BAO Kit ICD 1 - BRITES.pdf

BRITES System Connectors

Last Updated: 24 July 2006

30 V Connector (13-pin): The 30V connector is the connector used for all sources and sinks operating off of the common bus voltage of nominal 30 Volts.

30V

Connector

Pin

Apportionment

Pin

Designations

Load Power 5 3,10,4,11,5

Ground 5 2,9,13,12,6

Data 3 8=G,7=C,1=D

Wires are listed in twisted pair order [ie. 3 and 2 etc]

15 V Connector (10-pin): The 15V connector is used for the nominal 15 V output from the power manager.

Any sinks requiring 15V power should have this 10-pin on the connecting cable.

15 Connector Pin

Apportionment

Pin

Designations

Power 2 3,7

Ground 2 2,6

Data (USB, Serial, etc)

4 1=V,4=D+, 8=D-,5=G

Port Use 2 9,10

12 V Connector (7-pin):

12V

Connector

Pin

Apportionment

Pin Designations

Power 2 1,2

Ground 2 6,7

SMBus 3 5=C, 4=D, 3=G

Cord Length:

The following Cord lengths have been requested by the user. Note cable names are in quotes. Please label cables appropriately.

Cable Connector 1 Connector 2 Length

Battery Box (BB) to Power

Manager (PM) “Battery Box”

13 pin Glen Air

804-001-06ZNU8-13P

13 pin Glen Air

804-001-06ZNU8-13P

24”

30V PM to Zinc Air (ZA)/

Fuel cell system “Zinc Air”

13 pin Glen Air

804-001-06ZNU8-13P

TYCO model CPC

211400-1

18”

30V PM to SOFLAM

“SOFLAM”

13 pin Glen Air

804-001-06ZNU8-13P

MIL -C-26482

MS3475L12-8S

60”

15V PM to Toughbook CF-18

“CF-18”

10 pin Glen Air

804-001-06ZNU7-10P

5.5mm x 2.5mm Barrel

CUI PP3-002B

24”

15V PM to Toughbook CF-18

“CF-18”

10 pin Glen Air

804-001-06ZNU7-10P

5.5mm x 2.5mm Barrel

CUI PP3-002B

48”

15V PM to BA/5590 adaptor

“15V 5590 OUT”

10 pin Glen Air

804-001-06ZNU7-10P

X-590 8”

15V PM to BA/5590 adaptor

“15V 5590 OUT”

10 pin Glen Air

804-001-06ZNU7-10P

X-590 24”

12V PM to Auto Adaptor “12V

Auto IN”

7 pin Glen Air

804-001-06ZNU6-7P

Auto Adaptor w/ LED indicator

36”

12V PM to Battery Terminal

“12V Terminal IN”

7 pin Glen Air

804-001-06ZNU6-7P

Alligator clips 36”

12V PM to BA-5590/BB-2590

“12V Battery IN”

7 pin Glen Air

804-001-06ZNU6-7P

Tactical Engineering

CONN-B-5590--M

8”

15V PM to TACTER laptop

“TACTER”

10 pin Glen Air

804-001-06ZNU7-10P

Lemo HGL-OK-303-

CLLC45Z or equivalent

48”

12V PM to Auto Adaptor “12V

Auto IN”

7 pin Glen Air

804-001-06ZNU6-7P

Auto Adaptor w/ LED indicator

12’

Ordering Information

Plugs

Company Model Order Number Pin Count Description Website

GlenAir Series804 804-001-06ZNU6-7P 7-pin Quick Disconnect Plug Plugs

GlenAir Series804 804-001-06ZNU7-10P 10-pin Quick Disconnect Plug Plugs

GlenAir Series804 804-001-06ZNU8-13P 13-pin Quick Disconnect Plug Plugs

GlenAir Series804 804-001-06ZNU9-19P 19-pin Quick Disconnect Plug Plugs

GlenAir 529 M85049/52S12W - Strain Relief for SOFLAM plug GlenAir MILSpec Catalog

Amphenol/Matrix** MS3475W12-8S 8-pin SOFLAM "RFI Grounding" Plug Peigenesis

L-3 BAI** 106 DWG# SC-C-179495 6-pin X-590 Plug BAI

** Toughbook Power Plug See Specifications Below

LEMO FGL FGL-0K-303-CLLC45Z 3-pin Tacter-31A Power Plug LEMO

GlenAir Series807 807-216-07ZNU6-6SY 6-pin Land Warrior Connector

Tyco CPC 211400-1 7-pin Zn-Air Connector Tyco

CUI PP-026 CP-026 - Toughbook CF-34 Digikey

Receptacles

Company Model Order Number Pin Count Description Website

GlenAir Series804 804-005-07ZNU6-7S* 7-pin Quick Disconnect Receptacle PCB Receptacles

GlenAir Series804 804-005-07ZNU7-10S* 10-pin Quick Disconnect Receptacle PCB Receptacles

GlenAir Series804 804-005-07ZNU8-13S* 13-pin Quick Disconnect Receptacle PCB Receptacles

GlenAir Series804 804-005-07ZNU9-19S* 19-pin Quick Disconnect Receptacle PCB Receptacles

Tyco CPC 211398-2 7-pin Zn-Air Connector Zn-Air

CUI PJ-025 CP-025 - Toughbook CF-34 Digikey

*Can be substituted with crimp receptacles instead of PCB

**Standardized Parts, manufactured by other companies

Zinc Air pin out

Dust Caps are only available for the receptacles. Tyco order numbers are 211870-1 and 213485-1 for the plastic strap and the metal bead caps respectively.

Zn-Air Pin Designations (30V Operation)

1 +30V, Jumper to Pin4 (or motor control)

2 Jumper to Pin 7

7 Jumper to Pin 2

6 0V

4 Jumper to Pin1 or motor control

SOFLAM

SOFLAM Pin Designations

A 0V

B +30V

C 0V

D +30V

E-H N/C

X-590 (2590, 5590, ect.), The “emulator” cable provides power from the power manager to mimic an x-590 operating in 15V mode. The male plug provides power to the power manager from an x-590 battery operating in 15V mode. Pins 5 and 2 on the emulator cable are designated as N/C in order to minimize shorting the 15V emulator cable by plugging a

30V device into it.

X-590 Pin Designations

Pin 15V Operation – Emulator

Cable

15V Operation –

Male Plug

1 0V 0V

2 N/C 0V

3 N/C N/C

4 +15V +15V

5 N/C +15V

6 N/C N/C

TOUGHBOOK Power Connectors

CF34- male connector

6mm outside diameter

1.25mm inner post diameter (could be a little bigger)

4.3mm inner diameter

CF18- female connector

5.5mm outer diameter

2.5mm inner diameter

Must have locking groove on outside diameter of connector.

Mouser Part #: 1710-2522, Kobiconn Part #: 1710-2522

RHC Tacter 31A power connector, mating connector, and pinout

Land Warrior Land Warrior uses (Glenair 807-216-07ZNU6-6SY), and is compatible with SMBus v1.1. The SB ID pin is for the battery charger, it is the safety pin in the SB-IF specifications.

Land Warrior Pin Designations

1 Power + (16.8V)

2 Ground

3 Charge +

4 SMBus Data

5 SMBus Clock

6 SB ID – Not used in BRITES

Old Fischer 30V Connection – For Reference Only

This Connector may no longer be used with the

BRITES system.

Fischer Pin Designations

1 +30V

2 +30V

3* 0V

4 0V

5-16 N/C

*Please notice that the diagram to the right shows the key when looking from the rear of the connector.

Raytheon SADL Radio

This radio used the X590 style plug with the following pins used:

Pin Designations

1 Shorted to Pin 5

2 0V

3 N/C

4 +30V

5 Shorted to Pin 1

Notice that the pinouts are opposite that of the PRC-117.

PRC-117 Radio

This radio used the X590 style plug with the following pins used:

Pin Designations

1 0V

2 Shorted to Pin 4

3 N/C

4 Shorted to Pin 2

5 +30V

Notice that the pinouts are opposite that of the SADL radio.

PRC-152 connection