Attachment_Q_DDS_Lift_Beam.pdf

NUMBER

SHIPALT

F=FWD A=AFT P=PORT S=STBD O=CENTERLINE

I=INSTALL R=REMOVAL XI=LOAD ITEM INSTALLED XR=LOAD ITEM REMOVED

USE SEPARATE LINES FOR EACH WT GR, S/A, REV, WT INSTL, WT RMV

FSCM 82522

PUGET SOUND NAVAL

SHIPYARD & INTERMEDIATE

MAINTENANCE FACILITY

BREMERTON, WA 98314

SHIP APPLICABILITY

SHIP DATEREV

AUTHORITY:

REVISION STATUS

OF SHEETS

CONTRACT No.

FSCM No.

CHECKED

ENGINEER

APPROVED

PREPARED

1 2 3 4 5 6

DATE

DIV HD

ENGINEER

CHECKED

PREPARED

CODE

REV

10987

NAVSEA DRAWING No.

B SIZE FSCM No.

BSCI

WT GRP REV

MIDSHIP

LCG REF

WEIGHT CONTROL DATA

LEVERS IN FEET TO THE NEAREST TENTH OF A FOOT

WEIGHT IN POUNDS TO THE NEAREST POUND

WASHINGTON NAVY YARD, WASHINGTON, DC

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

(LBS)

DATE

PHONE

TYPE

WT GR WT

REF BL

XR

OR

XI

R I

VCG

OR

O

S P

A

OR

F

REF CL

TCG VAL

BY

BF_BDR.DWG

CONCURRENCE

TECH DIR

125.2 360-627-5112

HARVEY LAU

SHEET 1 OF

SOC

NAVSEA

APPROVAL NEEDED

YES NO

YES NO

DDS MTL SPREADER BEAM

7/7/06

SPREADER BEAM ASSY ABT 10,135#

D D S M T L P E A D R E AE MB

S

1234567

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY

R

X

X

7/7/06SCOTT ICHIKI

INDEX,

REFERENCES

NAVSEA DRAWING NO.

B

SCALE

PUGET SOUND NAVAL SHIPYARD

BREMERTON, WASHINGTON

& GENERAL NOTES

SHEET 2

1 DDS MTL SPREADER BEAM CERTIFICATION TEST PSNS & IMF PIT-TS-12345

TITLE CONTR. OR MFR. NAVSEA

REFERENCES

CONTROL SYMBOLS-ASME Y 14.5

FINISH SYMBOLS-ASME B 46.1

ANGULAR ± 0°30′

24" & OVER

2PL 3PL

DECIMAL

DIMENSIONAL TOLERANCES

MACHINED

DIMENSION

6" TO 24"

UNDER 6"

FRACTION

±.03"

±.02"

±.01" ±.005"

±.010"

±.015"

± 1/64"

± 1/32"

± 1/16"

NONE

+ 1/8"

+ 1/16"

CONTROL SYMBOLS - ASME Y14.5

ANGULAR 0° 30'

TOLERANCE

24" & OVER

UNDER 24"

DIMENSION

TOLERANCES

WELDMENT & DIMENSIONAL

FINISH SYMBOLS - ASME B46.1

INDEX

SHEET TITLE REV.

1 TITLE SHEET -

2 INDEX & REFERENCES -

3 DDS MTL SPREADER BEAM CONFIGURATION -

4 DDS MTL SPREADER BEAM -

5 DDS MTL SPREADER BEAM DETAILS -

6 DDS MTL BEAM STAND DETAILS -

7 GENERAL NOTES -

-1234567

SEE SHEET 7 FOR GENERAL NOTES

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY

HAZMAT WARNING: References, materials, marked thus �may require the use of hazardous material (HM) and/or the generation of hazardous waste (HW). Shipyard, Federal, State and Local environmental, and occupational safety/health requirements apply. When accomplishing Ocean Engineering work at NAVSHIPYD PUGET, follow HM instructions of NAVSHIPYD-PUGETINST 4110.1 (Hazardous Waste Material Control and Management Program), HW instructions of NAVSHIPYDPUGETINST P5090.5 (Hazardous Waste Management Plan), and health and safety instructions of NAVSHIPYD PUGETINST P5100.66 (OSH Manual). Polychlorinated Biphenyls are managed per NAVSHIPYDPUGETINST 5090.2 (PCB Program Management Plan).

Liquid waste sampling and disposal methodologies are addressed in Industrial Process Instruction 0505-903 (Liquid Waste, Shipboard (Nonradioactive), Sampling and Disposal of). Review appropriate Material Safety Data Sheets (MSDS) prior to handling HM or HW. Material information (e.g. authorized materials, MSDS No.’s and restricted/unauthorized materials) is available in NAVSHIPYDPUGET-INST P5100 (21) (Authorized Use List, AUL). Contact the department or project Hazardous Material Coordinator(s) (HMC) or Code 106 if additional assistance is required.

REVIEWED

DRAWN

DRAWING TITLE REV.

B

NAVSEA DRAWING NO.

SCALE SHEET 3

H. LAU

MARINE TRAVEL LIFT

DDS MTL SPREADER BEAM

DRY DECK SHELTER

DRY DECK SHELTER

MARINE TRAVEL LIFT

DDS MTL SPREADER BEAM

MARINE TRAVEL LIFT

MARINE TRAVEL LIFT

MTL SPREADER BEAM

DDS MTL SPREADER BEAM ASSY

41025 TON SHACKLE

41136 KIP MASTER LINK

FWD-END PADEYE

MID-BEAM PADEYE

DRY DECK SHELTER

41254 KIP MASTER LINK

40917 TON SHACKLE

DDS LIFT BEAM ASSY

AFT-END PADEYE

DRY DECK SHELTER

DDS MTL SPREADER BEAM ASSY

KEY ISO 3-A

DRY DECK SHELTER-MARINE TRAVEL LIFT SPREADER BEAM

CONFIGURATION

ELEV 3-B

DDS MTL SPREADER BEAM

CONFIGURATION

SECT 3-D

MID-BEAM LOAD CHAIN

SECT 3-E

AFT-END LOAD CHAIN

SECT 3-C

FWD-END LOAD CHAIN

3-E

3-E

3-D

3-D

3-C

3-C

SEE ISO 4-A

1234567DDS MTL SPREADER BEAM

CONFIGURATION

FOR OFFICIAL USE ONLY

MTL SPREADER BEAM

NOTE:

COMBINATIONS OF SHACKLE AND MASTER LINK

COMPONENTS IN EACH LOAD CHAIN HAVE BEEN SELECTED

FOR THEIR PHYSICAL DIMENSIONS TO ACHIEVE A LEVEL LIFT

AS WELL AS FOR THEIR REQUIRED LOAD BEARING CAPACITY.

SUBSTITUTION OF COMPONENTS IN A SPECIFIC LOAD CHAIN

IS ALLOWED IF THE SUBSTITUTED ITEM HAS EQUAL OR

GREATER LOAD BEARING CAPACITY THAN THE COMPONENT

WITH THE LOWEST LOAD BEARING CAPACITY IN THAT LOAD

CHAIN.

FWD

SEE ISO 4-A

22' TO FP

FP (FWD PERPENDICULAR)

CG

S. ICHIKI

LIST OF MATERIAL

ITEM NO. QTY DESCRIPTION / SIZE MATL REMARKS

401 1 SPREADER BEAM

W24 x 207, 41’-6” LG

HS MIL-S-22698 OR

ABS DH-36

402 4 END-BEAM PADEYE

61.2# PL

HS MIL-S-22698 OR

ABS DH-36

403 2 MID-BEAM PADEYE

61.2# PL

HS MIL-S-22698 OR

ABS DH-36

404 8 END-BEAM GUSSET PLATE

30.6# PL

HS MIL-S-22698 OR

ABS DH-36

405 4 MID-BEAM GUSSET PLATE

30.6# PL

HS MIL-S-22698 OR

ABS DH-36

406 2 10 K HANDLING PADEYE

40.8# PL

HS MIL-S-22698 OR

ABS DH-36

407 1 20 K LIFTING PADEYE

61.2# PL

HS MIL-S-22698 OR

ABS DH-36

408 1 40 K LIFTING PADEYE

61.2# PL

HS MIL-S-22698 OR

ABS DH-36

409 3 SCREW PIN SHACKLE

1-1/2”, 17 TON CAP

STL RR-C-271D TYP IV A

GRADE A, CLASS 2

410 15 SCREW PIN SHACKLE

1-3/4”, 25 TON CAP

STL RR-C-271D TYP IV A

GRADE A, CLASS 2

PUGET SOUND NAVAL SHIPYARD

BREMERTON, WASHINGTON

CHECKED:

REV.

B

NAVSEA DRAWING NO.

SCALE SHEET 4

DDS MTL SPREADER BEAM

ISO 4-A

DDS MTL SPREADER BEAM ASSEMBLY

NONE

401 SPREADER BEAM

402 END-BEAM PADEYE

403 MID-BEAM PADEYE

402 END-BEAM PADEYE

404 END-BEAM GUSSET

404 END-BEAM GUSSET

405MID-BEAM GUSSET

406 10 K HANDLING PADEYE

406 10 K HANDLING PADEYE

40720 K LIFTING PADEYE

FWD

LIST OF MATERIAL (continued)

ITEM NO. QTY DESCRIPTION / SIZE MATL REMARKS

411 7 MASTER LINK (WELDLESS)

1-1/4”, 36 KIPS CAP

STL A-342

STK No. 1014342

412 2 MASTER LINK (WELDLESS)

1-1/2”, 54 KIPS CAP

STL A-342

STK No. 1014360

413���� A/R PAINT, EPOXY

POLYAMIDE PRIMER,

GREEN FORMULA 150

EPOXY MIL-DTL-24441/20 TY I I I ,

FORMULA 150

NSN 8010-01-350-4742

414 ���� A/R PAINT, EPOXY

POLYAMIDE, TOP COAT,

WHITE, FORMULA 152

EPOXY MIL-DTL-24441/22 TY I I I ,

FORMULA 152

NSN 8010-01-350-4743

415 2 BEAM STAND

W12 x 22, 48” LG

HS MIL-S-22698 OR

ABS DH-36

416 4 BEAM STAND GUSSET PLATE

10.2# PL, 11-7/8 X 6-7/8

HS MIL-S-22698 OR

ABS DH-36

417 4 BEAM STAND END PLATE

10.2# PL, 11-7/8 X 3-5/8

HS MIL-S-22698 OR

ABS DH-36

40840 K LIFTING PADEYE

1234567

DRAWN: H. LAU CODE: 125.2

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY

BEAM STAND ASSEMBLY

SHT 6

BEAM STAND ASSEMBLY

SHT 6

SMI

DRAWING TITLE REV.

B

NAVSEA DRAWING NO.

SCALE SHEET 5

H. LAUDDS MTL SPREADER BEAM DETAILS

NONE

ELEV 5-A

DDS MTL SPREADER BEAM ASSEMBLY

O 2 1/2" TYP

1'-4 1/2" TYP

10'-6"10'-6"

O 2 1/2" TYP

2'-3/8"

TYP

3" TYP

1'-2 1/2"

TYP

3" TYP

DET 5-F

MID-BEAM PADEYES & GUSSETS

DET 5-D

40 K LIFTING PADEYE

CENTER ON FLANGE

OF PC 401, 4 PLCS TYP.

3/8

3/8TYP

2" X 45° TYP

SNIPE

3/4TYP 3/4

2" X 45° TYP

SNIPE

41'-6"

1'-0" TYP

3" TYP

1'-8 1/2"

TYP

CENTER ON FLANGE

OF PC 401, 4 PLCS TYP.

3/4TYP 3/4

3/8TYP 3/8

MT (POST LOAD)

DET 5-B

10 K HANDLING PADEYE

DET 5-E

END-BEAM PADEYES &

GUSSETS, 2 PLCS

DET 5-C

20 K LIFTING PADEYE

4062 PLCS

2 PLCS

TYP

5/8

SIM PT2V.21/2

MT (POST LOAD)

MT (POST LOAD)

5-E

5-E

6-A 5-F

5-F 5-E

3" TYP

5-B

5-C

FWD

R 3 1/2" TYP

405401

19'-3"

3'-4"

10 1/2"

R 3 1/2" TYP

R 1 1/2" O 1 1/2"

1 1/2"

4 1/2"

3 1/2"

R 2"O 2"

6 1/2"

1 1/2"

5 1/2"

5-D

O 2 7/8" R 3 1/2"

1 1/2"

9"

5 1/2"

3/8

3/8

1234567

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY

9"

TYP

PT1S.1

MT (POST LOAD)

T2V.2

3/8 PT2S.1

PT2S.1

PT2S.1

PT2S.1

B2(S)V.4

OPTIONAL BUTT JOINT

DO NOT LOCATE WITHIN THE MIDDLE 1/3 OF THE

FINISHED BEAM (Pc. 401) LENGTH OR WITHIN 6

INCHES OF A PADEYE

LC Pc. 403

LC Pc. 402

MT (POST LOAD)

MT (POST LOAD)

MT (POST LOAD)

MT (POST LOAD)

MT (POST LOAD)

3'-10"

REF

5'-1 3/4"

REF

5-E

6-A 17'-5"

BEAM STAND

ASSY SHT 6

DRAWING TITLE REV.

B

NAVSEA DRAWING NO.

SCALE SHEET 6

H. LAU

4'-0"

11 7/8"

3 5/8"

PT2S.1

TYP3/16

5/16

401 SPREADER BEAM

415 BEAM STAND

417 END PLATE

416GUSSET

SECT 6-A

BEAM STAND

2 PLCS

406 10 K HANDLING PADEYE

2'-0"

3/16 PT2S.1

TYP3/16

5/16PT2S.1

TYP 5/16

2"

PT2S.1

TYP3/16

3/16 1/2" X 45°

6 7/8"

1'-2"

5/16 PT2S.1

TYP5/16

PT1S.1

TYP 5/16

ISO 6-B

BEAM STAND

2 PLCS

DDS MTL BEAM STAND DETAILS

NONE

-1234567

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY

11 7/8"

DRAWING TITLE REV.

B

NAVSEA DRAWING NO.

SCALE SHEET 7

H. LAU

1.0 GENERAL NOTES

1.1 THE PURPOSE OF THIS SKETCH IS TO PROVIDE-

DETAILS FOR THE FABRICATION OF A SPREADER

BEAM ASSEMBLY FOR HANDLING OF THE DRY DECK

SHELTER (DDS) IN COMBINATION WITH THE MARINE

TRAVEL LIFT (MTL).

1.2 ALL DIMENSIONS ARE IN INCHES UNLESS

OTHERWISE SPECIFIED.

1.3 WELD SIZES ARE BASED ON MIL-70XX ELECTRODE

OR MIL-70S WIRE FOR HS (MATERIAL CLASS S-1)

WELDMENTS. USE OF ALTERNATE FILLER METAL

TYPES REQUIRE ENGINEERING APPROVAL.

1.4 MATERIAL CERTIFICATION

A. FOR PUGET SOUND NAVAL SHIPYARD &

INTERMEDIATE MAINTENANCE FACILITY

(PSNS&IMF) FABRICATION, ALL MATERIAL SHALL

BE CERTIFIED STRUCTURAL MATERIAL (CSM) IN

ACCORDANCE WITH PSNS&IMF INDUSTRIAL

PROCESS INSTRUCTION 0100-901.

B. FOR OTHER THAN PSNS&IMF FABRICATION, ALL

MATERIAL SHALL BE CERTIFIED MATERIAL (EG.

BE SUPPLIED WITH PHYSICAL & CHEMICAL

RECORDS). CERTIFICATION RECORDS SHALL BE

SUPPLIED TO PSNS&IMF.

1.5 FABRICATION, WELDING AND INSPECTION

A. GOVERNMENTAL FABRICATION, WELDING AND

INSPECTION OF STRUCTURAL COMPONENTS

SHALL BE IN ACCORDANCE WITH MIL-STD-1689A.

B. NON GOVERNMENTAL FABRICATION, WELDING

AND INSPECTION OF STRUCTURAL COMPONENTS

SHALL BE IN ACCORDANCE WITH AWS D1.1.

NON-DESTRUCTIVE TESTING TO BE PERFORMED

ON ALL FINISHED WELDS SHALL BE AS

FOLLOWS: VISUAL TEST (VT). "WELD

CERTIFICATION" IS REQUIRED FOR ALL WELDS.

ACCEPTANCE CRITERIA SHALL BE IN

ACCORDANCE WITH AWS D1.1 (TABLE 6.1).

1.6 ABBREVIATIONS USED ON THIS DRAWING ARE IN

ACCORDANCE WITH ASME Y14.38-1999 AND MIL-STD-

25 OR AS FOLLOWS:

MT - MAGNETIC PARTICLE TEST

AR - AS REQUIRED

NSN - NATIONAL STOCK NUMBER

GN - GENERAL NOTE

DDS - DRY DECK SHELTER

MTL - MARINE TRAVEL LIFT

1.7 REFERENCES OR MATERIAL MARKED THUS � MAY

REQUIRE THE USE OF HAZARDOUS MATERIAL (HM)

AND OR THE GENERATION OF HAZARDOUS WASTE

(HW). SHIPYARD, FEDERAL, STATE AND LOCAL

ENVIRONMENTAL AND OCCUPATIONAL

SAFETY/HEALTH REQUIREMENTS APPLY. (SEE

HAZMAT WARNIG, SHT 2)

1.8 IN SOME CASES, PURCHASING AVAILABILITY MAY

DICTATE THE USE OF HIGHER GRADE MATERIAL

THAN NECESSARY; HOWEVER, THE USE OF

MATERIAL OTHER THAN THOSE SPECIFIED SHALL BE

SUBJECT TO ENGINEERING APPROVAL. NATIONAL

STOCK NUMBERS ARE SUBJECT TO AVAILABILITY;

OTHER STOCK NUMBERS MAY BE USED IF THEY ARE

EQUAL.

1.9 INTERPRET DRAWING PER ASME Y14.100.

1.10 EXCEPT WHERE OTHERWISE NOTED OR

APPROVED BY NAVSEA, THE EFFECTIVE DATE OF

FEDERAL OR MILITARY SPECIFICATIONS,

PUBLICATION AND STANDARDS/TYPE DRAWINGS AND

REVISIONS AND CHANGES THERE TO SHALL BE THE

LATEST REVISION UNLESS ADHERENCE TO A

DEFINITE REVISION IS NECESSARY AND SPECIFIED.

2.0 MANUFACTURING NOTES

2.1 WRAP ALL WELDS TO PREVENT WATER INTRUSION.

2.2 GRIND SMOOTH ALL SHARP CORNERS AND ROUGH

EDGES LIABLE TO CAUSE INJURY TO PERSONNEL

OR DAMAGE TO EQUIPMENT.

2.3 COMPONENT / ASSEMBLY LOAD TESTING AND

POST-LOAD NON-DESTRUCTIVE TESTING (NDT) ARE

TO BE ACCOMPLISHED BY REFERENCE 1 OF THIS

DRAWING.

2.4 ���� PAINTING SHALL BE ACCOMPLISHED AFTER

FABRICATION IS COMPLETE. MASK OFF JOINTS TO

BE POST-LOAD NDT INSPECTED. PAINTING SHALL

INCLUDE SURFACE PREPARATION AND SHALL BE

IN ACCORDANCE WITH NAVSEA TECH MANUAL

S9086-VD-STM-010/020/030 CHAPTER 631 V1, V2,

V3, PRESERVATION OF SHIPS IN SERVICE

(SURFACE PREPARATION AND PAINTING). FOLLOW

MANUFACTURER’S INSTRUCTIONS FOR MIXING

AND APPLYING ALL NON-NAVY FORMULA PAINT.

SURFACE PREPARATION SHALL BE TO NEAR-

WHITE CONDITION PER THE SOCIETY FOR

PROTECTIVE COATINGS (SSPC) SP-10.

NEW METALLIC STRUCTURE SHALL BE PAINTED

WITH 1 COAT OF FORMULA 150, GREEN PRIMER, 2-

3 MILS DRY FILM THICKNESS (DFT) (PC 413)

FOLLOWED BY TWO COATS OF FORMULA 152,

WHITE EPOXY (3-4 MILS DFT) (PC 414).

1234567GENERAL NOTES -

FOR OFFICIAL USE ONLY

FOR OFFICIAL USE ONLY S. ICHIKI

DRY DECK SHELTER

MARINE TRAVEL LIFT

DDS MTL SPREADER BEAM

DRY DECK SHELTER

MARINE TRAVEL LIFT

DDS MTL SPREADER BEAM

MARINE TRAVEL LIFT

DDS MTL SPREADER BEAM

DRY DECK SHELTER

MARINE TRAVEL LIFT

15'-11"ABT

21' MAX HT

MTL TO GROUND

ABT 5'-1"