UFGS_31_00_00_Earthwork.doc
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- Hill AFB Perimeter Fence Removal/Replacement Federal contract opportunity
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- FA8201-15-R-PERIMETERFENCE
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SECTION TABLE OF CONTENTS DIVISION 31 - EARTHWORK SECTION 31 00 00
EARTHWORK
08/08
PART 1 GENERAL
| 1.1 | MEASUREMENT PROCEDURES |
| 1.1.1 | Excavation |
| 1.1.2 | Piping Trench Excavation |
| 1.1.3 | Rock Excavation for Trenches |
| 1.1.4 | Topsoil Requirements |
| 1.1.5 | Select Granular Material |
| 1.2 | PAYMENT PROCEDURES |
| 1.2.1 | Classified Excavation |
| 1.2.2 | Piping Trench Excavation |
| 1.2.3 | Rock Excavation for Trenches |
| 1.2.4 | Unclassified Excavation |
| 1.2.5 | Classified Borrow |
| 1.2.6 | Unclassified Borrow |
| 1.3 | CRITERIA FOR BIDDING |
| 1.4 | REFERENCES |
| 1.5 | DEFINITIONS |
| 1.5.1 | Satisfactory Materials |
| 1.5.2 | Unsatisfactory Materials |
| 1.5.3 | Cohesionless and Cohesive Materials |
| 1.5.4 | Degree of Compaction |
| 1.5.5 | Topsoil |
| 1.5.6 | Hard/Unyielding Materials |
| 1.5.7 | Rock |
| 1.5.8 | Unstable Material |
| 1.5.9 | Select Granular Material |
| 1.5.9.1 | General Requirements |
| 1.5.10 | Initial Backfill Material |
| 1.5.11 | Non-frost Susceptible (NFS) Material |
| 1.6 | SYSTEM DESCRIPTION |
| 1.6.1 | Classification of Excavation |
| 1.6.1.1 | Common Excavation |
| 1.6.1.2 | Rock Excavation |
| 1.6.2 | Blasting |
| 1.6.3 | Dewatering Work Plan |
| 1.7 | SUBMITTALS |
PART 2 PRODUCTS
| 2.1 | BURIED WARNING AND IDENTIFICATION TAPE |
| 2.1.1 | Warning Tape for Metallic Piping |
| 2.1.2 | Detectable Warning Tape for Non-Metallic Piping |
| 2.2 | DETECTION WIRE FOR NON-METALLIC PIPING |
| 2.3 | PIPE CASING |
| 2.3.1 | Casing Pipe |
PART 3 EXECUTION
| 3.1 | GENERAL EXCAVATION |
| 3.1.1 | Trench Excavation Requirements |
| 3.1.1.1 | Bottom Preparation |
| 3.1.1.2 | Removal of Unyielding Material |
| 3.1.1.3 | Removal of Unstable Material |
| 3.1.1.4 | Excavation for Appurtenances |
| 3.1.2 | Underground Utilities |
| 3.2 | SELECTION OF BORROW MATERIAL |
| 3.3 | OPENING AND DRAINAGE OF EXCAVATION AND BORROW PITS |
| 3.4 | FINAL GRADE OF SURFACES TO SUPPORT CONCRETE |
| 3.5 | UTILIZATION OF EXCAVATED MATERIALS |
| 3.6 | BURIED TAPE AND DETECTION WIRE |
| 3.6.1 | Buried Warning and Identification Tape |
| 3.6.2 | Buried Detection Wire |
| 3.7 | BACKFILLING AND COMPACTION |
| 3.7.1 | Trench Backfill |
| 3.7.1.1 | Replacement of Unyielding Material |
| 3.7.1.2 | Replacement of Unstable Material |
| 3.7.1.3 | Bedding and Initial Backfill |
| 3.7.1.4 | Final Backfill |
| 3.7.2 | Backfill for Appurtenances |
| 3.8 | SPECIAL REQUIREMENTS |
| 3.8.1 | Electrical Distribution System |
| 3.9 | SUBGRADE PREPARATION |
| 3.9.1 | Construction |
| 3.9.2 | Compaction |
| 3.9.2.1 | Subgrade for Pavements |
| 3.10 | FINISHING |
| 3.10.1 | Subgrade and Embankments |
| 3.11 | DISPOSITION OF SURPLUS MATERIAL |
-- End of Section Table of Contents --
SECTION 31 00 00
Page
SECTION 31 00 00
EARTHWORK
08/08
PART 1 GENERAL
1.1 MEASUREMENT PROCEDURES
1.1.1 Excavation
The unit of measurement for excavation and borrow will be the cubic yard, computed by the average end area method from cross sections taken before and after the excavation and borrow operations, including the excavation for ditches, gutters, and channel changes, when the material is acceptably utilized or disposed of as herein specified. The measurements will include authorized excavation of rock (except for piping trenches that is covered below), authorized excavation of unsatisfactory subgrade soil, and the volume of loose, scattered rocks and boulders collected within the limits of the work; allowance will be made on the same basis for selected backfill ordered as replacement. The measurement will not include the volume of subgrade material or other material that is scarified or plowed and reused in-place, and will not include the volume excavated without authorization or the volume of any material used for purposes other than directed. The volume of overburden stripped from borrow pits and the volume of excavation for ditches to drain borrow pits, unless used as borrow material, will not be measured for payment. The measurement will not include the volume of any excavation performed prior to the taking of elevations and measurements of the undisturbed grade.
1.1.2 Piping Trench Excavation
Measure trench excavation by the number of linear feet along the centerline of the trench and excavate to the depths and widths specified for the particular size of pipe. Replace unstable trench bottoms with a selected granular material. Include the additional width at manholes and similar structures, the furnishing, placing and removal of sheeting and bracing, pumping and bailing, and all incidentals necessary to complete the work required by this section.
1.1.3 Rock Excavation for Trenches
Measure and pay for rock excavation by the number of cubic yards of acceptably excavated rock material. Measure the material in place, but base volume on a maximum 30 inches width for pipes 12 inches in diameter or less, and a maximum width of 16 inches greater than the outside diameter of the pipe for pipes over 12 inches in diameter. Provide the measurement to include all authorized overdepth rock excavation as determined by the Contracting Officer. For manholes and other appurtenances, compute volumes of rock excavation on the basis of 1 foot outside of the wall lines of the structures.
1.1.4 Topsoil Requirements
Separate excavation, hauling, and spreading or piling of topsoil and related miscellaneous operations will be considered subsidiary obligations of the Contractor, covered under the contract unit price for excavation.
1.1.5 Select Granular Material
Measure select granular material in place as the actual cubic yards replacing wet or unstable material in trench bottoms within the limits shown. Provide unit prices which include furnishing and placing the granular material, excavation and disposal of unsatisfactory material, and additional requirements for sheeting and bracing, pumping, bailing, cleaning, and other incidentals necessary to complete the work.
1.2 PAYMENT PROCEDURES
Payment will constitute full compensation for all labor, equipment, tools, supplies, and incidentals necessary to complete the work.
1.2.1 Classified Excavation
Classified excavation will be paid for at the contract unit prices per cubic yard for common or rock excavation.
1.2.2 Piping Trench Excavation
Payment for trench excavation will constitute full payment for excavation and backfilling, except in rock or unstable trench bottoms.
1.2.3 Rock Excavation for Trenches
Payment for rock excavation will be made in addition to the price bid for the trench excavation, and will include all necessary drilling and blasting and all incidentals necessary to excavate and dispose of the rock. Select granular material, used as backfill replacing rock excavation, will not be paid for separately, but will be included in the unit price for rock excavation.
1.2.4 Unclassified Excavation
Unclassified excavation will be paid for at the contract unit price per cubic yard for unclassified excavation.
1.2.5 Classified Borrow
Classified borrow will be paid for at the contract unit prices per cubic yard for common or rock borrow.
1.2.6 Unclassified Borrow
Unclassified borrow will be paid for at the contract unit price per cubic yard for unclassified borrow.
1.3 CRITERIA FOR BIDDING
Base bids on the following criteria:
a. Surface elevations are as indicated.
b. Pipes or other artificial obstructions, except those indicated, will not be encountered.
c. Hard materials and rock may be encountered in some of the excavations.
1.4 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO)
AASHTO T 180 (2010) Standard Method of Test for Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and a 457-mm (18-in.) Drop
AASHTO T 224 (2010) Standard Method of Test for Correction for Coarse Particles in the Soil Compaction Test
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2010) Installation of Ductile-Iron Water Mains and Their Appurtenances
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2010; Errata 2010) Structural Welding Code - Steel
AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)
AWPA C2 (2003) Lumber, Timber, Bridge Ties and Mine Ties - Preservative Treatment by Pressure Processes
AWPA P5 (2009) Standard for Waterborne Preservatives
ASTM INTERNATIONAL (ASTM)
ASTM A139/A139M (2004; R 2010) Standard Specification for Electric-Fusion (ARC)-Welded Steel Pipe (NPS 4 and over)
ASTM A252 (2010) Standard Specification for Welded and Seamless Steel Pipe Piles
ASTM C136 (2006) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C33/C33M (2011a) Standard Specification for Concrete Aggregates
ASTM D1140 (2000; R 2006) Amount of Material in Soils Finer than the No. 200 (75-micrometer) Sieve
ASTM D1556 (2007) Density and Unit Weight of Soil in Place by the Sand-Cone Method
ASTM D1557 (2009) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D1883 (2007e2) CBR (California Bearing Ratio) of Laboratory-Compacted Soils
ASTM D2167 (2008) Density and Unit Weight of Soil in Place by the Rubber Balloon Method
ASTM D2434 (1968; R 2006) Permeability of Granular Soils (Constant Head)
ASTM D2487 (2011) Soils for Engineering Purposes (Unified Soil Classification System)
ASTM D2937 (2010) Density of Soil in Place by the Drive-Cylinder Method
ASTM D422 (1963; R 2007) Particle-Size Analysis of Soils
ASTM D4318 (2010) Liquid Limit, Plastic Limit, and Plasticity Index of Soils
ASTM D6938 (2010) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
ASTM D698 (2007e1) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft. (600 kN-m/cu. m.))
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2008; Errata 1-2010; Changes 1-3 2010; Changes 4-6 2011) Safety and Health Requirements Manual
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 600/4-79/020 (1983) Methods for Chemical Analysis of Water and Wastes
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste: Physical/Chemical Methods
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
CID A-A-203 (Rev C; Notice 3) Paper, Kraft, Untreated
1.5 DEFINITIONS
1.5.1 Satisfactory Materials
Satisfactory materials comprise any materials classified by ASTM D2487 as GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP. Satisfactory materials for grading comprise stones less than 8 inches, except for fill material for pavements and railroads which comprise stones less than 3 inches in any dimension.
1.5.2 Unsatisfactory Materials
Materials which do not comply with the requirements for satisfactory materials are unsatisfactory. Unsatisfactory materials also include man-made fills; trash; refuse; backfills from previous construction; and material classified as satisfactory which contains root and other organic matter or frozen material. Notify the Contracting Officer when encountering any contaminated materials.
1.5.3 Cohesionless and Cohesive Materials
Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will be identified as cohesionless only when the fines are non-plastic. Perform testing, required for classifying materials, in accordance with ASTM D4318, ASTM C136, ASTM D422, and ASTM D1140.
1.5.4 Degree of Compaction
Degree of compaction required, except as noted in the second sentence, is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557 abbreviated as a percent of laboratory maximum density. Since ASTM D1557 applies only to soils that have 30 percent or less by weight of their particles retained on the 3/4 inch sieve, express the degree of compaction for material having more than 30 percent by weight of their particles retained on the 3/4 inch sieve as a percentage of the maximum density in accordance with AASHTO T 180 and corrected with AASHTO T 224. To maintain the same percentage of coarse material, use the "remove and replace" procedure as described in NOTE 8 of Paragraph 7.2 in AASHTO T 180.
1.5.5 Topsoil
Material suitable for topsoils obtained from excavations is defined as: Natural, friable soil representative of productive, well-drained soils in the area, free of subsoil, stumps, rocks larger than one inch diameter, brush, weeds, toxic substances, and other material detrimental to plant growth. Amend topsoil pH range to obtain a pH of 5.5 to 7.
1.5.6 Hard/Unyielding Materials
Hard/Unyielding materials comprise weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" with stones greater than 3 inch in any dimension or as defined by the pipe manufacturer, whichever is smaller. These materials usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.
1.5.7 Rock
Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1/2 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.
1.5.8 Unstable Material
Unstable materials are too wet to properly support the utility pipe, conduit, or appurtenant structure.
1.5.9 Select Granular Material
1.5.9.1 General Requirements
Select granular material consist of materials classified as GW, GP, SW, SP, by ASTM D2487 where indicated.
1.5.10 Initial Backfill Material
Initial backfill consists of select granular material or satisfactory materials free from rocks 1 inches or larger in any dimension or free from rocks of such size as recommended by the pipe manufacturer, whichever is smaller. When the pipe is coated or wrapped for corrosion protection, free the initial backfill material of stones larger than 3 inches in any dimension or as recommended by the pipe manufacturer, whichever is smaller.
1.5.11 Non-frost Susceptible (NFS) Material
Non-frost susceptible material are a uniformly graded washed sand with a maximum particle size of 3/4 inch and less than 5 percent passing the No. 200 size sieve, and with not more than 3 percent by weight finer than 0.02 mm grain size.
1.6 SYSTEM DESCRIPTION
1.6.1 Classification of Excavation
1.6.1.1 Common Excavation
Include common excavation with the satisfactory removal and disposal of all materials not classified as rock excavation.
1.6.1.2 Rock Excavation
Submit notification of encountering rock in the project. Include rock excavation with excavating, grading, disposing of material classified as rock, and the satisfactory removal and disposal of boulders 1/2 cubic yard or more in volume; solid rock; rock material that is in ledges, bedded deposits, and unstratified masses, which cannot be removed without systematic drilling; firmly cemented conglomerate deposits possessing the characteristics of solid rock impossible to remove without systematic drilling; and hard materials (see Definitions). Include the removal of any concrete or masonry structures, except pavements, exceeding 1/2 cubic yard in volume that may be encountered in the work in this classification. If at any time during excavation, including excavation from borrow areas, the Contractor encounters material that may be classified as rock excavation, uncover such material and notify the Contracting Officer. Do not proceed with the excavation of this material until the Contracting Officer has classified the materials as common excavation or rock excavation and has taken cross sections as required. Failure on the part of the Contractor to uncover such material, notify the Contracting Officer, and allow ample time for classification and cross sectioning of the undisturbed surface of such material will cause the forfeiture of the Contractor's right of claim to any classification or volume of material to be paid for other than that allowed by the Contracting Officer for the areas of work in which such deposits occur.
1.6.2 Blasting
Blasting will not be permitted.
1.6.3 Dewatering Work Plan
Submit procedures for accomplishing dewatering work.
1.7 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Shoring; G Dewatering Work Plan; G
SD-03 Product Data
Utilization of Excavated Materials; G Rock Excavation Opening of any Excavation or Borrow Pit Shoulder Construction
SD-06 Test Reports
Testing Borrow Site Testing
SD-07 Certificates
Testing
PART 2 PRODUCTS
2.1 BURIED WARNING AND IDENTIFICATION TAPE
Provide polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 3 inches minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Provide permanent color and printing, unaffected by moisture or soil.
Warning Tape Color Codes
Red: Electric
2.1.1 Warning Tape for Metallic Piping
Provide acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.003 inch and a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation.
2.1.2 Detectable Warning Tape for Non-Metallic Piping
Provide polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.004 inch, and a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Manufacture tape with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
2.2 DETECTION WIRE FOR NON-METALLIC PIPING
Insulate a single strand, solid copper detection wire with a minimum of 12 AWG.
2.3 PIPE CASING
2.3.1 Casing Pipe
ASTM A139/A139M, Grade B, or ASTM A252, Grade 2, smooth wall pipe. Match casing size to the outside diameter and wall thickness as indicated. Protective coating is not required on casing pipe.
PART 3 EXECUTION
3.1 GENERAL EXCAVATION
Perform excavation of every type of material encountered within the limits of the project to the lines, grades, and elevations indicated and as specified. Perform the grading in accordance with the typical sections shown and the tolerances specified in paragraph FINISHING. Transport satisfactory excavated materials and place in fill or embankment within the limits of the work. Excavate unsatisfactory materials encountered within the limits of the work below grade and replace with satisfactory materials as directed. Include such excavated material and the satisfactory material ordered as replacement in excavation. Dispose surplus satisfactory excavated material not required for fill or embankment in areas approved for surplus material storage or designated waste areas. Dispose unsatisfactory excavated material in designated waste or spoil areas. During construction, perform excavation and fill in a manner and sequence that will provide proper drainage at all times. Excavate material required for fill or embankment in excess of that produced by excavation within the grading limits from the borrow areas indicated or from other approved areas selected by the Contractor as specified.
3.1.1 Trench Excavation Requirements
Excavate the trench as recommended by the manufacturer of the pipe to be installed. Slope trench walls below the top of the pipe, or make vertical, and of such width as recommended in the manufacturer's printed installation manual. Provide vertical trench walls where no manufacturer's printed installation manual is available. Excavate trench walls which are cut back to at least the angle of repose of the soil. Give special attention to slopes which may be adversely affected by weather or moisture content. Do not exceed the trench width below the pipe top of 24 inches plus pipe outside diameter (O.D.) for pipes of less than 24 inches inside diameter, and do not exceed 36 inches plus pipe outside diameter for sizes larger than 24 inches inside diameter. Where recommended trench widths are exceeded, provide redesign, stronger pipe, or special installation procedures by the Contractor. The Contractor is responsible for the cost of redesign, stronger pipe, or special installation procedures without any additional cost to the Government.
3.1.1.1 Bottom Preparation
Grade the bottoms of trenches accurately to provide uniform bearing and support for the bottom quadrant of each section of the pipe. Excavate bell holes to the necessary size at each joint or coupling to eliminate point bearing. Remove stones of 3 inch or greater in any dimension, or as recommended by the pipe manufacturer, whichever is smaller, to avoid point bearing.
3.1.1.2 Removal of Unyielding Material
Where unyielding material is encountered in the bottom of the trench, remove such material 4 inch below the required grade and replaced with suitable materials as provided in paragraph BACKFILLING AND COMPACTION.
3.1.1.3 Removal of Unstable Material
Where unstable material is encountered in the bottom of the trench, remove such material to the depth directed and replace it to the proper grade with select granular material as provided in paragraph BACKFILLING AND COMPACTION. When removal of unstable material is required due to the Contractor's fault or neglect in performing the work, the Contractor is responsible for excavating the resulting material and replacing it without additional cost to the Government.
3.1.1.4 Excavation for Appurtenances
Provide excavation for manholes, catch-basins, inlets, or similar structures sufficient to leave at least 12 inches clear between the outer structure surfaces and the face of the excavation or support members. Clean rock or loose debris and cut to a firm surface either level, stepped, or serrated, as shown or as directed. Remove loose disintegrated rock and thin strata. Specify removal of unstable material.
3.1.2 Underground Utilities
The Contractor is responsible for movement of construction machinery and equipment over pipes and utilities during construction. Perform work adjacent to non-Government utilities as indicated in accordance with procedures outlined by utility company. Excavation made with power-driven equipment is not permitted within three feet of known Government-owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer.
3.2 SELECTION OF BORROW MATERIAL
Select borrow material to meet the requirements and conditions of the particular fill or embankment for which it is to be used. Obtain borrow material from the borrow areas from approved private sources. Unless otherwise provided in the contract, the Contractor is responsible for obtaining the right to procure material, pay royalties and other charges involved, and bear the expense of developing the sources, including rights-of-way for hauling from the owners. Borrow material from approved sources on Government-controlled land may be obtained without payment of royalties. Unless specifically provided, do not obtain borrow within the limits of the project site without prior written approval. Consider necessary clearing, grubbing, and satisfactory drainage of borrow pits and the disposal of debris thereon related operations to the borrow excavation.
3.3 OPENING AND DRAINAGE OF EXCAVATION AND BORROW PITS
Except as otherwise permitted, excavate borrow pits and other excavation areas providing adequate drainage. Transport overburden and other spoil material to designated spoil areas or otherwise dispose of as directed. Provide neatly trimmed and drained borrow pits after the excavation is completed. Ensure that excavation of any area, operation of borrow pits, or dumping of spoil material results in minimum detrimental effects on natural environmental conditions.
3.4 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE
Do not excavate to final grade until just before concrete is to be placed. Only use excavation methods that will leave the foundation rock in a solid and unshattered condition. Roughen the level surfaces, and cut the sloped surfaces, as indicated, into rough steps or benches to provide a satisfactory bond. Protect shales from slaking and all surfaces from erosion resulting from ponding or water flow.
3.5 UTILIZATION OF EXCAVATED MATERIALS
Dispose unsatisfactory materials removing from excavations into designated waste disposal or spoil areas. Use satisfactory material removed from excavations, insofar as practicable, in the construction of fills, embankments, subgrades, shoulders, bedding (as backfill), and for similar purposes. Submit procedure and location for disposal of unused satisfactory material. Submit proposed source of borrow material. Do not waste any satisfactory excavated material without specific written authorization. Dispose of satisfactory material, authorized to be wasted, in designated areas approved for surplus material storage or designated waste areas as directed. Clear and grub newly designated waste areas on Government-controlled land before disposal of waste material thereon. Stockpile and use coarse rock from excavations for constructing slopes or embankments adjacent to streams, or sides and bottoms of channels and for protecting against erosion. Do not dispose excavated material to obstruct the flow of any stream, endanger a partly finished structure, impair the efficiency or appearance of any structure, or be detrimental to the completed work in any way.
3.6 BURIED TAPE AND DETECTION WIRE
3.6.1 Buried Warning and Identification Tape
Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade.
3.6.2 Buried Detection Wire
Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. Extend the wire continuously and unbroken, from manhole to manhole. Terminate the ends of the wire inside the manholes at each end of the pipe, with a minimum of 3 feet of wire, coiled, remaining accessible in each manhole. Furnish insulated wire over its entire length. Install wires at manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, terminate the wire in the valve pit at the pump station end of the pipe.
3.7 BACKFILLING AND COMPACTION
Place backfill adjacent to any and all types of structures, and compact to at least 90 percent laboratory maximum density for cohesive materials or 95 percent laboratory maximum density for cohesionless materials, to prevent wedging action or eccentric loading upon or against the structure. Prepare ground surface on which backfill is to be placed and provide compaction requirements for backfill materials in conformance with the applicable portions of paragraphs GROUND SURFACE PREPARATION. Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or other approved equipment.
3.7.1 Trench Backfill
Backfill trenches to match the existing grade.
3.7.1.1 Replacement of Unyielding Material
Replace unyielding material removed from the bottom of the trench with select granular material or initial backfill material.
3.7.1.2 Replacement of Unstable Material
Replace unstable material removed from the bottom of the trench or excavation with select granular material placed in layers not exceeding 6 inches loose thickness.
3.7.1.3 Bedding and Initial Backfill
Place initial backfill material and compact it with approved tampers to a height of at least one foot above the utility pipe or conduit. Bring up the backfill evenly on both sides of the pipe for the full length of the pipe. Take care to ensure thorough compaction of the fill under the haunches of the pipe. Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with AWWA C600, Type 4, except as specified herein. Compact backfill to top of pipe to 95 percent of ASTM D698 maximum density. Provide plastic piping with bedding to spring line of pipe. Provide materials as follows:
a. Class I: Angular, 0.25 to 1.5 inch, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
| b. | Class II: | Coarse sands and gravels with maximum particle size of |
| 1.5 inch, including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. | Soil Types GW, GP, SW, and SP are included in this class as specified in ASTM D2487. |
c. Clean, coarse-grained sand classified as SW or SP by ASTM D2487 for bedding and backfill.
d. Clean, coarsely graded natural gravel, crushed stone or a combination thereof having a classification of GW or GP in accordance with ASTM D2487 for bedding and backfill. Do not exceed maximum particle size of 1/8 inches.
3.7.1.4 Final Backfill
Fill the remainder of the trench, except for special materials for roadways, railroads and airfields, with satisfactory material. Place backfill material and compact as follows:
a. Roadways, Railroads, and Airfields: Place backfill up to the required elevation as specified. Do not permit water flooding or jetting methods of compaction.
b. Sidewalks, Turfed or Seeded Areas and Miscellaneous Areas: Deposit backfill in layers of a maximum of 12 inches loose thickness, and compact it to 85 percent maximum density for cohesive soils and 90 percent maximum density for cohesionless soils. Do not permit compaction by water flooding or jetting. Apply this requirement to all other areas not specifically designated above.
3.7.2 Backfill for Appurtenances
After the manhole, catch basin, inlet, or similar structure has been constructed and the concrete has been allowed to cure for 7 days, place backfill in such a manner that the structure is not damaged by the shock of falling earth. Deposit the backfill material, compact it as specified for final backfill, and bring up the backfill evenly on all sides of the structure to prevent eccentric loading and excessive stress.
3.8 SPECIAL REQUIREMENTS
Special requirements for both excavation and backfill relating to the specific utilities are as follows:
3.8.1 Electrical Distribution System
Provide a minimum cover of 24 inches from the finished grade to direct burial cable and conduit or duct line, unless otherwise indicated.
3.9 SUBGRADE PREPARATION
3.9.1 Construction
Shape subgrade to line, grade, and cross section, and compact as specified. Include plowing, disking, and any moistening or aerating required to obtain specified compaction for this operation. Remove soft or otherwise unsatisfactory material and replace with satisfactory excavated material or other approved material as directed. Excavate rock encountered in the cut section to a depth of 6 inches below finished grade for the subgrade. Bring up low areas resulting from removal of unsatisfactory material or excavation of rock to required grade with satisfactory materials, and shape the entire subgrade to line, grade, and cross section and compact as specified. Do not vary the elevation of the finish subgrade more than 0.05 foot from the established grade and cross section.
3.9.2 Compaction
Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or other approved equipment. Except for paved areas and railroads, compact each layer of the embankment to at least 95 percent of laboratory maximum density.
3.9.2.1 Subgrade for Pavements
Compact subgrade for pavements to at least 95 percentage laboratory maximum density for the depth below the surface of the pavement shown. When more than one soil classification is present in the subgrade, thoroughly blend, reshape, and compact the top 6 inch of subgrade.
3.10 FINISHING
Finish the surface of excavations, embankments, and subgrades to a smooth and compact surface in accordance with the lines, grades, and cross sections or elevations shown. Provide the degree of finish for graded areas within 0.1 foot of the grades and elevations indicated except that the degree of finish for subgrades specified in paragraph SUBGRADE PREPARATION. Finish gutters and ditches in a manner that will result in effective drainage. Finish the surface of areas to be turfed from settlement or washing to a smoothness suitable for the application of turfing materials. Repair graded, topsoiled, or backfilled areas prior to acceptance of the work, and re-established grades to the required elevations and slopes.
3.10.1 Subgrade and Embankments
During construction, keep embankments and excavations shaped and drained. Maintain ditches and drains along subgrade to drain effectively at all times. Do not disturb the finished subgrade by traffic or other operation. Protect and maintain the finished subgrade in a satisfactory condition until ballast, subbase, base, or pavement is placed. Do not permit the storage or stockpiling of materials on the finished subgrade. Do not lay subbase, base course, ballast, or pavement until the subgrade has been checked and approved, and in no case place subbase, base, surfacing, pavement, or ballast on a muddy, spongy, or frozen subgrade.
3.11 DISPOSITION OF SURPLUS MATERIAL
Provide surplus material or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber as wasted in Government disposal area indicated which is located within a haul distance of 5 miles or removed from Government property as directed by the Contracting Officer.
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