL INFORMATION REQUIRED

ITEM NO.

[ ] DUE

CMS CODE ACTION DESCRIPTION CEINUM

N/A INSPECT ANNUAL INSPECTION

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELAPS/TIME CLOCK/ ECM HOUR READING

DISCREPANCIES FOUND: NO_____ YES_____

MAN HOURS: RATE_______ HOURS___.___ RATE_______ HOURS___.___ RATE_______ HOURS___.___ OTHER___.___

IF DISCREPANCIES ARE FOUND REMARKS ARE REQUIRED

REMARKS:

TECHNICIAN’S

SIGNATURE

TECHNICIAN’S

ID

*ASTERISK INDICATES QA REQUIRED

QA

REFERENCES:

OEM SERVICE MANUAL

REVIEWED

BY LOG YN DATA ENTRY

COMPLETED

1 MEWP SCISSOR LIFT ANNUAL INSPECTION

REFERENCES:

ALCOAST 223/23 SUPPORT EQUIPMENT DATA PLATE VERIFICATION AND ADDITIONAL MARKING

REQUIREMENTS FOR WEIGHT AND MATERIAL HANDLING EQUIPMENT

ALCOAST 346/24 INSPECTION AUTHORIZATION AND REQUIREMENTS FOR WEIGHT AND MATERIAL

HANDLING SUPPORT EQUIPMENT

MPC S00028.0

TOOLS/TEST EQUIPMENT:

ANTIFREEZE COOLANT TESTER, NSN 6630-00-247-2968 OR EQUIVALENT, P/N GG-T-250

MULTIMETER, P/N: N/A, CAGE: N/A, NIIN: N/A

TIRE GAUGE, P/N: N/A, CAGE: N/A, NIIN: N/A (WITH RANGE SUITABLE FOR ASSET)

TORQUE WRENCH, P/N: N/A, CAGE: N/A, NIIN: N/A (WITH RANGE SUITABLE FOR ASSET)

EXPENDABLES:

NONE

CONSUMABLES:

ANTIFREEZE, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model) BRAKE FLUID, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model) CORROSION PREVENTATIVE COMPOUND, P/N: N/A, CAGE: N/A, NIIN: N/A NSN: 8030-01-631-4012 (OR

EQUIVALENT)

DISTILLED WATER, BATTERY, P/N: O-B-41, CAGE: N/A, NIIN: N/A

ENGINE OIL, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model) HYDRAULIC FLUID, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model) POWER STEERING FLUID, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model)

RAGS, LINT FREE, P/N: A-A-59323, CAGE: 58536, NIIN: 001657195

TRANSMISSION FLUID, P/N: N/A, CAGE: N/A, NIIN: N/A, (As applicable to model)

A INSPECT

NOTE: This inspection shall be completed by command designated Competent personnel as defined in ALCOAST 346/24 INSPECTION

AUTHORIZATION AND REQUIREMENTS FOR WEIGHT AND

MATERIAL HANDLING SUPPORT EQUIPMENT.

NOTE: Platform must be raised on some scissor lifts to access data plate.

1. Inspect the manufacturer’s data/identification plate (Refer to Figure 1):

a. Verify the plate is permanently affixed to the equipment.

b. Verify the plate is legible.

WARNING

SE ASSET SHOULD BE TAGGED AS OUT OF COMMISSION (OOC)

PENDING ANNUAL INSPECTION UNTIL INSPECTION IS

COMPLETE. FAILURE TO COMPLY MAY RESULT IN PERSONAL

INJURY.

NOTE: Utilize the OEM’s specifications specific to the Support Equipment model being assessed.

2. Inspect the operator controls (platform) for the following:

a. Correct labels and markings.

b. Dash gauges (if applicable) are clearly marked.

c. Operator controls move freely through all positions.

d. All joystick/toggle controls return to neutral/off position when released.

e. Detents properly lock controls in neutral/off position.

f. Control enclosures and protective boots/guards are in good condition.

g. Activate Emergency Stop Button at ground station.

(1) Verify all machine functions are disabled.

(2) Deactivate Emergency Stop Button at ground station.

h. Activate Emergency Stop Button at platform station.

(1) Verify all machine functions are disabled.

(2) Deactivate Emergency Stop Button at platform station.

i. Handles, levers, and buttons are securely fastened.

j. Operator pedal(s) are properly guarded.

3. Inspect the operator controls (secondary)

a. Comply with steps A 2. a. through A 2. i.

4. Verify the following exterior markings are legible:

a. Fuel type marking (if applicable) (e.g., DIESEL FUEL ONLY)

b. Battery identification plate or marking

c. Working Load Limit marking(s)

d. Vehicle weight marking(s)

e. Tire pressure marking (pneumatic only)

f. Instruction plates

g. Any other warning decals and labels

5. Inspect platform assembly for the following:

a. Platform installed and secure.

b. Mounting hardware free of damage and secure.

c. Gate or chain installed and latches properly.

d. Platform floor is properly installed, secure and free of damage.

e. Platform guardrails are properly installed, secure and free of damage/corrosion.

f. Extension deck(s) (if applicable) are properly installed and function properly.

(1) Verify extension deck(s) lock at full extension and retraction.

g. Lanyard anchor points are secure, free of damage and labeled.

h. Fold-down rails (if applicable) are installed properly.

i. Ensure fold down rails have no loose or missing parts.

6. Inspect the fire extinguisher cylinder (if applicable) for the following.

a. Gauge is registering in the green (as required).

b. Wire seal has not been broken.

c. Nozzle and hose are free of defects/damage.

WARNING

ENSURE ALL DOORS, HATCHES AND PANELS ARE PROPERLY

SECURED UPON OPENING. FAILURE TO COMPLY MAY RESULT

IN SERIOUS PERSONAL INJURY.

NOTE: Some assets may require removal of panels attached with hardware for increased access.

7. Inspect chassis for the following: (Refer to Figure 2)

a. Steering components are properly installed, secure and free of damage.

NOTE: Use lint free rags, P/N: A-A-59323, CAGE: 58536, NIIN:

001657195 (or equivalent) for fluid checks.

b. Check drive hubs for proper fluid levels (if applicable) in accordance with OEM service manual.

c. Hydraulic tray cover(s) open and latch properly.

d. Battery/engine compartment covers open and latch properly.

e. Platform ladder properly installed, secure and free of damage.

f. Static strap is properly installed and secure.

g. Chassis does not have excessive corrosion.

h. Fork pockets (if applicable) are free of damage.

i. Inspect wheels and tires as follows:

(1) Inspect the wheels for the following:

(a) Dents

(b) Bends

(c) Cracks

(d) Attachment hardware is torqued properly in accordance with OEM service manual.

(2) Inspect the tires for the following:

(a) Scrapes

(b) Bulges

(c) Cuts

(d) Foreign object damage

(e) Dry rot

(f) Irregular wear

WARNING

TIRES AND WHEELS CAN COME APART WITH EXPLOSIVE FORCE

IF NOT HANDLED PROPERLY. USE EXTREME CARE WHEN

HANDLING OR INFLATING TIRES.

(3) Ensure tire pressure (if applicable) is within the manufacturer’s specifications.

(a) Add air as needed to meet manufacturers’ specifications.

8. Inspect the engine/motor compartment:

WARNING

ENSURE ALL DOORS, HATCHES AND PANELS ARE PROPERLY

SECURED UPON OPENING. FAILURE TO COMPLY MAY RESULT

IN SERIOUS PERSONAL INJURY.

NOTE: Some assets may require removal of panels attached with hardware for increased access.

NOTE: Most Coast Guard aerial work platforms are electric. As a result, many of these steps are not applicable.

a. Verify no missing, damaged, or loose hardware.

NOTE: All fluid levels and pneumatic pressures should be verified against levels/pressures identified in the OEM Service Manual for the asset being inspected.

NOTE: Use lint free rags, P/N: A-A-59323, CAGE: 58536, NIIN:

001657195 (or equivalent) for fluid checks.

b. Ensure correct fluid levels (brake, cooling, transmission, engine oil, hydraulic, etc.).

(1) Check the hydraulic system, (as applicable).

(a) Verify hydraulic pump and motor are secure, free of damage and leaks.

(b) Verify all hydraulic hoses, fittings and lines are free of damage, routed correctly and secured.

(c) Verify all cylinders/actuators are free of damage with no leaks.

(d) Verify all areas around hydraulic components have no evidence of leaks.

(e) Inspect the hydraulic tank for damage.

(f) Check the hydraulic fluid level.

WARNING

AVOID EYE AND SKIN CONTACT WITH HYDRAULIC FLUID,

POWER STEERING FLUID, BRAKE FLUID, AND TRANSMISSION

FLUID. KEEP AWAY FROM ALL SOURCES OF IGNITION. USE IN A

WELL-VENTILATED AREA. WASH EXPOSED SKIN AND

CONTAMINATED CLOTHING THOROUGHLY AFTER HANDLING.

FAILURE TO COMPLY MAY RESULT IN INJURY.

1) Add OEM recommended hydraulic fluid (or equivalent) as needed to raise the level within manufacturer’s specifications.

(2) Check the engine oil level (as applicable).

WARNING

AVOID EYE AND SKIN CONTACT WITH OIL. KEEP AWAY FROM

ALL SOURCES OF IGNITION. WASH EXPOSED SKIN

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY MAY

RESULT IN PERSONAL INJURY.

(a) Add OEM recommended engine oil (or equivalent) as needed to raise the level within manufacturer’s specifications.

(3) Check the transmission fluid level (as applicable).

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION WITH

AUTOMATIC TRANSMISSION FLUID. USE OF PROPER PERSONAL

PROTECTIVE EQUIPMENT RECOMMENDED. WASH EXPOSED

SKIN AND CONTAMINATED CLOTHING THOROUGHLY AFTER

HANDLING. FAILURE TO COMPLY MAY RESULT IN PERSONAL

INJURY.

(a) Add OEM recommended transmission fluid (or equivalent) as needed to raise the level within manufacturer’s specifications.

(4) Check power steering fluid level.

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH POWER STEERING FLUID. KEEP AWAY FROM

ALL SOURCES OF IGNITION AND OXIDIZERS. USE IN A WELL

VENTILATED AREA. WASH EXPOSED SKIN THOROUGHLY AFTER

HANDLING. FAILURE TO COMPLY MAY RESULT IN PERSONAL

INJURY.

(a) Add OEM recommended power steering fluid (or equivalent) as needed to raise the level within manufacturer’s specifications.

(5) Check brake fluid level (as applicable).

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH BRAKE FLUID. KEEP AWAY FROM ALL

SOURCES OF IGNITION AND OXIDIZERS. USE IN A WELL

VENTILATED AREA. USE OF PROTECTIVE GLOVES REQUIRED.

USE OF SPLASH PROOF GOGGLES AND/OR FACESHIELD

REQUIRED DURING USE. WASH EXPOSED SKIN THOROUGHLY

AFTER HANDLING. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

(a) Add OEM recommended brake fluid (or equivalent) as needed to raise the level within manufacturers’ specifications.

(6) Check the fuel system (as applicable).

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION AND

INGESTION WITH KEROSENE, DIESEL, AND/OR FUEL. KEEP

AWAY FROM ALL SOURCES OF IGNITION AND OXIDIZERS. USE

IN A WELL VENTILATED AREA. USE OF PROPER PERSONAL

PROTECTIVE EQUIPMENT RECOMMENDED. WASH EXPOSED

SKIN THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN SERIOUS PERSONAL INJURY.

(a) Check the fuel filter housing (as applicable) for signs of leakage.

AVOID EYE CONTACT, SKIN CONTACT, INHALATION AND

INGESTION WITH KEROSENE, DIESEL, AND/OR FUEL. KEEP

AWAY FROM ALL SOURCES OF IGNITION AND OXIDIZERS. USE

IN A WELL VENTILATED AREA. USE OF PROPER PERSONAL

PROTECTIVE EQUIPMENT RECOMMENDED. WASH EXPOSED

SKIN THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN SERIOUS PERSONAL INJURY.

(b) Check the fuel-water separator (as applicable) for signs of leakage and/or water intrusion.

1) Drain as required.

(c) Check the fuel level (as applicable).

1) Add fuel as needed within manufacturer’s specifications.

(7) Check the engine coolant system (as applicable).

WARNING

CHECK THE COOLANT LEVEL ONLY WHEN THE ENGINE IS

STOPPED. WAIT UNTIL THE TEMPERATURE IS BELOW 122°

FAHRENHEIT (50° CELCIUS). FAILURE TO COMPLY MAY RESULT

IN PERSONAL INJURY.

WARNING

AVOID EYE AND PROLONGED SKIN CONTACT. AVOID INGESTION

WITH COOLANT. KEEP AWAY FROM ALL SOURCES OF IGNITION.

WASH EXPOSED SKIN AND CONTAMINATED CLOTHING

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY MAY

RESULT IN PERSONAL INJURY.

(a) Inspect coolant hoses for leaks or damage.

(b) Check coolant level.

1) Add OEM recommended coolant (or equivalent) as needed to raise the level within manufacturers’ specifications.

LEAD/ACID STORAGE BATTERIES CONTAIN LEAD, ARSENIC,

AND SULFURIC ACID (KNOWN CARCINOGENS). AVOID EYE AND

SKIN CONTACT. LIQUID AND MIST CAUSE SEVERE BURNS TO

ALL BODY TISSUE. WEAR CHEMICAL SAFETY GOGGLES AND/OR

FULL FACE SHIELD, RUBBER GLOVES, AND APRON. USE IN

WELL-VENTILATED AREA. AVOID INHALATION AND INGESTION.

CAUSES RESPIRATORY DAMAGE, BURNS OF THE MOUTH,

THROAT, AND INTESTINAL TRACT. WEAR HALF MASK WITH

DUST AND ACID MIST FILTER IF MIST IS PRESENT. WASH HANDS

THOROUGHLY WITH SOAP AND WATER AFTER HANDLING.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH BATTERY ACID. KEEP AWAY FROM ALL

SOURCES OF IGNITION AND OXIDIZERS. USE OF PROPER

PERSONAL PROTECTIVE EQUIPMENT RECOMMENDED. WASH

EXPOSED SKIN THOROUGHLY AFTER HANDLING. FAILURE TO

COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY OR

DEATH.

c. Inspect Battery(s)

(1) Verify battery mounts and hold downs are secure.

(2) Verify battery(s) are fully charged.

(a) Use a multimeter to determine the open circuit voltage (OCV) without any load applied to the battery.

(b) Verify voltage is within OEM specifications.

CAUTION

GEL BATTERIES DO NOT REQUIRE AN ELECTROLYTE CHECK.

ATTEMPTING TO ACCESS INTERNAL COMPONENTS WILL

DAMAGE THE BATTERY.

(3) Verify electrolyte level within batteries (if applicable).

(a) Remove battery caps.

NOTE: The electrolyte level in a fully charged battery should be at least ½” above the internal plates.

(b) Visually inspect internal electrolyte levels.

CAUTION

ADDING DISTILLED WATER WHEN A BATTERY IS NOT FULLY

CHARGED CAN RESULT IN ELECTROLYTE OVERFLOW.

ELECTROLYTE LEVELS EXPAND AND CAUSE THE BATTERY TO

OVERFLOW AND BECOME DAMAGED.

(c) Add distilled water as needed to raise the level within manufacturers’ specifications.

(4) Inspect the battery connections for the following:

(a) Properly coated with corrosion preventative (Corrosion Preventative Compound NSN: 8030-01-

631-4012 (OR EQUIVALENT))

(b) Positive post properly covered

(c) Battery cable damage, cuts, and abrasions

(d) Securely fastened to connector lugs

(e) Free of rust and/or corrosion

(f) Signs of arcing

(g) Pitting

(h) Exposed conductor material

(i) Loose connections

(5) Visually verify battery charger operates properly.

d. Check electrical components:

(1) Verify wire harnesses are not frayed, brittle, or loose.

(2) Verify all electrical connections are tight with no corrosion or abrasions.

(3) Verify fuse block is free of damage.

e. Verify engine belts are not frayed, brittle, or loose (as applicable).

f. Verify air cleaner restriction indicator (as applicable) is functioning.

g. Verify exhaust system (as applicable) is secure and free of damage.

h. Close all compartment access points.

9. Inspect the scissor arms (as applicable) for the following: (Refer to Figure 2)

a. Scissor arms are free of damage, cracks, and distortion.

b. High friction points are properly lubricated.

c. No missing, damaged, or loose hardware.

d. Cylinder pins, bearings and attaching hardware are secure, free of damage and excessive wear.

e. Arm pins, bearings and attaching hardware are secure, free of damage and excessive wear.

f. Arm pads and sliding blocks are secure, free of damage and excessive wear.

g. Safety prop(s) are secure, free of damage and excessive wear.

10. Inspect operational functionality:

a. Verify emergency manual operation for lowering the lift is functional.

b. Don personal safety harness with lanyard.

c. Get into the driver’s position on the platform.

d. Fasten safety harness lanyard to asset.

e. Verify keyed ignition switch operates in all settings.

WARNING

ONLY QUALIFIED OPERATOR’S ARE AUTHORIZED TO OPERATE

THE ASSET TO ACCOMPLISH THE FOLLOWING STEPS. FAILURE

TO COMPLY MAY CAUSE SERIOUS PERSONAL INJURY.

WARNING

APPROPRIATE SAFETY PRECAUTIONS SHALL BE TAKEN AND

PROPER PERSONAL PROTECTIVE EQUIPMENT SHALL BE WORN

BY ALL PERSONNEL IN THE SURROUNDING AREA OF MATERIAL

HANDLING OPERATIONS. FAILURE TO COMPLY MAY CAUSE

SERIOUS PERSONAL INJURY.

NOTE: Refer to asset operator’s manual for appropriate starting procedures.

f. Ensure Emergency Shutoff is not engaged.

g. Place key in ON position/Start engine (as applicable)

h. Verify all gauge’s function properly (as applicable).

i. Verify hour meter operates properly.

j. Verify there are no unusual noises.

k. Verify there are no exhaust leaks (as applicable).

l. Verify emergency engine/motor stop operation.

m. Verify travel/motion audible signal operates.

n. Check the brake system (as applicable).

(1) Engage the parking brake (if applicable).

(a) Ensure that no one is in front of or behind the equipment.

(b) Attempt to drive the equipment forward.

(c) Ensure the equipment does not move.

o. Verify the operation of the directional/lift controls.

(1) Shift directional controls into forward.

(a) Check for proper operation.

(2) Shift directional controls into neutral.

(a) Check for proper operation.

(3) Shift directional controls into reverse.

(a) Check for proper operation.

(4) Shift lift controls to up position.

(a) Stop lift at various points.

1) Check for proper operation.

WARNING

ONLY QUALIFIED OPERATOR’S ARE AUTHORIZED TO OPERATE

THE ASSET TO ACCOMPLISH THE FOLLOWING STEPS. FAILURE

TO COMPLY MAY CAUSE SERIOUS PERSONAL INJURY.

WARNING

APPROPRIATE SAFETY PRECAUTIONS SHALL BE TAKEN AND

PROPER PERSONAL PROTECTIVE EQUIPMENT SHALL BE WORN

BY ALL PERSONNEL IN THE SURROUNDING AREA OF MATERIAL

HANDLING OPERATIONS. FAILURE TO COMPLY MAY CAUSE

SERIOUS PERSONAL INJURY.

(5) Extend lift to maximum height.

(a) Check for proper operation.

(6) Shift lift controls to down position.

(a) Stop lift at various points.

1) Check for proper operation.

(7) Retract lift to full down position.

(8) Check acceleration (forward and reverse)

(9) Check braking (at speed)

(a) Verify braking is smooth and straight.

(10) Check the turning radius/tracking.

(11) Check for any leaks with engine at full operating temperature (as applicable).

(12) Ensure battery disconnect switch is operable.

(13) Ensure manual or hydraulic stabilizer outriggers (as applicable) operate properly.

(14) Turn key to off position.

(15) Engage Emergency Shutoff. (16)Disconnect safety lanyard.

(16) Depart platform.

NOTE: Report completion of annual inspection to Support Equipment Product Line - MPC Sign Off (sharepoint-mil.us).

NOTE: Immediately report any discrepancies requiring assistance to the Support Equipment Product Line. Submit a Technical and Equipment Authorization Request (TEAR).

NOTE: Immediately report inability to complete the Acceptance inspection or any other asset concerns to ALC-ALC-SEPL@uscg.mil.

11. Document completion and any discrepancies found.

https://uscg.sharepoint-mil.us/sites/cg4/SEProgram/SEPL https://uscg.sharepoint-mil.us/sites/cg4/SEProgram/SEPL

SAMPLE DATA PLATE

Figure 1