Revision to Spec 33 40 00.pdf
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This document is a detailed technical specification (Section 33 40 00) for stormwater utilities installation at the Naval Air Station Patuxent River, Maryland, providing comprehensive guidelines for pipe culverts, storm drains, drainage structures, and related infrastructure components.
The specification covers unit pricing methodologies for various elements including pipe culverts, box culverts, storm drainage structures, walls, headwalls, and flared end sections. It establishes precise technical requirements for materials such as concrete pipes (reinforced culvert and storm drain), polyethylene pipes (smooth wall and corrugated), and pipe joints. The document also details critical installation procedures, including excavation, bedding, backfilling, jointing, and quality control testing requirements. Key testing protocols include deflection testing, with strict limits on pipe deformation (maximum 5% for plastic pipes) and mandrel specifications. The specification emphasizes careful material selection, proper installation techniques, and rigorous post-installation inspection to ensure the longevity and performance of the stormwater utility infrastructure.
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Text version
P691 Aircraft Development and Maintenance Facility-Ph 2 eProject No. 1737036 Naval Air Station Patuxent River, MD
SECTION 33 40 00
STORMWATER UTILITIES
THIS SECTION HAS BEEN DEVELOPED IN RESPONSE TO PPI-#128 and #472
PART 1 GENERAL
1.1 UNIT PRICES
1.1.1 Pipe Culverts and Storm Drains
The length of pipe installed will be measured along the centerlines of the pipe from end to end of pipe without deductions for diameter of manholes.
Pipe will be paid for at the contract unit price for the number of linear feet of culverts or storm drains placed in the accepted work.
1.1.2 Box Culverts
The length of box culvert installed will be measured along the centerline of the box from end to end of the box culvert. Box Culvert will be paid for at the contract unit price for the number of linear feet of box culverts placed in the accepted work.
1.1.3 Storm Drainage Structures
The quantity of manholes and inlets will be measured as the total number of manholes and inlets of the various types of construction, complete with frames and gratings or covers and, where indicated, with fixed side-rail ladders, constructed to the depth of 6 feet in the accepted work. The depth of manholes and inlets will be measured from the top of grating or cover to invert of outlet pipe. Manholes and inlets constructed to depths greater than the depth specified above will be paid for as units at the contract unit price for manholes and inlets, plus an additional amount per linear foot for the measured depth beyond a depth of 6 feet.
1.1.4 Walls and Headwalls
Walls and headwalls will be measured by the number of cubic yards of reinforced concrete, plain concrete, or masonry used in the construction of the walls and headwalls. Wall and headwalls will be paid for at the contract unit price for the number of walls and headwalls constructed in the completed work.
1.1.5 Flared End Sections
Flared end sections will be measured by the unit. Flared end sections will be paid for at the contract unit price for the various sizes in the accepted work.
1.1.6 Sheeting and Bracing
Payment will be made for that sheeting and bracing ordered to be left in place, based on the number of square feet of sheeting and bracing remaining below the surface of the ground.
SECTION 33 40 00 Page 1
1.1.7 Rock Excavation
Payment will be made for the number of cubic yards of material acceptably excavated, as specified and defined as rock excavation in Section 31 00 00 EARTHWORK, measured in the original position, and computed by allowing actual width of rock excavation with the following limitations: maximum rock excavation width, 30 inches for pipe of 12 inch or less nominal diameter; maximum rock excavation width, 16 inches greater than outside diameter of pipe of more than 12 inch nominal diameter. Measurement will include authorized overdepth excavation. Payment will also include all necessary drilling and blasting, and all incidentals necessary for satisfactory excavation and disposal of authorized rock excavation. No separate payment will be made for backfill material required to replace rock excavation; include this cost in the unit price bid per cubic yard for rock excavation. In rock excavation for manholes and other appurtenances, 1 foot will be allowed outside the wall lines of the structures.
1.1.8 Backfill Replacing Unstable Material
Payment will be made for the number of cubic yards of select granular material required to replace unstable material for foundations under pipes or drainage structures, which will constitute full compensation for this backfill material, including removal and disposal of unstable material and all excavating, hauling, placing, compacting, and all incidentals necessary to complete the construction of the foundation satisfactorily.
1.1.9 Concrete Ditch Lining
Payment will be made for the number of linear feet of concrete ditch lining including any steel reinforcing accepted in the completed work measured along the centerline of the ditch.
(PPI-#128)
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO HB-17 (2002; Errata 2003; Errata 2005, 17th Edition) Standard Specifications for Highway Bridges
AASHTO M 294 (2021) Standard Specification for Corrugated Polyethylene Pipe, 300- to 1500-mm (12- to 60-in.) Diameter
ASTM INTERNATIONAL (ASTM)
ASTM A48 (2003; R 2021) Standard Specification for Gray Iron Castings
ASTM A123 (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
SECTION 33 40 00 Page 2
ASTM A536 (1984; R 2019; E 2019) Standard Specification for Ductile Iron Castings
ASTM A929 (2018) Standard Specification for Steel Sheet, Metallic-Coated by the Hot-Dip Process for Corrugated Steel Pipe
ASTM B26 (2018; E 2018) Standard Specification for Aluminum-Alloy Sand Castings
ASTM C32 (2013; R 2017) Standard Specification for Sewer and Manhole Brick (Made from Clay or Shale)
ASTM C55 (2022) Standard Specification for Concrete Building Brick
ASTM C62 (2017) Standard Specification for Building Brick (Solid Masonry Units Made from Clay or Shale)
ASTM C76M (2022a) Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe (Metric)
ASTM C139 (2017) Standard Specification for Concrete Masonry Units for Construction of Catch Basins and Manholes
ASTM C231 (2022) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C270 (2019a; E 2019) Standard Specification for Mortar for Unit Masonry
ASTM C361 (2022) Standard Specification for Reinforced Concrete Low-Head Pressure Pipe
ASTM C443 (2021) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets
ASTM C478 (2018) Standard Specification for Circular Precast Reinforced Concrete Manhole Sections
ASTM C990 (2009; R 2019) Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants
ASTM D1751 (2018) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
SECTION 33 40 00 Page 3
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2321 (2020) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM F714 (2022) Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside Diameter
ASTM F894 (2019) Standard Specification for Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe
1.3 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are Contractor Quality Control approval. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-07 Certificates
Frame and Cover or Gratings
SD-11 Closeout Submittals
LID Verification Report ; G
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery and Storage
Inspect materials delivered to site for damage and unload and store materials with minimumal handling. Do not store materials directly on the ground. Keep the inside of pipes and fittings free of dirt and debris.
Before, during, and after installation, protect plastic pipe and fittings from any environment that would result in damage or deterioration to the material. Keep a copy of the manufacturer's instructions available at the construction site at all times and follow these instructions unless directed otherwise by the Contracting Officer. Store solvents, solvent compounds, lubricants, elastomeric gaskets, and any similar materials required to install plastic pipe in accordance with the manufacturer's recommendations and discard if the storage period exceeds the recommended shelf life. Discard solvents in use when the recommended pot life is exceeded.
1.4.2 Handling
Handle materials in a manner that ensures delivery to the trench in sound, undamaged condition. Carry pipe to the trench.
SECTION 33 40 00 Page 4
PART 2 PRODUCTS
2.1 PIPE FOR CULVERTS AND STORM DRAINS
Pipe sizes for culverts and storm drains are indicated on the drawings.
2.1.1 Concrete Pipe
2.1.1.1 Reinforced Culvert and Storm Drain Pipe
Manufactured in accordance with and conforming to ASTM C76M, Class IV or V for 15" through 60" diameter as specified on the Contract Drawings. Except for Storm Drain Pipe constructed through the Impermeable is this the same as the 60" RCP shown in profile 2/CG204? If so, its a bit confusing because we refer to it as Core Embankment here and Impermeable Barrier on the profile - be consistent with terminology Clay Embankment Core as specified in Section 31 00 00 , provide reinforced concrete conforming
ASTM C361.
2.1.2 Polyethylene (PE) Pipe
2.1.2.1 Smooth Wall PE Pipe
ASTM F714, maximum DR of 21 for pipes 3 to 24 inches in diameter and maximum DR of 26 for pipes 26 to 48 inches in diameter. Polyethylene compound material designation PE3608.
2.1.2.2 Corrugated PE Pipe
AASHTO M 294, Type S. Provide pipe walls having the following properties:
Nominal Size (inch) Minimum Wall Area (square in/ft)
Minimum Moment of Inertia of Wall Section (in. to the
4th/in.)
12 1.5 0.024
15 1.91 0.053
18 2.34 0.062
24 3.14 0.116
30 3.92 0.163
36 4.50 0.222
42 4.69 0.543
48 5.15 0.543
54 5.67 0.800
60 6.45 0.800
SECTION 33 40 00 Page 5
2.1.2.3 Profile Wall PE Pipe
ASTM F894, RSC 160. Provide pipe walls having the following properties:
Nominal Size (inch) Minimum Wall Area (square in/ft)
Minimum Moment (in to the 4th/in)
Cell Class 334433C Cell Class 335434C
18 2.96 0.052 0.038
21 4.15 0.070 0.051
24 4.66 0.081 0.059
27 5.91 0.125 0.091
30 5.91 0.125 0.091
33 6.99 0.161 0.132
36 7.81 0.202 0.165
42 8.08 0.277 0.227
48 8.82 0.338 0.277
2.2 PIPE JOINTS
2.2.1 Concrete Pipe
2.2.1.1 Rubber Gasket Joints
Provide rubber gasket joints of a design and physical requirements conforming to ASTM C443.
2.2.1.2 Preformed Flexible Sealant Joints
Provide joints made with preformed flexible joint sealant conforming to
ASTM C990.
2.2.2 Corrugated PE Plastic Pipe
Provide soil tight joints conforming to the requirements in AASHTO M 294.
2.2.3 Profile Wall PE Pipe
Provide gasketed or thermal weld type with integral bell joints in accordance with ASTM F894.
2.3 MISCELLANEOUS MATERIALS
2.3.1 Concrete
Unless otherwise specified, provide concrete and reinforced concrete
SECTION 33 40 00 Page 6 conforming to the requirements for 4,500 psi concrete under Section 03 30 00 CAST-IN-PLACE CONCRETE. Provide air content by volume of concrete mixture, based on measurements made immediately after discharge from the mixer, of 5 to 7 percent when maximum size of coarse aggregate exceeds 1-1/2 inches . Determine air content in accordance with ASTM C231.
Provide a minimum concrete covering over steel reinforcing of not less than 1 inch thick for covers and not less than 1-1/2 inches thick for walls and flooring. For concrete deposited directly against the ground, provide a covering thickness of at least 3 inches between steel and ground.
Provide expansion-joint filler material conforming to ASTM D1751, or ASTM D1752, or provide be resin-impregnated fiberboard conforming to the physical requirements of ASTM D1752.
2.3.2 Mortar
Mortar is not allowed for pipe joints. Provide mortar for pipe connections to drainage structures conforming to ASTM C270, Type M, except that the maximum placement time will be 1 hour. Provide a sufficient quantity of water in the mixture to produce a stiff workable mortar but in no case may the quantity exceed 5 gallons of water per sack of cement.
Use water that is clean and free of harmful acids, alkalis, and organic impurities. Use the mortar within 30 minutes after the ingredients are mixed with water.
2.3.3 Precast Concrete Segmental Blocks
Provide precast concrete segmental block conforming to ASTM C139, not more than 8 inches thick, not less than 8 inches long, and of such shape that joints can be sealed effectively and bonded with cement mortar.
2.3.4 Brick
Provide brick conforming to ASTM C62, Grade SW; ASTM C55, Grade S-I or S-II; or ASTM C32, Grade MS. Provide mortar for jointing and plastering consisting of one part portland cement and two parts fine sand. Lime may be added to the mortar in a quantity not more than 25 percent of the volume of cement. Provide joints that arecompletely filled and that are smooth and free from surplus mortar on the inside of the structure.
Plaster brick structures with 1/2 inch of mortar over the entire outside surface of the walls. Lay brick in stretcher courses with a header course every sixth course for square or rectangular structures. Lay brick radially with every sixth course a stretcher course for round structures.
2.3.5 Precast Reinforced Concrete Manholes
Provide precast reinforced concrete manholes conforming to ASTM C478.
Provide joints between precast concrete risers and tops that are full-bedded in cement mortar and smoothed to a uniform surface on both interior and exterior of the structure.
2.3.6 Frame and Cover or Gratings
Submit certification on the ability of frame and cover or gratings to carry the imposed live load indicated on the drawings. Provide frame and cover or gratings made of cast gray iron, ASTM A48, Class 35B; cast ductile iron, ASTM A536, Grade 65-45-12; or cast aluminum, ASTM B26, Alloy 356.0-T6. Provide curb inlet grates conforming to the weight, shape, size, and waterway openings indicated on the plans. Stamp or cast the word "Storm Sewer" into covers so that it is plainly visible.
SECTION 33 40 00 Page 7
2.3.7 Steel Ladder
Provide a steel ladder where the depth of the storm drainage structure exceeds 12 feet . Provide ladders not less than 16 inches in width, with 3/4 inch diameter rungs spaced 12 inches apart. Provide two stringers that are a minimum 3/8 inch thick and 2-1/2 inches wide. Galvanize ladders and inserts after fabrication in conformance with ASTM A123.
2.3.8 Flared End Sections
2.3.8.1 Metal Flared End Sections
Provide sections of a standard design fabricated from zinc or aluminum (Type 2) coated steel sheets meeting requirements of ASTM A929.
2.3.8.2 Concrete Flared End Sections
Provide sections of a standard design fabricated with reinforced concrete.
2.3.9 Modular Trench Drains
Provide modular trench drains consisting of plastic or precast concrete sections. Provide trench with width and invert slope as indicated on the drawings. Provide trench drain sections and grates rated for DIN Class D
F (PPI-#472) .
2.3.9.1 Plastic Sections
Provide polyethylene, polypropylene, polyester, PVC or HDPE sections with UV inhibitors and interlocking tongue and groove joints. Provide channels with ductile iron or cast iron frames.
2.3.9.2 Precast Concrete Sections
Provide concrete sections made of fiber reinforced concrete or polyester polymer concrete with male/female connections between channel sections.
Provide channels with ductile iron or galvanized steel or stainless steel edge rails.
2.3.9.3 Grates
Utilize ductile iron , cast iron , galvanized steel , or stainless steel trench grates. Attach trench grates to sections as recommended by the manufacturer.
2.3.10 Downspout Boots
Use boots conforming to ASTM A48, Class 30B or 35B of the size and shape indicated for connecting exterior downspouts to the storm-drainage system.
PART 3 EXECUTION
3.1 EXCAVATION FOR PIPE CULVERTS, BOX CULVERTS, STORM DRAINS, AND DRAINAGE
STRUCTURES
Excavate trenches, excavate for appurtenances and backfill for culverts and storm drains, in accordance with the applicable portions of Section 31 00 00 EARTHWORK and the requirements specified below.
SECTION 33 40 00 Page 8
3.1.1 Trenching
Excavate trenches to the width indicated on the drawings or as specified herein. Trench width should permit satisfactory jointing and thorough tamping of the bedding material under and around the pipe. Place sheeting and bracing, where required, within the trench width as specified, without any overexcavation.
3.1.2 Removal of Rock
Replace rock in either ledge or boulder formation with suitable materials to provide a compacted earth cushion. Provide a compacted earth cushion between unremoved rock and the pipe with a thickness of at least 8 inches or 1/2 inch for each foot of fill over the top of the pipe, whichever is greater, but not more than three-fourths the nominal diameter of the pipe. Maintain the cushion under the bell as well as under the straight portion of the pipe where bell-and-spigot pipe is used. Provide a compacted earth cushion between unremoved rock and the box culvert of at least 8 inches in thickness for concrete box culverts. Excavate rock as specified and defined in Section 31 00 00 EARTHWORK.
3.1.3 Removal of Unstable Material
Where wet or otherwise unstable soil incapable of properly supporting the pipe or box culvert, as determined by the Contracting Officer, is unexpectedly encountered in the bottom of a trench, remove such material to the depth required and replace with select granular material to the proper grade. Compact select granular material as specified in paragraph FINAL BACKFILL. When removal of unstable material is due to the fault or neglect of the Contractor while performing shoring and sheeting, water removal, or other specified requirements, perform such removal and replacement at no additional cost to the Government.
3.2 BEDDING AND INITIAL BACKFILL
Provide a firm bedding foundation of uniform density throughout the entire length of the pipe or box culvert.
3.2.1 Concrete Pipe
Use select granular material conforming to Section 31 00 00 EARTHWORK for haunch and bedding material. Compact haunch and outer bedding to at least 92 percent laboratory maximum density and place in layers not exceeding 6 inch loose thickness for compaction by hand-operated compactors and 200 mm 8 inches for other than hand-operated machines. Loosely place middle bedding and do not compact. After the pipe has been properly bedded, place haunch material, at a moisture content that will facilitate compaction, evenly along both sides of the pipe and thoroughly compact each layer with mechanical tampers or rammers to the springline of the pipe. Thoroughly compact the haunch material under the haunches of the pipe. For bell and spigot pipe, form a depression in bedding material for bells so entire barrel of pipe is uniformly supported. Minimize the length, depth, and width of bell depressions to that required for properly making the particular type of joint.
3.2.1.1 Trenches
After the pipe has been properly bedded and haunch material placed to the
SECTION 33 40 00 Page 9 midpoint (springline) of the pipe, backfill and compact the remainder of the trench by spreading and rolling or compacting by mechanical rammers or tampers in layers not exceeding 6 inches . Test for density as necessary to ensure conformance to the compaction requirements specified below.
Where it is necessary, in the opinion of the Contracting Officer, that sheeting or portions of bracing used be left in place, the contract will be adjusted accordingly. Leave untreated sheeting in place beneath structures or pavements.
3.2.1.2 Fill Sections
For pipe placed in fill sections, uniformly spread fill material longitudinally on both sides of the pipe in layers not exceeding 6 inches in compacted depth, and compact by rolling parallel with pipe or by mechanical tamping or ramming. Prior to commencing normal filling operations, the crown width of the fill at a height of 12 inches above the top of the pipe must extend a distance of not less than twice the outside pipe diameter on each side of the pipe or 12 feet , whichever is less.
After the backfill has reached at least 12 inches above the top of the pipe, place and thoroughly compact the remainder of the fill in layers not exceeding 8 inches .
3.2.2 Plastic Pipe
Provide bedding for PVC, PE, SRPE and PP pipe meeting the requirements of ASTM D2321. Use Class IB or II material for PVC, PE, SRPE pipe bedding, haunching, and initial backfill. Use Class I, II, or III material for PP pipe bedding, haunching and initial backfill.
3.3 PLACING PIPE
Thoroughly examine each section of pipe before being laid; do not use defective or damaged pipe. Protect plastic pipe from exposure to direct sunlight prior to laying, if necessary to maintain adequate pipe stiffness and meet installation deflection requirements. Lay pipelines to the grades and alignment indicated. Provide proper facilities for lowering sections of pipe into trenches. Do not lay pipe in water or when trench conditions or weather are unsuitable for such work. Divert drainage or dewater trenches during construction as necessary. Deflection of installed flexible pipe must not exceed the following limits:
TYPE OF PIPE MAXIMUM ALLOWABLE
DEFLECTION (percent)
Plastic (PVC, HDPE, SRPE, and PP) 5
3.3.1 Concrete Pipe
Lay pipe proceeding upgrade with spigot ends of bell-and-spigot pipe and tongue ends of tongue-and-groove pipe pointing in the direction of the flow.
SECTION 33 40 00 Page 10
3.4 JOINTING
3.4.1 Concrete Pipe
3.4.1.1 Plastic Sealing Compound Joints for Tongue-and-Grooved Pipe and Box Culverts
Follow the recommendation of the particular manufacturer in regard to sealing compound special installation requirements. When lubricants, primers, or adhesives are used, only apply on surfaces that are dry and clean. Affix sealing compounds to the pipe or box culvert not more than 3 hours prior to installation of the pipe or box culvert. Protect sealing compounds from the sun, blowing dust, and other deleterious agents at all times. Inspect sealing compounds before installation of the pipe or box culvert, and remove and replace any loose or improperly affixed sealing compound. Align the pipe or box culvert with the previously installed pipe or box culvert, and pull the joint together.
3.4.1.2 Flexible Watertight Joints
Use lubricants, cements, adhesives, and other special installation requirements for gaskets and jointing materials as recommended by the manufacturer. When lubricants, cements, or adhesives are used, only apply on surfaces that are clean and dry. Affix gaskets and jointing materials to the pipe not more than 24 hours prior to the installation of the pipe, and protect from the sun, blowing dust, and other deleterious agents at all times. Inspect gaskets and jointing materials before installing the pipe; remove and replace any loose or improperly affixed gaskets and jointing materials. Align the pipe with the previously installed pipe, and push the joint home. If the gasket becomes visibly dislocated when joining sections of pipe, remove the pipe and remake the joint.
3.5 DRAINAGE STRUCTURES
3.5.1 Manholes and Inlets
Construct manholes of precast reinforced concrete. Construct inlets of cast in place reinforced concrete. Provide manholes and inlets complete with frames and covers or gratings; and with fixed galvanized steel ladders as indicated. The wall along the line where steel ladders are installed must be vertical for its entire length. Adequately anchor ladders to the wall by means of steel inserts spaced not more than 6 feet vertically, and install to provide at least 6 inches of space between the wall and the rungs.
3.5.2 Walls and Headwalls
Construct headwalls as indicated.
3.6 INSTALLATION OF TRACER WIRE AND WARNING TAPE
Install a continous length of tracer wire for the full length of each run of nonmetallic pipe in accordance with Section 31 00 00 EARTHWORK. Attach wire to top of pipe in such a manner that it will not be displaced during construction operations. Install warning tape above all storm drain pipe in accordance with Section 31 00 00 EARTHWORK.
SECTION 33 40 00 Page 11
3.7 FINAL BACKFILL
Backfill trenches with satisfactory material deposited in layers of a maximum of 8 inches loose thickness and compacted to 90 percent of maximum density for cohesive soils and 95 percent of maximum density for cohesionless soils in accordance with Section 31 00 00 EARTHWORK. Testing is the responsibility of the Contractor and will be performed at no additional cost to the Government. Unless otherwise specified, determine field in-place density of final backfill at a frequency of one test per 50 linear feet , or fraction thereof, of each lift of backfill. Submit test results in accordance with Section 31 00 00 EARTHWORK. Do not displace or damage pipe or box when compacting final backfill by rolling or operating heavy equipment parallel with the pipe or box. Movement of construction machinery over a culvert or storm drain at any stage of construction will be at the Contractor's risk. Repair or replace any damaged pipe. Protect concrete pipes with a minimum of 3 feet of cover prior to permitting heavy construction equipment to pass over them during construction. Provide the minimum cover for construction loads over corrugated steel pipes as specified in Section 26, Division II of AASHTO HB-17. Provide minimum cover for construction loads over plastic pipes as specified in ASTM D2321.
3.8 FIELD QUALITY CONTROL
3.8.1 Tests
Testing is the responsibility of the Contractor. Perform all testing and retesting at no additional cost to the Government.
3.8.1.1 Deflection Testing
Conduct deflection test no sooner than 30 days after completion of final backfill and compaction testing. Clean or flush all lines prior to testing. Perform a deflection test on entire length of installed flexible pipeline upon completion of work adjacent to and over the pipeline, including backfilling, placement of fill, grading, paving, placement of concrete, and any other superimposed loads. Deflection of pipe in the installed pipeline under external loads must not exceed the limits in paragraph PLACING PIPE AND BOX CULVERT above as percent of the average inside diameter of pipe. Use a mandrel to determine if allowable deflection has been exceeded.
3.8.1.1.1 Mandrel
Pass the mandrel through each run of pipe by pulling it by hand. If deflection readings in excess of the allowable deflection of average inside diameter of pipe are obtained, stop and begin test from the opposite direction. The mandrel must meet the pipe manufacturer's recommendations and the following requirements. Provide a mandrel that is rigid, nonadjustable, has a minimum of 9 fins, pulling rings at each end, and is engraved with the nominal pipe size and mandrel outside diameter.
The mandrel must be 5 percent less that the ceritified-actual pipe diameter for plastic pipe. The Government will verify the outside diameter (OD) of the Contractor provided mandrell through the use of Contractor provided proving rings.
3.8.1.2 Tracer Wire Continuity
Test tracer wire for continuity after initial and final backfilling of
SECTION 33 40 00 Page 12 pipes. Verify that tracer wire is locatable with electronic utility location equipement. Repair breaks or separations and re-test for continuity.
3.8.2 Inspection
3.8.2.1 Low Impact Development Inspection
Inspect Low Impact Development (LID) features indicated on the design portion of the LID Verification Report . Certify LID features were constructed according to plans and specifications or by submitting as-built drawings in accordance with UFGS 01 78 00 Closeout Submittals.
When as-built drawings show deviations to the LID features, document the deviations on the LID Verification Report.
3.8.3 Repair of Defects
3.8.3.1 Deflection Testing
When deflection readings are in excess of the allowable deflection of average inside diamater of pipe are obtained, remove pipe which has excessive deflection and replace with new pipe. Retest 30 days after completing backfill, leakage testing and compaction testing.
3.8.3.2 Inspection
Replace pipe or repair defects indicated in the Post-Installation Inspection Report.
3.8.3.2.1 Concrete Pipe
Replace pipes having cracks with a width greater than 0.1 inches .
3.8.3.2.2 Flexible Pipe
Replace pipes having cracks or splits.
3.9 PROTECTION
Protect storm drainage piping and adjacent areas from superimposed and external loads during construction.
3.10 WARRANTY PERIOD
Pipe segments found to have defects during the warranty period must be replaced with new pipe and retested.
-- End of Section --
SECTION 33 40 00 Page 13
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SECTION 33 40 00 Page 14
| 33 40 00 - STORMWATER UTILITIES |
| PART 1 GENERAL |
| 1.1 UNIT PRICES |
| 1.1.1 Pipe Culverts and Storm Drains |
| 1.1.2 Box Culverts |
| 1.1.3 Storm Drainage Structures |
| 1.1.4 Walls and Headwalls |
| 1.1.5 Flared End Sections |
| 1.1.6 Sheeting and Bracing |
| 1.1.7 Rock Excavation |
| 1.1.8 Backfill Replacing Unstable Material |
| 1.1.9 Concrete Ditch Lining |
| 1.2 REFERENCES |
| 1.3 SUBMITTALS |
| 1.4 DELIVERY, STORAGE, AND HANDLING |
| 1.4.1 Delivery and Storage |
| 1.4.2 Handling |
| PART 2 PRODUCTS |
| 2.1 PIPE FOR CULVERTS AND STORM DRAINS |
| 2.1.1 Concrete Pipe |
| 2.1.1.1 Reinforced Culvert and Storm Drain Pipe |
| 2.1.2 Polyethylene PE Pipe |
| 2.1.2.1 Smooth Wall PE Pipe |
| 2.1.2.2 Corrugated PE Pipe |
| 2.1.2.3 Profile Wall PE Pipe |
| 2.2 PIPE JOINTS |
| 2.2.1 Concrete Pipe |
| 2.2.1.1 Rubber Gasket Joints |
| 2.2.1.2 Preformed Flexible Sealant Joints |
| 2.2.2 Corrugated PE Plastic Pipe |
| 2.2.3 Profile Wall PE Pipe |
| 2.3 MISCELLANEOUS MATERIALS |
| 2.3.1 Concrete |
| 2.3.2 Mortar |
| 2.3.3 Precast Concrete Segmental Blocks |
| 2.3.4 Brick |
| 2.3.5 Precast Reinforced Concrete Manholes |
| 2.3.6 Frame and Cover or Gratings |
| 2.3.7 Steel Ladder |
| 2.3.8 Flared End Sections |
| 2.3.8.1 Metal Flared End Sections |
| 2.3.8.2 Concrete Flared End Sections |
| 2.3.9 Modular Trench Drains |
| 2.3.9.1 Plastic Sections |
| 2.3.9.2 Precast Concrete Sections |
| 2.3.9.3 Grates |
2.3.10 Downspout Boots
| PART 3 EXECUTION |
| 3.1 EXCAVATION FOR PIPE CULVERTS, BOX CULVERTS, STORM DRAINS, AND DRAINAGE |
| 3.1.1 Trenching |
| 3.1.2 Removal of Rock |
| 3.1.3 Removal of Unstable Material |
| 3.2 BEDDING AND INITIAL BACKFILL |
| 3.2.1 Concrete Pipe |
| 3.2.1.1 Trenches |
| 3.2.1.2 Fill Sections |
3.2.2 Plastic Pipe
| 3.3 PLACING PIPE |
| 3.3.1 Concrete Pipe |
| 3.4 JOINTING |
| 3.4.1 Concrete Pipe |
| 3.4.1.1 Plastic Sealing Compound Joints for Tongue-and-Grooved Pipe and |
| 3.4.1.2 Flexible Watertight Joints |
| 3.5 DRAINAGE STRUCTURES |
| 3.5.1 Manholes and Inlets |
| 3.5.2 Walls and Headwalls |
| 3.6 INSTALLATION OF TRACER WIRE AND WARNING TAPE |
| 3.7 FINAL BACKFILL |
| 3.8 FIELD QUALITY CONTROL |
| 3.8.1 Tests |
| 3.8.1.1 Deflection Testing |
| 3.8.1.1.1 Mandrel |
3.8.1.2 Tracer Wire Continuity
| 3.8.2 Inspection |
| 3.8.2.1 Low Impact Development Inspection |
| 3.8.3 Repair of Defects |
| 3.8.3.1 Deflection Testing |
| 3.8.3.2 Inspection |
| 3.8.3.2.1 Concrete Pipe |
| 3.8.3.2.2 Flexible Pipe |
| 3.9 PROTECTION |
| 3.10 WARRANTY PERIOD |
File details come from the government source that posted it. Updated .