N6817119R6001_Sample_Work_Package.pdf

DEPARTMENT OF THE NAVY

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER:

SHIP CHARACTERISTICS

FEET INCHESLENGTH OVERALL

FEET INCHESMAX. BEAM AT DESIGN WATERLINE

FEET INCHESEXTREME BEAM INCLUDING APPENDAGES

FEET INCHESDRAFT (MAX. NAVIGABLE) (FWD.)

FEET INCHESDRAFT (MAX. NAVIGABLE) (AFT.)

LONG TONLIGHT DISPLACEMENT

LONG TONFULL LOAD DISPLACEMENT

INCHESFEETHEIGHT OF MAST ABOVE DESIGN WATERLINE

INCLUDES ALL CHANGES THROUGH 6/26/2018

INDEX

SHIP: USS PORTER (DDG 78) NAVA-DDG78-18-CN01

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-18 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 11/18/2016 Original

009-02 Environmental Compliance Reports for Material Usage at Naval Facility;

accomplish

11/18/2016 Original

009-03 Toxic and Hazardous Substance; control 11/18/2016 Original

009-04 Quality Management System; provide 11/18/2016 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

11/18/2016 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

11/18/2016 Original

009-08 Shipboard Fire Protection; accomplish 11/18/2016 Original

009-10 Asbestos-Containing Material (ACM); control 11/18/2016 Original

009-19 Provisioning Technical Documentation (PTD); provide 07/30/2015 Original

009-20 Government Property; control 07/18/2014 Original

009-21 Logistics and Technical Data; provide 07/18/2014 Original

009-23 Interference; remove and install 11/18/2016 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

11/18/2016 Original

009-29 Asbestos-Free Pipe Hanger Liner Material; install 07/29/2004 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 11/18/2016 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

11/18/2016 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

11/18/2016 Original

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

09/01/2015 Original

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-65 Polychlorinated Biphenyls (PCBs); control 07/29/2011 Original

009-67 Integrated Total Ship Testing; manage 11/18/2016 Original

009-69 Heavy Weather/Mooring Plan; provide 11/18/2016 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

11/18/2016 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 11/18/2016 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; accomplish 11/18/2016 Original

009-74 Occupational, Safety and Health Plan; accomplish 11/18/2016 Original

009-79 Government Owned Material (GOM) Status; report 11/18/2016 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 11/18/2016 Original

009-82 Installation of Equal Component Vice Specified Component; report 11/18/2016 Original

009-89 Contractor Furnished Anode Purchase and Inspection; accomplish 11/18/2016 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

11/18/2016 Original

Page 1 of 7 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-94 General Environmental Work at Contractor Facility; accomplish 11/18/2016 Original

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide

01/17/2013 Original

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 11/18/2016 Original

009-101 Ship Transit and Berthing; accomplish 11/18/2016 Original

009-102 Alteration Verification; provide 07/29/2011 Original

009-103 Weight and Moment Change Data; provide 07/18/2014 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 11/18/2016 Original

009-108 Aircraft Carrier Transit and Berthing; accomplish 11/18/2016 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 11/18/2016 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

11/18/2016 Original

009-117 Combat Systems, Light-Off; support 11/18/2016 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 11/18/2016 Original

009-122 Temporary Padeye; install and remove 11/18/2016 Original

Page 2 of 7 EXECUTING WORK

CHANGE DATETITLEITEM NO.

CATEGORY II. FY-18 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

CHANGE

009-09 Process Control Procedure (PCP); provide and accomplish

11/18/2016 Original

009-12 Weld, Fabricate, and Inspect; accomplish 11/18/2016 Original

009-25 Structural Boundary Test; accomplish 11/18/2016 Original

009-26 Deck Covering; accomplish 11/18/2016 Original

009-32 Cleaning and Painting Requirements; accomplish 05/12/2016 Original

009-71 Piping System; test 11/18/2016 Original

009-84 Threaded Fastener Requirements; accomplish 11/18/2016 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

11/18/2016 Original

Page 3 of 7 EXECUTING WORK

ITEM NO. TITLE REVISION

Accountability of Manhour and Material Reservation; accomplish042-13-001

Ship Service Gas Turbine Generator Fuel Tank; preserve123-11-001

JP-5 Tank; preserve123-12-001

Contaminated Oil Tank; preserve123-17-001

VCHT and Plumbing Waste Drain Tank Base Metal Repair and Preserve; accomplish

123-19-001

05 and 06 Level Deck Replace; accomplish150-11-001 1

Officer of the Deck Station Number 2 Quick Acting Watertight Door Repair; accomplish

150-11-002

Director Base Plates; manufacture and install150-11-003

ShipAlt DDG51-76227D, Sonar Dome Relief Valve and Flange Modification; accomplish

165-80-001 1

Quick Acting Watertight Hatch; replace167-11-001

Ballistic Scuttle, Raised W/Ramps, Low Profile, Quick Acting, Spring Balanced; replace

167-11-002

Structural Closure; repair167-11-003 1

Watertight Scuttle; repair167-11-004

Watertight Scuttle; repair167-11-005

Watertight Door; replace167-11-006

Cargo Door Actuator and Controller; repair and preserve168-11-001

SHIPALT DDG51-77228D, Individually Dogged Watertight Door Replacement (Partial); accomplish

168-80-001

Hazard Material Response Spill Kit Foundation Fab & Install;

accomplish

180-11-001 1

Gas Turbine Intakes; Preservation; Repair; accomplish251-32-003

Gas Turbine Mixing Rooms, Uptakes, Repair; Preservation;(BLISS) Accomplish

259-10-003 1

Gas Turbine (GTRB) Exhaust Duct Collector; repair259-11-001

Main Reduction Gear (MRG) Lube Oil Cooler; chemically clean and inspect

262-11-001 2

ShipAlt DDG-51-76501D, Main Reduction Gear Lube Oil Flexible Hoses;

accomplish

262-11-002

Dead End Cables Removal Support; accomplish320-11-001 1

AER 76101D, Replace Dossert Lug Connectors; accomplish324-80-001

Bow Numeral Light Stanchion; install331-11-001

Darken Ship Lighting Fixtures; replace331-11-002 2

Page 4 of 7 EXECUTING WORK

Light Fixtures; replace331-11-003

Remote Source Lighting System Removal; accomplish422-11-001 1

Fuel Oil Service Tank Level Indicator (TLI); replace437-11-001

Breezeway/Castleway Light Trap; repair472-11-001 1

Insulation and Lagging; replace508-11-001

Galley and Laundry Exhaust Ventilation; clean512-11-001

Unit Cooler; replace512-11-002 1

Exhaust Ventilation; replace512-11-004

Ships Stores Refrigeration Plant Solenoid Valve: Replace516-11-001 1

Seawater Compensation Water Piping; replace521-11-001

Firemain Piping; repair523-11-001

Ultrasonic Testing; accomplish524-11-001

Fan Room PZ No. 2 Deck Drain Installation; accomplish528-11-001

Reverse Osmosis Distilling Plant Gage Line; replace531-51-001

Seawater Compensating Piping; repair541-11-001 1

Masker Air Pressure Regulating Valve; replace551-60-001

Aqueous Film Forming Foam Station No. One Expanded Metal Bulkhead; replace

555-11-001

Aqueous Film Forming Foam (AFFF) Hose Reel Piping; replace555-11-002

Retractable Bitt; repair and preserve582-11-001 1

Slewing Arm Davit (SLAD) Weight Test; accomplish583-11-001

Inflatable Liferaft Sling Clip and Harness; replace583-11-003

Vacuum, Collection, Holding and Transfer (VCHT) Piping System;

chemical cleaning

593-11-001 1

ShipAlt DDG51-73622K, Vacuum Collection Holding Tank (VCHT) H2S Detector Installation; accomplish

593-90-001

Miscellaneous Fittings; fabricate and install600-11-001

Stanchion and Lifeline Assembly; install612-11-001

Physical Fitness Room; Refurbish621-11-001 1

Chemical Warfare Defense Equipment Storeroom Deck Grating; restore622-11-001

Boatswain Storeroom No. 3 Deck Grating; restore622-11-002 1

Machinery Space Bilge; preserve631-11-001 1

Cosmetic Polymeric Deck Covering System; install634-11-002

Electrical Grade Matting Deck Covering System; install634-11-003

Page 5 of 7 EXECUTING WORK

5 Inch Loader Drum and Fan Room Nonskid; replace634-11-004 1

Refueling at Sea Station (RAS) Nonskid; replace634-21-001 1

Forecastle Nonskid; replace634-21-002 1

Non Skid Deck Covering; install634-21-003 1

Officer, CPO, and Crew Habitability Repair; accomplish640-11-001 1

Metal Joiner Door; Replace644-11-002 1

Crew Library; refurbish645-11-001 1

Crew/CPO Galley Deck and Commissary Refurbish; accomplish (REV One)

651-11-001

ShipAlt DDG51-79196D, Self Service Laundry Installation; accomplish655-80-001

Laundry Annex Refurbishment; accomplish661-11-001

Engineering Department Office Refurbish; accomplish661-11-002 1

Engineering Department Technical Library Refurbish; accomplish661-11-003

Combat Systems Maintenance Central Refurbish; accomplish661-11-004

Fuel Oil Purifier Workbench; replace665-11-001

Storage Cabinet, Fabricate and Install; accomplish665-11-002

Bridge Wing Deck Grating Support Assemblies and Non Skid; replace672-11-001 2

Torpedo Magazine Door; inspect and repair750-11-001

Ammunition Strikedown Elevator, Platform, and Sump; preserve772-21-001

Temporary Berthing and Temporary Office Facility for Ships Force;

provide and maintain

857-11-001 1

Availability Program Management Multi-Cable Transit (MCT) Cableway Integrator; provide

897-11-001

ShipAlt DDG51-89366K, CANES Mod One Tech Refresh Install, Alteration Installation Team (AIT) Support Service; provide

980-90-001 1

OA and SA 79362 AWS Seawater Flow Meter, Alteration Installation Team (AIT) Support Service; provide

980-90-002

OrdAlt 83135, CIWS Cable Reliability, Alteration Installation Team (AIT) Support Services; provide

980-90-003

ShipAlt DDG51-86574K, USW-DSS AN/UYQ-100(V)3 H; accomplish980-90-004

ShipAlt 86938K, S-IBS ECDIS-N Tech Refresh Upgrade, AIT Support Service; provide(OPTION)

980-90-006 1

ShipAlt DDG51-71097K, ICAS Tech Refresh, Alteration Installation Team (AIT) Support Service; provide

980-90-010

ShipAlt DDG51-81251K, Battle Force Tactical Trainer (BFTT) AEGIS Hardware (HW) Build 4.2 Upgrade and SWD-81252 (BFTT) 5.0 Software Upgrade, Alteration Installation Team (AIT) Support Service; provide

980-90-017 2

Support for I-Level Maintenance Activities; provide982-11-001

Support for Pre-Underway System and Equipment Checks; provide982-11-002

Page 6 of 7 EXECUTING WORK

(OPTION)

(OPTION)

(OPTION)

(OPTION)

(OPTION)

(OPTION)

(OPTION)

Dock Trials, Fast Cruise, and Sea Trials; accomplish982-31-002

Temporary Scaffolding For Ship's Force Use; provide991-12-001

Temporary Service; provide992-11-001

Temporary Air Conditioning; provide(Option Item)992-11-003

Rigging, Crane, and Transportation Service for Ship's Force; provide992-21-001

Cleaning and Pumping; accomplish992-31-001

Temporary Flammable Liquid Storage and Hazardous Material Storage Unit for Ship's Force Use; provide

993-11-001

AN/SPY-1D Antenna Protective Cover; install993-31-001

Page 7 of 7 EXECUTING WORK

SHIP: USS PORTER (DDG 78) ITEM NO: 042-13-001

COAR: 16 PCN: EM01-L011

SWT FILE NO: 042-001 CMP: NONE

REVISED: 16 Dec 2015 PLANNER: BRESSEM, CASEY

SSP: NAVA-DDG78-18-CN01 1 of 5 ITEM NO: 042-13-001

1. SCOPE:

1.1 Title: Accountability of Manhour and Material Reservation;

accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 None

3. REQUIREMENTS:

3.1 Accomplish the following, in addition to the specific requirements of the Job Order, for Work Items which identify reservation of manhours or material dollars.

3.2 Identify task/discrepancies and initiate an estimate of manhours and material dollars on Reservation Task Request/Control Form (Attachment A) for each discrepancy or task identified to be accomplished under a reservation item or reservation paragraph, entering the date and estimate of labor and material, and deliver the estimate to the SUPERVISOR.

3.2.1 Reservation taskings shall not be used to accomplish work outside the scope of the specific Work Item identifying a reservation work paragraph.

3.3 The SUPERVISOR shall review the estimate submitted and if in agreement, shall sign the "RMC/NSA Authorization Agreement to Quote" blank, authorizing the work at the manhour and material dollars quoted.

The contractor shall then sign the "Contractor Obligation/Agreement to Quote" blank and enter the estimated start date. The RMC/NSA contracts representative shall initial the form in the blank provided.

3.3.1 If there is a difference of opinion in the estimate provided by the contractor and RMC/NSA, the manhours and material dollars shall be negotiated immediately to resolve the difference. The negotiated manhour and material dollars shall then be entered in the provided "Revised Estimate" blocks with the required signatures as indicated in 3.3.

3.4 The Contractor shall enter the work completion date, sign and date the control form, and submit to the SUPERVISOR within two (2) days after completion of the tasking authorized.

Report: Weekly Manhour and Material Reservation + 0 days

3.5 Submit one legible copy, in approved transferrable media, of a weekly report listing all Work Items with manhour and material reservation paragraphs identified to the SUPERVISOR.

3.5.1 The report shall contain the following; Work Item number, reservation control form serial number, reservation paragraph number, SHIP: USS PORTER (DDG 78)

SSP: NAVA-DDG78-18-CN01 2 of 5 ITEM NO: 042-13-001 total original manhours and material dollars allocated in each paragraph, the manhour and material dollars negotiated for each authorized tasking, and the remaining balances of manhour and material dollars.

Report: Weekly Report - Final + 5 days

3.6 Submit one legible copy, in approved transferrable media, of a final report no later than five days after completion of the availability to the SUPERVISOR.

3.6.1 The report shall contain the same information specified in 3.5.1.

3.7 The reservation manhours and material dollar requirements listed in the individual Work Items are a part of this contract under the original solicitation and award. Therefore they are subject to the provisions, terms, conditions and clauses of this contract job order and the Master Ship Repair Agreement (MSRA)/The Agreement for Boat Repair (ABR).

3.7.1 The manhour reservation shall include both prime contractor and sub contractor efforts.

3.8 The balance of hours remaining in the reservation items after negotiations have concluded, and it is evident that no additional work will be tasked, is subject to a decrease change order.

3.9 Only actual production manhours expended will be considered towards the contractors obligation to provide the defined reservation manhour effort. While supervision, quality assurance, and other nonproductive labor should be included in the pricing for reservation items in the original bid, they shall not count towards satisfying the contractors obligation to provide reserved manhours. The production manhour reservation shall not include any allowance for technical representatives or for any other Government directed source unless specifically addressed in the individual Work Item.

3.10 Material dollars shall be based on actual costs to the Contractor of acquiring the materials provided. Material dollars may include freight or duties which would be reflected on the invoice for the material. The Contractor shall not be allowed to add material handling charges, overhead (including G and A), or profit into the actual cost of materials expended toward the reservation.

4. NOTES:

4.1 The information received in the consolidated final report of 3.6 will be used by the Contracting Officer in the issuance of one contract modification, which will be a final settlement for all reservation Work Items.

4.2 The reservations listed in the individual Work Items are not to be considered Time and Material or a Level of Effort. Once the scope of work for a task has been listed and a mutually agreeable number of manhours or materials has been agreed to, neither party will be entitled to an adjustment based on actual manhours or material dollars required.

4.3 Each task shall not exceed 25 mandays without approval of the Project Manager.

4.4 The SUPERVISOR will serialize each reservation control form.

SSP: NAVA-DDG78-18-CN01 3 of 5 ITEM NO: 042-13-001

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SSP: NAVA-DDG78-18-CN01 4 of 5 ITEM NO: 042-13-001

Work Item Reservation Task Request/Control Form Request No.:

00001

Ship/Craft (Name/Hull Number):

USS PORTER (DDG 78)

SSP No.:

NAVA-DDG78-

18-CN01

Item No.:

000-00-000

Written By: SUPERVISOR Date: 10/27/2016

Task Performance Period: 10/27/2016 through 7/8/2016

Statement Of Work/Requirements

1.1 Title: TITLE; provide

1.2 Location of Work :

1.2.1 Location

1.2.2

1.3 Identification:

1.3.1 Identification

2. References:

2.1 Standard Items

3. Requirements:

3.1

4. Notes:

4.1 DESCRIPTION OF HOW THIS SCOPE OF WORK WILL AFFECT (LOA, AVCERT) IF

NOT EXECUTED.

4.2 POC OF SBS AND SF ISO THIS RTR.

5 GFM:

5.1 NONE

SSP: NAVA-DDG78-18-CN01 5 of 5 ITEM NO: 042-13-001

Request No.:

00001

Ship/Craft (Name/Hull Number):

USS PORTER (DDG 78)

SSP No.:

NAVA-DDG78-

18-CN01

Item No.:

000-00-000

Cost for Statement of Work/Requirements:

Contractor Estimate Labor (M/H’s) Materia1 ($’s)

Government Agreed Cost Labor (M/H’s) Material ($’s)

Approval to Start Signatures:

FDRMC Rota PM: _______________________________________ Date: __________ Contractor PM: __________________________________________ Date: __________ NAVSUP Contracts: ______________________________________ Date: __________

Final Acceptance/Completion of Work Signatures:

Ship’s Force: ___________________________________________ Date: __________ Contractor’s Rep: _______________________________________ Date: __________ FDRMC Rota SBS: _______________________________________ Date: __________

SHIP: USS PORTER (DDG 78) ITEM NO: 123-11-001

COAR: 16 PCN: EB14-ZB71

EB14-ZB73

CSWT FILE NO: 123-094 (DDG 51) CMP: NONE

REVISED: 06 Apr 2016 PLANNER: MORGAN, STACEY

BRESSEM, CASEY

SSP: NAVA-DDG78-18-CN01 1 of 1 ITEM NO: 123-11-001

1. SCOPE:

1.1 Title: Ship Service Gas Turbine Generator Fuel Tank; preserve

1.2 Location of Work:

1.2.1 SSGTG No. 3 Fuel Tank (1-370-2-F) - 362 SQ FT

1.2.2 SSGTG No. 3 Fuel Tank (1-370-4-F) - 362 SQ FT

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 10, Column A, for each tank listed in 1.2.

3.1.1 Apply a light coat of system fluid over the prepared area for each tank listed in 1.2, in accordance with General Note 65 of 009- 32.

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 123-12-001

COAR: 16 PCN: See Attachment A

CSWT FILE NO: 123-109 (DDG 51) CMP: NONE

REVISED: 16 Dec 2015 PLANNER: HUNT, ROBERT

RAMIREZ, DICKSON

SSP: NAVA-DDG78-18-CN01 1 of 3 ITEM NO: 123-12-001

1. SCOPE:

1.1 Title: JP-5 Tank; preserve

1.2 Location of Work:

1.2.1 JP-5 Service Tank (4-386-0-J)

1.2.2 JP-5 Service Tank (4-390-0-J)

1.2.3 JP-5 Storage Tank (4-402-0-J)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-6597613 Rev L, UNIT STRUCTURAL ARR DWG-ASSY UNIT 3320

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 10, Column A, for each tank listed in 1.2.

3.2 Accomplish a visual inspection of each tank listed in 1.2, including sounding tubes, tank vents, overflows, piping, pipe hangers/liners, ladders, manhole covers and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Accomplish 144 Square Inches of base metal repair to each tank in the location listed in 1.2 using 2.2 for guidance, as designated by the

SUPERVISOR.

3.3.1 Surfaces shall be ground to sound metal prior to weld buildup.

3.3.1.1 Fill local pits and grooves with weld material prior to application of principal build up layers.

3.3.1.2 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.3.2.1 Accomplish the requirements of 009-25 of 2.1 for an Air Hose test of each tank listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 10, Columns B and D, for preservation of surfaces prepared in 3.1.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed

SSP: NAVA-DDG78-18-CN01 2 of 3 ITEM NO: 123-12-001 surfaces.

4. NOTES:

4.1 Associated piping is defined as "An assembly of pipe, tubing, valves, fittings and related components forming a whole or a part of a system which starts or terminates in subject area, thus being common to and associated with same."

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: NAVA-DDG78-18-CN01 3 of 3 ITEM NO: 123-12-001

Attachment A

PCN Identification

EB14-ZB90 JP5 SERVICE TK - PRESERVE

EB14-ZB76 JP5 SERVICE TK - PRESERVE

EB14-ZB56 JP5 SERVICE TK - STRUCT RPR

EB14-ZB75 JP5 STORAGE TK - STRUCT RPR

EB14-ZB55 JP5 SERVICE TK - STRUCT RPR

EB14-ZB89 JP5 STORAGE TK - PRESERVE

SHIP: USS PORTER (DDG 78) ITEM NO: 123-17-001

COAR: 16 PCN: EB14-ZB87

EB14-ZB70

EB14-ZB88

EB14-ZB80

CSWT FILE NO: 123-128 (DDG 51) CMP: NONE

REVISED: 06 Apr 2016 PLANNER: HUNT, ROBERT

BAGGOTT, THEODORE

BRESSEM, CASEY

SSP: NAVA-DDG78-18-CN01 1 of 2 ITEM NO: 123-17-001

1. SCOPE:

1.1 Title: Contaminated Oil Tank; preserve

1.2 Location of Work:

1.2.1 JP-5 Drain Tank (4-370-1-J)

1.2.2 Gas Turbine Waste Drain Collecting Tank (4-370-2-F)

1.3 Identification:

1.3.1 Quantity (10 EA), Anode, Zinc, 6 Inch Diameter X One Inch Thick, Type ZEP, FN 001 of 2.2, QTY 5 each in each location listed in 1.2, to include new studs

1.3.2 Quantity (10 EA), Anode, Zinc, 6 Inch Tall X 12 Inch Long X 1- 1/4 Inch Thick, Type ZHC, FN 002 of 2.2, QTY 5 each in each location listed in 1.2, to include new studs

2. REFERENCES:

2.1 Standard Items

2.2 633-6598141 Rev G, Installation of Cathodic Protection

2.3 100-6597613 Rev L, UNIT STRL ARR DWG ASSY UNIT 3320

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 10, Column A, for each tank listed in 1.2.

3.2 Accomplish a visual inspection of each tank listed in 1.2, including sounding tubes, tank vents, overflows, piping, pipe hangers/liners, ladders, manhole covers, zinc anodes, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Accomplish 144 Square Inches of base metal repair to each tank in the location listed in 1.2 using 2.3 as guidance, and as designated by the SUPERVISOR.

3.3.1 Surfaces shall be ground to sound metal prior to weld buildup.

3.3.2 Fill local pits and grooves with weld material prior to application of principal build up layers.

3.3.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.3.4 Accomplish the requirements of 009-12 of 2.1, including Table

SSP: NAVA-DDG78-18-CN01 2 of 2 ITEM NO: 123-17-001

2, Columns A and D, Lines One through 7.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 10, Columns B and D for preservation of surfaces prepared in 3.1.

3.5 Install new zincs identified in 1.3, each tank listed in 1.2, in accordance with 2.2, as identified as missing or damaged in 3.2.1, as designated by the Supervisor.

3.5.1 Apply anti-seize compound conforming to commercial

identification description A-A-59313 to all threaded areas of nuts and studs.

3.5.2 Provide new washers and nuts to the material requirements of

2.2. Torque each zinc anode retaining nut to 30 foot-pounds in accordance with General Note 10.

(V)(G) "RESISTANCE TEST"

3.5.3 Test each zinc to verify electrical resistance between anode and hull structure is less than 0.1 Ohm.

3.6 Accomplish the requirements of 009-25 of 2.1 for an air hose test of structural repairs performed in 3.3. Allowable leakage: None

3.7 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 1.2.2 Gas Turbine Waste Drain Collecting Tank (4-370-2-F) is labeled as (4-370-2-W) in 2.2 on Sheet 20A, 2F. Both are the same tank

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 10 EA

Anode, Zinc, 6 Inch Diameter X One Inch Thick FN 001 2.2

5342-00- 702-1371 3.5

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 123-19-001

COAR: 16 PCN: ER01-ZAH7

ER01-ZAH8

ER01-ZAH6

ER01-ZAH9

CSWT FILE NO: 123-014 (DDG 51) CMP: NONE

REVISED: 15 Jun 2016 PLANNER: BRESSEM, CASEY

HUNT, ROBERT

SSP: NAVA-DDG78-18-CN01 1 of 2 ITEM NO: 123-19-001

1. SCOPE:

1.1 Title: VCHT and Plumbing Waste Drain Tank Base Metal Repair and Preserve; accomplish

1.2 Location of Work:

1.2.1 Vacuum Collection Holding Tank Room Number Two (4-300-0-E)

1.2.1.1 Quantity (One EA), 400 Gallon Vacuum Collection Holding Tank

1.2.1.2 Quantity (One EA), 350 Gallon Plumbing Waste Drain Tank

1.3 Identification:

1.3.1 Quantity (2 EA), Zinc Anode, Type ZHC-23, 6 Inch x 12 Inch x

1.25 Inches thick

1.3.2 Quantity (4 EA), Zinc Anode, ZEP Series, Style B, Type A, 5 Inch Diameter

2. REFERENCES:

2.1 Standard Items

2.2 S9593-CE-MMA-010, Sewage Vacuum Collection Holding and Transfer System

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-88 of 2.1.

3.1.1 Accomplish the requirements of 009-09 of 2.1 for a step by step procedure of how the certification process will be accomplished.

3.2 Schedule work on the aft plumbing drain systems in the compartments listed in 1.2 to ensure that a plumbing drain system is in service at all times and that plumbing drain system repairs are coordinated with other sanitary space Work Items to ensure the uninterrupted availability of necessary crew sanitary spaces.

3.3 Cover and seal all shower drains, lavatory drains, laundry drains, galley drains, scullery drains, sink drains, and shop drains to prevent usage by contractor and Ship's Force personnel while plumbing drain systems are secured for repairs.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 14, Column A, for surface preparation of interior surfaces of each tank located in 1.2, including surfaces of access covers and piping.

3.5 Remove existing zincs and studs in each tank identified in 1.3 and located in 1.2.

3.5.1 Install new studs, 1/2 inch-13 UNC X 2 inch long conforming to

QQ-N-281.

3.6 Accomplish base metal weld repair for 36 square inches of plating

SSP: NAVA-DDG78-18-CN01 2 of 2 ITEM NO: 123-19-001 defects for each tank listed in 1.2 for a total of 72 square inches in accordance with 2.2.

3.6.1 Repair areas shall not exceed 2 inches in diameter. For bidding purposes the welds shall be one quarter inch thick.

3.6.2 Surfaces shall be ground to sound metal prior to repair welding.

3.6.3 Fill local pits and grooves with weld material prior to application of principal build up layers.

3.6.4 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.6.5 Surfaces of completed welds need not be ground smooth if not greater than 1/8 inch above plate surface.

3.7 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and E, Lines One through 7.

3.8 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 14 Columns B and D, for preservation of interior surfaces of each tank located in 1.2, including surfaces of access covers and piping.

3.9 Install each new zinc anode listed in 1.3 in each location listed in 1.2, using new monel nuts, 1/2-13 UNC, self locking (nylon collar), hex head, class 3B.

3.9.1 Torque each new zinc anode retaining nut to 30 foot-pounds.

(V)(G) "RESISTANCE TEST"

3.10 Test each new zinc anode to verify electrical resistance between the anode zinc surface and the adjacent metal tank structure is less than

0.1 ohm.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Quantities listed are the result of a SURFMEPP historical analysis.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 150-11-001 (Rev.1)

COAR: 16 PCN: ES01-NNSA

ES01-NNS2

ES01-NNSF

ES01-NNSK

CMP: NONE

PLANNER: BRESSEM, CASEY

HUNT, ROBERT

RAMIREZ, DICKSON

SSP: NAVA-DDG78-18-CN01 1 of 3 ITEM NO: 150-11-001 (Rev.1)

1. SCOPE:

1.1 Title: 05 and 06 Level Deck Replace; accomplish

1.2 Location of Work:

1.2.1 05 Level, Frame 130 To 169, Port, Starboard, and Centerline, Weather

1.2.2 06 Level, Frame 130 To 160, Port, Starboard, and Centerline, Weather

1.2.3 02 Level, Approximate Frame 242, Starboard, Weather

1.2.4 Wiring Trunk (04-157-0-Q)

1.2.5 Pilot House (04-130-0-C)

1.3 Identification:

1.3.1 Quantity (743 SQFT), Plate, Deck, Gr DH-36, 5/16 Inch Thick, Items Item One and 2 of Sheet 10A, and Items One through 4 of Sheet 27 of 2.2, in location Listed in 1.2.1

(R1)

1.3.1.1 Quantity (16 SQFT), Plate, Deck, Gr DH-36, 3/8 Inch

Thick, Item 7 of Sheet 27 of 2.2, in location Listed in 1.2.1

1.3.2 Quantity (20 SF), Plate, Deck, Gr DH-36, 3/8 Inch Thick, Items 5 and 6 of Sheet 27 of 2.2, in location Listed in 1.2.2

1.3.3 Quantity (4 LF), Coaming, Sloping House Side, Material Code PL100, .188 Inch, Mil-S-22698 Gr DH-36, Sheet 6-11 of 2.5, in location Listed in 1.2.3

1.3.4 Quantity (6 EA), Deck Drain, Type C, 1-1/2 Inch NPS, Sheet 3A8 of 2.8, in Locations Listed in 1.2.1, and 1.2.2

2. REFERENCES:

2.1 Standard Items

2.2 110-8570464 Rev B, SHIPALT DDG-51-AER83007 Increase Deck Plate Thickness Modifications

2.3 150-6597630 Rev R, UNIT STRL ARR DWG ASSY UNIT 4240

2.4 150-6597631 Rev M, UNIT STRL ARR DWG ASSY UNIT 4250

2.5 150-6597637 Rev N, UNIT STRL ARR DWG ASSY UNIT 4510

2.6 AER DDG 51-66089, Deck Drain Repair Ring

2.7 526-6597168 Rev K, Weather Deck Drains Diagram

2.8 803-1385789 Rev H, Fittings, Deck Drains

2.9 631-6596633 Rev M, Paint Schedule

SSP: NAVA-DDG78-18-CN01 2 of 3 ITEM NO: 150-11-001 (Rev.1)

3. REQUIREMENTS:

(V)(G) "JOINT VISUAL INSPECTION"

3.1 Accomplish a joint visual inspection with the SUPERVISOR for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in the locations listed in 1.2.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish the requirements of 009-71 of 2.1, for an operational test of each gravity drain for proper operation and unobstructed flow.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Accomplish the requirements of 2.2 in location listed in 1.2.1, using 2.3 as guidance. This is a complete removal and installation of deck plating.

3.4 Accomplish the requirements of 2.2 in location listed in 1.2.2, using 2.4 as guidance, in accordance with the results of 3.2.1, as designated by the SUPERVISOR. This is a partial removal and installation of deck plating.

3.5 Maintain a six inch boundary of existing deck plate around existing antenna foundations.

3.6 Remove existing and install new the deck edge coaming identified in 1.3.3, in location listed in 1.2.3, using 2.5 as guidance, in accordance with the results of the inspection in 3.1, as designated by the

SUPERVISOR.

3.7 Accomplish the requirements of 2.6 for the installation of a repair ring on deck drains identified in 1.3.4, in locations listed in 1.2.1 and 1.2.2, using 2.7 and 2.8 as guidance, in accordance with the results of 3.2.1, as designated by the SUPERVISOR.

3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.9 Accomplish the requirements of 009-25 of 2.1 for an air or water hose test of the new weld seams. Allowable leakage: None.

3.10 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 21, Columns A, B, C, and E for decks located in 1.2.1 and 1.2.2.

3.11 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line One, Columns B, D, and E for the location listed in 1.2.4. Surface Preparation shall be in accordance with Table 3 Line 4, Column A. Match color to existing.

3.12 Accomplish the requirements of 009-32 of 2.1, to include Table 3, Line One, Columns A, B, D, F, and G for interior overhead surfaces in way of repairs. Match color to existing.

3.12.1 For the overhead in location listed in 1.2.4, Ensure uniform and complete coverage of the entire overhead including ventilation, wire ways, hangers, foundations, and approximately One foot down each bulkhead. Paint shall conform to MIL-PRF-24635, Silicone Alkyd

SSP: NAVA-DDG78-18-CN01 3 of 3 ITEM NO: 150-11-001 (Rev.1)

Enamel. This is in accordance with General Note 71 of 2.9.

3.13 Accomplish the requirements of 009-71 of 2.1, for an operational test of each new and disturbed gravity drain piping system for proper operation and unobstructed flow.

3.14 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 150-11-002

COAR: 16 PCN: OI01-0592

CMP: NONE

PLANNER: BURNETT, ROLAND

MILLER, JOEY

SSP: NAVA-DDG78-18-CN01 1 of 1 ITEM NO: 150-11-002

1. SCOPE:

1.1 Title: Officer of the Deck Station Number 2 Quick Acting Watertight Door Repair; accomplish

1.2 Location of Work:

1.2.1 Officer of the Deck Station Number 2 (01-220-2-Q)

1.3 Identification:

1.3.1 Quantity (1 EA), Quick Acting Watertight Door, Left Hand, 26" X 66"

1.3.1.1 Quantity (2 EA), Frame Stiffener, CRES, Part number 305, Detail 17-D of 2.4

2. REFERENCES:

2.1 Standard Items

2.2 150-6597635 Rev R, Unit Structural ARR DWG Assy Unit 4410

2.3 168-6597062 Rev W, Structural Door List Zone 4

2.4 8100-1251-0192 Rev AE, Watertight & Airtight Doors STRL Steel Assemblies & Details

3. REQUIREMENTS:

3.1 Remove existing and install new frame stiffeners for the watertight door listed in 1.3 and located in 1.2, in accordance with 2.4.

3.1.1 Template exact size, configuration, and location from existing shipboard conditions.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 150-11-003

COAR: 16 PCN: CF03-0832

CF03-0789

CF03-0833

CMP: NONE

PLANNER: BAGGOTT, THEODORE

SSP: NAVA-DDG78-18-CN01 1 of 1 ITEM NO: 150-11-003

1. SCOPE:

1.1 Title: Director Base Plates; manufacture and install

1.2 Location of Work:

1.2.1 Director No. One, 06 LVL Weather Deck, Frame 130

1.2.2 Director No. 2, 05 LVL Weather Deck, Frame 272

1.2.3 Director No. 3, 04 LVL Weather Deck, Frame 285

1.3 Identification:

1.3.1 Quantity (3 EA), Director Base Plate Assemblies

2. REFERENCES:

2.1 Standard Items

2.2 150-6597631 Rev M, UNIT STRUCTURAL ARR DWG ASSY UNIT 4250

2.3 150-6597642 Rev J, UNIT STRUCTURAL ARR DWG ASSY UNIT 4640

2.4 150-6597641 Rev N, UNIT STRUCTURAL ARR DWG ASSY UNIT 4630

3. REQUIREMENTS:

3.1 Manufacture and install new assemblies listed in 1.3 for the locations listed in 1.2, in accordance with 2.2 through 2.4.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Columns A, B and G.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 165-80-001 (Rev.1)

COAR: 16 PCN: EXSA-ZBD8

CMP: NONE

PLANNER: RAMIREZ, DICKSON

BAGGOTT, THEODORE

BONDURANT, MICHAEL

STAPLES, MICHAEL

SSP: NAVA-DDG78-18-CN01 1 of 2 ITEM NO: 165-80-001 (Rev.1)

1. SCOPE:

1.1 Title: ShipAlt DDG51-76227D, Sonar Dome Relief Valve and Flange Modification; accomplish

1.2 Location of Work:

1.2.1 Dome Equipment Room (0 1/2-28-0-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Valve, Relief, 23 to 45 PSI, FLG, BRZ, Dome Water Supply Relief, Velve No. SDRW-W-V-31, Danco Valve Company, APL:

883120149

1.3.2 Quantity: (2 EA); Sonar Dome Relief Valve Mating Flanges, 3.00

IPS, 150 PSI, MIL-F-20042, BRZ, SB

2. REFERENCES:

2.1 Standard Items

2.2 S9165-AE-MMA-010 Rev 11, Window, Sonar Dome, Rubber, SDRW-1 for DDG- 51 Class; Installation, Operation, and Parts List 15 JULY 2017

2.3 529-6597137 Rev J, Sonar Dome Pressurization System Diagram

2.4 529-6597137BK Rev K, Pressurization System Engineering Data Booklet

2.5 802-5959353 Rev BK, Military Standard 777D Modified For DDG 51 Class Schedule Of Piping, Valves, Fittings, And Associated Piping Components

2.6 8100-2346-0066 Rev P, Design, Installation and Fabrication Standards for Label Plates

2.7 163-6597468 Rev J, SEA CONNECTIONS FWD OF MIDSHIP (R1)

3. REQUIREMENTS:

3.1 Remove existing valve and mating flanges and install new valve and flanges located in 1.2 and identified in 1.3.1 and 1.3.2 using Figure FO- 30 of 2.2 and Detail 4A-4A, M/F Sheet 4 of 2.3 for guidance.

WARNING:

Cofferdam

Required.

(R1)

3.1.1 Chip and grind surfaces flush and smooth in way of removals. (R1)

3.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column B, Lines One through 10.

(R1)

3.3 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping system.

(R1)

3.3.1 Test pressure shall be 68 PSIG, using clean fresh water. (R1)

SSP: NAVA-DDG78-18-CN01 2 of 2 ITEM NO: 165-80-001 (Rev.1)

3.4 Set the relief valve in accordance with Paragraph 6-3.3 of 2.2. (R1)

3.4.1 The lifting pressure is 47 (+/-1) PSIG. (R1)

3.4.1.1 Head pressure shall be determined at the time of

installation and inscribed on the operating instruction plate at the dome control station in accordance with 2.2

(R1)

3.5 Restore the Sonar Dome pressurization system to operational status.

Install new gaskets and fasteners conforming to 2.5, including Category and Group C-1 for fresh water side and D-1 for sea water side.

(R1)

3.6 Accomplish an operational test of new and disturbed piping and newly installed equipment identified in 1.3.1 at normal system operating pressure. Allowable external leakage: None

(R1)

3.7 Install new label plate for newly installed relief valve in accordance with 2.6 and General Note 44 of 2.4 and using 2.3 for guidance.

(R1)

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

4.1 This work item changes the installed piping flanges to

accommodate/match the W-V-31 replacement relief valve flanges listed in

1.3.1 to comply with requirements of S/A 76227D. The replacement relief valve has different size flanges and so the old flange has to be replaced. The old existing valve was replaced in the stock system with another valve which does not match the flange used for the old valve.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 167-11-001

COAR: 16 PCN: OD01-1585

CMP: NONE

PLANNER: BAGGOTT, THEODORE

BRESSEM, CASEY

HEYMANN, GREGORY

STAPLES, MICHAEL

SSP: NAVA-DDG78-18-CN01 1 of 2 ITEM NO: 167-11-001

1. SCOPE:

1.1 Title: Quick Acting Watertight Hatch; replace

1.2 Location of Work:

1.2.1 Weather, 01 Level, Frame 20, Port

1.3 Identification:

1.3.1 Quantity (One EA), Hatch, WTRTT Steel 30 Inch X 30 Inch Low Profile (01-20-2), Ramped, 3/8 Inch PNL Above & Below Operated Quick Acting 6 Dog, 15 PSI, W/Coaming 2-1/2 Inch X 3/8 Inch Thick, APL:313050189 (Item Number 0001 of 2.2)

2. REFERENCES:

2.1 Standard Items

2.2 167-6597065 Rev U, Hatch & Scuttle List

2.3 8100-1252-0235 Rev K, Hatches Structural (Steel) Arrangement

2.4 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Remove existing and install new hatch listed in 1.3.1 and located in

1.2.1 in accordance with 2.2 and 2.3.

3.1.1 Remove and retain existing label plates.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.1.3 Adjust and align new hatch using 2.3 for guidance.

3.1.4 Adjust the dogs, hinges and wedges for positive dogging action for new hatch.

3.1.5 Lubricate new hinge pins, working parts, gears and operating mechanism using multipurpose water resistant grease conforming to

MIL-PRF-24139.

3.1.6 Apply anti-seize compound to threads of fasteners, using compound conforming to MIL-T-22361.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 8, for interior surfaces of new hatch installed in 3.1 (see Note 4.2).

3.3 DELETED.

(V)(G) "OPERATIONAL TEST"

3.4 Accomplish an operational test of new hatch installed in 3.1, by opening and closing through four complete cycles, to ensure proper alignment with no binding or sticking. Allowable sticking or binding:

SSP: NAVA-DDG78-18-CN01 2 of 2 ITEM NO: 167-11-001

None.

3.4.1 Accomplish the requirements of 009-25 of 2.1 for a chalk test of new hatch.

3.4.2 Accomplish the requirements of 009-25 of 2.1 for air hose, water hose, or vacuum box test of new hatch for structural watertight integrity. Allowable leakage: None.

3.5 Template new label plates from existing label plates retained in

3.2.1 and install new label plates on new hatch in using 2.4 for guidance.

3.5.1 Closure classification shall be in accordance with Ship's Damage Control Book.

4. NOTES:

4.1 Ship's Damage Control Book is available in Damage Control Central.

4.2 The preservation for top of the hatch will be accomplished via Work Item 634-21-002 Forecastle Nonskid; replace.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS PORTER (DDG 78) ITEM NO: 167-11-002

COAR: 16 PCN: CG03-3029

CM02-1534

CM02-1535

CMP: NONE

PLANNER: BAGGOTT, THEODORE

SSP: NAVA-DDG78-18-CN01 1 of 3 ITEM NO: 167-11-002

1. SCOPE:

1.1 Title: Ballistic Scuttle, Raised W/Ramps, Low Profile, Quick Acting, Spring Balanced; replace

1.2 Location of Work:

1.2.1 01 Level, Weather Deck, 6 Inches Aft of Frame 98, 7 Feet-10 Inches Off of Centerline, Port

1.2.2 01 Level, Weather Deck, 6 Inches AFT of Frame 336, 3 Feet-0 Inches Off of Centerline, Port

1.2.3 01 Level, Weather Deck, Frame 373, 16 Feet-6 Inches Off of Centerline, Port

1.3 Identification:

1.3.1 Quantity (One EA) Scuttle No. (01-98-2), Assembly No. 59 of

2.4 BIW Catalog No. 22184-067. Located in 1.2.1

1.3.2 Quantity (One EA), Scuttle, Ballistic, Raised W/ Ramps, Watertight, Quick Acting, 21 Inches Diameter, Spring Balanced, Steel, 3-Dog, Line Item No. 0001 of 2.3, APL: 31A000277, Scuttle No. (01- 336-2), Assembly No. 60 of 2.4, Detail 50 of 2.5, BIW Catalog No.

22184-041. Located in 1.2.2

1.3.3 Quantity (One EA), Scuttle, Ballistic, Raised W/ Ramps, Watertight, Quick Acting, 21 Inches Diameter, Spring Balanced, Center Handwheel, Steel, 4-Dog, APL: 31A000479, Scuttle No. (01-372-2), Assembly No. 62 of 2.4, BIW Catalog No. 22184-130. Located in 1.2.3

2. REFERENCES:

2.1 Standard Items

2.2 167-6597065 Rev U, HATCH & SCUTTLE LIST-ZONE 1

2.3 167-6597067 Rev T, HATCH & SCUTTLE LIST-ZONE 3

2.4 8100-1253-0237 Rev T, Scuttles Structural (Steel) WTQA 3 & 4 Dog Arrangement

2.5 8100-1253-0238 Rev AF, Scuttles Structural (Steel)WTQA Assemblies & Details

2.6 S9086-UF-STM-010 Rev 3, NSTM Chapter 600 Structural Closures

2.7 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Remove existing and install new the material identified in 1.3 at the locations listed in 1.2 in accordance with 2.2 through 2.6.

3.1.1 Remove existing label plates and retain for template.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

SSP: NAVA-DDG78-18-CN01 2 of 3 ITEM NO: 167-11-002

3.1.3 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 13, Column A, B, C and E, for the exterior side of the scuttles.

3.1.4 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line One, Columns A, B and D for the interior side of the hatch.

Hatch gasket channel shall have primer only.

(V)(G) "CHALK TEST"

3.1.5 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each scuttle replaced in 3.1. Chalk imprint shall be centered with 100-percent contact.

(V)(G) "WATER HOSE TEST"

3.1.6 Accomplish the requirements of 009-25 of 2.1, water hose test, of the structural boundary of new item listed in 1.3. Allowable leakage: None.

(V)(G) "OPERATIONAL TEST"

3.1.7 Accomplish an operational test of the scuttles tested in 3.1.5 and 3.1.6. Cycle the scuttles open and close 4 times, using minimal effort to dog and undog the scuttles. Allowable binding and sticking:

None.

3.1.7.1 Correct by adjustment and retest in accordance with 2.6, if binding or sticking occurs during the operational test.

3.2 Install new label plates in accordance with 2.4 and 2.7, using the label plates removed in 3.1.1 for templates.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Ballistic Scuttles were ordered as LLTM for NAVA-DDG78-17-CN01 work item 167-11-001 and are stored in Bldg. 55.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

Ballistic Scuttle

BIW No.

22184- 130 3.1

2. 1 EA

Ballistic Scuttle

BIW No.

22184- 067 3.1

SSP: NAVA-DDG78-18-CN01 3 of 3 ITEM NO: 167-11-002

3. 1 EA

Ballistic Scuttle

BIW No.

22184- 041 3.1

SHIP: USS PORTER (DDG 78) ITEM NO: 167-11-003 (Rev.1)

CSWT FILE NO: 167-002 (DDG 51) CMP: NONE

REVISED: 08 Oct 2016 PLANNER: MUSGROVE, CHRIS

BAGGOTT, THEODORE

HEYMANN, GREGORY

NAJERA, ANDRES

SSP: NAVA-DDG78-18-CN01 1 of 3 ITEM NO: 167-11-003 (Rev.1)

1. SCOPE:

1.1 Title: Structural Closure; repair

1.2 Location of Work:

1.2.1 Passageway (1-158-1-L)

1.2.2 Passageway (1-174-01-L)

1.2.3 Type I Air Lock (04-164-2-L)

1.2.4 Signal Shack (04-158-1-Q)

1.2.5 Security Station (1-330-2-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Door (1-174-1), Quick-Acting Watertight, 26 Inch by 66 Inch

1.3.2 Quantity (One EA), Door (1-220-2), Quick-Acting Watertight, 26 Inch by 54 Inch

1.3.3 Quantity (One EA), Door (04-167-2), Quick-Acting Watertight, 26 Inch by 66 Inch

1.3.4 Quantity (One EA), Door (04-170-1), Quick-Acting Watertight, 26 Inch by 66 Inch

1.3.5 Quantity (One EA), Door (1-335-2), Ballistic, Quick-Acting Watertight, 26 Inch by 66 Inch

2. REFERENCES:

2.1 Standard Items

2.2 167-6597060 Rev M, Structural Door List-Zone 2

2.3 168-6597062 Rev W, Structural Door List - Zone 4

2.4 167-6597061 Rev U, Structural Door List-Zone 3

2.5 8100-1251-0308 Rev F, Doors WT Quick Acting Sub Assys & Details

2.6 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Straighten and fair the knife-edge for the watertight closure listed in 1.3.1 and located in 1.2.1.

3.2 Remove existing and install new bushings, springs and fasters for the watertight closers closures listed in 1.3.2 through 1.3.3 and 1.3.5, and located in 1.2.2 through 1.2.3 and 1.2.5.

(R1)

3.3 Accomplish the requirements of 009-32 of 2.1 including Table 2, Line 5 for the closure listed in 1.3.2 4 and located in 1.2.2.4.

3.4 Accomplish the requirements of 009-32 of 2.1 including Table 3, Line (R1)

SSP: NAVA-DDG78-18-CN01 2 of 3 ITEM NO: 167-11-003 (Rev.1)

7 for the closure listed in 1.3.4 2 and located in 1.2.2.4.

3.5 Accomplish the requirements of 009-25 of 2.1 for a chalk test of structural closure assemblies listed in 1.3 and located in 1.2.

3.6 Accomplish the requirements of 009-25 of 2.1 for a local water hose test of each closure assembly listed in 1.3.2 through 1.3.3 and located in 1.2.2 through 1.2.3. Allowable leakage: None.

(V)(G) "OPERATIONAL TEST"

3.7 Accomplish an operational test of each closure assembly listed in

1.3 and located in 1.2.

3.7.1 Cycle each closure twice (open and close) and check for proper seating, binding or erratic operation.

3.7.2 Accomplish adjustments to correct discrepancies resulting from 3.7.1.

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

3.9 Fabricate and install new damage control classification label plates for each closure listed in 1.3 and located in 1.2 in accordance with 2.2 and 2.6.

3.9.1 Closure classification shall be in accordance with the ship's Damage Control Book.

4. NOTES:

4.1 Ship's Damage Control Book is available in Damage Control Central.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: NAVA-DDG78-18-CN01 3 of 3 ITEM NO: 167-11-003 (Rev.1)

Attachment A

PCN Identification

NN01-0599 CORRODED QAWTD

NN01-0600 CORRODED QAWTD

ER09-1450 WARPED DOOR

ER09-1521 BENT QAWTD DOOR FRAME

ER09-1482 WARRPED DOOR FRAME/RUST

CM02-1576 AFT VLS BALLISTIC DOOR STICKS

SHIP: USS PORTER (DDG 78) ITEM NO: 167-11-004

COAR: 16 PCN: OD01-1959

CSWT FILE NO: 167-017 (DDG 51) CMP: NONE

REVISED: 08 Oct 2016 PLANNER: MUSGROVE, CHRIS

BAGGOTT,…