N6817119R6001_Sources_Sought_Draft_Statement_of_Work.docx
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N6817119R6001_Sources_Sought_Draft_Statement_of_Work.docx
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Forward Deployed Naval Force (Rota, Spain) Maintenance and Technical Requirements
Performance Work Statement
SECTION 1 BACKGROUND AND GENERAL INFORMATION
Section 11 Scope
This Performance Work Statement (PWS) describes the performance and delivery requirements for Planning, Execution Planning, Maintenance, Modernization/Ship Alteration (SHIPALT), Repair, and Supplies required by the U.S. Navy Fleet. The Contractor, as an independent Contractor and not as an agent of the U.S. Government, shall furnish the material, labor, equipment, support (electrical, crane, rigging, etc.) and facilities (except those furnished by the U.S. Government under express provisions of this contract or delivery order) necessary for the accomplishment of the work identified in this PWS and its corresponding attachments. Schedule changes will occur and the contractor will be expected to accommodate them within the scope and terms of this contract. All communications (written and verbal) shall be conducted in the English language.
Section 12 Period of Performance Reserved
Section 13 Place of Performance All work under this contract is to be performed as follows:
Contractor is required to perform the work as ordered onboard the U.S. Navy vessels. The work will be performed pierside at the Rota Naval Base in Rota, Spain, unless otherwise stipulated in the delivery order. Access to the ship shall be coordinated in advance with the Naval Supervisory Activity (NSA) in charge.
Planning and Execution functions shall be performed at the contractor provided facility (this may include contractor provided facilities located at the lay down area provided pierside on the Rota Naval Base).
SECTION 2 PLANNING AND EXECUTION
The contractor is required to accomplish the planning functions for the homeported DDG-51 class ships Selective Restricted Availability (SRA) Chief of Naval Operations (CNO) Scheduled Availabilities, Emergent Maintenance (EM), Continuous Maintenance (CM) and Continuous Maintenance Availabilities (CMAV) per the specifications and the detailed data provided by the Government in this PWS, Contract and each resultant delivery order. All work shall be coordinated with the NSA to ensure that Planning efforts between Contractor and Government Designated Planning Activity are not duplicated.
Section 2-1 Planning Functions
(a) The Contractor is required to perform the planning functions and milestones described in the Joint Fleet Maintenance Manual (JFMM) to accomplish planning procedures and processes established by the Contractor using the work specifications, drawings, test procedures and other detailed data provided by the Government in this contract and in the requisite delivery orders.
(b) Planning requirements include performance of Production Engineering Support, Production Planning, Procurement of Material, Manning & Production Analysis, Production Work Integration, Integrated Schedule, Risk Analysis, Testing and Certification, which includes, but is not limited to, the following:
(1) Provide the necessary management, procurement, test, quality assurance, technical capacity and resources. In conjunction with the Project/Maintenance Team, integrate work plans, set priorities, coordinate, and de-conflict all production work performed during the execution performance period.
(2) Provide and maintain an integrated production schedule including key milestones and critical path analysis to be used in the availability for its execution planning and procurement/production phases. The plan’s milestones must include those key events necessary to meet delivery dates, and shall include the following as a minimum:
Identification of Long Lead Time Material (LLTM) Identification and Development of Process Control Procedures (PCPs) Completion of Contractor Ship Check Final Work Item completion date Estimates complete for all work items including SHIPALTS Final Package proposal date Submittal of integrated production schedule Availability Start Date Crew move ashore date Machinery Space Production Completion Date Habitability Completion Date Ship Refueling Work Certification
25% conference 50 % conference Light Off Assessment (LOA) Dock Trials Fast Cruise Sea Trials Contract Completion
(3) The NSA will develop work specifications which become the guidelines and include all work that will be completed by the Contractor during Availability, including CNO/ SRA, CMAV, CM, and EM. When tasked in the delivery order, Contractor will be required to perform ship checks, in order to: prepare a more thorough and accurate understanding of the work specification, conduct assessments, and prepare work strategies.
(i) The Contractor is required to utilize the Navy Maintenance Database (NMD) software program for both planning and execution of Availabilities. The work specifications will be written by the NSA in the planning module of NMD. The specification is developed from an Automated Work Request (AWR) that is “uplined” into the NMD Planning Module. These give the timelines required to ensure all planning is completed prior to the start of the Availability.
(ii) Work specifications will be prepared in accordance with Appendix 4-E of the Joint Fleet Maintenance Manual (JFMM) Volume 7, Chapter 4 and using the NAVSEA Standard Items, Standard Work Templates (SWT) and Local Standard Items (LSI) in effect on the date of specification submission.
(iii) Work specifications and detailed cost estimates to the paragraph and trade level shall be prepared and stored in NMD. Planning products shall be in the 4-E spec format. All planning documents developed by the Contractor, become the property of the U.S. Government and may be reused by other U.S. Government activities.
(iv) Work Item Specifications and other work products shall be completely and thoroughly checked and reviewed by the contractor to ensure technical and quality understanding and when necessary, questions are addressed to the NSA in NMD using Planning Condition Found Reports. When corrections are required during the planning phase, the changes will be made by the NSA and returned to the contractor and shall be reviewed and approved by the Contracting Officer Representative (COR) or designated Technical Authority (TA) prior to acceptance.
(4) It is the responsibility of the Contractor to store /warehouse materials they provide under each individual delivery order and to plan and schedule for receipt, storage and installation of the Contractor Furnished Material (CFM) identified in the work specifications or by the U.S. Government.
(5) During planning of the scheduled availabilities, the Contractor is required to identify materials that have long lead times. Contractor must notify the NSA of these items early enough for the delivery order to be modified to allow the Contractor to procure this material.
(6) The contractor shall prepare Process Controlled Procedures (PCP) for work on critical systems and/or equipment identified by NAVSEA instruction 5400.108. PCP’s shall be prepared and executed in accordance with the related Local Standard Item (LSI) which is located within NMD.
(c) A first time award Contractor may be required to participate in a mock availability to be conducted prior to the first CNO availability. Specific tasking will be provided at the Delivery Order level, as applicable. Anticipated participants will include the contractor, U.S. government maintenance detachment personnel, and a third party planning contractor. The goal of the mock availability is to exercise all availability planning and execution processes, procedures, data systems, communication protocols, and other elements as practical and defined by the government.
(1) Processes and elements to be tested may include, but are not limited to: Work specifications and cost estimates to include specifications provided by a third party planning contractor, material procurement and validation, Condition Found Reports (CFRs), Requests for Contract Change (RCC), Checkpoints, work completion certification, Expanded Process Control Procedures (EPCP), schedule integration and management, standard reports, and overall project management.
SECTION 22 Availability Execution
(a) After the Availability commences and the Execution phase begins, the Contractor is required to administer the availability in the Execution module of the Navy Maintenance Database (NMD). The contractor can utilize other resources as he determines to manage availability but as a minimum, the CFRs, RCC, Checkpoints, (inspections) and contractor estimates will all be entered into NMD.
(b) Production schedules developed during the planning phase are required to be maintained and updated during the Execution period. The contractor is required to develop and utilize a progress measurement system to determine the physical progress to the Work Specification level. The system shall permit a direct comparison of the physical progress of completed work to the integrated milestone plan that is to be developed during the Planning phase. Detailed requirements for the Progress Measurement System can be found in NAVSEA Standard Item (NSI) 009-60 Schedule and Associated Reports for Availabilities Over Nine (9) Weeks in Duration; provide and manage.
(c) Apply stringent change control procedures to ensure timely identification and incorporation of growth work and new work.
(1) GROWTH WORK - Growth is defined as any additional work that is identified and authorized after delivery order award that is RELATED to an existing delivery order work item. The anticipated amount of growth work will be based upon the contractor’s assessment of growth potential for the individual work items in the specification package along with the proposal for the work package through the end of each availability. When deemed necessary, the NSA will prepare growth work specifications in accordance with the Joint Fleet Maintenance Manual (JFMM) 4-E Format. The allocation of growth work shall be per existing proposed work package. Each package shall include work operations, trade skills involved, material requirements, estimated man-hours by trades and schedule of which work is to be completed. The NSA will review each proposed work package when submitted. Once authorization is granted, the Contractor shall update his manning and production analysis.
(2) NEW WORK - New Work is defined as any additional work that is identified or authorized after delivery order award that is NOT RELATED to an existing work item included in the requisite delivery order. All new work specifications will be written by the NSA. Upon receipt of a new work specification, the Contractor shall propose a change in the estimated price and impact to schedule for that work to be incorporated via delivery order modification. The NSA will review and approve each work specification. Once authorization is granted by the Administrative Contracting Officer (ACO), the Contractor shall update his manning and production analysis in the Navy Maintenance Database (NMD).
(3) CONDITION FOUND REPORT (CFR)
(i) The Contractor will identify needed repairs and recommend corrective action during contract performance for those deficiencies discovered which are not covered by the work specifications. As found conditions, needed repairs and contractor recommendations will be submitted to the U.S. Government in NMD in the form of a Condition Found Report (CFR). CFR will require a class "F" estimate (+ - 40%) identifying any potential impact which may affect the current schedule.
(ii) All CFR's, cost estimates and supporting data will be submitted via electronic means, into NMD, within three (3) working days of identification of the requirement. As a minimum, the CFR will include the following:
(1) Identify contract number, Delivery Order Number, ship and hull number
(2) Serialized by CFR number
(3) Identification of the applicable Work Item number
(4) Date requirement was discovered
(5) Description of the work requirement
(6) Specific location of the work
(7) Recommendation for corrective action
(8) Recommendation for the appropriate/best time to accomplish the work (i.e. during current availability with or without schedule change, future CNO or Continuous Maintenance Availability.) Provide supporting rationale for the recommendation, such as cost efficiencies, availability of work force, availability of material, premium expenditures, etc.
(9) Identification of related changes, if any, to the internal milestones and production and contract completion dates. If none, so state.
(10) The U.S. Government Maintenance Team (MT) reviews the CFR with the requirement (deficiency), recommendation for corrective action and estimate for correctness. The U.S. Government determines if the work is required and funding is available. If the CFR is inadequate or incomplete, it is not automatically rejected back to the Contractor. In many cases, the U.S. Government and Contractor will need to meet, discuss the recommendation for corrective action, make ship checks to determine full scope of work and evaluate costs prior to final approval of the CFR.
(11) When determined by the MT that the work detailed on the CFR is required the CFR is answered to notify the Contractor stating “issue RCC” in NMD. The NSA will write the Request for Contract Change (RCC). RCCs are typically entered in the NMD Execution module no later than five (5) working days from receipt of the CFR.
(4) REQUEST CONTRACT CHANGE (RCC)
(i) In concert with the “approved” CFR, an RCC is generated to modify the specification item and accomplish the scope of work as designated by the U.S. Government. The RCC will be written by the U.S. Government. When tasked in the delivery order, the Contractor will develop the RCC estimate in based upon the scope of work agreed to on the “approved” CFR. The growth RCC will be generated under the parent item under which the work is being accomplished. Within three (3) working days from receipt of an RCC, Contractor will develop modifications to the work specification, sequentially numbered, and submit with the man-hour and material estimate. RCC's will only be generated by the NSA and indicated in the delivery order.
(ii) The contractor shall develop a time and cost estimate for the additional or reduced work scope provided on the RCC.
(1) The ACO interfaces with the Government Project Manager, Shipbuilding Specialist (SBS), and the Contractor to determine the final agreed man hours and material price.
(iii) From discovery of the first Condition Found Report (CFR) and until submission and completion of the last RCC, the contractor shall develop and maintain an electronic format data report of the overall CFR process in NMD. The report shall be submitted weekly during the availability, at Completion (C)+5, and a final report within C+60. The report shall contain the following information:
· CFR and resultant RCC numbers
· Brief description
· Date work requirement was discovered
· Date CFR sent to U.S. GOVERNMENT for consideration
· Date of U.S. GOVERNMENT response, i.e. authorization to proceed with the work and to issue RCC or New Work specification, no action required, etc.
· Status of CFR's
· Date of RCC or New Work specification submission
· Status of RCC or New Work specification submission, accepted or re- write required
· Date of Negotiation completion
· Date of U.S. GOVERNMENT ACO approval of RCC or New Work specification
(iv) From discovery of the first discrepancy and until submission and completion of the last RCC, develop and maintain an electronic format data report of the overall RCC and New Work process. The report shall be submitted weekly during the availability, at C+5, and a final report within C+60. The report shall contain the following information:
· RCC, New Work and assigned work item numbers
· Brief description
· Date RCC was sent to U.S. GOVERNMENT for consideration
· RCC final cost estimate
· Status of RCC or New Work specification submission, accepted or re- write required
· Date of U.S. GOVERNMENT approval of RCC or New Work specification
· Comments, example, scope change between CFR and RCC.
· Date RCC/New Work spec was negotiated
(v) If tasked in the delivery order, the Contractor shall compile an Actual Weight and Moment Report (NAVSEA Standard Item 009-103) and/or stability study, through liaison with the Government Designated Planning Activity in accordance with General Specification for Overhaul of Surface Ships (S9AA0- AB-GOS-010) and the Surface Ship and Carrier Entitled Process for Modernization (SSCEPM) Management and Operations Manual (SL720-AA- MAN-030).
(vi) If tasked in the delivery order, the Contractor shall develop and provide red line/ “as built” drawings. The Contractor shall not modify the basic design features of the engineering data provided by the U.S. Government. If the contractor deems modifications necessary, the Contractor shall follow the Liaison Action Request (LAR), Engineering Change Proposals and Request for Deviations & Waivers procedures of NAVSEA Technical Specification 9090-100.
(vii) Drawings, data and other work products shall be completed and accurate and in compliance with provisions of specifications and assignments. The U.S. Government is the ultimate approval authority for specifications and drawings provided by the Contractor. Any corrections to drawings or other work products found necessary due to error or omission by the contractor shall be promptly accomplished by the contractor at no additional cost to the Government. The Contractor shall account for U.S. Government approval in their scheduling time line.
(viii) The contractor shall be responsible for ensuring that interference- free, technically accurate drawings are received and for calling to the attention of the NSA, orally and in writing, any interface and interference problems requiring revision to drawings.
(ix) All drawings and other data developed by the contractor shall represent a practical engineering solution based on the best trade-off among total cost, reliability, maintainability and availability of materials, with efficient utilization of technical labor skills, state-of-the-art industrial capability, and timely accomplishment of the task. The design will meet the requirements of the DDG 51 Class Design Specifications by ship and the General Specifications for Overhaul and be presented in a format consistent with the requirements of the references and instructions in force on the start date of the work assignment. Maximum utilization of existing “Class” drawings and Navy Standard Drawings will be made. Redrawing or tracing in whole or in part, of the existing class or standard drawings will not be permitted unless specifically approved by the Government Designated Planning Activity and authorized in writing by the NSA. All drawings shall be provided in a format acceptable to the Government Designated Planning Activity.
(x) Apply stringent configuration control procedures to identify and incorporate all procured material for authorized and emergent work in the configuration baseline. Contractors shall use the detailed data provided by the U.S. Government to perform authorized alterations, repairs and maintenance. If production work cannot be accomplished according to the detailed data, the Contractor must submit a request per the Deviation and Waivers procedures of MIL-STD-973.
(xi) All drawings and other data to be furnished shall be reviewed and approved by the Contractor's Chief Design Engineer prior to delivery to the appropriate NSA for approval.
(xii) Prepare material ordering lists, develop engineering data, submit Liaison Action Requests (LAR), and correct engineering drawings as authorized and approved by the NSA
(xiii) The Contractor is required to comply with the documents in Appendix A or their subsequent revisions in effect at the time of contract/delivery order award, as well as applicable current instructions, general specifications, type plans, naval ship technical manuals and directives from the Naval Sea Systems Command, which shall be used in the technical requirements of work performed.
(xiv) Apply approved quality assurance procedures per the specifications of the contract. Ensure that procured material and performed engineering and production work will achieve and maintain the required quality standards.
(xv) Maintain digital central files or record copies including reproducible copies, aperture cards, and tapes of the data generated as required in the PWS.
(xvi) As part of the planning process, the contractor shall continuously identify and update estimates for work scheduled to be performed during availability execution. The purpose of continuously estimating is to allow the Contractor to communicate work item estimates which will allow the U.S. Government time to adjust the proposed work package due to fluctuations between budgeted and estimated work item costs. The contractor is required to meet the milestones or their subsequent revisions in effect at the time as detailed in the Joint Fleet Maintenance Manual (JFMM) attached with each Delivery Order.
(xvii) The Contractor shall participate in periodic meetings, as required, to facilitate execution planning and status reporting related to DDG 51 Class availabilities, including but not limited to the following:
· Participation in TEAM SHIPS Executive Steering Committee (ESC) and Process Review Team (PRT) meetings
· Discussions of action items resulting from Lessons Learned Conferences and Maintenance & Modernization Performance Reviews, following the completion of each scheduled availability
· Best business practices learned and employed
· Execution planning requirements: Work Package Integration Conference(WPIC), Integrated Production Team Development(IPTD)
· Progress assessments
· Participation in Project/Maintenance Team forums designed to enhance work package integration (Forums will be conducted at a time mutually agreed to by primary participants: Government Designated Planning Activity, NSA, Third Party/AITs, Ship's Force, and Prime Contractor)
· Participation in Commander Navy Regional Maintenance Center (CNRMC) chartered events
(xviii) The Contractor shall strive to identify material requirements to establish long term dedicated vendor relationships to maximize cost savings through material purchases and configuration control. All standard stock Long Lead Time Material (LLTM) listed in the Navy Data Environment (NDE) for Program Alts (known as K Alts), Fleet Alts (known as D Alts & AER), excluding Headquarters Systems Command (HSC) material, should be requisitioned from the Navy and Defense Supply Systems, if applicable.
Section 2-3 Project Management
In support of the Planning and Execution functions described above, separate work items have been developed for additional clarity and to allow for pricing of program management support.
(a) CNO Planning Management - CNO Planning refers to the planning effort utilized to complete the review of the work specifications, identification and ordering of Contractor Furnished Material (CFM) and the pre-planning production schedule for a CNO Availability.
(b) CNO Repair and Alteration Management - CNO Repair and Alteration Management is the execution of the repair package for a CNO Availability.
(c) Inter-Availability Planning and Administration (IAPA) - Inter-Availability Planning and Administration (IAPA) refers to the planning effort utilized to complete the development Request for Contract Changes (RCC) and the planning production schedule, etc for a CMAV, CM, or EM availability.
SECTION 3 MAINTENANCE, REPAIRS AND ALTERATIONS OF HOMEPORTED DDG-51 CLASS SHIPS
The Contractor’s fully loaded man-hour rates will be used for pricing work to be performed under each delivery order. The number of man hours included in its price proposal for such delivery orders shall include only direct production man hours. For these purposes, direct production man-hours (both prime and subcontractor) are for skilled labor at the journeyman level expended in direct production which may include, but is not limited to the following functions:
| Abrasive cleaning/blasting | Fire Watch |
| Welding | Machinists (inside and outside) |
| Burning | Brazing |
| Carpentry | Electrical Work |
| Lagging | Ship-fitting |
| Boiler-making | Painting/Preservation/Non-skid |
| Sheet-metal Work | Pipefitting |
| Rigging | General Labor |
| Staging/scaffolding | Diesel Mechanics |
Direct production labor category descriptions can be found in section 5 of this performance work statement.
Direct material costs will not be included in the direct production man hour rate. Costs for consumable materials such as office supplies, paper, rags, vehicles or equipment fuel costs, etc., shall be included in contractor’s overhead cost and not separately priced as a direct material.
Section 31 Scheduled Maintenance, Repairs and Alterations of Homeported DDG51 Class Ships
The Contractor under the direction of the NSA shall furnish the material, support (electrical, crane, rigging, etc.) and facilities (except those furnished by the U.S. Government under express provisions of this contract) necessary for the accomplishment of required work as identified in the delivery order. Schedule changes will occur and the contractor will be expected to accommodate them.
Contractor services to maintain the structural and water tight integrity of the ship such as cofferdams and temporary closures (plywood) where part of ship's structure is removed are considered essential contractor services.
Section 32 NAVSEA Standard Items / JFMM 4E Work Specifications
NAVSEA Standard Items (NSI's) are requirements that establish uniform methods and standards in the execution of ship repair work items. They are classified as either Category I or Category II.
· Category I NSI’s are always invoked without modification.
· Category II NSI’s are invoked during the planning phase only if the work being performed requires the adherence to a particular Category II NSI.
NSI’s routinely mandate adherence to additional requirements and /or procedures. For example, NSI 009-32 Cleaning and Painting Requirements; requires coating inspectors be certified in accordance with NBPI (NAVSEA Basic Paint Inspector) or NACE coating inspector program (CIP) Level 1 or higher.
Appendix 4-E of the JFMM publishes mandatory procedures for the preparation, utilization and invocation of work items for repair and alteration of U.S. Navy ships and craft. Annex A to this document contains invoking guidance for use of Category I Standard Items; Annex B contains Standard Phraseology for use in preparing Work Items. See http://www.navsea.navy.mil/CNRMC/SERMC/SSRAC1/2-e_4-e/4-e13/4-e_13.htm
NAVSEA Standard Items and JFMM can be located at: http://www.navsea.navy.mil/cnrmc/sermc/ssrac1/nsi/13nsi/13.htm http://www.navsea.navy.mil/CNRMC/SERMC/SSRAC1/default.aspx
SECTION 4 NON-SCHEDULED MAINTENANCE, REPAIRS AND ALTERATIONS BETWEEN SCHEDULED AVAILABILITIES OF HOMEPORTED DDG-51 CLASS SHIPS
As tasked in the delivery order, the Contractor will provide for the accomplishment of ship maintenance and alteration work, on a continuous basis, and/or during “windows of opportunity.”
This work includes continuous maintenance and emergent-type work for homeported ships. Such work shall be performed during the Continuous Maintenance Periods when ships are available between at-sea missions and exercises.
The Contractor shall have the ability to respond to emergent type work as directed by the ACO via delivery order. Nonscheduled work is normally comprised of emergency/emergent or continuous maintenance work.
SECTION 5 CONTRACTOR REQUIREMENTS AND
QUALIFICATIONS
Section 51 Basic Contractor Requirements
The contractor shall ensure that sufficient contractor and sub-contractor personnel successfully meet the qualifications and requirements stated within this section and have achieved the requisite certifications, if required, and training to accomplish the required task. The COR must approve all waivers of contractor personnel qualifications and/or certifications in writing prior to the commencement of work.
Section 52 General
All labor categories listed below are for skilled labor at the journeyman level.
Production Labor Categories
Supervisor
Shipfitter
Sheetmetal
Welder/Burner
Inside Machinist
Outside Machinist
Electrician
Pipefitter
Carpenter/Shipwright
Painter/Sandblaster
Rigger
Quality Assurance
Firewatch/Safety
Crane Operator
General Maintenance
Program Manager/Engineer
Section 53 Basic Contractor Qualifications
The contractor is required to provide personnel having the following minimum levels of professional and technical experience. Working knowledge may be obtained either by direct experience or by close working relationship with the area specified so that it would enable successful performance of said tasks. If the ACO/COR questions the qualifications or competence of any person performing under the contract, the burden of proof to sustain that the person is qualified shall be upon the contractor. All supervisory and management level personnel shall be able to communicate in English.
MANAGEMENT LABOR CATEGORY (KEY PERSONNEL)
Program Manager: This position has overall responsibility for the Planning and Execution of repair Availabilities for the DDG Program.
Education:
Requires a Bachelor of Science (BS) degree in Mechanical, Electrical, Electronic or Marine Engineering or Naval Architecture from an accredited college or university or a Professional Engineer’s license.
Experience: (cumulative)
a. Requires a minimum of ten (10) years of experience in the management of engineering projects involving maintenance, repair, testing, product improvement, or alteration of naval ship Hull, Mechanical, Electrical, Electronic, Ordnance equipment and systems. The ten years should include the following, which could have been obtained concurrently:
-Five (5) years of working experience in engineering projects involved in design, test maintenance, or operation of Hull, Mechanical, Electrical, Electronic, Ordnance systems and equipment.
-Two (2) of the last five (5) years in engineering and logistic projects should include management experience in installation of major ship system upgrades- Ship Alterations (SHIPALTS)- including coordination/scheduling of the required rip-out of old equipment, modification of existing ship systems and the and installation and testing of new components.
b. Working experience in the DOD material acquisition procedures.
c. Requires knowledge of Navy organizations, and other field activities organizations, functions, and responsibilities or similar organizations, functions, and responsibilities.
d. Complete fluency and literacy in the English language is required.
Equivalency (Experience):
a. Requires a minimum of fifteen (15) years of experience in the management of engineering projects involving maintenance, repair, testing, product improvement, or alteration of naval ship Hull, Mechanical, Electrical, Electronic, Ordnance equipment and systems. The fifteen years should include the following, which could have been obtained concurrently:
-Ten (10) years of working experience in engineering projects involved in design, test maintenance, or operation of Hull, Mechanical, Electrical, Electronic, Ordnance systems and equipment.
-Two (2) of the last five (5) years in engineering and logistic projects should include management experience in installation of major ship system upgrades-
Ship Alterations (SHIPALTS)- including coordination/scheduling of the required rip-out of old equipment, modification of existing ship systems and the and installation and testing of new components.
b. Requires knowledge of Navy organizations, and other field activities organizations, functions, and responsibilities or similar organizations, functions, and responsibilities.
c. Complete fluency and literacy in the English language is required.
Supervisor: This position has overall responsibility of a specific DDG or specific Availabilities.
Education:
Requires a Bachelor of Science (BS) degree in Mechanical, Electrical, Electronic or Marine Engineering or Naval Architecture from an accredited college or university or a Professional Engineer’s license.
Experience: (cumulative)
a. Requires a minimum of five (5) years of experience in the management of engineering projects involving maintenance, repair, testing, product improvement, or alteration of naval ship Hull, Mechanical, Electrical, Electronic, Ordnance equipment and systems. The five years should include the following, which could have been obtained concurrently;
-Five (5) years of working experience in engineering projects involved in design, test maintenance, or operation of Hull, Mechanical, Electrical, Electronic, Ordnance systems and equipment.
b. Requires knowledge of Navy organizations, and other field activities organizations, functions, and responsibilities or similar organizations, functions, and responsibilities.
c. Complete fluency and literacy in the English language is required.
Equivalency (Experience):
a. Requires a minimum of ten (10) years of experience in the management of engineering projects involving maintenance, repair, testing, product improvement, or alteration of naval ship Hull, Mechanical, Electrical, Electronic, Ordnance equipment and systems. The ten years should include the following, which could have been obtained concurrently.
-Seven (7) years of working experience in engineering projects involved in design, test maintenance, or operation of Hull, Mechanical, Electrical, Electronic, Ordnance systems and equipment.
b. Requires knowledge of Navy organizations, and other field activities organizations, functions, and responsibilities or similar organizations, functions, and responsibilities.
c. Complete fluency and literacy in the English language is required.
PLANNING AND ESTIMATING LABOR CATEGORIES
Planner/Estimator:
Education: Requires a high school diploma. Experience: (cumulative)
a. Requires a minimum of six years experience including:
(1) Preparing Naval Industrial cost and time estimates (time, labor and material) for alterations and repairs to naval or similar ship Hull, Mechanical, Electrical, Electronic, and Ordnance systems on surface ships.
(2) Repair definition, production procedures, planning procedures, material requirements, technical instructions, NAVSEA directives and other similar instructions.
(3) Preparing contract specifications (Bid Specifications) and estimates for work to be accomplished on Navy or similar ships by private shipyards or contractors.
(4) Preparing material lists for repairs and ship alterations.
Equivalency (Education): Graduate of trade or industrial school or GED equivalent. Equivalency (Experience): None.
MAINTENANCE AND SHIP REPAIR LABOR CATEGORIES
Maintenance and Repair Trade Labor provided for categories listed above in section 5.2 that are defined in this section 5.3 shall be at the trade journeymen level.
Machinist, Maintenance:
Education: Requires a high school/vocational school diploma. Experience: (cumulative)
a. Requires a minimum of three years of general work related experience in each of the following areas:
(1) Produces new or replacement parts in making repairs of metal parts on or in mechanical or structural equipment or components employing accumulated experience in machine shop practices.
(2) Fabricates and shapes metal components operating standard machine shop lathes, milling machines, drilling equipment, selected standard materials and computing related dimensions required for this work.
b. Requires a minimum of two years specialized experience that demonstrates the ability to interpret blueprint layouts, mechanical drawings, or diagrams while assisting in the development of parts or structures to be utilized in the installation of engineering changes and/or SHIPALTS.
Equivalency (Education): GED equivalent and completion of a formal apprenticeship or equivalent training.
Equivalency (Experience): None.
Pipefitter, Maintenance:
Education: Requires a high school/vocational school diploma. Experience: (cumulative)
a. Requires a minimum of three years of general experience as a pipefitter in each of the following areas:
(1) The ability to layout, fabricate, and assemble various metal structural parts and piping systems on ships and other vessels (e.g. bulkhead plates, I-beams, channel bar, angle bar, all piping, etc.).
(2) The ability to apply and interpret blueprints and mold templates is required to lay out and fabricate structural parts floor construction.
(3) The ability to operate shop machinery to construct the necessary structural parts.
(4) The ability to drill, saw and bolt.
b. Requires a minimum of two years of specialized full time experience at the journeyman level as a pipefitter.
Equivalency (Education): GED equivalent and completion of a formal apprenticeship or equivalent training.
Equivalency (Experience): None.
Electrician, Maintenance:
Education: Requires a high school/vocational school diploma
Experience: (cumulative)
a. Requires a minimum of four years of general experience as an electrician in each of the following areas:
(1) The ability to install, upgrade, troubleshoot, maintain, test and operate shipboard electrical equipment/systems such as motors, generators, distribution panels, console wiring, instrumentation wiring, control switch wiring, power and lighting, etc.
(2) The ability to work with brief instructions and be able to lay out work, decide on material needs, select load, cable and conduit size, determine power source, choose wire gauge and type, and size of panel, etc.
(3) The ability to read and interpret blueprints, sketches, written technical instructions and manuals.
b. Requires a minimum of three years of specialized full time experience at the journeyman level as an electrician.
Equivalency (Education): GED equivalent and completion of a formal apprenticeship or equivalent training.
Equivalency (Experience): None.
General Maintenance Worker:
Education: Requires a high school/vocational school diploma. Experience: (cumulative)
a. Requires a minimum of six years general experience as follows:
(1) The ability to assist one or more workers in the skilled maintenance trades by performing specific or general duties of lesser skill, such as keeping a worker supplied with materials and tools.
(2) The ability to maintain a clean work area including machinery and equipment.
(3) The ability to assist journeymen by holding materials or tools.
(4) The ability to perform other unskilled tasks as directed by journeymen.
Equivalency (Education): GED equivalent. Equivalency (Experience): None.
Section 54 Maintenance of Drug and Alcohol Free Environment
(a) The U.S. Government requires that contract staff performing on this contract remain drug- free at all times. Therefore, the contractor is responsible for establishing internal procedures as needed to provide this assurance. The U.S. Government reserves the right to require the contractor to remove any personnel suspected to be under the influence of any controlled substance during the performance of their duties.
(b) The consumption of alcohol or performing task under the influence of alcohol under this contract is prohibited. The U.S. Government reserves the right to require the contractor to relieve an individual from his/her duties in the event that they appear to be in violation of this section of the PWS.
(c) If the contractor refutes this assessment, the contractor must provide results of drug/alcohol screening to ensure the contractor personnel is fit for duty as outlined in BUMEDINST 6120.20B. In this case, the respective ACO and COR will be advised of this action as soon as possible.
Section 55 Qualification of Contractor NonDestructive Testing (NDT) Personnel
The Contractor and any Nondestructive Testing (NDT) subcontractor shall utilize for the performance of required NDT, personnel and procedures in accordance with NAVSEA Technical Publication T9074-AS-GIB-010/271, ACN Notice 1 of 16 Feb 99. Level I, II and III NDT personnel shall be currently certified and procedures shall be approved by the NSA prior to performing NDT. Documentation pertaining to the qualification and certification of NDT personnel shall be made available to the Contracting Officer for review upon request.
Section 56 Non Smoking Policy
Contractors are advised that in light of the Navy's policy regarding smoke-free facilities, the entire vessel, topside and below decks, is to be considered a "No Smoking Area" unless otherwise indicated by shipboard policy.
Section 57 Work Hours
(a) The contractor shall be available via telephone, 24-hours a day, 7 days a week for emergencies. In emergency situations, contractor may start work immediately by oral/ verbal authorization from the ACO.
(b) Ordinarily, work shall commence in accordance with the delivery order unless otherwise directed by the ACO.
(c) Work is to be planned and organized as efficiently as possible.
(d) Once a job has commenced, any contractor caused delays which cause work stoppage shall be at the expense of the contractor.
(e) No overtime will be allowed except as authorized by the ACO via a delivery order.
Section 58 Engineering Services
(a) The Contractor shall furnish the services of qualified engineer(s) to:
(1) Assist in planning, installation, testing, checkout, adjustment, operation, disassembly, and repair; and
(2) Perform on-the-job instruction and training of Navy personnel (military and/or civilian).
(b) If required, each engineer shall perform engineering services in accordance with supplemental instructions provided in the delivery order.
(c) Travel time and travel cost necessary for performance of such services shall be included in the contractors delivery order proposal.
(d) Passports, visas, inoculations and other medical requirements necessary for performance of engineering services shall be at the sole responsibility and expense of the Contractor.
(e) Each time services are performed, the engineer(s) shall obtain a certification of performance from a responsible U.S. Government official aboard the vessel or at the activity where the services were performed, citing tasks satisfactorily performed.
Section 59 Permits and Responsibilities
The Contractor shall, without additional expense to the Government, be responsible for obtaining any necessary licenses and permits, and for complying with any applicable U.S. and Spanish laws, codes, and regulations, in connection with any movement over the public highways of overweight/over dimensional materials.
SECTION 6 ORDERING AND SUPPLY OF MATERIALS
Section 61 Supply of Materials
Unless specifically provided by the U.S. Government, the contractor is required to provide all long lead time material (LLTM), maintenance supplies and material required, in accordance with this contract, to accomplish the task identified in each delivery order. The Contractor shall strive to identify material requirements to establish long term dedicated vendor relationships to maximize cost savings through material purchases and configuration control. All standard stock Long Lead Time Material (LLTM) listed in the Navy Data Environment (NDE) for Program Alts (Formerly Title Program ALTs), Fleet Alts (Formerly Title D & AER), excluding Headquarters Systems Command (HSC) material, will be requisitioned from the Navy and Defense Supply Systems to the maximum extent practicable. Exceptions to this requirement are when Navy and Defense Supply Systems material is unable to support start of availability, or local procurement is more cost effective to obtain the identical item.
Section 62 Reimbursable Direct Cost (Materials/Supplies) Materials and supplies required in the performance of the duties will be required. These items shall be purchased by the contractor, only after receiving prior approval from the COR, and shall be allocated in accordance with the estimated not to exceed amounts identified in Section B of the contract/delivery order. These are not to exceed amounts and shall not include any profit.
Only overhead and/or G&A indirect rates included in this contract may be applied. Material and supply cost will be reimbursed at actual cost, so long as supporting documentation is provided with the invoice.
Section 63 Access to the Navy Supply System
(a) Pursuant to the clause of this contract entitled "GOVERNMENT SUPPLY SOURCES" (FAR 52.251-1) the Contracting Officer hereby authorizes the Contractor to place orders with the Navy Supply System for materials and equipment or other supplies necessary to perform the required work. The Naval Supply System shall process such orders in the same manner as it would for any other Navy supply user, and the Contractor shall make payment on account of materials and equipment and other supplies ordered and/or received in accordance with the normal requirements of the Naval Supply Systems Command, but in no event shall payment in full be any later than 30 days after receipt by the Contractor of each order. The Contractor shall pay the Naval Supply System any costs for materials, equipment, or other supplies obtained including any surcharges normally charged to any other Naval Supply System user.
(b) This job order has been priced on the basis that, except as specifically provided elsewhere in this contract with regards to Government furnished property, the Contractor shall provide all necessary materials, equipment and supplies for performance of this contract. If the Contractor uses the Naval Supply System, it has elected to use the system for its own convenience to meet its contractual obligations to perform the work under this contract. The Naval Supply System is considered to be an alternate source or vendor of contractor furnished material; therefore materials, equipment, or other supplies ordered and/or obtained from the Naval Supply System are specifically not considered to be Government furnished material, but are considered to be contractor furnished material. The Government makes no representation as to the availability of materials, equipment, or other supplies for the performance of the work required under this contract, nor shall unavailability, late delivery, delivery of non-conforming supplies, higher costs of the Naval Supply System (if any), or any failure of the Naval Supply System to meet the expectations or requirements of the Contractor constitute excusable delay or grounds for equitable or any other adjustment to the contract or relief from the requirement to perform in accordance with the terms of the contract.
Section 64 Assignment and Use of National Stock Numbers
To the extent that National Stock Numbers (NSNs) or preliminary NSNs are assigned by the U.S. Government for the identification of parts, pieces, items, subassemblies or assemblies to be furnished under this contract, the Contractor shall use such NSNs or preliminary NSNs in the preparation of provisioning lists, package labels, packing lists, shipping containers and shipping documents as required by applicable specifications, standards or Data item Descriptions of the contract or as required by orders for spare and repair parts. The cognizant U.S. Government Contract Administration Office shall be responsible for providing the Contractor such NSNs or preliminary NSNs which may be assigned and which are not already in possession of the Contractor.
Section 65 Hazardous Material
(a) ALL NEW MATERIAL SHALL BE ASBESTOS-FREE. If material which contains asbestos is inadvertently specified on a Drawing or other document, it shall be the Contractor’s responsibility to substitute an otherwise equivalent non-asbestos product.
(b) SAFETY CONTROLS ON ASBESTOS MATERIAL. Certain items of the specification may require the contractor to remove insulation, lagging bulkhead materials, etc., which may contain asbestos. Asbestos materials should be handled and disposed of, in accordance with section 9 of the PWS.
Section 66 Cost of Materials
(a) The material cost Contract Line Item Numbers (CLINs) as provided in Section B, shall be negotiated based on supporting documents such as invoices, catalogs, etc., pursuant to specific authorization or the delivery order.
(b) Costs for consumable materials such as office supplies, paper, rags, vehicles or equipment fuel costs, etc., shall be included in contractor’s overhead cost and not separately priced.
Section 67 Assignment of Serial Numbers
The Contractor shall request serial number assignment, in writing, from the Cognizant Technical Program Office, with a copy to the cognizant Contract Administration Office. The request for serial number assignment shall contain the following minimum information:
(a) Contract number;
(b) Assigned line item number and description;
(c) Assigned type designation;
(d) Assigned model number;
(e) Top drawing number and ID (List of Drawings) number;
(f) Exact quantity for which serial numbers are being requested, including preproduction samples required by the contract; and
(g) National Stock Number
Section 68 Government Surplus Property
No former Government surplus property or residual inventory resulting from terminated Government contracts shall be furnished under this contract unless (1) such property is identified in the Special Contract Requirements or (2) is approved in writing by the ACO. Notwithstanding any such identification in the Special Contract Requirements or approval by the ACO, the Contractor agrees all items or components described in this requirement shall comply in all respects with the specifications contained herein.
SECTION 7 DISPOSAL OF MATERIALS
Section 71 Disposal of Scrap
(a) All U.S. Government scrap resulting from accomplishment of any delivery order is the property of the Contractor to be disposed as it sees fit. Scrap is defined as property that has no reasonable prospect of being sold except for the recovery value of its basic material content. The determination as to which material is scrap and which materials are salvage, will be made, or concurred in, by the duly appointed Property Administrator for the cognizant NSA.
(b) As consideration for retaining the U.S. Government's scrap, the Contractor's price for the…
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