P09 Drawing Equipment Cut Sheet 589A5-15-117B SPS (4 PGS).pdf

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A A

B B

C C

D D

DRAWN

CHECKED

QA

MFG

APPROVED

SMS

10/15/2020

DWG NO

V410USG2448

TITLE

SIZE

A

SCALE

REV

MANUFACTURERS OF PACKAGED WATER HEATERS

AND PRESSURE VESSELS

(724) 274-5430

P.O. BOX 55

CHESWICK, PENNSYLVANIA 15024

SHEET 1 OF 4

Blackmore & Glunt: Quote # 092120

V240USG2448 WITH A 1-1/2"

ARMSTRONG PILOT CONTROL VALVE

CEMLINE

092120

QUOTE NO

22 1/2"

APPROX.

STAINLESS STEEL

LEVEL CONTROLLER

WITH TRI-COCKS

1" X 1-1/4" N.P.T.

PRESSURE RELIEF VALVE *

SENSORS

STEAM-TROL

CONTROL PANEL

SOURCE STEAM

PRESSURE GAUGE

VACUUM BREAKER

1-1/2" N.P.T. STEAM INLET

1-1/2" HOFFMAN C

MAIN TRAP

1-1/2” N.P.T. CONDENSATE OUTLET

(REQUIRES GRAVITY DRAIN)

3/4" HOFFMAN H

AUX. TRAP

* - RELIEF VALVE MUST BE PIPED TO DRAIN IN THE FIELD BY INSTALLERS.

NOTE - ALL DIMENSIONS APPROXIMATE UNLESS OTHERWISE STATED

1/2" N.P.T.

FEEDWATER INLET

W/ SOLENOID VALVE

AND CHECK VALVE

AND HIGH WATER

CUTOFF VALVE

SHEET 2 OF 4

8" X 6.5#/ FT. STEEL I BEAM SKID

STEAM-TROL

CONTROL PANEL

92 1/2"

82"

12 X 16 MANHOLE

SECTION B-B

SCALE 1 / 12

SHEET 3 OF 4

1/2” N.P.T. AUTO BLOWDOWN

42"

66"

71 1/2"

79 1/2"

48” REQUIRED TO REMOVE COIL

1-1/2" N.P.T. STEAM OUTLET

1-1/2" MANUAL BLOWDOWN

SHEET 4 OF 4

Unit Overview

Model Number Cabinet Style Unit Cabinet

Size Design Airflow Elevation

External Dimensions Weight

Length Width Height Shipping Operating

BCHD054 Horizontal 54 2000 cfm 0.00 ft 41.570 in 40.000 in 22.000 in 219.4 lb 241.8 lb

Unit Features Motor/Control Box Location or Intlet

Style Same Side as Coil (Hor or Vert C/S only)

Insulation Matte Insulation

Coil Connection Side Polymer DP Right Hand Coil & DP

Filter Type 2" Pleated MERV 8 TA

Motor/Electrical Information Unit voltage 460/60/3

Short circuit current rating 5 kA RMS Symmetrical, 460V Maximum

ESP 0.500 in H2O

TSP 1.572 in H2O

ECM - Brake Horsepower 0.888 hp

ECM - Horsepower 1 hp

Full Load Amps 2.50 A

Fan Electrical Power Rated in accordance with AHRI 430-

Min Circuit Ampacity 3.13 A

Max Overcurrent Protection 15.00 A

Fan Speed 1028 rpm

Outlet Velocity 1687 ft/min

Coil Information Coil #1 6R High Cap.

Cooling Coil Face Velocity 514 ft/min

Heating Coil Type Hydronic

Cooling Fluid Type Water

Motor Heat Calculation Ignore

Coil Performance - Cooling

Total cooling capacity 92.68 MBh

Sensible capacity 62.31 MBh

Cooling EDB 80.00 F

Cooling EWB 67.00 F

Cooling LDB 51.74 F

Cooling LWB 51.60 F

Cooling ent fluid temp 43.00 F

Cooling leaving fluid temp 53.00 F

Cooling delta T 10.00 F

Cooling flow rate 18.46 gpm

Cooling fluid PD 12.30 ft H2O

Fluid type Water

Fluid velocity 4.52 ft/s

APD 0.902 in H2O

Controls, Sensors and Valves Control type CSTI Fan Status

Factory Mounted End Devices Options Condensate Overflow

Acoustics

Sound Path 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz

Inlet 82 dB 79 dB 66 dB 54 dB 58 dB 53 dB 50 dB 44 dB

Casing 76 dB 70 dB 61 dB 55 dB 55 dB 43 dB 36 dB 31 dB

Discharge 87 dB 84 dB 74 dB 73 dB 75 dB 69 dB 67 dB 61 dB

Inlet plus casing 83 dB 80 dB 67 dB 58 dB 60 dB 53 dB 50 dB 44 dB

Job Name: SPS Lab Blower Coil Unit Tag: BCXD-1rev

Prepared By: Lankford - Riggs Quantity: 1

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BCHD General The product line consists of a horizontal air handling unit and optional mixing box. Air-handling airflow data is certified in accordance with AHRI standard 430. The unit is UL listed to U. S. and Canadian safety standards and complies with NFPA 90A. Air handlers consist of a hydronic and/or DX coil, drain pan, and centrifugal fan with motor in a common cabinet. Motor location and coil connections are independent for the same or opposite side location. Air handlers are provided with knockouts in all four corners for installing the unit suspended from the ceiling with threaded rods. Unit and accessories are insulated with 1" 1.5 lb/cu. ft density fiberglass insulation. 1" foil faced insulation is also available.

Large motor access panels are provided on both sides of the unit and accessories.

Casing Casings (structural components) are constructed of 18-gauge galvanized steel, insulated with 1" 1.5 lb/cu. ft density fiberglass fire resistant and odorless glass fiber material to provide thermal and acoustical insulation. Fan housing sides are directly attached to the air handler top and bottom panels strengthening the entire unit assembly. Coil access panels are located on both sides of the air handler and allow easy removal of the internal coils and drain pan. Main access panels provide generous access to the fan and motor from both sides of the air handler.

Matt Faced Insulation The interior surface of the unit casing is acoustically and thermally lined with 1" 1.9 lb/cu. ft R-Value of

4.2 density glass fiber with high density facing. The insulation is UL listed and meets NFPA-90A and UL 181 standards.

Coil #1 Hydronic Cooling Coils Cooling coils are four or six row chilled water. All water coils are 12 fins per inch. All water coils use highly efficient Trane Delta Flo, Type H aluminum fins, mechanically bonded to seamless copper tubes. All coils are specifically designed and circuited for water use. All coils are factory tested with

450.00 psi air under water. Maximum standard operating conditions are 300.00 psi at 200.0 F. Sweat type connections are standard. Coil performance data is in accordance with the current edition of AHRI Standard 410.

Unit Fan The fans are DWDI (double width double inlet) forward curved centrifugal blower type. The fans are direct drive mounted directly to the motor shaft. All fans are dynamically balanced. All air handlers have a single fan.

Electronically Commutated Motors (ECM) - Three Phase All motors are brushless DC (BLDC) electronically commutated motors (ECM) factory programmed and run tested in assembled units. The motor controller is mounted in a control box with a built in integrated user interface and LED tachometer. If adjustments are needed, motor parameters can be adjusted through momentary contact switches accessible without factory service personnel on the motor control board. Motors will soft ramp between speeds to lessen the acoustics due to sudden speed changes. Motors can be operated at three speeds or at variable speed with factory supplied or field supplied controllers. The motor will choose the highest speed if there are simultaneous or conflicting speed requests. All motors have integral overload protection with a maximum ambient operating temperature of 130.0 F and use permanently sealed ball bearings. Motors can operate at plus or minus 10 percent of rated voltage on all speed settings.

2" Pleated Throw-Away Merv8 Filter The units are equipped with 2" flat pleated media filters with a rated average dust spot efficiency of no less than 35 to 40 percent when tested in accordance with ASHRAE 52.1 atmospheric dust spot method and a Merv8 rating based on ASHRAE Standard 52.2.

Polymer Drain Pan The drain pan is noncorrosive and double-sloped to allow condensate drainage. The drainpan construction is polymer. Coils mount above the drain pan, not in the drain pan - thus allowing the drai n pan to be fully inspected and cleaned. The drain pan can also be removed for cleaning. The drain pan connections are unthreaded 3/4" schedule 40 PVC for solvent bonding. The main drain connection is at the lowest point of the drain pan. An auxiliary drain connection is provided on the same side as the main connection.

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Fan Details Unit Size 54 Operating Brake

Power

0.888 hp

Operating Airflow 2,000 cfm Altitude 0.00 ft Operating Static Pressure

1.572 in H2O Design Temp. 80.00 F

Operating RPM 1,028 rpm

Cooling Coil

Equipment Details Coil utilization Use in Performance (CSAA)

Coil Construction

Model Number DUWB32055G0FB168DAAA0AB****

System type Chilled Water UW Rows 8

Tube matl/wall thickness .016 (0.406 mm) copper Nominal fin spacing 168 fins per foot

Fin material Aluminum Fin type Delta flo H

Actual coil face area 12.30 Nominal coil height 32" (813 mm)

Finned length 55" (1397 mm) Casing option Galvanized

Turbulators Yes Rigging weight 287.1 lb

Installed weight 374.3 lb Tube matl/wall thickness .016 (0.406 mm) copper

Coil Performance Capacity

Total capacity 514.26 MBh Sensible Capacity 318.01 MBh

Air

Actual airflow 6290 cfm Entering dry bulb 92.20 F Entering wet bulb 73.00 F Leaving dry bulb 46.49 F Leaving wet bulb 46.39 F

APD 1.454 in H2O Face velocity 511 ft/min

Fluid

Standard fluid flow rate 115.00 gpm Entering fluid temp 43.00 F

Leaving water temperature 51.91 F Fluid PD 84.62 ft H2O

Fluid velocity 7.89 ft/sec Fluid type Water

Fouling factor 0.00000 hr-sq ft-deg F/Btu Volume 10.42 gal

Reynolds number 22133.42 Each

AHRI 410 Classification

AHRI 410 classification AHRI ACHC certified Data generation date 9/17/2020

TOPSS update number 2350 Note: Certified in accordance with the AHRI Forced-Circulation Air-Cooling and Air-Heating Coils Certification Program which is based on AHRI Standard 410 within the Range of Standard Rating Conditions listed in Table 1 of the Standard. Certified units may be found in the AHRI Directory at www.ahridirectory.org.

Job Name: Topeka VA Sterilization Relocation Prepared By:

Unit Tag: CW6290-UW-115 Quantity: 1

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GENERAL

Coil is manufactured by Trane. Coil is designed with aluminum plate fins and copper tubes. Fins have collars drawn, belled and firmly bonded to the tubes by means of mechanical expansion of the tubes.

Coil has airflow arrow and nameplate attached to coil casing. Cooling coil performance is certified in accordance with the AHRI Forced-Circulation Air-Cooling and Air-Heating Coils Certification Program which is based on AHRI Standard 410 within the Range of Standard Rating Conditions listed in Table 1 of the Standard. Certified units may be found in the AHRI Directory at www.ahridirectory.org. Heating performance for heat pump or condenser mode is not certified.

TYPE "UW" CHILLED WATER COIL

A single-row serpentine coil, with 1/2" (12mm) OD tubes. Coils have a supply header to ensure distribution of chilled water to each tube of coil. Coil is proof tested as standard at 300 psig (2068kPa) and leak tested to 200 psig (1379kPa), air pressure under water. Working pressure is 200 psig (1379kPa) at 220F (104C).

COIL TUBES

Tubes are 1/2" [13 mm] OD .016" [0.406 mm] thick copper.

COIL CASING

Coil casing is manufactured with galvanized steel.

COIL PLATE FIN TYPE

Aluminum plate fin is Trane DELTA FLO H (Hi-Efficient) fin design.

COIL SUPPLY CONNECTION

Coil supply connection is on left side of coil (facing airflow).

TURBULATORS

Silicon bronze, spring turbulators are fitted in tubes for increased heat transfer at lower water tube velocities.

2020-09-17 19:35:05Z Page 3 of 3

Unfired Steam Generator

Technical Bulletin / Product Enhancement

Unfired Steam Generator

Solid State Operating Controller—Steam-trol®

Cemline® Steam-trol® Control Module incorporates operating and limit functions in one solid state controller. This controller replaces the current controls used on Cemline Unfired Steam Generators.

The controller features an LCD touch screen display of the pressure and on board operating PID pres-sure control along with settings of high and low pressure safety cut off and alarms. The Steam-trol® simplifies the control of the Unfired Steam Generator, enhances the look of the product, and follows industry trends to touch screen and solid state control.

CEMLINE CORPORATION

P.O. BOX 55 CHESWICK, PENNSYLVANIA 15024

Phone: (724) 274-5430 FAX: (724) 274-5448 www.cemline.com

Steam-trol®Steam-trol®

CEMLINE CORPORATION

P.O. BOX 55 CHESWICK, PENNSYLVANIA 15024

Phone: (724) 274-5430 FAX: (724) 274-5448 www.cemline.com Vol. 2.1

© 2017 Cemline Corporation All Rights Reserved.

All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation.

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Features:

PID Control Signal

• PID Control Signal used to modulate an electronic control valve or to control I-P transducer modulating an air operated control valve. The PID controller allows for precise pressure control of the steam generator.

LCD Touch Screen Display

• Display of operating pressure, set point pressure, control out put signal along with user friendly interface of the controller.

Modulating Feed Water Control

• Along with the current feed water controls, the Steam-trol™ has an option for modulating feed water control. The controller used in conjunction with a 4 – 20 mA level transmitter and a modulating feed water valve will provide modulating feed water to the Unfired Steam Generator. The benefit of supplying modulating feed water is to reduce suppression of steam production rate when water enters the Unfired Steam Generator.

On-Off Switch

• Allows for local on/off and is convenient for service in the unlikely event of service.

Single Point Wiring

• Only one 120 VAC connection required to the unit.

Pressure Readout

• The Steam-trol™ features an easy to read LCD digital read out of the steam pressure.

High Pressure Set Point

• Closes control valve in the event of a high pressure situation.

Low Water Cut Off

• Closes control valve in the event of a low water situation.

Cemline Steam-trol® Steam Generator Control Module combines all pressure controlling, limit, and control functions for the Cemline Unfired Steam Generator into one simple to use and easy to under-stand control module.

Ratings:

Input: Selectable 120/220v AC - 50/60 Hz Output Contacts: 1 amp at 24v AC Building Automation outputs: Dry contacts, NO

0.5 amp maximum, non inductive LCD display with resolution of 0.3% of scale Operating water temperature range: 32°F - 200°F Operating ambient temperature: Min 32°F max 140°F Operating Humidity: 5% to 95% relative humidity (RH) non-condensing NEMA 4 enclosure

High Water Cut Off

• Closes normally closed (power to open spring to close) ball valve in the feed water line to prevent over filling the Unfired Steam Generator and the system.

Blow Down Control

• Integrated automatic timed blow down allows for setting the interval and duration of blow down.

Remote Pressure Readout

• Building Automation System can remotely read the pressure using a 4-20 mA signal.

Remote Pressure Setting

• Building Automation System can remotely set the pressure using a 4-20 mA signal.

Remote ON/OFF Control

• Building Automation System can remotely turn the unit ON/OFF via a dry contact.

Modus Interface

• Building Automation System can remotely communicate with the Steam-trol™ via a RS-485 connection.

LCD Display of Functions & Contacts to notify BAS (Building Automation System) of functions

• Power On

• Low Water

• High Pressure

• Water Feed

• High Water

• Low Pressure

• Blow Down

• Optional Input/Output

WIZE-DE95C0 09/21/2020

Blackmore and Glunt, Inc.

(314) 878-4313 sblackmore@b-g.com

Model: 2x2x7B

115 US gpm

170 ft

51 ft

63.4 %

56.0 %

6.625 in

15 hp

7.66 bhp

3600 rpm

3382 rpm

10.9 ft

176 ft

42.3 US gpm

211 US gpm

68 ºF

Water

425 lbs

1.99 ft²

Energy Efficiency Ratings:

Pump & Motor PEIcl: 0.87 ERcl: 13 Pump, Motor & Drive: PEIvl: 0.44 ERvl: 56

2x2x7B

3382 RPM

Performance curve meets 14.6 / ISO 9906 acceptance criteria WIZE-DE95C0

Constant Speed Curve (3550 rpm)

Operating Point

Flow: 115 US gpm Head: 170 ft Speed: 3382 Efficiency: 63.4% Point BHP: 7.66 End Of Curve: 40.8%

Maximum Duty Point (at rated motor speed)

Flow: 121 US gpm Head: 187 ft Speed: 3550 Efficiency: 64.2% Point BHP: 8.85 NOL Flow: 296 US gpm Runout Flow: 296 US gpm NOL (BHP): 14.3

WIZE-DE95C0