Revised_Spec_FIR_DD_16Dec16_(WLB_225B).pdf

USCGC FIR (WLB 213)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Jordan C. Rank

Bronson L. Suyat

(Rev-2, 16 December 2016)

USCGC FIR (WLB-225B) DRYDOCK AVAILABILITY FY2017

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics ............................................................................................................................. xix General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Chain Locker(s), Clean and Inspect WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 9: Tanks (Ballast), Clean and Inspect WORK ITEM 10: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 11: Controllable Pitch Propeller, System Maintenance WORK ITEM 12: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 13: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 14: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 15: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 16: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 17: Fathometer Transducer (Deep), General Maintenance WORK ITEM 18: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 19: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 20: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 21: Vent Ducts (Laundry), Commercial Cleaning WORK ITEM 22: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 23: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 24: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 25: Sea Bay, Preserve 100% WORK ITEM 26: Rudder, Preserve (“100%”) WORK ITEM 27: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 28: Thruster Units (Bow And Stern), Overhaul WORK ITEM 29: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 30: Anchor Windlass, Inspect and Service WORK ITEM 31: Towing Bitts, Chocks, and Fairleads, Inspect and Test WORK ITEM 32: Single Point Davit - RHIB, Inspect and Service WORK ITEM 33: Twin Pivot Arm Davit, Overhaul WORK ITEM 34: Commissary Hoist, Inspect and Service WORK ITEM 35: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 36: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 37: Grey Water Piping, Clean and Flush WORK ITEM 38: Sewage Piping, Clean And Flush WORK ITEM 39: Buoy Cargo Hold Deck, Preserve 100% WORK ITEM 40: Tanks (Ballast), Preserve “100%” WORK ITEM 41: Tanks (Ballast), Preserve “Partial” WORK ITEM 42: Fathometer Transducer (Shallow), Renew iii (Rev-2)

WORK ITEM 43: U/W Body, Preserve (100%) WORK ITEM 44: Superstructure, Preserve “Partial” WORK ITEM 45: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 46: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 47: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 48: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 49: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 50: Drydock WORK ITEM 51: Temporary Services, Provide - Cutter WORK ITEM 52: Temporary Messing, Provide WORK ITEM 53: Temporary Berthing, Provide WORK ITEM 54: Sea Trial Performance, Support, Provide WORK ITEM 55: Bilges, Preserve WORK ITEM 56: SSDG Isolation Mount, Renew WORK ITEM 57: SSDG Heat Exchanger, Modify WORK ITEM 58: Buoy Deck Equipment Emergency Brake Release Hand Pump, Modify WORK ITEM 59: Main Diesel Engines, Mount Renewal WORK ITEM 60: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 61: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 62: Firemain Valves, Renew WORK ITEM 63: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 64: Anchor Windlass Foundation Renew WORK ITEM 65: Bow Thruster Tunnel, Repair WORK ITEM 66: Stack Lighting, Install WORK ITEM 67: Crane Pedestal Stuffing Tubes, Repair WORK ITEM 68: Crane Pedestal Internal, Preserve WORK ITEM 69: Compartment Insulation (Various Locations), Renew WORK ITEM 70: Vent Duct Systems, Repair WORK ITEM 71: Quick-Acting Watertight Doors (QAWTD) Panels, Renew WORK ITEM 72: Hydraulic Cargo Hold Hatch (1-35-0) and Manual SORS Cargo Hold Hatch (1-41-0), Service WORK ITEM 73: Seawater Heat Exchangers; Clean, Inspect And Hydrotest WORK ITEM 74: Bridge Window Weatherstripping, Renew WORK ITEM 75: Buoy Padeyes, Renew WORK ITEM 76: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 77: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 78: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 79: Hull Plating Freeboard, Preserve “100%” WORK ITEM 80: Thruster Fairing Covers, Renew WORK ITEM 81: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 82: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 83: Propulsion Shaft Bearing, Stave Renewal iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

07DEC2016 1 33 Updated GFE in Work Item and Consolidated List of GFE

07DEC2016 1 62 DELETE 3.5

07DEC2016 1 62 Added INDUSTRY STANDARD column to Table 1

07DEC2016 1 12 Updated GFE in Work Item and Consolidated List

07DEC2016 1 10 Paragraph 3.1.2.2 update

07DEC2016 1 20 Revised NOTE under paragraph 3.2

16DEC2016 2 33 Paragraph 3.1.2 update

16DEC2016 2 33 Removed paragraph 3.1.2.2 and 3.1.2.3

16DEC2016 2 81 Add Work Item: Propulsion Shaft Seal (Bulkhead) Overhaul and Consolidated List of GFE

16DEC2016 2 82 Add Work Item: Propulsion Tail Shaft Sleeve, Skim Cut

16DEC2016 2 83 Add Work Item: Propulsion Shaft Bearing, Stave Renewal

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/ NFPA: http://www.nfpa.org SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

APM: Add and format applicable CG drawing(s) Coast Guard Drawing 175-WLM 568-002, Rev K, Bow Thruster Detail Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages Coast Guard Drawing 225B WLB 114-002, Flow Accelerating Fin Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages Coast Guard Drawing 225B WLB 167-001, Rev H, Structural Closures Coast Guard Drawing 225B WLB 201-001, Rev C, Machinery Spaces Arrangement Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975 http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-2)

Coast Guard Drawing 225B WLB 320-001, Rev L, Electrical One - Line Diagram Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains Coast Guard Drawing 225B WLB 528-002, Rev D, Weather Deck Drains Diagram Coast Guard Drawing 225B WLB 541-001, Rev G, Fuel Oil System Diagram Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D Coast Guard Drawing 225B WLB 573-011, Rev -, ATON Tie Downs Coast Guard Drawing 225B WLB 581-001, Rev C, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 582-001, Mooring and Towing A & D Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B WLB 631-001, Rev G, Painting Schedule Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225B WLB 635-001, Rev E, Hull Thermal and Acoustic Insulation Schedule Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing Coast Guard Drawing 225B WLB 910-002, Rev D, Hull Block 910 Modules Coast Guard Drawing 225B WLB 910-003, Rev F, Hull Block 910 Block Assembly Coast Guard Drawing 225B-WLB 180-010, Generator Foundations Coast Guard Drawing 225B-WLB 233-001, Rev D, Propulsion Train Installation Drawing Coast Guard Drawing 225B-WLB 243-001, Rev C, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-002, Rev E, Stern Tube and Bearing A & D Coast Guard Drawing 225B-WLB 256-007, Rev, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B-WLB 512-001, Rev K, HVAC Diagram Coast Guard Drawing 225B-WLB 512-012, Rev, HVAC Standard Details and General Instructions Coast Guard Drawing 225B-WLB 512-002, Rev C, Ventilation Schedule Coast Guard Drawing 225B-WLB 556-008, Rev C, CPP Hydraulic System Diagram Coast Guard Drawing 225B-WLB 562-003, Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B-WLB 562-004, Pintle Bearing Coast Guard Drawing 225B-WLB 562-002, Rev C, Rudder Structural A & D Coast Guard Drawing 225B-WLB 568-001, Rev A; Bow Thruster A & D Coast Guard Drawing 225B-WLB 568-202, Rev K; Bow & Stern Thruster Coast Guard Drawing 225B-WLB 611-001, Rev D, Lifting Pads - Main and Aux Machinery Room Coast Guard Drawing 225B-WLB 625-001, Rev C, Windows & Portlights vii (Rev-2)

Coast Guard Drawing 225B-WLB 111-001, Rev A, Hull Expansion Coast Guard Drawing 225B-WLB 180-001, Rev D, Foundation Hull Block 901 Coast Guard Drawing 225B-WLB 180-010, Generator Foundations Coast Guard Drawing 225B-WLB 243-001, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-002, Rev G, Stern Tube and Bearing A & D Coast Guard Drawing 225B-WLB 256-007, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B-WLB 320-001 Rev W, Electrical One-Line Diagram Coast Guard Drawing 225B-WLB 320-010 Rev J, Power System Elementary Wiring Diagram Coast Guard Drawing 225B-WLB 330-007 Rev G, Lighting System 02 Level & Above Hull Block

960B/975 & 970 Partial Coast Guard Drawing 225B-WLB 561-003, Rev A; Steering Gear Arrangement Coast Guard Drawing 225B-WLB 562-001, Rev E; Steering Components A/D Coast Guard Drawing 225B-WLB 562-002, Rev C; Rudder - Struct A & D Coast Guard Drawing 225B-WLB 562-002, Rev C; RUDDER - STRUCT A & D Coast Guard Drawing 225B-WLB 568-001, Rev A, Bow Thruster Arrangement and Detail Coast Guard Drawing 225B-WLB 601-001, Rev J, Gen Arr, Inboard and Outboard Profiles Coast Guard Drawing 225B-WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B-WLB 635-001, Rev E, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B-WLB 635-001, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B-WLB 801-015, Rev B, Scantlings, Decks and Platforms Coast Guard Drawing 225B-WLB 901-002, Rev D, Hull Block 901- Modules Coast Guard Drawing 225B-WLB 910-002, Rev D, Hull Block 910 – Modules Coast Guard Drawing 225B-WLB-573-011, Rev C, ATON Tie-Downs Coast Guard Drawing 225B-WLB 635-001, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225-WLB 320-001 Rev D, Electrical One Line Diagram Coast Guard Drawing 225-WLB 320-010 Rev U, Power System Elementary Wiring Diagram Coast Guard Drawing 225-WLB 330-007 Rev M, Lighting, System 02, Level & Above Hull Block

960B/975/970 Partial Coast Guard Drawing 225-WLB 635-1, Rev J, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B-WLB-506-001, Rev F, Overflows, Air Escapes and Sounding Tubes Coast Guard Fleet Drawing FL 1204-003, Rev A, Welded Padeyes & Link Coast Guard Fleet Drawing FL 2804-12, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Consolidated Visual ID for Cutters NAVSEA Drawing 803-5001104, Rudder Stock Bearings and Seals NAVSEA Drawing 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book - SWBS

Group(s) 568, Bow and Stern Thruster Units Coast Guard Technical Publication (TP) 3762, 15-OCT-04, Dual Point Davit - ATON Workboat - Model

TWPIV5-0A 5

Coast Guard (CG) Yard Procedures Manual, Volume VIII, Oct 1999, Procedure 11100.1A, Unaccompanied Personnel Housing Regulations viii (Rev-2)

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3498, Aug 2013, Buoy Chain Winch Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3518, Oct 2007, MDE Model 3608/1 Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1 Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-CP

Coast Guard Technical Publication (TP) 3523, SWBS 241-B, Nov 2007, Reduction Gear - Model

96DHCMGH-CP

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s)

243-262 Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, SWBS 245-B, May 2009, Propeller System, CPP - Model

110251007 Coast Guard Technical Publication (TP) 3534A, 07-JAN-97, Switchboards, Ship Service and Emergency

Diesel Generator - Model D2 Coast Guard Technical Publication (TP) 3534B, 07-JAN-97, Switchboards, Ship Service and Emergency

Diesel Generator - Model D2 Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book - SWBS

Group(s) 568, Bow and Stern Thruster Units Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP Coast Guard Technical Publication (TP) 3557, SWBS 573, Section C, Chg #7 (2015), Crane, Buoy –

Model EB-480-60-40 (Appleton Marine, Inc.)

Coast Guard Technical Publication (TP) 3558, Oct 2010, Manufacturer's Instruction Book - SWBS

Group(s) 573, Section 573-A (Winch, Cross Deck - Model Bmd 390), Section 573-B, (Winch, Cross Deck - Model Bmd 471)

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3562, Sep 2013, Manufacturer's Instruction Book SWBS Groups 583-589, Section B, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3562, Sep 2013, SWBS 589, Section C, Dumbwaiter, Model –F-

WK-806

ix (Rev-2)

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS

Group(s) 633-638 Coast Guard Technical Publication (TP) 3717, Amendment 1, Hydraulic Cargo Hatch Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”) Coast Guard Technical Publication (TP) 3520-167 Manual Hatch Model DWK-837 Delete SFLC Std Spec 0740, if UT measurement paragraph 3.3 is not retained Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2012, Welding and Allied

Processes Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2012, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2012, Requirements for

Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship

Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ships Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/ x (Rev-2)

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In

Service Maintenance Checks - Marine Diesel Engines Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/ Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric) MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04 MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) xi (Rev-2)

MIL-STD-2003-4, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships & Submarines (Cableways)

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker xii (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

10 N 225' WLB Major

Overhaul Kit NSN: 5330-01-520-5284 1 ea 35,249.00

10 N **225' WLB Seat

(Split)

NSN: 5330-01-645-3665 1 ea 12,500.00

11 N Stat-O-Seal Washers NSN: 5310-01-212-5987

PN: 0-4-3-5

12 ea 55.61

N

O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878

PN: 0-2-2-5

12 ea

50.00

12 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea 1,854.12

12 N Blade Bolt O-rings NSN: 5330-01-408-7251

(0-3-2-11)

48 ea 2.25

12 N Blade Seal NSN: 5331-01-623-0621

(2-472 KA174-75)

4 ea 55.00

12 Y *Lifting Device, Propeller Blade NSN: 2020-01-F02-6825 1 ea

100.00

12 Y *Hub Removal Kit NSN: 2020-01-632-6415 1 ea

13 Y CPP Hub NSN 2010-01-421-3952 1ea N/A

Y

***Fathometer

Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 1 ea 7,709.21

Y ***Sperry SRD 500

Doppler speed log

NSN: 5999-01-472-7499 1 ea 16504.43

27 N **Upper bearing NSN: 3110-01-466-9924 1 ea 5,002.41

27 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea 2,000.00

N Seal Kit, Bow Thruster NSN: 2010-01-555-9048 2 ea 3,634.00

N Seal Spacer

NSN: 5365-01-495-6823

PN: B125SM44178

2 ea

32 N Swing Brake Seal Kit NSN: 5330-01-390-3514 2 ea 1,875.00

32 N Swing Brake Disc &

Bearing Kit

NSN: 3010-01-464-1040 2 ea 178.00

32 N Swing Holding Valve NSN: 4820-01-466-4918 1 ea 700.00

32 N Shuttle Valve NSN: 4820-01-417-1911 1 ea 35.00

32 N Accumulator Assembly NSN: 3040-01-F16-4868

(PN: 6840)

1 ea 1,200.00

32 N Wire Rope Assembly NSN: 4010-01-620-9604 1 ea 300.00 xiii (Rev-2)

32 N Hand Pump P/N YMD-6839 1 ea

33 N Overhaul Kit 2090-99-260-9258 1 ea

33 N Tension pin 675-08055 1 ea 16.11

33 N Split Cotter Pin 679-40032 4 ea 34.12

33 N Modular Terminal 859-02400 56 ea 25.50

33 N End Clamp 859-02405 2 ea 3.19

33 N End Section 859-02406 1 ea 1.27

33 N Parition 859-02410 5 ea 2.66

33 N Earth Terminal 859-02420 1 ea 6.37

33 N Marketing Tag 859-02419 114 ea 1.58

33 N Mounting Rail 859-02424 1 ea 18.59

33 N Terminal Strip 859-02313 1 ea 67.73

33 N Slotted Pan HD Screw 617-90117 4 ea 6.04

33 N Slotted Pan HD Screw 617-90108 2 ea 7.10

33 N Slotted Pan HD Screw 617-90119 1 ea 9.54

33 N Modular Terminal 859-02402 4 ea 40.80

33 N Jumper Bar 859-02414 4 ea 5.31

33 N Hex nut 629-00005 4 ea 21.20

33 N Plain Washer 647-00805 2 ea 12.70

33 N Hex nut 629-00003 1 ea 8.05

33 N Marking Strip 859-02333 1 ea 8.47

33 N Emergency Stop 859-01960 1 ea 899.85

33 N Contact Block 859-01961 2 ea 101.99

33 N Heating Element 859-02609 1 ea 458.96

33 N Hex HD setscrew 609-12030 8 ea 21.20

33 N Eccentric Boss 5392-2811 1 ea 2,183.37 xiv (Rev-2)

Break Drum 5512-5131 1 ea 4,100.56

33 N Plain Washer 647-00816 4 ea 12.40

33 N Deep Groove Ball

Bearing 7004-0030 1 ea 300.13

33 N Deep Groove Ball

Bearing 7004-0045 1 ea 286.09

33 N Deep Groove Ball

Bearing 7004-0050 1 ea 455.01

33 N Dry Sliding Bearing 7500-1850 2 ea 314.70

33 N Oil Seal 7967-0453 1 ea 189.67

33 N Hex HD setscrew 609-08025 4 ea 7.42

33 N Hex Nut 629-00008 2 ea 3.82

33 N Hex HD setscrew 609-08050 1 ea 16.69

33 N Accumulator -54 LT

Bladder 885-02012 2 ea 10,726.33

33 N Charging Kit 885-02055 1 ea 1,440.00

33 N USA Bottle Adaptor 885-02052 1 ea 186.00

33 N Clear Single Boot 859-02504 1 ea 68.95

33 N Relay Base 859-04702 1 ea 7.86

33 N Relay 1099/155

AHLSR 859-03030 2 ea 492.74

33 N LED Moduler-red 859-04726 1 ea 15.62

33 N Relay Retaining Clip 859-04728 1 ea 5.21

33 N Marking Tags 859-04704 1 ea 1.55

33 N ST.ST Door lock 859-04213 5 ea 144.11

33 N Panel Key 859-03379 1 ea 103.05

33 N Housing 5061-0711 1 ea 526.04

Rubber Strip 5431-7911 4 ea 267.24 xv (Rev-2)

Hydraulic Cylinder 5727-1201 2 ea 16,147.02

33 N Heating Element 859-02610 1 ea 1,323.75

33 N Warning Label (20W) 5421-9111A 1 ea 44.25

33 N Warning Label (50W) 5421-9111B 1 ea 44.25

33 N Terminal Box Drilled-

AFTB 5672-2211 1 ea 1,657.33

33 N Terminal Box Drilled-

FFJB 5672-2611 1 ea 810.18

33 N Label (AFJB) 5420-5811C 1 ea 34.85

33 N Label (FFJB) 5420-5811F 1 ea 34.85

33 N Label (Ships Supply

Press') 5420-5911C 1 ea 52.94

33 N Rope Clip Plate 5421-8911 4 ea 84.93

33 N Angle 5676-1811 1 ea 500.69

33 N Gauge 894-00514 2 ea 166.00

33 N Fuse 1099/155 CF3 859-06045 1 ea 16.68

33 N Fuse 1099/155 CF4 859-06051 1 ea 20.07

33 N Fuse 1099/155 HF 3>4 859-04895 2 ea 20.61

33 N Fuse 1099/155 HF 1>2 859-04897 2 ea 22.62

33 N Label (MAX FLUID

LEVEL) 5420-5811M 1 ea 34.85

33 N Label (MIN FLUID

LEVEL) 5420-5811N 1 ea 34.85

33 N Bulkhead fitting (use

894-10546) 890-90106 4 ea 251.26

33 N Bulkhead elbow fitting

(use 894-10566) 890-90107 4 ea 333.27

33 N Blockage Gauge 894-00940 2 ea 145.55

47 N Anode NSN: 5342-01-408-5388 4 ea 3,525.00

48 N Reference Cell Siemens Water 2 ea 1,300.02 xvi (Rev-2)

Technologies W3T105012

(Electrocatalytic 32622)

NSN: 5977-01-346-0750

50 Y *Transducer Cover

Plate

N/A 4 ea 50.00

56 N Christie & Grey

Isolation Mount

NSN: 5340-99-613-8406

PN: T2.S20.45.C0.100

TSC T2 20/45 (UTS

threads)

4 ea 558.00

56 N Christie & Grey

Isolation Mount

NSN: 5340-99-501-0478

PN: T2.S20.55.C0.100

TSC T2 20/55 (UTS

threads)

2 ea 558.00

56 N Christie & Grey Sole

Plate

NSN: 5340-99-387-2519

PN: 54378 rev A

6 ea 98.00

58 N Aeorquip Dust Plug NSN5340-01-172-2794 PN

FD45-1041-06

1 ea 5.00

58 N Aeorquip Dust Cap NSN5340-01-172-3737 PN

FD45-1040-06

5 ea 2.00

58 N P-392 Hand Pump NSN: 4320-01-286-4065 1 ea 370.00

59 Y TSC T2 40/60 Unit Isolator

N/A 4 ea 600.00

59 Y TSC T2 50/60 Unit Isolator

N/A 8 ea 600.00

71 N QAWTD

26” x 66” LH Swing

Steel

PN: JE268-DQ-23 2 ea 2100.00

71 N QAWTD

36” x 66” LH Swing

Steel

PN: JE268-DQ-35 1 ea 2380.00

72 N Neoprene Gasket NSN: 5330-01-513-5869 4 ea

76 Y **Propeller shaft NSN: 2010-01-399-5912 1 ea 165,000.00

76 N **Grounding Silver

Strip

NSN: 5340-01-126-4569 1 ea 1,889.00

76 N **SST Straps NSN: 5340-01-126-4570 4 ea 28.00

76 N **SST Bailing Seals NSN: 5330-01-284-3686 4 ea 6.00

80 N Fairing Cap A (Pc #32) NSN: 2010-01-495-3473

PN: D1255M44189

2 ea 3000.00

81 N **Oversized shaft seal diaphragm (Main Prop

Shaft)

NSN: 2010-01-537-2301

2 ea. 9828.00

81 N **Oversized shaft seal diaphragm (PTO shaft)

H74265-01-3 1 ea. 4250.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work Item Title

1 Hull Plating (U/W Body), Inspect

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

7 Voids (Non-Accessible), Leak Test

9 Tanks (Ballast), Clean and Inspect

10 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

11 Controllable Pitch Propeller, System Maintenance

12 Controllable Pitch Propeller Hub, General Maintenance, Perform

24 Sea Strainers - Simplex (All Sizes), Clean and Inspect

25 Sea Bay, Preserve 100%

27 Rudder and Rudder Stock, Remove and Inspect

30 Anchor Windlass, Inspect and Service

32 Single Point Davit - RHIB, Inspect and Service

33 Twin Pivot Arm Davit, Inspect and Service

34 Commissary Hoist, Inspect and Service

43 U/W Body, Preserve (100%)

46 Impressed Current Cathodic Protection System, Inspect and Maintain

55 Bilges, Preserve

60 Sea Strainers - Duplex (All Sizes), Overhaul

61 Rudder, Inspect and Repair xviii (Rev-2)

63 Deck Covering (Interior Wet/Dry), Renew

65 Bow Thruster Tunnel, Repair

66 Stack Lighting, Install

72 Hydraulic Cargo Hold Hatch (1-35-0) and Manual SORS Cargo Hold Hatch (1-41-0), Service

76 Propulsion Shafting; Remove, Inspect, and Reinstall xix (Rev-2)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-2)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

2 (Rev-2)

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste

3 (Rev-2) segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

6 (Rev-2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM…