J1_TANB-II_Spec.pdf

Trailerable Aids to Navigation Boat – Second Generation (TANB II)

J1 – System Specification

Prepared by:

Commandant (CG-731)

United States Coast Guard MSN 7800

2703 Martin Luther King Junior Ave SE Washington, DC 20593-7800

Distribution Statement A: Approved for public release; distribution is unlimited.

TABLE OF CONTENTS

001 INTRODUCTION AND GENERAL DESCRIPTION

040 GENERAL ADMINISTRATIVE REQUIREMENTS

042 TANB II OPERATIONS

045 TANB II SYSTEM REQUIREMENTS

051 ACCESS

073 NOISE AND VIBRATION

074 WELDING

075 MECHANICAL FASTENERS

076 RELIABILITY AND MAINTAINABILITY

077 SAFETY

078 MATERIALS

079 STABILITY AND BUOYANCY

083 SUPPLY SUPPORT

086 TECHNICAL MANUALS AND PUBLICATIONS

088 HUMAN SYSTEMS INTEGRATION (HSI)

089 QUALITY MANAGEMENT (QM)

092 VESSEL TESTING

095 FIRST ARTICLE TESTING

096 WEIGHT CONTROL, REPORTS, AND SCALE WEIGHING

100 STRUCTURE

102 TIGHTNESS

103 SHELL AND SUPPORTING STRUCTURE

114 HULL PROTECTION

120 STRUCTURAL BULKHEADS

131 DECKS

167 DOORS AND HATCHES

170 MASTS AND ARCHES

180 FOUNDATIONS AND BRACKETS

191 FLOTATION MATERIAL INSTALLATION

200 PROPULSION PLANT

252 PROPULSION CONTROL AND MONITORING SYSTEMS

261 FUEL SYSTEM

300 ELECTRICAL POWER GENERATION AND DISTRIBUTION

304 WIRING AND ELECTRIC CABLE

305 ELECTRICAL DESIGNATION AND MARKING

310 DC ELECTRIC GENERATING SOURCES

313 BATTERIES AND BATTERY CHARGING

320 ELECTRIC POWER DISTRIBUTION SYSTEM

332 LIGHTING AND ILLUMINATION

400 COMMAND, CONTROL AND COMMUNICATION

404 RADIO FREQUENCY, TRANSMISSION LINES, AND CABLES

405 ANTENNAS

406 GROUNDING AND BONDING

407 EMI AND RADIO FREQUENCY INTERFERENCE (RFI) REDUCTION

410 CONTROL STATIONS AND DATA DISPLAY SYSTEMS

424 ELECTRONIC NAVIGATION SYSTEMS

436 ELECTRICAL ALARM, SAFETY, AND WARNING SYSTEM

441 COMMUNICATION SYSTEMS

443 VISUAL AND AUDIBLE COMMUNICATION SYSTEMS

444 AUTOMATIC IDENTIFICATION SYSTEM (AIS)

505 PIPING, HOSE AND VALVES

512 VENTILATION

513 WASHDOWN SYSTEM

526 SCUPPERS AND DECK DRAINS

529 BILGE DRAINAGE AND PUMPS

555 FIRE EXTINGUISHING SYSTEM

561 STEERING SYSTEM

565 TRIM CONTROL

573 BUOY HANDLING SYSTEM

581 ANCHOR AND HANDLING SYSTEMS

582 MOORING, TOWING, TIE DOWN, AND CARGO FITTINGS

600 GENERAL OUTFIT

602 HULL, MECHANICAL DESIGNATION AND MARKING

612 HANDHOLD DEVICES

613 CANVAS AND COVERS

625 WINDOWS / WINDSHIELD

631 COLORS, COATINGS, AND FINISH

633 CATHODIC PROTECTION

634 DECK COVERING

660 SEATING

673 STOWAGE

910 BOAT TRAILER

001 INTRODUCTION AND GENERAL DESCRIPTION

001.1 General

001.1.1 This document establishes requirements for the construction, testing, delivery, and logistic support of the United States Coast Guard (USCG) Trailerable Aids to

Navigation Boat, Second Generation (TANB II).

001.1.2 The TANB II will be a trailerable boat primarily operated by Aids-to-Navigation

Teams (ANTs) for use in the Aids-to-Navigation (ATON) mission to place, retrieve and maintain smaller navigation aids (buoys) and their moorings, provide support for fixed navigation aids, and for transferring crews and equipment to service remote shore based aids. The TANB II will also be used for Search and Rescue (SAR), Marine Safety (MS), Marine Environmental Protection (MEP) and Living Marine Resources (LMR) missions.

040 GENERAL ADMINISTRATIVE REQUIREMENTS

040.1 Definitions

040.1.1 Calm Condition – Seas less than 1 foot with winds less than 10 knots.

040.1.2 Faying Surfaces – Contacting surfaces or faces of two similar or dissimilar materials placed in tight contact to form a joint that may be able to collect moisture.

040.1.3 Idle Speed - When the engines are running at the minimum idle rpm, the propellers are engaged and producing forward thrust.

040.1.4 Mean Time Between Overhaul (MTBO) – The manufacturer’s recommended number of operating/running hours before it requires overhaul.

040.1.5 Operate – The ability of the TANB II to transit and maneuver in any direction without damage to the boat’s structure or equipment while not causing harm to the crew.

040.1.6 TANB II and "the boat" – Refers to the USCG Trailerable Aids to Navigation

Boat, Second Generation as defined in this Specification.

040.1.7 Propulsion System – System of systems that creates force leading to movement.

In the case of the TANB II this includes the two outboard motors and the associated control and support systems to include fuel delivery, speed & directional controls, steering and performance sensors & displays.

040.1.8 Readily Accessible – Capable of being reached quickly in case of an emergency or if used on a regular basis, without difficulty, with minimal interference and without the need for hand tools.

040.1.9 Extended Ship Work Breakdown Structure (ESWBS) – Provided as GFI, this

ESWBS is a method to integrate design, configuration, and logistics through a standard coding of the breakdown structure for aircraft carriers, submarines, surface combatants, and associated ship, boat systems. The first three numerals shall be used for this contract.

040.1.10 Watertightness Degree 1 – Shall be in accordance with ISO 12216 section 3.8.2.

040.1.11 Watertightness Degree 2 – Shall be in accordance with ISO 12216 section 3.8.2.

040.1.12 Watertightness Degree 3 – Shall be in accordance with ISO 12216 section 3.8.2.

040.2 Warranty

040.2.1 The Contractor shall provide a warranty program that covers all warranty labor, material, parts, shipping, and gas free certifications as required to effect warranty repairs.

040.2.2 The workmanship, performance, and operation of each TANB II and all installed systems shall be warranted by the Contractor against any defects or failures for a period from acceptance as shown below.

040.2.2.1 Two years of “stem-to-stern,” total boat warranty that includes all equipment, material, and components;

040.2.2.2 Two years of total trailer warranty;

040.2.2.3 Two years on propulsion systems or 1,000 hours, whichever occurs sooner;

040.2.2.4 Two years on command, control, communications (C3) systems;

040.2.2.5 Three years on fendering; and

040.2.2.6 Five years on material and structural workmanship for hull, decks, other structures, and fuel tanks.

040.2.3 A Contractor warranty action shall be initiated no later than 48 hours after the

Contractor has been notified of a warranty claim.

040.2.4 Unless otherwise approved by the Contracting Officer, all warranty claims shall be resolved within 30 days of submission.

040.2.5 For any warranty claims not expected to be resolved within 30 days of submission, the Contractor shall submit a Warranty Repair Plan prior to the 30-day point that identifies steps, scope, and schedule for resolution.

040.2.6 Warranties shall not be voided if properly trained government personnel effect repairs to meet mission requirements.

040.2.7 All commercial component warranties offered shall be passed through to the

USCG, including those that exceed the warranty requirements specified herein.

Warranties that are passed through to the USCG will be managed and monitored by the

Contractor.

040.2.7.1 The contractor shall submit all warranty registrations as required by equipment

OEMs.

040.3 Warranty Management

040.3.1 The Contractor shall use the Coast Guard’s Fleet Management Information

System (FMIS) (www.boatforces.com), or its successor system, to keep the USCG informed of all real time warranty information to include the following: Date of report of claim, Date of remediation, Parts affected, Nature of casualty, Action take, Intended actions for open claims, USCG boat number and USCG unit.

040.3.1.1 The Coast Guard will provide the Contractor with a FMIS account, with suitable permissions to administer the boat warranty, upon contract award for the program’s designated users.

040.3.1.2 The Contractor shall enter the Master Equipment List into FMIS which is used to categorize the warranty claims by ESWBS number and system/component description. At a minimum, the list shall be broken down to the three-digit ESWBS number level.

042 TANB II OPERATIONS

042.1 Concept of Operations

042.1.1 The TANB II will primarily be utilized by USCG Aids to Navigation Teams (ANTs).

The primary mission for the TANB II will be Aids-to-Navigation (ATON). Secondary missions will include Search and Rescue (SAR), Marine Safety (MS), Marine

Environmental Protection (MEP) and Living Marine Resources (LMR).

042.1.2 The TANB II will be employed in varying sea conditions and weather conditions during daytime and nighttime operations.

042.1.3 The TANB II will generally be stored on the trailer at the ANT and be towed over the road to be launched and recovered daily from a boat ramp in the vicinity of the required mission.

042.1.4 The TANB II may be kept in the water, tied to a dock or pier.

042.1.5 The Aids-to-Navigation (ATON) mission encompasses deploying, recovering, inspecting, and repairing floating ATON such as small buoys and their moorings and servicing fixed ATON structures (replacing dayboards and lights, performing routing maintenance and equipment test, etc).

042.1.6 Crew and Passengers: The TANB II shall be operable with a minimum complement of two (2) – a coxswain, and a crewmember. The typical ATON crew is four

(4) – a coxswain and three (3) crewmembers.

042.1.6.1 The coxswain is the person responsible for the primary operation of the TANB II.

The coxswain’s responsibilities include steering, propulsion controls, course keeping, and overall command of the TANB II.

042.1.6.2 The crew assists the coxswain in safe navigation, operating the radios and electronic navigation equipment, and conducting all mission-related activities.

042.1.7 Aids to Navigation Mission: The TANB II shall be capable of completing the following ATON mission tasks, with a qualified crew onboard and operating the vessel:

042.1.7.1 The TANB II shall be able to deploy and recover small floating aids (buoys) and their moorings.

042.1.7.2 The TANB II shall be able to service small floating aids (buoys), recovering and deploying the buoy, while leave the mooring on-station.

042.1.7.3 The TANB II shall be able to service large floating aids (buoys) alongside.

042.1.7.4 The TANB II shall be able to service and make minor repairs to fixed aids

(pilings, dayboards, etc) working alongside.

042.1.8 Loading Scenarios: The TANB II will be loaded with cargo while trailered and with additional cargo or equivalent passengers when getting underway. For the purposes of design and evaluation, a typical load is as follows, however the loading will vary widely depending on the mission, keeping within the weight limits specified herein.

042.1.8.1 Three 5NFR or 5CFR buoys

042.1.8.2 One 250 pound concrete sinker;

042.1.8.3 Two 70 pound Dor-Mors anchors;

042.1.8.4 120 feet of ½ inch buoy chain in a 24 inch diameter barrel.

042.1.8.5 8 Dayboards measuring 4 feet wide, 4 feet tall, and one inch thick, stowed upright along the gunwale.

042.1.8.6 Two toolboxes measuring 24 inches wide, 24 inches deep and 24 inches high

042.1.9 Personnel and Cargo Transfers: The TANB II shall be capable of coming alongside or pushing its bow up against other vessels, marine platforms, and aids to navigation (including buoys and fixed aids) in order to transfer or retrieve personnel and cargo without damaging the boat, other vessels, platforms or aids. Typical transfers for the

ATON mission include transferring crewmembers, tools and ATON equipment (day boards, batteries, lights, etc.). SAR assistance may include providing a crew member for onboard assistance, providing a dewatering pump, or moving an injured person in a Stokes litter from one boat to another.

042.1.10 SAR Missions: When used for SAR, the TANB II shall be capable of conducting standard search patterns for vessels or persons in the water utilizing installed electronics systems and crew lookouts. The TANB II shall provide the crew with the capability to reach down in the water and retrieve a person or object with two (2) crewmembers. The TANB II shall provide for unassisted self-recovery of able-bodied crewmembers from the water.

042.1.11 MLE Missions: For MLE missions, the TANB II will primarily be used to transport non-ANT boarding team members to other vessels or structures for law enforcement activities or be used to recover contraband and evidence.

045 TANB II SYSTEM REQUIREMENTS

045.1 Parent Craft Requirements

045.1.1 The TANB II shall be a mature, proven design. A parent craft with modifications in material, arrangements, or dimensions could satisfy the requirement of this

Specification. The TANB II design in terms of the hull form shall be directly traceable, at a minimum, to one boat of the same design, or same family of designs, with a minimum of two years of commercial or Government service.

045.2 Speed and Range

045.2.1 Speed:

045.2.1.1 The TANB II shall be capable of sustaining a speed of at least 30 knots in calm water in the Performance Weight Condition.

045.2.1.2 The TANB II shall be capable of attaining a speed of 5 knots in 3-foot seas

(significant wave height) in the Performance Weight Condition.

045.2.2 Range - The TANB II shall be capable of traveling 160 nautical miles in calm conditions at 24 knots, starting from the Performance Weight Condition with a 10% fuel reserve.

045.3 Operating Environment

045.3.1 Employment - The TANB II shall be capable of employment at any time day or night, and will be operated in rivers, inland waters, coastal waters and other waters subject to the jurisdiction of the USCG. The TANB II and trailer shall be capable of operating in both salt and fresh water. The TANB II will generally be stored on the trailer at the unit.

The TANB II shall be capable of being stored in the water moored to a dock or pier for short periods of time.

045.3.2 Sea Height & Winds:

045.3.2.1 The TANB II shall have the ability to maneuver to remain upright, maintaining stability, flotation, structural, and watertight integrity in significant wave heights up to 6 feet.

045.3.2.2 Then TANB II shall have the ability to transit ahead and maneuver to remain upright, maintaining stability, flotation, structural and watertight integrity in significant wave height up to 4 feet.

045.3.3 Water Temperatures - The TANB II shall be capable of being operated continuously in water temperatures ranging from 29 degrees (minimum) to 95 degrees

(maximum) Fahrenheit.

045.3.4 Air Temperatures, Storage - The TANB II shall be capable of being stowed in air temperatures ranging from -20 degrees (minimum) to 120 degrees (maximum) Fahrenheit.

045.3.5 Air Temperatures, Operate – The TANB II shall be capable of being operated continuously in air temperatures ranging from 0 degrees (minimum) to 120 degrees

(maximum) Fahrenheit.

045.4 Maneuvering and Seakeeping

045.4.1 The TANB II shall be dynamically stable up to the maximum attainable speed, with loading conditions from the Minimum Operating Condition to the Performance Weight

Condition. It shall show no signs of oscillatory or non-oscillatory instabilities such as porpoising, chine walking, high speed roll, or bow steering.

045.4.2 The TANB II shall be safe and controllable up to maximum attainable speed, at loading conditions from Minimum Operating Condition to the Performance Weight

Condition. Safe and controllable operation shall constitute operation where boat orientation, motions, and accelerations do not pose a hazard to the crew or passengers and the required course can be maintained. The TANB II shall be capable of completing the Quick Turn Test and Avoidance Line Test outlined in ABYC H-26 Powering of Boats.

045.4.3 The astern performance in calm conditions shall be such that the TANB II can be maneuvered in reverse at up to one-third of the rated engine horsepower on a straight course and perform backing turns to port and starboard. No evidence of deck or cockpit flooding shall be evident under the conditions of this paragraph. During this evolution, the steering mechanisms shall be fully operable from hard left to hard right with no damage or necessity for excessive force by the coxswain.

045.5 Motion and Acceleration Limits

045.5.1 Structure, equipment, machinery, and outfit shall be operable in, and remain undamaged by, the motions and accelerations resulting from operation in sea states and operating speeds up to the limits defined in the Speed and Range, 051.2, and Operating

Environment, 051.3.

045.6 ATON Operations, Floating Aids

045.6.1 The TANB II shall be capable of deploying and recovering the following floating aids to navigation or moorings:

045.6.1.1 5CPR Buoy

045.6.1.2 5NPR Buoy

045.6.1.3 6CPR Buoy

045.6.1.4 6NPR Buoy

045.6.1.5 5CFR Buoy

045.6.1.6 5NFR Buoy

045.6.1.7 6CFR Buoy

045.6.1.8 6NFR Buoy

045.6.1.9 4FWCFR Buoy

045.6.1.10 4FWNFR Buoy

045.6.1.11 5FWCFR Buoy

045.6.1.12 5FWNFR Buoy

045.6.1.13 FWCFR Buoy

045.6.1.14 FWNFR Buoy

045.6.1.15 Concrete Sinkers, up to 500 pounds

045.6.1.16 Dor-Mor Sinker, up to 70 pounds

045.6.1.17 Buoy Chain, 1/2" and 3/4”

045.6.2 Details on the arrangements, dimensions and weights of the ATON will be provided as GFI.

045.6.3 The TANB II may carry other equipment up to the cargo limits specified.

045.7 ATON Operations, Fixed Aids

045.7.1 The TANB II shall be capable of servicing fixed ATON. This includes coming alongside and transferring crews to the aid, working from the TANB II either from the cockpit height, gunwale height, by standing on the cabin top or other provided platform, or allowing crew members to disembark/embark to the aid.

045.7.1.1 The TANB II shall be capable of “sounding” a piling or other structure to verify its integrity prior to deploying a crew to the fixed aid. This is accomplished by contacting the bow of the TANB II with the structure at a speed of a couple of knots.

045.7.2 The TANB II shall be capable of supporting the transfer of crews and equipment ashore to service ATON. If pier facilities are not available, the TANB II shall be capable of beaching bow first.

045.7.3 The TANB II shall be capable of transporting 8 marker boards and signs, each up to 48 inches by 48 inches and 1 inch thick and facilitate the crew during installation and recovery. The marker boards and signs are typically carried in a stack, and they may be carried vertically secured to the gunwale at the buoy deck.

045.8 Towing

045.8.1 The TANB II shall be capable of towing a variety of craft up to 10 long tons displacement, astern or alongside, up to the limits defined in Operating Environment, 045.3.

045.8.2 The TANB II shall be capable of being towed by another vessel.

045.8.3 The TANB II shall be capable of towing buoys.

045.8.4 While towing astern or alongside the TANB II shall be stable and capable of maneuvering and maintaining a steady course.

045.9 Damage Control

045.9.1 As a multi-mission USCG asset, the TANB II will be required to perform in a wide range of conditions. The following shall be applicable for the TANB II:

045.9.1.1 Flooding: The TANB II shall have the ability to identify and withstand flooding caused by component failure, hull damage. Flooding is defined by all internal spaces freely communicated with the sea simultaneously. This includes an alarm system, a bilge system to remove water, and an ability to remain positively buoyant.

045.9.1.2 Fire: The TANB II shall have installed portable extinguisher(s) in accordance with paragraph 555.

045.10 Annual Hours of Operation and Mission Profile

045.10.1 The TANB II shall be designed to operate at a planned 500 hours per year.

045.11 TANB II Construction

045.11.1 The Contractor shall construct the TANB II in compliance with the contract requirements. The configuration of all TANB II’s shall be the same unless the change implementation is approved otherwise by the Contracting Officer.

045.11.2 Equipment, machinery, and materials shall be suitable for operating in the marine environment.

045.11.3 The Contractor shall comply with all Original Equipment Manufacturers (OEM) installation instructions of components unless there is a conflict with the TANB II contract requirements in which case the Contracting Officer will determine a resolution.

045.11.4 Unless otherwise provided for in the contract requirements, supplies, including material, components, outfit, and machinery installed in the TANB II shall be composed of previously unused components and procured specifically for the TANB II.

045.12 Principal Characteristics

045.12.1 The TANB II and trailer shall meet the following principal characteristics:

045.12.1.1 Length, overall (maximum, TANB II and trailer system, outboard motors lowered, including appendages and fendering): 35 feet, 10 inches;

045.12.1.2 Width, overall (maximum, TANB II with fendering and trailer system): 8 feet 6 inches;

045.12.1.3 Draft, static (maximum, outboard motors lowered to the operating position in the

Performance Weight Condition): 3 feet 0 inches;

045.12.1.4 Fixed Height (maximum, on trailer, above ground level): 12 feet 3 inches;

045.12.1.5 Unfixed Height (maximum, on trailer, above ground level): 16 feet 7 inches;

045.12.1.6 Fixed Height (maximum, afloat, above the waterline): 9 feet 0 inches

045.12.1.7 Weight (maximum, Trailered Weight): 11,500 pounds

045.13 General Arrangements

045.13.1 The TANB II shall have the deck space configured to allow adequate passage throughout the boat to perform all missions with minimal obstacles and snag hazards.

045.13.2 The TANB II shall be configured for boat ramp launch and recovery from a custom boat trailer.

045.13.3 The TANB II shall be configured to deploy and recover buoys through a forward-facing buoy port on the bow of the vessel. The buoy port shall be similar in construction to the forward portion of a landing craft, but shall have a removable door-panel in lieu of a hinged ramp. The deck adjacent to the buoy port can be raised above the level of the of the rest of the cockpit, but shall have sufficient space for deploying chain using a dump board; dump boards are expendable and locally fabricated by TANB II crews, typically from wood.

045.13.4 Hoisting and lowering of buoys via the buoy port shall be accomplished by an electrically powered winch fixed to a single-point or J-bar davit configuration.

045.13.5 The TANB II shall have a continuous forward working deck with a usable deck area of at least 60 square feet.

045.13.6 The TANB II shall have a partially enclosed covered cabin, open to the stern with windows along the side. The forward portion of the cabin shall consist of one or more consoles which incorporate the necessary controls, displays and switches necessary for safe operation. The coxswain shall operate the vessel from the forward and starboard-most seating position. A door to provide access to the working deck shall be provided.

045.13.7 The TANB II shall have a cabin top or other platform suitable for crewmembers to safely access and stand on while servicing fixed aids to navigation up to 13 feet 6 inches above the waterline.

045.13.8 The TANB II shall have four (4) seating locations; one for the coxswain and three for the crewmembers, all aft of the console(s).

045.13.9 The TANB II shall have storage lockers integrated to the consoles, seats or gunwales/hull-side to stow the boat outfit. The storage lockers shall be watertightness degree 2.

045.14 Service Life

045.14.1 The TANB II and trailer shall have a service life of no less than 15 years.

045.14.2 The propulsion system equipment shall have a mean time between overhaul

(MTBO) of no less than 1000 hours.

051 ACCESS

051.1 General

051.1.1 The design and arrangement of the TANB II shall provide for safe and convenient access to all boat spaces including the cabin top or other provided platform, and for safe and convenient serviceability, maintainability, and operability of all controls, systems, machinery and components. Access shall include physical and visual access for personnel while using tools and equipment while wearing PPE in accordance with ASTM F1166-21, Table 54.

051.1.2 The TANB II shall have sufficient accesses to provide for all routine maintenance.

Access to compartments containing equipment, machinery, or spare parts shall be provided to facilitate their maintenance and removal with hand tools without disassembling the component. Access shall be arranged to be clear of piping, wireways, ducts, and other obstructions. Routine maintenance done on a daily basis or underway, such as dipsticks, and strainers, shall be located so they are readily accessible to the crew.

051.1.3 The TANB II shall have sufficient accesses to provide compartment inspection for damage control while underway without the use of tools.

051.1.4 Access shall be provided to bilge areas. Bilge access points shall provide access to the lowest point of the bilge to ensure it can be reached for maintenance, checked for water content, completely dewatered, and wiped clean of any residue.

051.1.5 Access to fuel tanks, fuel hoses, fuel filters, and fittings shall be provided for repair, replacement, and maintenance without removing any permanent structural component.

073 NOISE AND VIBRATION

073.1 General

073.1.1 The boat and all boat components including outfit items shall be free of vibration that could damage the boat structure, machinery, or systems, endanger boat personnel, or interfere with operation or maintenance of boat machinery and systems. No structural component or equipment shall exhibit a natural frequency between 70 and 140 percent of driving vibrations of the propulsion system, including, but not limited to engine firing rate or propeller blade passage rate.

073.1.2 If materials are used for sound attenuation, they shall:

073.1.2.1 Not hinder inspection of the interior hull and hull structure;

073.1.2.2 Be resistant to absorbing any type of liquid or vapors;

073.1.2.3 Be incapable of outgassing harmful or noxious substances over the boat life-cycle and with exposure to high environmental temperatures;

073.1.2.4 Not cause any corrosion to the hull material; and

073.1.2.5 Be noncombustible.

073.1.3 Selection of resilient mountings and the mounting arrangement shall prevent component damage under all boat motions.

074 WELDING

074.1 General

074.1.1 Weld Procedure Specifications (WPS), Procedure Qualification Records (PQR), and welder qualifications shall be completed and maintained in accordance with American

Welding Society (AWS) D1.2 Structural Welding Code – Aluminum for all intended work to be performed. This data shall include:

074.1.1.1 All WPS applicable to the contract, along with a summary list and current revision dates.

074.1.1.2 Welder certification documentation, including at a minimum welder name and

WPS(s) certified to perform.

074.1.1.3 Welder continuity documentation which provides proof of proper certification maintenance.

074.1.1.4 Supporting PQRs.

074.1.2 WPS, PQR, and welder qualifications shall be made available to the Contracting

Officer upon request.

074.1.3 It is the responsibility of the Contractor to perform fabrication/erection inspection and testing. It shall be performed as necessary prior to assembly, during assembly, during welding, and after welding to ensure that materials and workmanship meet the requirements of the contract.

074.1.4 The USCG, at its discretion, will verify that materials and workmanship meet the requirements of the contract. This will be performed in a timely manner to avoid production delays.

074.2 Code

074.2.1 All welding, brazing, and related procedures (joint design, joint strength calculations, edge preparation, fabrication, and records) shall be in accordance with AWS standards, except as specifically directed herein.

074.2.2 All recommendations and information in AWS D3.7 (series) Guide for Aluminum

Hull Welding shall be followed.

074.3 Nondestructive Inspection

074.3.1 All individuals performing visual inspections shall be certified to one of the following requirements: AWS Senior Certified Welding Inspector or Certified Welding

Inspector program.

074.3.2 Inspection shall be in accordance with AWS B1.11 – Guide for The Visual

Examination of Welds. Lighting requirements shall be in accordance with ASME Boiler &

Pressure Vessel Code (BPVC) Section V – Nondestructive Examination.

074.3.3 Prior to welding, the welder or a qualified inspector shall visually inspect joint preparation, fit-up, and cleanliness.

074.3.4 Inspection of completed welds shall be accomplished after slag removal and with the weld in the final surface condition.

074.3.5 The visual inspection standards for acceptance of welds shall be in accordance with AWS D1.2, Structural Welding Code, - Aluminum, Section 5, Part D, Paragraph 5.14.

074.3.6 All nonconforming welds found through visual welding inspection (VT) shall be repaired.

074.4 Restrictions

074.4.1 The Contractor shall not use Gas Metal-Arc Welding using short circuiting arc transfer technique (GMAW-S).

075 MECHANICAL FASTENERS

075.1 General

075.1.1 All mechanical fasteners shall be made of 316 series stainless steel except as otherwise noted. Where 316 stainless steel mechanical fasteners are not strong enough for the application, higher strength materials may be used when approved by the

Contracting Officer. Unique mounting fasteners not made of 316 stainless steel that are provided with OEM equipment may be used when not exposed to saltwater or saltwater spray. 304 series stainless steel fasteners are allowed in certain applications when 1) the fastener is not available in 316 stainless steel and 2) when approved by the Contracting

Officer.

075.1.2 No mechanical fasteners shall be directly threaded into aluminum alloys. 316

Stainless steel helical coil inserts or 316 stainless steel pressed-in threaded inserts shall be used when direct threading is required. Inconel is an acceptable substitute for 316 threaded inserts in wet/exterior environments. Aluminum rivet type threaded inserts may be used for deck (cockpit sole) panels.

075.1.3 Direct attachment of alloys containing copper to aluminum is not permitted.

075.1.4 Where nuts will become inaccessible after assembly of the TANB II, nuts shall be captured to allow re-assembly and prevent loosening or loss of fasteners due to shock and vibration.

075.1.5 All Contractor supplied nuts shall be self-locking of the plastic insert type or all metal locking nuts of distorted type to prevent loosening of fasteners due to shock and vibration, except for blind applications. Locking adhesives applied to the thread (such as

Loctite) that are rated for the application are an acceptable alternative. Self-locking mechanical fasteners shall not be used in blind applications.

075.1.6 All the Contractor installed mechanical fasteners with nuts shall extend past the nut by one thread at a minimum but no more than one diameter of the fastener.

075.1.7 Mechanical fasteners in deck traffic areas shall be flush or rounded (ie:

buttonhead fasteners) to eliminate tripping hazards.

075.1.8 Rivets shall be limited to non-structural applications that would not need to be removed for routine inspections, bilge access, maintenance, or repair of equipment. Rivet material shall be the same as the material it is being installed into.

075.1.9 Threaded fasteners shall be capable of withstanding the intended service environment for their expected life without degradation of dimensions or mechanical properties, loss of preload, or any other design factors that would make it unsuitable for use for the application. Any maintenance required to maintain the corrosion resistance of the fasteners shall be specified. The fastener shall also be capable of withstanding its service environment for its expected life without any unacceptable degradation due to pitting or crevice corrosion that would make it unsuitable for use during the designed life of the application.

076 RELIABILITY AND MAINTAINABILITY

076.1 General

076.1.1 To maximize supportability, equipment and components shall not be a model near the end of its production life unless approved by the Contracting Officer or specifically required by this specification.

076.1.2 Routine maintenance, including engine parts change-out, shall be accomplishable by USCG personnel without the need for specialized OEM training.

077 SAFETY

077.1 Production Safety and Accident Prevention

077.1.1 The Contractor shall provide and maintain work environments and procedures which shall safeguard government personnel while exposed to Contractor operations and activities.

077.2 Spray Shields and Protective Covers

077.2.1 Protective guards or shields shall be installed to prevent the crew from accidentally contacting exposed rotating equipment. Protective guards and shields for exposed rotating equipment shall be removable and only removable by the use of hand tools. Propulsion propellers are excluded from this requirement.

077.2.2 If expanded metal is used as the guard or shield material, the holes shall be no more than 3/8 inch in diameter or 3/8 inch square.

077.2.3 Protective guards, jacketing, or shielding shall be provided wherever persons or gear might come in contact with exposed high surface temperatures of any equipment or system that exceeds 200 degrees Fahrenheit.

077.2.4 Protective covers and/or shields shall be placed on Contractor installed piping, tubing, and removable hose connections that contain flammable fluids under pressure.

077.3 Protection of Equipment, Piping and Cabling from Damage

077.3.1 Protective covers or sheathing shall be provided to protect exposed piping, tubing, hoses, electrical, or electronic cables subject to mechanical damage or physical damage by the crew during operations, inspection, and maintenance.

077.4 Hazardous Materials (HAZMAT)

077.4.1 The Contractor shall have a Safety Data Sheet (SDS) for each hazardous material used in the construction of the TANB II, in accordance with the latest version of

FED-STD-313F.

078 MATERIALS

078.1 General

078.1.1 This section specifies the minimum material standards and dissimilar metal restrictions. Material requirements stated in other sections of this contract, which are in excess of the requirements of this section, shall have precedence over the requirements of this section.

078.1.2 Material certifications shall be maintained by the Contractor and available upon request from the Contracting Officer.

078.1.3 The TANB II shall be constructed of materials suitable for a marine environment.

Particular attention shall be paid to strength, fatigue resistance, impact resistance, ultraviolet light resistance, corrosion resistance, consequences of material failure, and repairability.

078.1.4 When materials are referred to in this contract without further identification, they shall conform to the following materials, as applicable.

078.2 Aluminum

078.2.1 Tube: ASTM B221 (Extruded) 5086-H111 or 5083-H112, ASTM B210 (Drawn)

5086-H32

078.2.2 Plate and Sheet: ASTM B928-15 Alloy 5086- H116 or H321 or 5083-H116 or

H321

078.2.3 Shapes: ASTM B221 (Extruded) Alloy 5086-H111 or H112 or 5083-H111 or

H112

078.2.4 Alloy 5052 of SAE AMS-QQ-A-250/8 may be used for non-welded sheathing, expanded aluminum and trim for a thickness less than 1/8 in.

078.2.5 Alloy 6061-T6 of ASTM B241 or B221 may be used for pipes and/or tubes as structural components above the deck, handrails/hand holds, and other machined hardware. If so used, allowable stresses shall be based on the zero-temper condition.

078.2.6 Items of trim and outfit such as castings, handrails and hardware items may be alloy 6063 or alloy 6061 of ASTM B221 or alloy 356.1, 356.2 or A356.2 of ASTM B179.

078.3 Stainless Steel

078.3.1 Wrought: AISI 316, AISI 316L, AISI 302, AISI 312, or AISI 304

078.3.2 Pipe or Tubing: ASTM A312 or ASTM A269, Grade 316L, 321 or 347

078.3.3 Bars & Shapes: ASTM A276/A276M Grade 316L

078.3.4 The following shall be applicable wherever stainless steel is used:

078.3.4.1 For welded fittings, couplings, etc. on the interior and exterior of the boat above and below the waterline of the hull that is exposed directly to sea water or for all applications on the weather decks unless stated elsewhere in this contract stainless steel 316L shall be used.

078.3.4.2 For non-welded applications where direct contact with sea water or spray is possible, stainless steel 316 shall be used.

078.3.4.3 For interior, non-welded applications where exposure to sea water is not anticipated, including the inside of hatches stainless steel 302 or 304 may be used.

078.3.5 For underwater appendages, if an application requires high strength, ASTM

A240/A240M S32205 duplex stainless steel may be used.

078.4 Flotation Material

078.4.1 Flotation material used to meet the buoyancy requirements shall be closed cell resilient foam compliant to all requirements of 33 CFR 183.114 (regardless of location in the boat) and the flammability requirements of 49 CFR 571.302. Foam may be either expanded and consolidated bead type or continuous type per Commercial Item Description

A-A-59135 Class 1 or 2, or Commercial Item Description ID A-A-59136 Class 1 or 2, Grade

A and C Type I. Polystyrene and blown in place polyurethane foams do not meet this requirement.

078.5 Miscellaneous Requirements

078.5.1 Wood in any form shall not be used.

078.5.2 Materials that contain asbestos and refractory fiber materials (also termed ceramic fiber and aluminum-silica material) shall not be used.

078.5.3 Valves, fittings, and other components containing copper alloys shall not be used, except for electrical wiring or items enclosed within OEM equipment.

078.5.4 Bedding compounds such as polysulfide and polyurethane sealants may be used above and below the waterline. Where waterproof adhesive bonds are required, a polyurethane compound shall be used.

078.5.5 Material containing hexavalent chromium shall not be used.

078.6 Electrolytically Dissimilar Metals and Corrosion Protection

078.6.1 Direct contact of electrolytically dissimilar metals is prohibited. Electrolytic corrosion shall be prevented by insulating dissimilar materials from each other.

078.6.2 Direct contact between aluminum alloys and porous material, pockets, crevices, and joints that can retain moisture is prohibited. Aluminum alloy surfaces intended for contact with porous material shall be coated in accordance with paragraph 631. Joints and crevices shall be sealed with one part polyurethane caulking compound. Pockets too large to be caulked shall be coated.

078.6.3 Graphite (lead) pencils shall not be used to mark uncoated aluminum. Grease pencils and other possible sources of hydrogen contamination shall not be used on aluminum prior to welding.

078.7 Toxic Products and Safety

078.7.1 Paint, insulation, adhesives, or other items containing materials or components that would give off noxious fumes at any temperature below 203 degrees Fahrenheit shall not be installed or applied on hull structural materials. For paints and adhesives, this requirement applies after drying or curing is complete. One-part polyurethane coating systems, caulking, and adhesive materials (moisture-cured or heat-cured) may be used, such as 3M 5200, Sikaflex 291, and Boatlife Life Caulk. Fully-cured two-part coating systems may be used to provide protection from UV radiation and abrasion.

078.8 Mercury Exclusion

078.8.1 Mercury, either undiluted or in a solution as low as one part per million, will cause severe corrosion to aluminum. The Contractor shall not install equipment containing mercury on the boat, and shall not use equipment containing functional mercury, including fluorescent lights, aboard the boat during construction or testing.

079 STABILITY AND BUOYANCY

079.1 General

079.1.1 The TANB II shall meet the stability and buoyancy requirements of ISO 12217-

1:2015, Small Craft – Stability and buoyancy assessment and categorization, Category C, Option 4, and shall be a fully enclosed boat in accordance with ISO 12217-1, paragraph

3.1.6.

079.1.1.1 This option requires flotation elements in accordance with ISO 12217-1 paragraph 6.8, Annex F, and Annex G.

079.1.1.2 Only low-density material shall be used to satisfy ISO 12217-1 paragraph 6.8 and level flotation tests in Annex F.

079.1.1.3 The ISO 6185-3 method to determine flotation requirement and level flotation tests shall not be applicable as the TANB II is not an inflatable or a rigid-inflatable boat.

079.1.1.4 The required buoy port shall be treated as a “bow loading ramp” for the purposes of ISO 12217-1 paragraph 5.3.2.

079.1.1.5 In addition to the requirements of ISO 12217-1 paragraph 3.4.4, “maximum load”, an additional 1500lbs of cargo shall be included in the maximum load condition.

079.1.2 Stability, While Lifting: The TANB II shall meet the following stability criteria while lifting loads via the bow with the buoy handling system. The load being lifted shall be assumed to be free swinging; the winch location which provides the worst-case scenario shall be assessed. The requirements of this paragraph shall be met in the minimum operating condition and the maximum load condition, less the load being lifted.

079.1.2.1 Heeling Arm: With a suspended load of 500 pounds, apply a heeling arm that is 2 crew offset combined with 14 knots of wind, as a cosine function of the heel angle.

079.1.2.2 Heel Angle: The angle of heel at equilibrium shall not exceed 15 degrees.

079.1.2.3 Reserve Ratio: The reserve of righting energy is not less than four tenths of the total area under the righting arm curve:

079.1.2.3.1 Areas and righting energies shall be taken from the angle of heel at equilibrium to the lesser of (1) the downflooding angle or (2) 40 degrees.

079.1.2.4 Maximum Righting Arm: The maximum righting arm shall be at least 0.33 feet

(0.10m).

079.1.3 The weight of crew and passengers shall be 220 pounds per person for all ISO

12217-1 requirements 6.1 through 6.3 and 6.8, and for the lifting requirements of paragraph 079.1.2, in accordance with paragraph 096. This means that the test weights of

6CL in F.3.1 and in F.4.1 shall be increased by the ratio of 100 kg / 75 kg (100CL + miscellaneous as defined in Table F.5 Note “a”) respectively.

079.2 Trim and List Limits

079.2.1 The TANB II shall not trim down by the bow or list more than two degrees in the static condition in the Performance Weight Condition, assuming cargo is centered on the centerline and personnel are in their designated seats. Ballast shall not be used to achieve this requirement.

079.2.2 The TANB II shall not heel more than two degrees relative to the static condition at all speeds when running in calm conditions at the Performance Weight Condition.

079.3 Operational Requirement for Stability

079.3.1 The Contractor shall incorporate into the stability calculation the following operational requirements for the TANB II:

079.3.1.1 Recovering Person in Water - Two crew members will be on board for the recovery operation with both crew members reaching into water (on the same side) to safely retrieve a person in water. For calculations, the weight of a crew member is

220 pounds each, and the weight of the person in the water is 300 pounds. During the recovery operation, the TANB II shall be stable, having a positive metacentric height, and the gunwale shall not be submerged. The recovery location on the boat shall be centered around midship, on the side (port or starboard) which generates the largest angle of heel.

083 SUPPLY SUPPORT

083.1 Initial Maintenance Parts

083.1.1 The Contractor shall provide operational spares and material which includes lube oil, fluids, and special tools necessary to accomplish scheduled maintenance, in accordance with the 500 MRL for the first 500 hours of operations. These parts and special tools shall be packaged in accordance with paragraph 084.2 and provided with each boat at delivery.

083.2 Serial Number Report (SNR)

083.2.1 The Contractor shall complete a SNR for each boat delivered. The report shall list all configuration items and serial numbers the USCG requires to administer warranty.

The report configuration items will be identified by the USCG from the accepted MECL.

The USCG will provide the form as GFI to the Contractor before first boat is shipped.

083.2.2 The report shall be delivered to the Contracting Officer in a PDF file and a hard copy of the report shall be delivered with the boat.

086 TECHNICAL MANUALS AND PUBLICATIONS

086.1 OEM Technical Manuals

086.1.1 The Contractor shall supply OEM technical manuals for all the equipment, components, and accessories that make up the boat and trailer in accordance with the requirements of Attachment J-2 “Technical Data Requirements” paragraph 086.2. OEM

Technical Manuals shall be delivered in electronic format DVD with each boat.

086.2 Technical Publications

086.2.1 The following technical publications are required to be delivered with each boat:

086.2.1.1 Boat Information Book (BIB) - The BIB shall be in accordance with the requirements of Attachment J.2 “Technical Data Requirements” paragraph 085.3.

088 HUMAN SYSTEMS INTEGRATION (HSI)

088.1 General

088.1.1 The TANB II shall incorporate relevant HSI design processes, tools, and techniques in accordance with ASTM F1166-21.

088.1.2 The Contractor shall evaluate and apply HSI processes, tools, and techniques in a continual fashion for each design modification/iteration throughout the acquisition cycle.

088.2 Personnel

088.2.1 The TANB II shall be operable and maintainable by USCG personnel without the introduction of new ratings or specialty skill sets. The TANB II shall be operable by personnel with the abilities and skills of USCG boat crew and qualified coxswain who meet the USCG boat crew physical fitness and medical readiness standards.

088.3 Human Factors Engineering (HFE)

088.3.1 The TANB II arrangement shall align with the best practices stated in the

Standard Practice for Human Engineering Design for Marine Systems, Equipment and

Facilities ASTM F1166-21 for all operations at all required speeds and sea states. The boat shall be arranged for the 5th percentile female to the 95th percentile artic male.

088.3.2 Controls and displays shall be placed such that the crew can perform all mission essential tasks from a seated and standing position during all operating conditions.

088.3.3 Control interfaces shall be designed to be operable by crew members wearing boat crew personal protective equipment, including gloves.

088.3.4 At all speeds the TANB II shall have a control system allowing for full directional and speed control requiring the coxswain to coordinate no more than two control interfaces.

088.3.5 Heavy lifting of equipment or components over 40 pounds requiring two or more people for safe operation shall be identified and the Contractor shall ensure that space and handles are available for the action or mechanical aid to the task must be provided.

088.3.6 The Contractor shall eliminate sharp edges and projections that could represent an impalement hazard.

089 QUALITY MANAGEMENT (QM)

089.1 General

089.1.1 The Contractor shall have quality assurance and quality control systems in place to provide QM during the entire contract period and thereby ensure the boat meets all contract requirements. The USCG will inspect quality upon boat delivery by ensuring that all requirements have been met. However, this inspection inherently cannot substitute for ensuring that the Contractor has designed quality into the TANB II and maintained conformance with these quality requirements throughout production.

092 VESSEL TESTING

092.1 Builder's Trials (BT)

092.1.1 General

092.1.1.1 Builder's Trials will be completed for every boat, prior to delivery.

092.1.1.2 The Contractor shall ensure that the TANB II construction has been completed and all systems have been groomed to verify they perform as intended before BT is conducted.

092.1.1.3 The Contractor shall develop a BT program to verify that the TANB II and its trailer meet all the requirements of the contract and documents the results. The required tests are minimums and are not intended to supplant any controls, examinations, inspections, or tests normally employed by the Contractor to assure the quality of the boat. The TANB II and trailer shall complete all BT prior to shipping.

092.1.1.4 The BT detailed in this section are applicable to all TANB II and trailers unless stated otherwise.

092.1.1.5 During all BT, the TANB II shall remain under the control of the Contractor. The

Contractor shall ensure that the boat and all equipment is operated in a safe manner in accordance with OEM-recommended practices and shall assume responsibility for all operations.

092.1.1.6 The Contractor shall furnish all material, fuel, labor, power, equipment, instruments, and expertise necessary for these BTs unless stated otherwise.

092.1.1.7 All instrumentation and equipment that is necessary to support BTs shall be furnished and installed by the Contractor.

092.1.1.8 Any instruments used shall be calibrated and marked prior to use. The calibration shall be current. Instruments shall be calibrated using standards certified as being traceable to a national standard. Calibration data and certificates shall be available for inspection by USCG representatives. The Contractor shall ensure that each individual test report submitted contains copies of calibration data and certificates for the equipment used in that test.

092.1.1.9 At the satisfactory completion of all BTs, the Contractor shall remove the testing instrumentation and equipment.

092.1.1.10 When testing equipment, components, or systems all BT procedures shall be in accordance with component and equipment manufacturers’ recommended practices and shall not violate component and equipment operating procedures or the manufacturer’s warranty.

092.1.1.11 The Contractor shall ensure proper operation of the equipment. Proper operation means that the equipment can be started, operated, interfaced together as required, and demonstrated to function in the designed manner. The Contractor shall conduct all tests regardless of whether the item to be tested is furnished by the USCG or the

Contractor.

092.1.1.12 The Contractor shall not test or operate the VHF radio at power levels above 25 watts.

092.1.1.13 If damage to any component or system occurs during or after any testing, and prior to acceptance of the boat, the damage shall be repaired by the Contractor and previously completed tests of the component or system damaged shall be repeated.

092.1.1.14 Unless otherwise agreed to by the Contracting Officer, BTs shall be conducted at or within the surrounding 50-mile radius of the TANB II production facility.

092.1.1.15 During BTs, the boat shall be…