TECH EXHIBIT D - PM CHECKLISTS_updated.xlsx

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CSC-21501 Maintenance of HVAC, Plumbing and and emergency power supply (EPS) systems
Solicitation number
SP4702-21-R-0012
Issued by

About this file

This document outlines a federal contract opportunity for maintenance services at a Defense Logistics Agency facility. The solicitation seeks maintenance of HVAC, plumbing, and emergency power supply systems at various buildings of the Defense Supply Center Columbus in Ohio. Services include operation, maintenance, repair, and replacement of covered systems. The contractor must have applicable certifications and perform all tasks to standards referenced in the solicitation. The award will be a firm fixed-price contract based on lowest price among technically acceptable proposals. The period of performance is 365 calendar days from notice to proceed. The pre-proposal site visit will be on August 5, 2021 and proposals are due by August 20, 2021.

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File Type Posted
Questions and Answers for SP4702-21-R-0012 Project-CSC-21501.pdf PDF
TECH EXHIBIT L - GREASE TRAP FREQ.xlsx XLSX spreadsheet
Amendment 02-SP4702-21-R-0012-SF30.pdf PDF
Continue sheet Amendment 02 SF30.pdf PDF
TECH EXHIBIT J - DISA MOP.docx DOCX document
TECH EXHIBIT K - DISA VAR.docx DOCX document
TECH EXHIBIT I - RICE Policy Signed 31JAN2019.pdf PDF
sec-TABLE OF CONTENTS updated 17AUG21.pdf PDF
Amendment 01-SP4702-21-R-0012-SF30 22JUL21.pdf PDF
TECH EXHIBIT B - EQUIPMENT LIST.xlsx XLSX spreadsheet
TECH EXHIBIT C - BACKFLOWS.docx DOCX document
TECH EXHIBIT A - BUILDING LIST.docx DOCX document
Continue sheet SF30.pdf PDF
sec-TABLE OF CONTENTS updated 22JUL21.pdf PDF
Attachment 2b-TECH EXHIBIT F - LABOR BID SCHEDULE.xlsx XLSX spreadsheet
Attachment 2a-TECH EXHIBIT E - WAGE RATE DETERMINATION BID SCHED.xlsx XLSX spreadsheet
Attachment 2d-TECH EXHIBIT H - TRANSITION COST BID SCHEDULE.xlsx XLSX spreadsheet
Attachment 8-ENG FORM 93.pdf PDF
Attachment 5-Evaluation Factors Section L-M CSC-21501 Evaluation Factors.pdf PDF
Attachment 6-Clauses.pdf PDF
Attachment 2c-TECH EXHIBIT G-SUB MAT-DIRECT COST BID SCHED.xlsx XLSX spreadsheet
SP4702-21-R-0012.pdf PDF
Attachment 4-Quality Assurance Surveillance Plan.pdf PDF
Attachment 7-WDOL 15-4729.pdf PDF
Attachment 1-Section B-Pricing Spreadsheet.pdf PDF
Attachment 3-Performance Work Statement.pdf PDF
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Sheet1 Table D-1 Air Distribution Systems

TaskMonthlyQuarterlySemiannuallyAnnually
1Check control system and devices for evidence of improper operation.X
2Inspect grilles, registers, and diffusers for dirt accumulation. Clean to remove dirt build upX
3Check damper for condition, setting, and operation. Clean, lubricate, repair, replace or adjust as needed to ensure proper operationX
4Visually inspect outdoor air intake louvers, bird screens, mist eliminators, and adjacent areas for cleanliness and integrity. Clean as needed; remove all visible biological material observe. Repair physical damage to louvers, screens if damage impairs the item from providing required outdoor air.X
5Inspect areas of moisture accumulation for biological growth. Clean and disinfect.X
6Inspect exposed ductwork for insulation and vapor barrier integrity. Record damage locations. Replace or repair as neededX
7Inspect internally lined ductwork until the first turn or up to 20 ft (6.1 m) from a potential moisture source, such as a supply plenum, from air handler, outdoor air damper, humidifier, etc. for water damage and/or biological contamination.X
Table D-2 Air Handlers
TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Replace filters to ensure proper operationX
2Check P-trap. Prime as needed for proper operationX
3Inspect system for leakage due to major connections and access doors not being properly closed. Record locations of leaks. Close doors, seal openings.X
4Check drain pan, drain line, coil, and other area of moisture accumulation for visible signs of bilogical growth. Flush and clean condensate pans and drains, remove all rust prepare metal and paint. Hose down coils and drain pans and wash with an appropriate EPA approved solution approved solution. Treat condensate pans with an EPA approved biocide.X
5Check steam system traps, pumps, strainers, and controls. Clean and verify proper operationX
6Check control system and devices for evidence of improper operation. Adjust as necessary for proper operationX
7Check fan-belt tension, check for belt ware, and check sheaves for evidence of impoer alignment or evidense of wear. Correct tension and sheave alignment. Replace belst and sheaves as needed to ensure proper operationX
8Check variable-frequency drive for proper operation. Correct/repair as needed. Clean housing and tighten connections as needed. Clean or replace air filter.X
9Check for damage or evidence of leaks on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Record location of identified leaks. Repair as needed to ensure proper operation.X
10Check air-filter fit and housing seal integrity. Clean and viery peroper fit/finishX
11Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
12Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
13Check fan blades and fan housing. Clean as needed.X
14Check refrigerant system temperatures. When outside of recommended levels, find and record the cause.X
15Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/finish of equipment.X
16Assess field-serviceable bearings and lubricdate as necessaryX
17Check for fin damage and evidence of fouling on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
18Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
19Check damper for condition, setting, and operation. Adjust and lubricate as necessaryX
20Check condensate pump. Clean and verify proper opreationX
21Inspect exposed ductwork for insulation and vapor barrier for integrity. Record location of damage. Repair/Replace as needed.X

Table D-3 Boilers

TaskMonthlyQuarterlySemiannuallyAnnually
1For systems using fuel oil, inspect fuel filter.Clean, and verify proper operation.X
2Perform chemical testing of system water. Verify water treatment target levels are being maintained.X
3Inspect blowdown or drain valve. Clear all debris to ensure proper operation. Clean, and verify proper operation.X
4Check for evidence of leakage of fuel supply, heat transfer fluid, and flue gas. Record location of identified leaks.X
5For systems using natural gas, check gas pressure, gas valve operation, and combustion fan operation. Clean, and verify proper operation.X
6Check control system and devices for evidence of improper operation. Clean, lubricate, and verify proper operation.X
7Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
8Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
9Check for evidence of buildup or fouling, corrosion, or degradation on heat-exchange surfaces. Clean and restore as needed to ensure acceptable condition.X
10Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
11Check combustion chamber, burner, and flue for deterioration, moisture problems, condensation, and combustion products. Clean, and adjust combustion process for proper operation.X
12Inspect refractory for damage or wear.X
13Observe burner flame at high load for correct clearance from refractory. Clean combustion-side e.g.s, fire tubes, upper and lower drums. Record location of refractory damage or wear.X
14Verify proper operation of safety devices per manufacturer’s recommendations. Clean, lubricate, adjust.X

Table D-3 Chillers - Air Cooled

TaskMonthlyQuarterlySemiannuallyAnnually
1Perform chemical testing of system water. Treat as needed to ensure water chemistry and freeze protection target levels are being maintained.X
2Check control system and devices for evidence of improper operation. Clean, lubricate, and verify proper operation.X
3Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
4Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
5Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
6Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
7Check fan blades and fan housing. Clean as needed.X
8Check refrigerant system pressures and/or temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
9Check open drive couplings, bearings, and seals for evidence of wear or alignment problems. Lubricate and adjust, and record evidence of wear.X
10Assess field-serviceable bearings. Lubricate as necessary.X
11Check for fin damage and evidence of fouling on the outdoor refrigeration-cycle heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
12Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
13Check for damage or evidence of leaks on the outdoor refrigeration-cycle heat- exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
14Check low ambient head pressure control sequence for evidence of improper operation. Clean and adjust components or modify software/algorithm to ensure proper operation.X
15Check compressor oil level and/or pressure on refrigerant systems having oil level and/ or pressure measurement means. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
Table D-4 Chillers - Water Cooled
TaskMonthlyQuarterlySemiannuallyAnnually
1Perform chemical testing of system water. Treat as needed to ensure water chemistry and freeze protection target levels are being maintained.X
2Inspect gearbox for excessive wear. Clean, lubricate, and verify proper operation.X
3Check control system and devices for evidence of improper operation. Clean, lubricate, and verify proper operation.X
4Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
5Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
6Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
7Check refrigerant system pressures and/or temperatures. When outside of recommended levels, find and record the cause.X
8Check open drive couplings, bearings, and seals for evidence wear or alignment problems. Lubricate and align as needed.X
9Check for evidence of build-up, fouling, corrosion, or degradation on heat exchange surfaces. Clean and restore as needed to ensure acceptable condition.X
10Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
11Check compressor oil level and/or pressure on refrigerant systems having oil level and/ or pressure measurement means. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
12Assess field-serviceable bearings. Lubricate as necessary.X
Table D-5 Coils and Radiators
TaskMonthlyQuarterlySemiannuallyAnnually
1Check ultraviolet lamp. Clean and verify that it is functioning.X
2Check for proper operation of control valves and vents. Clean, and verify proper operation.X
3Check P-trap. Prime as needed to ensure proper operation.X
4Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
5Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
6Check refrigerant system temperatures. When outside of recommended levels, find and record location of identified leaks. Repair, and adjust refrigerant to achieve optimal operating levels.X
7Check for damage or evidence of leaks on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition. Record location of identified leaks.X
8Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/finish of equipment.X
9Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, Disinfect, and verify proper operation.X
10Check for fin damage and evidence of fouling on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
11Test and inspect controls that protect coils against freezing.X
12Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
13Check condensate pump. Clean, and verify proper operation.X
Table D-6 Condensing Units
TaskMonthlyQuarterlySemiannuallyAnnually
1Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
2Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
3Check variable-frequency drive for proper operation. Correct as needed. Clean housing & tighten connections as needed. Clean or replace air filter.X
4Remove debris from air screen and clean underneath unit.X
5Pressure wash coil with coil cleaning solution. Rinse and neutralize (cleaning
solution) in accordance with manufacturer's recommendations.X
6Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
7Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
8Check fan blades and fan housing. Clean as needed.X
9Check refrigerant system pressures or temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
10Check all refrigeration lines for support, and signs of wearX
11Check for fin damage and evidence of fouling on the outdoor refrigeration-cycle heat- exchanger surfaces. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment. Straighten fin tubes with fin comb.X
12Check open drive couplings, bearings, and seals for evidence of wear or alignment problems. Lubricate and align as needed.X
13Check for damage or evidence of leaks on the outdoor refrigeration-cycle heat-exchanger surfaces.X
14Check low ambient head pressure control sequence for proper operation. Clean and adjust components or modify software/algorithm to ensure proper operation.X
15Check compressor oil level and/or pressure on refrigerant systems having oil level and/or pressure measurement means. When outside of recommended levels, find and record the causeX
Table D-7 Cooling Towers and Evaporative-Cooled Devices
TaskMonthlyQuarterlySemiannuallyAnnually
1Perform chemical testing of system water. Treat as needed to ensure water chemistry and freeze protection target levels are being maintained.X
2Check conductivity and other sensors for proper readings. Clean, and verify proper operation.X
3Check water system ultraviolet lamp. Clean and verify that it is functioning.X
4Inspect blowdown or drain valve. Clean, and verify proper operation.X
5Check chemical injector device. Verify water treatment target levels are being maintained. Repair equipment, and treat as needed to ensure proper water chemistry.X
6Check cooling-tower-fan open drive system couplings, bearings, and seals for wear and proper alignment. Lubricate and align as neededX
7Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
8Check for fouling, corrosion, degradation, or dirt/debris accumulation on or in sump and strainer, wet decks, fill, nozzles, and exterior louvers. Clean and restore as needed to ensure acceptable condition.X
9If two-stage (dual flow rate) tower, verify proper operation at both high and low flow rates. Clean, and verify proper operation.X
10Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
11Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
12Inspect pumps and associated electrical components. Clean, and verify proper operation.X
13Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
14Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
15Check fan blades and fan housing. Clean as needed.X
16Assess field-serviceable bearings. Lubricate as necessary.X
17Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
18Check for proper damper operation. Clean, lubricate, repair, replace, or adjust as needed to ensure proper operation.X
19Check cooling tower motors and pumps for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean strainers.X
Table C-8 Dehumidification and Humidification Devices
TaskMonthlyQuarterlySemiannuallyAnnually
1Check ultraviolet lamp. Clean and verify that it is functioning.X
2For systems designed specifically for humidity control, measure relative humidity.X
3Check for proper fluid flow and for fluid leaks. Clean, lubricate, and verify proper operation.X
4Check steam system traps, pumps, and controls. Clean, lubricate, and verify proper operation.X
5Check for fouling, corrosion, or degradation. Clean and restore as needed to ensure acceptable condition.X
6Check strainers. Correct as needed. Clean housing, and tighten connections as needed. Clean strainers.X
7Inspect distributors, drain pans, and other areas of moisture accumulation for biological growth. Clean, disinfect, and verify proper operation.X
Table C-9 Economizers—Air Side
TaskMonthlyQuarterlySemiannuallyAnnually
1For communicating economizers only, check, review, and document alarms. Reset resolved alarmsX
2For communicating economizers only, check condition, setting, and operation of all related sensors. Clean, lubricate, adjust.X
3Check condition, setting, and operation of the economizer controller and actuators. Clean, lubricate, and verify proper operation.X
4Check dampers for condition, setting, and operation. Clean, lubricate, and verify proper operation.X
5Check air-filter fit and housing seal integrity. Clean and verify proper fit/ finish.X
6For all economizers, check condition, setting, and operation of all related sensors against a trusted sensor. Clean, lubricate, adjust.X
7Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/finish of equipment.X
8Inspect areas of moisture accumulation for biological growth. Clean and disinfectX
9Check condition, setting, and operation of the low-limit stat. Clean, and verify proper operation.X
10Check condition, setting, and operation of the relief dampers or power exhaust fan. Adjust and lubricate as necessary.X
Table D-10 Fan (e.g., Exhaust, Supply, Transfer, Return)
TaskMonthlyQuarterlySemiannuallyAnnually
1Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
2Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
3Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
4Check fan drive for problems due to poor alignment or poor bearing seating. Adjust and lubricate as necessary.X
5Check fan blades and fan housing. Clean as needed.X
6Assess field-serviceable bearings. Lubricate as necessary.X
7Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
8Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
9Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/finish of equipment.X
10Inspect exposed ductwork and external piping for insulation and vapor barrier integrity. Record location of damage.X
11Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
12Inspect flexible connections. Clean as needed.X

Table D-11 Fan Coils—Hot-Water, and Steam Unit Heaters

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean or replace as needed to ensure proper operation.X
2Check ultraviolet lamp. Clean and verify that it is functioning.X
3Check P-trap. Prime as needed to ensure proper operation.X
4Check steam system traps, pumps, and controls. Clean, and verify proper operation.X
5Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
6Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
7Check for damage or evidence of leaks on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition. Find and record the location of identified leaks.X
8Check air-filter fit and housing seal integrity. Clean as needed.X
9Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
10Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
11Check fan blades and fan housing. Clean as needed.X
12Check refrigerant system temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
13Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
14Assess field-serviceable bearings. Lubricate as necessary.X
15Check for proper fluid flow. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair, and adjust to achieve optimal operating flows.X
16Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, Disinfect and verify proper operation.X
17Check for fin damage and evidence of fouling on the refrigeration-cycle indoor heat exchanger, chilled-water-coil heat exchanger, or steam or hot-water-coil heat-exchanger surfaces. Clean coils by brushing, blowing, vacuuming, or pressure washing.X
18Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
19Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
20Check condensate pump. Clean, and verify proper operation.X

Table D-12 Furnaces—Combustion Unit Heaters

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on air filters. Clean or replace as needed to ensure proper operation.X
2For systems using fuel oil, inspect fuel filter. Clean, and verify proper operation.X
3For systems using fuel oil, check fuel pump for proper operation. Clean, and verify proper operation.X
4Check control system and devices for evidence of improper operation. Clean, lubricate, and verify proper operation.X
5Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
6Check air-filter fit and housing seal integrity. Clean and verify proper fit/ finish.X
7Check control box for dirt, debris, and/or loose terminations. Clean and tighten electrical connections as needed.X
8Check fan blades and fan housing. Clean as needed.X
9Check fan drive for problems due to poor alignment or poor bearing seating. Adjust and lubricate as necessary.X
10Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
11Assess field-serviceable bearings. Lubricate as necessary.X
12Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
13Check combustion chamber, burner, and flue for deterioration, leaks, moisture problems, condensation, and combustion products. Clean, and adjust combustion process for proper operation. Find and record the location of identified leaks.X
14Verify proper operation of safety devices per manufacturer’s recommendations. Clean, lubricate, adjust.X
15Check for damage or evidence of leaks on the gas heat section heat-exchanger surfaces. Clean as needed. Find and record the location of identified leaks.X

Table D-13 HVAC Water Distribution Systems

TaskMonthlyQuarterlySemiannuallyAnnually
1Perform chemical testing of system water. Treat as needed to ensure water chemistry and freeze protection target levels are being maintained. Repair equipment, and treat as needed to ensure proper water chemistry.X
2Check chemical injector device. Verify water treatment target levels are being maintained. Repair equipment, and treat as needed to ensure proper water chemistry.X
3Check make-up water system for pressure and operation.X
4Vent air from system high points. Check for proper fluid flow, and check piping for leaks. When leaking, or when outside of recommended flow range, find and record the location of identified leaks.X
5Inspect pumps and associated electrical components. Clean, and verify proper operation.X
6Check for evidence of fouling on the water- cooled heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
7Check strainers. Correct as needed. Clean housing, and tighten connections as needed. Clean strainers.X
8Inspect external piping insulation and vapor barrier for integrity. Record location of damage.X
9Check freeze stats, relief valves, flow and float switches, low-water cutoffs, and other safety devices for proper operation. Clean, lubricate, adjust. Clean and tighten electrical connections as needed.X

Table D-14 Indoor Section Duct-Free Splits

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean or replace as needed to ensure proper operation.X
2Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
3Check P-trap drain. Prime as needed to ensure proper operation.X
4Check air-filter fit and housing seal integrity. Clean as needed.X
5Check for damage or evidence of leaks on the indoor refrigeration-cycle heat- exchanger surfaces. Clean and restore as needed to ensure acceptable condition. Record location of identified leaks.X
6Check fan blades and fan housing. Clean as needed.X
7Check refrigerant system temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
8Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
9Assess field-serviceable bearings. Lubricate as necessary.X
10Check for proper fluid flow. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
11Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, disinfect as needed.X
12Check for fin damage and evidence of fouling on the indoor refrigeration-cycle heat-exchanger surfaces. Clean as needed.X
13Check condensate pump. Clean, and verify proper operation.X

Table C-15 Outdoor-Air Heat-Exchanging Systems

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean/replace to ensure proper operation.X
2Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
3Check P-trap drain. Prime as needed to ensure proper operation.X
4Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operation.X
5Check for proper operation of heat exchanger. Clean, and adjust to ensure proper operation.X
6Check for proper operation of enthalpy device. Clean, and adjust to ensure proper operation.X
7Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, disinfect and verify proper operation.X
8Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
9Check condition, setting, and operation of damper motors. Adjust and lubricate as necessary.X
10Check air-filter fit and housing seal integrity. Clean and verify proper fit/finish.X
11Check control box for dirt, debris, and/or loose terminations. Clean, lubricate, and verify proper operation.X
12Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
13Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
14Assess field-serviceable bearings. Lubricate and align as needed.X
15Inspect exposed ductwork for insulation and vapor barrier integrity. Record location of damage.X

Table D-16 Package Terminal Air Conditioners/Heat Pumps (PTACs/PTHPs)

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters.Clean replace as needed to ensure proper operation.X
2Check condensate slinger and/or drain system. Clean, disinfect, and verify proper operation.X
3Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
4Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks.X
5Check air-filter fit and housing seal integrity. Clean and verify proper fit/ finish.X
6Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
7Check fan blades and fan housing. Clean as needed.X
8Check refrigerant system temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
9Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
10Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, disinfect, and verify proper operation.X
11Check for fin damage and evidence of fouling on the indoor refrigeration-cycle heat- exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
12Check for damage or evidence of leaks on the indoor refrigeration-cycle heat-exchanger surfaces.X
13Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
14Check for damage or evidence of leaks on the outdoor refrigeration-cycle heat-exchanger surfaces. Clean as needed. Find and record the location of identified leaks.X
15Check for evidence of fouling on the outdoor refrigeration-cycle heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
16Inspect areas of moisture accumulation for biological growth. Clean, disinfect and verify proper operation.X
17Assess field-serviceable bearings. Lubricate as necessary.X

Table D-17 Pumps

TaskMonthlyQuarterlySemiannuallyAnnually
1Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
2Inspect pumps and associated electrical components. Clean, and verify proper operation.X
3Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
4Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
5Check pump drive for wear or problems due to poor alignment or poor bearing seating. Lubricate and adjust, and record evidence of wear.X
6Check for proper fluid flow. Clean, adjust, and repair as needed to restore proper flow.X
7Assess field-serviceable bearings. Lubricate as necessary.X
8Check insulation, vibration isolators, and flexible connectors for integrity. Clean as needed. Record location of damage.X

Table D-18 Rooftop Units

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean/replace as needed to ensure proper operation.X
2Check ultraviolet light. Clean, and verify that it is functionioning.X
3Check P-trap. Prime as needed to ensuer proper poerationX
4Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, disinfect and verify proper operation.X
5Check steam system traps, pumps, and controls. Clean and verify proper operationX
6Check control system and devices for evidence of improper operation. Clean, lubricate, adjustX
7Check fan-belt tension, check for belt wear, and check sheaves for evidence of improper alignment or evidence of wear. Correct tension and sheave alignment. Replace belts and sheaves as needed to ensure proper operationX
8Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filterX
9Check for fin damage and evidence of fouling on the indoor refrigeration-cycle heat- exchanger surfaces. Clean and restore as needed to ensure acceptable conditionX
10Check for fin damage and evidence of fouling on the outdoor refrigeration-cycle heat- exchanger surfaces. Clean and restore as needed to ensure acceptable conditionX
11Check air-filter fit ad housing seal integrity. Clean, and verify proper fit/finishX
12Check control box for dirt, debris and/or loose terminations. Clean and tighten electrical conections as neededX
13Check motor contactor for pitting or other signs of damage. Clean and tighten electrical conections as neededX
14Check fan blades and fan housing. Clean as needed.X
15Check refrigerant system temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
16Check fan drive for wear or problems due to poor alignment or poor bearing seating. Adjust and lubricate as necessary.X
17Check integrity of all panels and curbs on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
18Assess field-serviceable bearings. Lubricate as necessary.X
19Check for damage or evidence of leaks on the indoor refrigeration-cycle heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition. Find and record the location of identified leaks.X
20Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
21Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
22Check for damage or evidence of leaks on the outdoor refrigeration-cycle heat-exchanger surfaces.X
23Check low ambient head pressure control sequence for proper operation. Clean and adjust components or modify software/algorithm to ensure proper operation.X
24Check combustion chamber, burner, and flue for deterioration, leaks, moisture problems, condensation, and combustion products. Clean, and adjust combustion process for proper operation. Find and record the location of identified leaks.X
25Check for damage or evidence of leaks on the gas heat section heat-exchanger surfaces. Clean as needed. Find and record the location of identified leaks.X
26Inspect insulation and areas of moisture accumulation for biological growth. Clean and disinfect as needed.X
27Check compressor oil levels and/or pressure on refrigerant systems having oil level and/or pressure measurement means. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
28Inspect exposed ductwork and external piping for insulation and vapor barrier for integrity. Record location of damage.X

Table D-19 Terminal and Control Boxes (e.g., VAV, Fan-Powered, Bypass)

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean /replace to ensure proper operation.X
2Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
3Check for evidence of build-up, fouling, corrosion, or degradation on heat exchange surfaces. Clean and restore as needed to ensure acceptable condition.X
4Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks. Repair and adjust to achieve optimal operating flows.X
5Check air-filter fit and housing seal integrity. Clean and verify proper fit/ finish.X
6Check fan blades and fan housing. Clean as needed.X
7Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
8Check damper for condition, setting, and operation. Adjust and lubricate as necessary.X
9Inspect areas of moisture accumulation for biological growth. If present, clean, disinfectX
10Inspect exposed ductwork and external piping for insulation and vapor barrier for integrity. Record location of damage.X

Table D-20 Water-Source Heat Pumps

TaskMonthlyQuarterlySemiannuallyAnnually
1Check for particulate accumulation on filters. Clean/ replace to ensure proper operation.X
2Check ultraviolet lamp. Clean and verify that it is functioning.X
3Check P-trap. Prime as needed to ensure proper operation.X
4Check drain pan, drain line, coil, and other areas of moisture accumulation for visible signs of biological growth. Clean, disinfect and verify proper operation.X
5Check control system and devices for evidence of improper operation. Clean, lubricate, adjust.X
6Check for damage or evidence of leaks on the water-cooled heat-exchanger surfaces. Record location of identified leaks.X
7Check variable-frequency drive for proper operation. Correct as needed. Clean housing, and tighten connections as needed. Clean or replace air filter.X
8Check air-filter fit and housing seal integrity. Clean and verify proper fit/finish.X
9Check fan blades and fan housing. Clean as needed.X
10Check integrity of all panels on equipment. Replace fasteners as needed to ensure proper integrity and fit/ finish of equipment.X
11Inspect areas of moisture accumulation for biological growth. If present, clean and disinfectX
12Check fan drive for wear or problems due to poor alignment or poor bearing seating. Adjust and lubricate as necessary.X
13Assess field-serviceable bearings. Lubricate as necessary.X
14Check motor contactor for pitting or other signs of damage. Clean and tighten electrical connections as needed.X
15Check refrigerant system temperatures. When outside of recommended levels, find and record the cause. Repair, and adjust refrigerant to achieve optimal operating levels.X
16Check for damage or evidence of leaks on the indoor refrigeration-cycle heat- exchanger surfaces. Record location of identified leaks.X
17Check for fin damage and evidence of fouling on the indoor refrigeration-cycle heat-exchanger surfaces. Clean and restore as needed to ensure acceptable condition.X
18Check for proper fluid flow and for fluid leaks. Adjust flow when outside of recommended flow range. When leaking, find and record the location of identified leaks.X
19Inspect for evidence of moisture carryover beyond the drain pan from cooling coils. Clean as needed.X
20Check condensate pump. Clean, and verify proper operation.X

Table D-21 Computer Room Air Conditioning Unit

TaskMonthlyQuarterlySemiannuallyAnnually
1Thoroughly inspect and clean interior and exterior of machine with wet/ dry vacuum, (remove panels).X
2Clean drain pan and note excessive corrosion, prepare and paint necessary.X
3Perform checks according to the type of unit. a) Chilled water/Condenser Water units: i. Check for water leaks on all lines, valves, strainers, coils, etc. If leaks are not able to be stopped or corrected, report leak status. ii. Clean strainer on chilled water unit. b) Direct expansion units: i. Check for refrigeration leaks on all lines, valves, fittings, coils, etc., using a halogen leak detector or similar testing device. If leaks are not able to be stopped or corrected, report leak status.X
4Check refrigerant levels and recharge if needed.X
5Check condition of cooling and reheat coils. Use fin comb if needed to straighten fins.X
6A dirty coil surface can be cleaned using a coil cleaner solution and warm water.X
7Drain and clean humidifier drip pan, replace pan if applicable. Remove scale and paint if necessary.X
8Lubricate motor and fan bearings, if not sealed. Check alignment of motor and fan. Clean fan or blower.X
9Check belt tension and condition. Adjust or replace as required.X
10Replace prefilters if needed.X
11Replace final filters if needed.X
12Check compressor oil level if compressor has a sight glass.X
13Run machine, check action of controls, relays, switches, etc. to see that: a) compressor(s) run at proper settings.b) reheat coils activate properly.c) humidistat activates humidifier.d) suction and discharge pressures are proper.e) discharge air temperature is set properly.X
14Check and adjust vibration eliminators. Replace if required.X
15Check and tighten all electrical terminals, connections, and disconnect switches.X
16If applicable, clean and test condensate pump and alarm.X

Table D-22 Air Conditioning Unit, Ceiling/Wall/Window Mounted

TaskMonthlyQuarterlySemiannuallyAnnually
1Thoroughly inspect and clean interior and exterior of machine with vacuum(remove panels).X
2Clean drain pan and note excessive corrosion. Correct as necessary.X
3Check for refrigerant leaks using a halogen leak detector, soap bubbles, or similar testing device. If leaks are not able to be stopped or corrected, report leak statusX
4Check refrigerant levels and recharge if necessary.X
5Check condition of cooling and reheat coils. Use fin comb as needed.X
6Clean coils using detergent solution and warm water if coil is heavily soiled.X
7Drain and clean humidifier pan or pad, whichever applies. Replace pad if required. Remove corrosion, prime, and paint as needed.X
8Lubricate motor and fan bearings, if not sealed. Check alignment of motor and fan. Clean all fans or blowers.X
9Check belt tension and condition. Adjust or replace as required if belt driven.X
10On direct drive units, check set screws on fan shaft to make sure they are tight.X
11Replace filters as needed.X
12Check compressor oil level (not on hermetically sealed units) if compressor is equipped with a sight glass.X
13Run machine. Check action of controls, relays, switches, including fused disconnect type, etc., to see that:X
14compressor(s) run at proper setting.X
15reheat coils activate properly (if applicable).X
16humidistat activates humidifier (if applicable).X
17suction and discharge pressures are proper.X
18discharge temperature is set properly.X
19If applicable, clean and test condensate pump and alarm.X

Table D-23 Air Compressors

TaskMonthlyQuarterlySemiannuallyAnnually
1Perform normal tour checks and operations. Perform a visual inspection of the air system, noting any obvious leaks or portions of the air distribution network that may be subject to physical damage.X
2Change compressor crankcase oil.X
3Clean or replace air intake filter.X
4Check air dryer, automatic condensate drains, and air tank for proper operation. Clean condenser coils and cover grills.X
5Inspect oil separators for any sign of oil entering the system.X
6Inspect belt alignment and condition. Adjust or replace belts as required. Belts should be replaced in complete sets.X
7Check for corrosion and scale on water cooled units.X
8Clean heat exchange surfaces.X
9Check accuracy of gauges with calibrated test gauge.X
10On two stage compressor, check intermediate pressure.X
11Test relief valves, replace if leaking or the relief range is incorrect. Do not readjust safety relief valves in the field.X
12Check operation of compressor unloaders, repair or replace if not loading and unloading properly.X
13Check compressor suction and discharge valves for proper operation. Replace leaking valves.X
14Check cut in and cut out of compressor pressure controller, readjust if necessary for proper air pressure requirements. Do not exceed ASME maximum tank pressure.X
15Check to make sure belt guard is installed prior to putting air compressor back in service.X
16No pressure vessel is to have its hand hole or man hole covers removed unless the vessel is at atmospheric pressure.X
17Ensure the pressure vessel inspection certificate is posted at machine.X
18Check if air compressor is running excessively or frequently cycling on and off (possible leaks). Log hour meter readings.X
19Perform an air leak check of the compressor and air distribution network in the equipment room, using an appropriate ultrasonic scanning device. Check hoses, hose connections, hose fittings, quick couplers, filters, regulators and lubricators. Correct or schedule repair as a work item. Tag location and date of leaks. Repair air leaks as soon as possible.X

Table D-24 Dry Cooler

TaskMonthlyQuarterlySemiannuallyAnnually
1Dry Cooler Checkpoints:X
2a. Remove debris from air screen and clean underneath unit.X
3b. Pressure wash coil with coil cleaning solution.X
4c. Straighten fin tubes with fin comb.X
5d. Check electrical connections for tightness.X
6e. Check mounting for tightness.X
7f. Check for corrosion. Clean and treat with rust inhibitor and touch up paint as needed.X
8Motors and Fans Check Points:X
9a. Inspect pulleys, belts, couplings, etc.; adjust tension and tighten mountings as required. Change badly worn belts. Multi-belt drives should be replaced with matched sets.X
10b. Perform required lubrication and remove old or excess lubricant.X
11c. Clean motor with vacuum or low pressure air (less than 40 psi). Check for obstructions in motor cooling and air flow.X
123. Expansion Tank Check Points:X
13a. Examine exterior of tank, including fittings, manholes, and handholes for leaks, signs of corrosion. Repair/paint as necessary.X
14b. Inspect structural supports and repair or replace damaged insulation or covering.X
15c. Clean, test, and inspect sight glasses, valves, fittings, drains, and controls.X
16d. Perform hydrostatic test if required.X
17e. Check antifreeze level with hydrometer and add glycol base antifreeze as required for protection to minus 40 degrees Fahrenheit.X
18Electrical Controls Check Points:X
19a. Visually inspect for broken parts, contact arcing, or any evidence of overheating.X
20b. Check motor name plate for current rating and controller manufacturer's recommended heater size.X
21c. Check line and load connections and heater mounting screws for tightness.X

Table D-25 Plate and Frame Heat Exchanger

TaskMonthlyQuarterlySemiannuallyAnnually
1Check exposed bolt threads, upper guide bars, rollers in the moveable end frame and connecting frame. Clean and coat with a light grease.X
2Check unpainted carbon steel surfaces, clean and coat with light grease, SAE-30 oil or other rust inhibiting product.X
3Check pressure and temperature gauges, back flush unit and clean in place annually or any time pressure/temperature profile exceeds set limits.X
4Check unit for leaks, follow manufactures trouble shooting guide to locate defective plates.X
5Check overall external appearance and condition of unit.X

File details come from the government source that posted it. Updated .