SCSU PELZ GYM BID SET SPECIFICATIONS 3-10-26.pdf
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- Solicitation number
- 2526-15
- Issued by
- New Haven County, Connecticut
About this file
This file is a comprehensive bid specification set prepared by AEPMI (Architecture Engineering Planning Management, Inc.) for Southern Connecticut State University (SCSU) related to renovations of the Pelz Gym women's locker room located in New Haven, Connecticut. The project, designated SCSU Project No. 2024-03 and DAS Project No. BI-RS-374, involves selective demolition, concrete work, plumbing, and mechanical installations with an anticipated completion date in March 2026. The specification document functions as the technical foundation for multiple construction trades including general construction, plumbing, mechanical HVAC, electrical work, and finishes. Key construction elements include renovation of women's locker room facilities with new plumbing fixtures (lavatories, water closets with sensor-operated flush valves, shower enclosures), cast iron and copper piping systems, thermal insulation for hot water supply lines, vibration isolation systems for mechanical equipment, gypsum board wall assemblies, ceramic tile finishes, solid surfacing countertops, door hardware with electronic access control, and toilet partitions fabricated from high-density polyethylene. The specifications establish detailed requirements for materials, installation procedures, quality assurance testing, submittals including shop drawings and coordination drawings, and field quality control inspections, with mandated pre-installation conferences and manufacturer-authorized installation requirements for specialized equipment.
The specification document establishes binding requirements for contractors across multiple trade disciplines with emphasis on quality control, safety compliance, and coordination among trades. All work must comply with applicable Connecticut building codes, NFPA standards, ASHRAE requirements, ASME standards, and local authority jurisdiction regulations. Contractors are required to submit detailed shop drawings within 60 days of contract award, coordinate with BIM models where applicable, and obtain approvals before material delivery or installation. The document mandates that all mechanical equipment, plumbing fixtures, and specialized components meet NSF 61 and NSF 372 certification for potable water compatibility, with special attention to lead content restrictions. Contractor responsibilities include providing temporary utilities, environmental protection measures, cleaning and site restoration, operating and maintenance manuals in multiple bound copies, video demonstration recordings, equipment startup supervision by factory-trained representatives, and warranty compliance for one year post-completion. The specifications include detailed quality assurance provisions requiring manufacturers' certifications, independent testing agency reports, welding certifications per ASME Section IX standards, and field inspection documentation, with the Engineer retaining authority to reject non-conforming work and require replacement at contractor expense.
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PROJECT MANUAL
DAS PROJECT NO.: BI-RS-374
SCSU PROJECT NO.: 2024-03
AEPMI PROJECT NO.: CT23281
SCSU PELZ GYM
RENOVATIONS TO
WOMEN’S LOCKER ROOM
Construction Documents
MARCH 10, 2026
VOLUME 1 OF 1
TABLE OF CONTENTS
SCSU PELZ GYM AEPMI PROJECT NO. CT23281 DAS PROJ. No.BI-CTC-633 RENOVATIONS TO 00 01 07-1 SCSU PROJ. No.2024-03
WOMEN’S LOCKER ROOM TABLE OF CONTENTS
NEW HAVEN, CT 06515 MARCH 10, 2026
Hazardous Material Report (Bound Separately)
Division 00 – Procurement and Contracting Requirements (Bound Separately)
Division 01 – General Requirements (To Be Provided By SCSU)
Division 2 – Existing Conditions 02 41 19 Selective Demolition
Division 3 – Concrete 03 30 00 Cast- In-Place Concrete 03 54 16 Hydraulic Cement Underlayment
Division 4 – Masonry
NOT USED
Division 5 – Metals
Division 6 – Wood, Plastics, and Composites 06 10 53 Miscellaneous Rough Carpentry
Division 7 – Thermal and Moisture Protection 07 13 26 Self Adhering Sheet Waterproofing 07 21 00 Thermal insulation 07 92 00 Joint Sealants
Division 8 – Openings 08 06 71 Door Hardware Schedule 08 11 13 Hollow Metal Doors & Frames 08 31 13 Access Doors and Frames 08 71 00 Door Hardware
Division 9 – Finishes
09 22 16 Non-Structural Metal Framing
09 29 00 Gypsum Board Wall Assemblies
09 30 00 09 67 23
Tiling Resinous Flooring
09 91 23 Painting
RENOVATIONS TO 00 01 07-2 SCSU PROJ. No.2024-03
Division 10 – Specialties
10 14 00 Signage
10 21 13 10 21 16.17
Toilet Partitions Solid Plastic- Shower and Dressing Compartments
10 28 00 Toilet Accessories
Division 11 – Equipment
Division 12 – Furnishings 12 36 61 Solid Surfacing Materials
Division 14 – Conveying Equipment
Division 22 – Plumbing
22 04 00 General Conditions for Plumbing Trades
22 05 00 Common Work Results for Plumbing
22 05 16 Expansion Fittings and Loops for Plumbing Piping
22 05 23 General Duty Valves for Plumbing Piping
22 05 29 Hangers and Supports for Plumbing and Equipment
22 05 48 Vibration and Seismic Controls for Plumbing Piping and Equipment
22 07 00 Plumbing Insulation
22 10 05 Plumbing Piping 22 40 00 Plumbing Fixtures and Specialties
Division 23 – Heating, Ventilating, and Air Conditioning
23 04 00 General Conditions for Mechanical Trades
23 05 29 Hangers and Supports for HVAC Piping and Equipment
23 05 53 Identification for HVAC Piping and Equipment
23 05 93 Testing, Adjusting, and Balancing for HVAC
23 07 00 HVAC Insulation
23 21 13 Hydronic Piping
23 31 00 HVAC Ducts and Casings
23 33 00 Air Duct Accessories
23 34 00 HVAC Fans
RENOVATIONS TO 00 01 07-3 SCSU PROJ. No.2024-03
23 37 00 Air Outlets and Inlets 23 82 00 Convection Heating and Cooling Units
Division 26 – Electrical
26 05 00 Common Work Results for Electrical
26 05 01 Electrical Demolition
26 05 19 Electrical Power Conductors and Cables
26 05 26 Grounding and Bonding for Electrical Systems
26 05 29 Hangers and Supports for Electrical Systems
26 05 33 Raceway and Boxes for Electrical Systems
26 05 53 Identification for Electrical Systems
26 09 23 Lighting Control Devices
26 27 26 Wiring Devices 26 51 00 Lighting
Division 28- Fire Alarm 28 31 11 Digital-Addressable Fire Alarm System
Division 31- Earthwork 31 10 00 Site Clearing 31 20 00 Earth Moving
SECTION 02 41 19
SELECTIVE DEMOLITION
SCSU PELZ GYM AEPMI PROJECT NO. CT23281 DAS PROJ. No.BI-RS-374
RENOVATIONS TO 02 41 19 SCSU PROJ. 2024-03
WOMEN’S LOCKER ROOM- PHASE 1 MARCH 10, 2026
NEW HAVEN, CT 06515
SECTION 02 41 19 – SELECTIVE DEMOLITION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and other Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Demolition and removal of selected portions of a building or structure.
2. Repair procedures for selective demolition operations.
B. Related Sections include the following:
1. Division 1 Section "Construction Facilities and Temporary Controls" for temporary construction and environmental-protection measures for selective demolition operations.
2. Division 1 Section "Cutting and Patching" for cutting and patching procedures for selective demolition operations.
1.3 DEFINITIONS
A. Remove: Detach items from existing construction and legally dispose of them off-site, unless indicated to be removed and salvaged or removed and reinstalled.
B. Remove and Salvage: Detach items from existing construction and deliver them to Owner.
C. Remove and Reinstall: Detach items from existing construction, prepare them for reuse, and reinstall them where indicated.
D. Existing to Remain: Existing items of construction that are not to be removed and that are not otherwise indicated to be removed, removed and salvaged, or removed and reinstalled.
1.4 MATERIALS OWNERSHIP
A. Except for items or materials indicated to be reused, salvaged, reinstalled, or otherwise indicated to remain Owner's property, demolished materials shall become Contractor's property and shall be removed from Project site.
B. Historic items, relics, and similar objects including, but not limited to, cornerstones and their contents, commemorative plaques and tablets, antiques, and other items of interest or value to Owner that may be encountered during selective demolition remain Owner's
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property. Carefully remove and salvage each item or object in a manner to prevent damage and deliver promptly to Owner.
1.5 SUBMITTALS
A. Qualification Data: For firms and persons specified in "Quality Assurance" Article to demonstrate their capabilities and experience. Include lists of completed projects with project names and addresses, names and addresses of architects and owners, and other information specified.
B. Proposed Dust-Control and Noise-Control Measures: Submit statement or drawing that indicates the measures proposed for use, proposed locations, and proposed time frame for their operation. Identify options if proposed measures are later determined to be inadequate.
C. Stamped shoring layout drawings prepared by the General Contractor's Professional
Engineer, indicating location, method and design loads for the temporary shoring system utilized.
D. Schedule of Selective Demolition Activities: Indicate the following:
1. Detailed sequence of selective demolition and removal work, with starting and ending dates for each activity. Ensure Owner's on-site operations are uninterrupted.
2. Interruption of utility services.
3. Coordination for shutoff, capping, and continuation of utility services.
4. Use of elevator and stairs.
5. Locations of temporary partitions and means of egress.
6. Coordination of Owner's continuing occupancy of portions of existing building and of Owner's partial occupancy of completed Work.
E. Inventory: After selective demolition is complete, submit a list of items that have been removed and salvaged.
F. Pre-demolition Photographs or Videotape: Show existing conditions of adjoining construction and site improvements, including finish surfaces, that might be misconstrued as damage caused by selective demolition operations. Submit before Work begins.
G. Landfill Records: Indicate receipt and acceptance of hazardous wastes by a landfill facility licensed to accept hazardous wastes.
1.6 QUALITY ASSURANCE
A. Demolition Firm Qualifications: An experienced firm that has specialized in demolition work similar in material and extent to that indicated for this Project.
B. Professional Engineer Qualifications: Current Professional Engineer's License valid in the State of Connecticut.
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C. Regulatory Requirements: Comply with governing EPA notification regulations before beginning selective demolition. Comply with hauling and disposal regulations of authorities having jurisdiction.
D. Standards: Comply with ANSI A10.6 and NFPA 241.
E. Predemolition Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination." Review methods and procedures related to selective demolition including, but not limited to, the following:
1. Inspect and discuss condition of construction to be selectively demolished.
2. Review structural load limitations of existing structure.
3. Review and finalize selective demolition schedule and verify availability of materials, demolition personnel, equipment, and facilities needed to make progress and avoid delays.
4. Review requirements of work performed by other trades that rely on substrates exposed by selective demolition operations.
1.7 PROJECT CONDITIONS
A. Owner will occupy portions of site immediately adjacent to selective demolition areas.
Conduct selective demolition so Owner's operations will not be disrupted. Provide not less than 72 hours' notice to the Owner’s Representative of activities that will affect Owner's operations.
B. Maintain access to existing walkways, corridors, and other adjacent occupied or used facilities.
1. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from authorities having jurisdiction.
C. Owner assumes no responsibility for condition of areas to be selectively demolished.
1. Conditions existing at time of inspection for bidding purpose will be maintained by
Owner as far as practical.
D. Hazardous Materials: Hazardous materials, if present shall be the responsibility of the building owner. Do not disturb hazardous materials or items suspected of containing hazardous materials. The contractor shall contact the owner immediately upon discovery of suspect material.
E. Storage or sale of removed items or materials on-site will not be permitted.
F. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations.
1. Maintain fire-protection facilities in service during selective demolition operations.
1.8 WARRANTY
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A. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged during selective demolition, by methods and with materials so as not to void existing warranties.
PART 2 - PRODUCTS
2.1 REPAIR MATERIALS
A. Use repair materials identical to existing materials.
1. If identical materials are unavailable or cannot be used for exposed surfaces, use materials that visually match existing adjacent surfaces to the fullest extent possible.
2. Use materials whose installed performance equals or surpasses that of existing materials.
B. Comply with material and installation requirements specified in individual Specification
Sections.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that utilities have been disconnected and capped.
B. Survey existing conditions and correlate with requirements indicated to determine extent of selective demolition required.
C. Inventory and record the condition of items to be removed and reinstalled and items to be removed and salvaged.
D. When unanticipated mechanical, electrical, or structural elements that conflict with intended function or design are encountered, investigate and measure the nature and extent of conflict. Promptly submit a written report to the Architect.
E. Engage a professional engineer to survey condition of building to determine whether removing any element might result in structural deficiency or unplanned collapse of any portion of structure or adjacent structures during selective demolition operations.
Professional Engineer shall develop shoring layout plan for all temporary shoring and supervise the General Contractor's implementation of that plan. See paragraph 1.5 for submittal requirements.
F. Perform surveys as the Work progresses to detect hazards resulting from selective demolition activities.
3.2 UTILITY SERVICES
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A. Existing Utilities: Maintain services indicated to remain and protect them against damage during selective demolition operations.
B. Do not interrupt existing utilities serving occupied or operating facilities unless authorized in writing by Construction Administrator and authorities having jurisdiction.
Provide temporary services during interruptions to existing utilities, as acceptable to Owner and to authorities having jurisdiction.
1. Provide at least 72 hours' notice to Construction Administrator if shutdown of service is required during changeover.
C. Utility Requirements: Refer to Division 15 and 16 Sections for shutting off, disconnecting, removing or capping utilities. Do not start selective demolition work until utility disconnecting and sealing have been completed and verified in writing.
3.3 PREPARATION
A. Dangerous Materials: Drain, purge, or otherwise remove, collect, and dispose of chemicals, gases, explosives, acids, flammables, or other dangerous materials before proceeding with selective demolition operations.
B. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference walks, walkways, and other adjacent occupied and used facilities.
1. Do not close or obstruct walks, walkways, or other adjacent occupied or used facilities without permission from the owner’s representative and authorities having jurisdiction. Provide alternate routes around closed or obstructed traffic ways if required by governing regulations.
2. Erect temporary protection, such as walks, fences, railings, canopies, and covered passageways, where required by authorities having jurisdiction.
3. Protect existing site improvements, appurtenances, and landscaping to remain.
C. Temporary Facilities: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.
1. Provide protection to ensure safe passage of people around selective demolition area and to and from occupied portions of building.
2. Provide temporary weather protection, during interval between selective demolition of existing construction on exterior surfaces and new construction, to prevent water leakage and damage to structure and interior areas.
3. Protect walls, ceilings, floors, and other existing finish work that are to remain or that are exposed during selective demolition operations.
4. Cover and protect furniture, furnishings, and equipment that have not been removed.
D. Temporary Enclosures: Provide temporary enclosures for protection of existing building and construction, in progress and completed, from exposure, foul weather, other construction operations, and similar activities. Provide temporary weathertight enclosure for building exterior.
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NEW HAVEN, CT 06515
1. Where heating and cooling is needed and permanent enclosure is not complete, provide insulated temporary enclosures. Coordinate enclosure with ventilating and material drying or curing requirements to avoid dangerous conditions and effects.
E. Temporary Partitions: Erect and maintain dustproof partitions and temporary enclosures to limit dust and dirt migration and to separate areas from fumes and noise.
F. Temporary Shoring: Provide and maintain interior and exterior shoring, bracing, or structural support to preserve stability and prevent movement, settlement, or collapse of construction to remain, and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.
1. Strengthen or add new supports when required during progress of selective demolition.
3.4 POLLUTION CONTROLS
A. Dust Control: Use water mist, temporary enclosures, and other suitable methods to limit spread of dust and dirt. Comply with governing environmental-protection regulations.
1. Do not use water when it may damage existing construction or create hazardous or objectionable conditions, such as ice, flooding and pollution.
2. Wet mop floors to eliminate trackable dirt and wipe down walls and doors of demolition enclosure. Vacuum carpeted areas.
B. Disposal: Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.
1. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent.
C. Cleaning: Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before selective demolition operations began.
3.5 SELECTIVE DEMOLITION
A. General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows.
1. Proceed with selective demolition systematically, from higher to lower level.
Complete selective demolition operations above each floor or tier before disturbing supporting members on the next lower level.
2. Neatly cut openings and holes plumb, square, and true to dimensions required.
Use cutting methods least likely to damage construction to remain or adjoining construction. Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping, to minimize disturbance of adjacent surfaces.
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Temporarily cover openings to remain.
3. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces.
4. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain portable fire-suppression devices during flame-cutting operations.
5. Maintain adequate ventilation when using cutting torches.
6. Remove decayed, vermin-infested, or otherwise dangerous or unsuitable materials and promptly dispose of off-site.
7. Remove structural framing members and lower to ground by method suitable to avoid free fall and to prevent ground impact or dust generation.
8. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing.
9. Dispose of demolished items and materials promptly.
10. Return elements of construction and surfaces that are to remain to condition existing before selective demolition operations began.
B. Existing Facilities: Protect existing elevators, stairs, walkways, loading docks, building entries, and other building facilities during selective demolition operations.
C. Removed and Reinstalled Items: Comply with the following:
1. Clean and repair items to functional condition adequate for intended reuse.
Paint equipment to match new equipment.
2. Pack or crate items after cleaning and repairing. Identify contents of containers.
3. Protect items from damage during transport and storage.
4. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated.
D. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Construction Administrator, items may be removed to a suitable, protected storage location during selective demolition and cleaned and reinstalled in their original locations after selective demolition operations are complete.
E. Concrete: Demolish in sections. Cut concrete full depth at junctures with construction to remain and at regular intervals, using power-driven saw, then remove concrete between saw cuts.
3.6 PATCHING AND REPAIRS
A. General: Promptly repair damage to adjacent construction caused by selective demolition operations.
B. Patching: Comply with Division 1 Section "Cutting and Patching."
C. Repairs: Where repairs to existing surfaces are required, patch to produce surfaces suitable for new materials.
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1. Completely fill holes and depressions in existing masonry walls that are to remain with an approved masonry patching material applied according to manufacturer's written recommendations.
D. Finishes: Restore exposed finishes of patched areas and extend restoration into adjoining construction in a manner that eliminates evidence of patching and refinishing.
E. Floors and Walls: Where walls or partitions that are demolished extend one finished area into another, patch and repair floor and wall surfaces in the new space. Provide an even surface of uniform finish color, texture, and appearance. Remove existing floor and wall coverings and replace with new materials, if necessary, to achieve uniform color and appearance.
1. Patch with durable seams that are as invisible as possible. Provide materials and comply with installation requirements specified in other Sections of these Specifications.
2. Where patching occurs in a painted surface, apply primer and intermediate paint coats over patch and apply final paint coat over entire unbroken surface containing patch. Provide additional coats until patch blends with adjacent surfaces.
3. Where feasible, test and inspect patched areas after completion to demonstrate integrity of installation.
3.7 DISPOSAL OF DEMOLISHED MATERIALS
A. General: Promptly dispose of demolished materials. Do not allow demolished materials to accumulate on-site.
B. Burning: Do not burn demolished materials.
C. Disposal: Transport demolished materials off Owner's property and legally dispose of them.
3.8 SELECTIVE DEMOLITION SCHEDULE
A. The general intent of scope for Selective Demolition is indicated on the Drawings.
END OF SECTION
SECTION 03 30 00
CAST IN PLACE CONCRETE
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SECTION 03 30 00 - CAST-IN-PLACE CONCRETE
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 specification sections, apply to this section.
1.2 SECTION INCLUDES
A. Cast-in-place concrete, including formwork, reinforcement, concrete materials, mixture design, placement procedures, and finishes.
1.3 RELATED REQUIREMENTS
A. Section 31 20 00 - Earth Moving: Drainage fill under slabs-on-grade.
1.4 DEFINITIONS
A. Cementitious Materials: Portland cement alone or in combination with one (1) or more of the following: blended hydraulic cement, fly ash, slag cement, other pozzolans, and silica fume; materials subject to compliance with requirements.
B. W/C Ratio: The ratio by weight of water to cementitious materials.
1.5 PREINSTALLATION MEETINGS
A. Preinstallation Conference: Conduct conference at project site.
1. Before submitting design mixtures, review concrete design mixture and examine procedures for ensuring quality of concrete materials. Require representatives of each entity directly concerned with cast-in-place concrete to attend, including the following:
a. Contractor's superintendent.
b. Independent testing agency responsible for concrete design mixtures.
c. Ready-mix concrete manufacturer.
d. Concrete Subcontractor.
2. Review special inspection and testing and inspecting agency procedures for field quality control, concrete finishes and finishing, cold- and hot-weather concreting procedures curing procedures, construction forms and form removal limitations, SCSU PELZ GYM AEPMI PROJECT NO. CT23281 DAS PROJ. No.BI-RS-374
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vapor-retarder installation, steel reinforcement installation, methods for achieving specified floor and slab flatness and levelness, concrete repair procedures, and concrete protection.
1.6 ACTION SUBMITTALS
A. Submit under provisions of Section 01 33 00.
B. Product Data: For each type of product.
C. Design Mixtures: For each concrete mixture. Submit alternate design mixtures when characteristics of materials, project conditions, weather, test results, or other circumstances warrant adjustments.
1. Indicate amounts of mixing water to be withheld for later addition at project site.
D. Construction Joint Layout: Indicate proposed construction joints required to construct the structure.
1. Location of construction joints is subject to approval of the Architect.
E. Samples: For vapor retarder.
1.7 INFORMATIONAL SUBMITTALS
A. Submit under provisions of Section 01 33 00.
B. Qualification Data: For Installer, manufacturer, testing agency
C. Material Certificates: For each of the following, signed by manufacturers:
1. Cementitious materials.
2. Admixtures.
3. Form materials and form-release agents.
4. Steel reinforcement and accessories.
5. Curing compounds.
6. Floor and slab treatments.
7. Bonding agents.
8. Vapor retarders.
9. Repair materials.
D. Material Test Reports: For the following, from a qualified testing agency:
1. Aggregates: Include service record data indicating absence of deleterious expansion of concrete due to alkali aggregate reactivity.
E. Floor surface flatness and levelness measurements indicating compliance with specified tolerances.
F. Field quality-control reports.
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G. Minutes of preinstallation conference.
1.8 QUALITY ASSURANCE
A. Installer Qualifications: A qualified installer who employs on project personnel qualified as ACI-certified Flatwork Technician and Finisher and a supervisor who is an ACI-certified Concrete Flatwork Technician.
B. Manufacturer Qualifications: A firm experienced in manufacturing ready-mixed concrete products and that complies with ASTM C94 requirements for production facilities and equipment.
1. Manufacturer certified according to NRMCA's "Certification of Ready Mixed
Concrete Production Facilities."
C. Testing Agency Qualifications: An independent agency, qualified according to ASTM C1077 and ASTM E329 for testing indicated.
1. Personnel conducting field tests shall be qualified as ACI Concrete Field Testing
Technician, Grade 1, according to ACI CP-1 or an equivalent certification program.
1.9 PRECONSTRUCTION TESTING
A. Preconstruction Testing Service: Engage a qualified testing agency to perform preconstruction testing on concrete mixtures.
1.10 DELIVERY, STORAGE AND HANDLING
A. Steel Reinforcement: Deliver, store, and handle steel reinforcement to prevent bending and damage. Avoid damaging coatings on steel reinforcement.
1.11 FIELD CONDITIONS
A. Cold-Weather Placement: Comply with ACI 306.1 and as follows. Protect concrete work from physical damage or reduced strength that could be caused by frost, freezing actions, or low temperatures.
1. When average high and low temperature is expected to fall below 40 degrees F for three (3) successive days, maintain delivered concrete mixture temperature within the temperature range required by ACI 301.
2. Do not use frozen materials or materials containing ice or snow. Do not place concrete on frozen subgrade or on subgrade containing frozen materials.
3. Do not use calcium chloride, salt, or other materials containing antifreeze agents or chemical accelerators unless otherwise specified and approved in mixture designs.
B. Hot-Weather Placement: Comply with ACI 301 and as follows:
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1. Maintain concrete temperature below 90 degrees F at time of placement. Chilled mixing water or chopped ice may be used to control temperature, provided water equivalent of ice is calculated to total amount of mixing water. Using liquid nitrogen to cool concrete is Contractor's option.
2. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete.
Keep subgrade uniformly moist without standing water, soft spots, or dry areas.
PART 2 - PRODUCTS
2.1 CONCRETE, GENERAL
A. ACI Publications: Comply with the following unless modified by requirements in the Contract Documents:
1. ACI 301.
2. ACI 117.
2.2 FORM-FACING MATERIALS
A. Rough-Formed Finished Concrete: Plywood, lumber, metal, or another approved material. Provide lumber dressed on at least two (2) edges and one (1) side for tight fit.
B. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch, minimum.
C. Form-Release Agent: Commercially formulated form-release agent that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
1. Formulate form-release agent with rust inhibitor for steel form-facing materials.
2.3 STEEL REINFORCEMENT
A. Galvanized-Steel Welded-Wire Reinforcement: ASTM A1064, plain, fabricated from galvanized-steel wire into flat sheets.
2.4 REINFORCEMENT ACCESSORIES
A. Zinc Repair Material: ASTM A780.
B. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcing bars and welded-wire reinforcement in place. Manufacture bar supports from steel wire, plastic, or precast concrete according to CRSI's "Manual of Standard Practice," of greater compressive strength than concrete and as follows:
1. For zinc-coated reinforcement, use galvanized wire or dielectric-polymer-coated wire bar supports.
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2.5 CONCRETE MATERIALS
A. Source Limitations: Obtain each type or class of cementitious material of the same brand from the same manufacturer's plant, obtain aggregate from single source, and obtain admixtures from single source from single manufacturer.
B. Cementitious Materials:
1. Portland Cement: ASTM C150, Type I, gray.
2. Fly Ash: ASTM C618, Class F or C.
3. Slag Cement: ASTM C989, Grade 100 or 120.
4. Blended Hydraulic Cement: ASTM C595, Type IS, portland blast-furnace slag cement.
5. Silica Fume: ASTM C1240, amorphous silica.
C. Normal-Weight Aggregates: ASTM C33, Class 3S coarse aggregate or better, graded.
Provide aggregates from a single source with documented service record data of at least 10 years' satisfactory service in similar applications and service conditions using similar aggregates and cementitious materials.
1. Maximum Coarse-Aggregate Size: 3/4-inch Insert dimension] nominal.
2. Fine Aggregate: Free of materials with deleterious reactivity to alkali in cement.
D. Lightweight Aggregate: ASTM C330, 3/4-inch nominal maximum aggregate size.
E. Air-Entraining Admixture: ASTM C260.
F. Chemical Admixtures: Certified by manufacturer to be compatible with other admixtures and that do not contribute water-soluble chloride ions exceeding those permitted in hardened concrete. Do not use calcium chloride or admixtures containing calcium chloride.
1. Water-Reducing Admixture: ASTM C494, Type A.
2. Retarding Admixture: ASTM C494, Type B.
3. Water-Reducing and Retarding Admixture: ASTM C494, Type D.
4. High-Range, Water-Reducing Admixture: ASTM C494, Type F.
5. High-Range, Water-Reducing and Retarding Admixture: ASTM C494, Type G.
6. Plasticizing and Retarding Admixture: ASTM C1017, Type II.
G. Set-Accelerating Corrosion-Inhibiting Admixture: Commercially formulated, anodic inhibitor or mixed cathodic and anodic inhibitor; capable of forming a protective barrier and minimizing chloride reactions with steel reinforcement in concrete and complying with ASTM C494, Type C.
1. Acceptable manufactures ;
a. Sika
b. Mapei
c. Chryso North America
H. Water: ASTM C94 and potable.
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2.6 VAPOR RETARDERS
A. Sheet Vapor Retarder: Polyethylene sheet, ASTM D4397, not less than 10 mils thick.
2.7 CURING MATERIALS
A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh concrete.
1. Acceptable Products Include:
a. Eucobar
b. Spec Film Concentrate
c. Evapre
d. Sika Film
B. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf, weighing approximately 9 oz/sq yd when dry.
C. Moisture-Retaining Cover: ASTM C171, polyethylene film or white burlap-polyethylene sheet.
Water: Potable.
2.8 REPAIR MATERIALS
A. Repair Underlayment: Cement-based, polymer-modified, self-leveling product that can be applied in thicknesses from 1/8-inch and that can be feathered at edges to match adjacent floor elevations.
1. Cement Binder: ASTM C150, portland cement or hydraulic or blended hydraulic cement as defined in ASTM C219.
2. Primer: Product of underlayment manufacturer recommended for substrate, conditions, and application.
3. Aggregate: Well-graded, washed gravel, 1/8- to 1/4-inch or coarse sand as recommended by underlayment manufacturer.
4. Compressive Strength: Not less than 3500 psi at 28 days when tested according to ASTM C109.
B. Repair Overlayment: Cement-based, polymer-modified, self-leveling product that can be applied in thicknesses from 1/4-inch and that can be filled in over a scarified surface to match adjacent floor elevations.
1. Cement Binder: ASTM C150, portland cement or hydraulic or blended hydraulic cement as defined in ASTM C219.
2. Primer: Product of topping manufacturer recommended for substrate, conditions, and application.
3. Aggregate: Well-graded, washed gravel, 1/8- to 1/4-inch or coarse sand as recommended by topping manufacturer.
4. Compressive Strength: Not less than [5000 psi] [Insert strength] at 28 days when tested according to ASTM C109.
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2.9 CONCRETE MIXTURES, GENERAL
A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of laboratory trial mixture or field test data, or both, according to ACI 301.
1. Use a qualified independent testing agency for preparing and reporting proposed mixture designs based on laboratory trial mixtures.
B. Cementitious Materials: Use fly ash, pozzolan, slag cement, and silica fume as needed to reduce the total amount of portland cement, which would otherwise be used, by not less than 40 percent.
C. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.
D. Admixtures: Use admixtures according to manufacturer's written instructions.
1. Use water-reducing, high-range water-reducing or plasticizing admixture in concrete, as required, for placement and workability.
2. Use water-reducing and -retarding admixture when required by high temperatures, low humidity, or other adverse placement conditions.
3. Use water-reducing admixture in pumped concrete, concrete for heavy-use industrial slabs and parking structure slabs, concrete required to be watertight, and concrete with a w/c ratio below 0.50.
4. Use corrosion-inhibiting admixture in concrete mixtures where indicated.
2.10 CONCRETE MIXTURES FOR BUILDING ELEMENTS
A. Slabs-on-Grade: Normal-weight concrete.
1. Minimum Compressive Strength: 3500 psi at 28 days.
2. Maximum W/C Ratio: 0.45.
3. Minimum Cementitious Materials Content: 520 lb/cu yd.
4. Slump Limit: Four (4) inches, plus or minus one (1) inch.
5. Air Content: 5.5 percent, plus or minus 1.5 percent at point of delivery for 3/4-inch nominal maximum aggregate size.
2.11 FABRICATING REINFORCEMENT
A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice."
2.12 CONCRETE MIXING
A. Ready-Mixed Concrete: Measure, batch, mix, and deliver concrete according to ASTM C94 and ASTM C1116, and furnish batch ticket information.
1. When air temperature is between 85 and 90 degrees F, reduce mixing and delivery time from 1-1/2 hours to 75 minutes; when air temperature is above 90 degrees F, reduce mixing and delivery time to 60 minutes.
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3.1 FORMWORK INSTALLATION
A. Design, erect, shore, brace, and maintain formwork, according to ACI 301, to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads.
B. Construct formwork so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117.
C. Limit concrete surface irregularities, designated by ACI 347 as abrupt or gradual, as follows:
1. Class A, 1/8-inch for smooth-formed finished surfaces.
2. Class B, 1/4-inch for rough-formed finished surfaces.
D. Construct forms tight enough to prevent loss of concrete mortar.
E. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces. Provide and secure units to support screed strips; use strike-off templates or compacting-type screeds.
F. Chamfer exterior corners and edges of permanently exposed concrete.
G. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete.
H. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment.
I. Coat contact surfaces of forms with form-release agent, according to manufacturer's written instructions, before placing reinforcement.
3.2 REMOVING FORMS
A. General: Formwork for sides of slabs and similar parts of the Work that does not support weight of concrete may be removed after cumulatively curing at not less than 50 degrees F for 24 hours after placing concrete. Concrete has to be hard enough to not be damaged by form-removal operations and curing and protection operations need to be maintained.
3.3 VAPOR-RETARDER INSTALLATION
A. Sheet Vapor Retarders: Place, protect, and repair sheet vapor retarder according to ASTM E 1643 and manufacturer's written instructions.
1. Lap joints 6 inches and seal with manufacturer's recommended tape.
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3.4 STEEL REINFORCEMENT INSTALLATION
A. General: Comply with CRSI's "Manual of Standard Practice" for fabricating, placing, and supporting reinforcement.
B. Clean reinforcement of loose rust and mill scale, earth, ice, and other foreign materials that reduce bond to concrete.
C. Accurately position, support, and secure reinforcement against displacement. Locate and support reinforcement with bar supports to maintain minimum concrete cover. Do not tack weld crossing reinforcing bars.
1. Weld reinforcing bars according to AWS D1.4, where indicated.
D. Set wire ties with ends directed into concrete, not toward exposed concrete surfaces.
E. Install welded-wire reinforcement in longest practicable lengths on bar supports spaced to minimize sagging. Lap edges and ends of adjoining sheets at least one (1) mesh spacing. Offset laps of adjoining sheet widths to prevent continuous laps in either direction. Lace overlaps with wire.
F. Zinc-Coated Reinforcement: Repair cut and damaged zinc coatings with zinc repair material according to ASTM A780. Use galvanized-steel wire ties to fasten zinc-coated steel reinforcement.
3.5 JOINTS
A. General: Construct joints true to line with faces perpendicular to surface plane of concrete.
B. Construction Joints: Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by Architect.
1. Place joints perpendicular to main reinforcement. Continue reinforcement across construction joints unless otherwise indicated. Do not continue reinforcement through sides of strip placements of floors and slabs.
2. Form keyed joints as indicated. Embed keys at least 1-1/2 inches into concrete.
3. Locate joints for beams, slabs, joists, and girders in the middle third of spans.
Offset joints in girders a minimum distance of twice the beam width from a beam-girder intersection.
4. Locate horizontal joints in walls and columns at underside of floors, slabs, beams, and girders and at the top of footings or floor slabs.
5. Space vertical joints in walls [as indicated] [Insert spacing]. Locate joints beside piers integral with walls, near corners, and in concealed locations where possible.
6. Use a bonding agent at locations where fresh concrete is placed against hardened or partially hardened concrete surfaces.
7. Use epoxy-bonding adhesive at locations where fresh concrete is placed against hardened or partially hardened concrete surfaces.
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C. Contraction Joints in Slabs-on-Grade: Form weakened-plane contraction joints, sectioning concrete into areas as indicated. Construct contraction joints for a depth equal to at least [one-fourth] [Insert depth] of concrete thickness as follows:
1. Grooved Joints: Form contraction joints after initial floating by grooving and finishing each edge of joint to a radius of 1/8-inch. Repeat grooving of contraction joints after applying surface finishes. Eliminate groover tool marks on concrete surfaces.
2. Sawed Joints: Form contraction joints with power saws equipped with shatterproof abrasive or diamond-rimmed blades. Cut 1/8-inch wide joints into concrete when cutting action does not tear, abrade, or otherwise damage surface and before concrete develops random contraction cracks.
3.6 CONCRETE PLACEMENT
A. Before placing concrete, verify that installation of formwork, reinforcement, and embedded items is complete and that required inspections are completed.
B. Do not add water to concrete during delivery, at project site, or during placement unless approved by Architect.
C. Before test sampling and placing concrete, water may be added at project site, subject to limitations of ACI 301.
1. Do not add water to concrete after adding high-range water-reducing admixtures to mixture.
D. Deposit and consolidate concrete for floors and slabs in a continuous operation, within limits of construction joints, until placement of a panel or section is complete.
1. Consolidate concrete during placement operations, so concrete is thoroughly worked around reinforcement and other embedded items and into corners.
2. Maintain reinforcement in position on chairs during concrete placement.
3. Screed slab surfaces with a straightedge and strike off to correct elevations.
4. Slope surfaces uniformly to drains where required.
5. Begin initial floating using bull floats or darbies to form a uniform and open-textured surface plane, before excess bleedwater appears on the surface. Do not further disturb slab surfaces before starting finishing operations.
3.7 FINISHING FLOORS AND SLABS
A. General: Comply with ACI 302.1R recommendations for screeding, restraightening, and finishing operations for concrete surfaces. Do not wet concrete surfaces.
B. Scratch Finish: While still plastic, texture concrete surface that has been screeded and bull-floated or darbied. Use stiff brushes, brooms, or rakes to produce a profile amplitude of 1/4-inch in one (1) direction.
1. Apply scratch finish to surfaces to receive mortar setting beds for bonded cementitious floor finishes.
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C. Trowel and Fine-Broom Finish: Apply a first trowel finish to surfaces where ceramic or quarry tile is to be installed by either thickset or thinset method. While concrete is still plastic, slightly scarify surface with a fine broom.
1. Comply with flatness and levelness tolerances for trowel-finished floor surfaces.
D. Broom Finish: Apply a broom finish to exterior concrete platforms, steps, ramps, and elsewhere as indicated.
1. Immediately after float finishing, slightly roughen trafficked surface by brooming with fiber-bristle broom perpendicular to main traffic route. Coordinate required final finish with Architect before application.
3.8 MISCELLANEOUS CONCRETE ITEM INSTALLATION
A. Filling In: Fill in holes and openings left in concrete structures after work of other trades is in place unless otherwise indicated. Mix, place, and cure concrete, as specified, to blend with in-place construction. Provide other miscellaneous concrete filling indicated or required to complete the Work.
B. Equipment Bases:
1. Coordinate sizes and locations of concrete bases with actual equipment provided.
2. Construct concrete bases six (6) inches high unless otherwise indicated, and extend base not less than six (6) inches in each direction beyond the maximum dimensions of supported equipment unless otherwise indicated or unless required for seismic anchor support.
3. Minimum Compressive Strength: 3500 psi at 28 days.
3.9 CONCRETE PROTECTING AND CURING
A. General: Protect freshly placed concrete from premature drying and excessive cold or hot temperatures. Comply with ACI 306.1 for cold-weather protection and ACI 301 for hot-weather protection during curing.
B. Evaporation Retarder: Apply evaporation retarder to unformed concrete surfaces if hot, dry, or windy conditions cause moisture loss approaching 0.2 lb/sq ft x h before and during finishing operations. Apply according to manufacturer's written instructions after placing, screeding, and bull floating or darbying concrete, but before float finishing.
C. Cure concrete according to ACI 308.1, by one (1) or a combination of the following methods:
1. Moisture Curing: Keep surfaces continuously moist for not less than seven (7) days with the following materials:
a. Water.
b. Continuous water-fog spray.
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c. Absorptive cover, water saturated, and kept continuously wet. Cover concrete surfaces and edges with 12-inch lap over adjacent absorptive covers.
2. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moisture-retaining cover for curing concrete, placed in widest practicable width, with sides and ends lapped at least 12 inches, and sealed by waterproof tape or adhesive.
Cure for not less than seven (7) days. Immediately repair any holes or tears during curing period, using cover material and waterproof tape.
a. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive floor coverings.
b. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive penetrating liquid floor treatments.
c. Cure concrete surfaces to receive floor coverings with either a moisture-retaining cover or a curing compound that the manufacturer certifies does not interfere with bonding of floor covering used on project.
3. Curing Compound: Apply uniformly in continuous operation by power spray or roller according to manufacturer's written instructions. Recoat areas subjected to heavy rainfall within three (3) hours after initial application. Maintain continuity of coating and repair damage during curing period.
a. Removal: After curing period has elapsed, remove curing compound without damaging concrete surfaces by method recommended by curing compound manufacturer.
4. Curing and Sealing Compound: Apply uniformly to floors and slabs indicated in a continuous operation by power spray or roller according to manufacturer's written instructions. Recoat areas subjected to heavy rainfall within three (3) hours after initial application. Repeat process 24 hours later and apply a second coat.
Maintain continuity of coating and repair damage during curing period.
3.10 CONCRETE SURFACE REPAIRS
A. Defective Concrete: Repair and patch defective areas when approved by Architect.
Remove and replace concrete that cannot be repaired and patched to Architect's approval.
B. Patching Mortar: Mix dry-pack patching mortar, consisting of one (1) part portland cement to 2-1/2 parts fine aggregate passing a No. 16 sieve, using only enough water for handling and placing.
C. Repairing Formed Surfaces: Surface defects include color and texture irregularities, cracks, spalls, air bubbles, honeycombs, rock pockets, fins and other projections on the surface, and stains and other discolorations that cannot be removed by cleaning.
1. Immediately after form removal, cut out honeycombs, rock pockets, and voids more than 1/2-inch in any dimension to solid concrete. Limit cut depth to 3/4-inch.
Make edges of cuts perpendicular to concrete surface. Clean, dampen with water, and brush-coat holes and voids with bonding agent. Fill and compact with
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patching mortar before bonding agent has dried. Fill form-tie voids with patching mortar or cone plugs secured in place with bonding agent.
2. Repair defects on surfaces exposed to view by blending white portland cement and standard portland cement so that, when dry, patching mortar matches surrounding color. Patch a test area at inconspicuous locations to verify mixture and color match before proceeding with patching. Compact mortar in place and strike off slightly higher than surrounding surface.
3. Repair defects on concealed formed surfaces that affect concrete's durability and structural performance as determined by Architect.
D. Repairing Unformed Surfaces: Test unformed…
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