Tab 4. Door Hardware_Lines 284, 286-290.pdf

PDF 10 MB Posted

Attached to
Access Control System Equipment Federal contract opportunity
Solicitation number
FA813925Q0002
Issued by
Department of the Air Force Materiel Command Air Force Sustainment Center

About this file

This is a door hardware submittal package from Trinity Commercial Sales to Southwind Construction for the B3220 Renovate Integration Support project. The submittal details extensive door hardware specifications including hinges, mortise locks, exit devices, closers, kick plates, wall stops, electric strikes, power supplies, power transfers, thresholds, and seals.

The package includes specifications for Best 45H mortise locks with 626 satin chrome finish and interchangeable cores, Design Hardware BB5-HW heavy weight ball bearing hinges in 26D finish, Design Hardware 1000 series exit devices, HES 1006CS electric strikes with SMART Pac III power supply, Von Duprin EPT10 power transfers, dormakaba PS536RF power supply, and various Burns and Reese door accessories. Key finishes specified are US26D/626 satin chrome and US32D/630 satin stainless steel. The hardware is configured for both standard doors and special applications like automatic operators and access control integration. Detailed installation templates and instructions are provided for proper mounting and wiring of electrified components.

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SUBMITTAL FOR FINISH HARDWARE

PROJECT:

CONTRACTOR:

SUBMITTED BY:

Trinity Commercial Sales 1011 S.E. 25th St.

Oklahoma City, OK 73129

Nick Trantham nickt@trinitycommercialsales.com

405-619-9080

Renovate Integration Support B3220

Southwind Construction zachary Text Box 08 71 00 Door Hardware SD-02 Shop Drawings SD-03 Product Data SD-08 Manufacturer's Instructions zachary Text Box

- Item 284 Manufacturer's Detail Drawings

- Item 286 Hardware Schedule

- Item 287 Keying System

- Item 288 Hardware Items

- Item 289 Installation

- Item 290 Hardware Schedule

Job: B3220 - Renovate Integration Support

Address: TAFB

Contractor: Southwind Construction

4/28/23

Set 2 Opening# W1 Type: Handing: RHR

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 AL Design Hardware

1 32D Burns

1 32D Burns

3 Grey Burns

Set 3 Opening# 172 Type: Handing: LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 Black Reese

Set 3.1 Opening# 179 Type: Handing: RH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 AL Design Hardware

1 32D Burns

1 26D Burns

1 Black Reese

1 AL Reese

1 AL Reese

1 Grey Dormakaba

Set 4 Opening# E1 Coridoor E1 to Corridor S3 Type: Handing: LHR

S1 Coridoor S1 to Corridor S3 RHR

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 AL/Black Kabamas

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 AL Design Hardware

1 32D Burns

1 32D Burns

3 Grey Burns

1 Grey Dormakaba

Electric Strike 1600-CS

Power Controller 2005M3

Power Supply PS536RF

Note: All other Access Control and/or Security materials are by other.

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Electric Strike 1600-CS

Power Controller 2005M3

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Note: All other Access Control and/or Security materials are by other.

Door Bottom DB591AF - 36"

Threshold S405A - 36"

Cypher Deadlock CDX10 - Type 2 Strike

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Floor Stop 521

Smoke Seal 797B-17'

Closer 416

Wall Stop 570

Mechanical 172 to Mechanical 170

Note: All other Access Control and/or Security materials are by other.

Electrical 179 From Corridor M 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Smoke Seal 797B-17'

1 Hour - 3070 - HMF / HMD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Closer 416

4070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Closer 416

Construction Core 7190224

Final Core Core 1C7L - Uncombinated - w/ key blanks

Corridor W1 to Corridor W2

Kick Plate KP50 - 10" x 46" - 4BE - CSK

Wall Stop 570

Silencers 500

Storeroom 45H-7-D-15J

Closer 416

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Wall Stop 570

Power Supply PS536RF

3070 - HMF / WD

3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Silencers

Contractor: Southwind Construction

4/28/23

Set 5 Opening# 177A Admin 3A from Admin 3 Type: Handing: LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 Lot 26D/AL

Set 6 Opening# 181A Office 181A from Admin 5 Type: Handing: RH

181B Office 181B from Admin 5 LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 32D Burns

1 Lot 26D/AL

Set 7 Opening# 174 Admin 2 to Corridor N Type: Handing: LHR

181 Coridoor S1 to Corridor S3 RHR

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 AL/Black Kabamas

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 Lot 26D/AL

1 Grey Dormakaba

Set 8 Opening# 171 Admin 1 from Corridor W3 Type: Handing: LH

176 72 ABW from Corridor N RH

176A 76 SWEG from Corridor N LH

177 Admin 3 from Corridor M LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 AL/Black Kabamas

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 Lot 26D/AL

1 Grey Dormakaba

Power Supply PS536RF

Power Supply PS536RF

Note: All other Access Control and/or Security materials are by other.

STC 42: 3070 - HMF / WD

STC 42: 3070 - HMF / WD

Cypher Deadlock CDX10 - Type 3 Strike

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Wall Stop 570

Sound Seals Provided per mfg. requirements.

Electric Strike 1600-CS

Power Controller 2005M3

Closer 416

STC 42: 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Sound Seals Provided per mfg. requirements.

Note: All other Access Control and/or Security materials are by other.

STC 42: 3070 - HMF / WD

Cypher Deadlock CDX10 - Type 2 Strike

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Construction Core

Closer 416

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Wall Stop 570

Storeroom 45H-7-D-15J

Electric Strike 1600-CS

Power Controller 2005M3

1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

STC 42: 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Wall Stop 570

Sound Seals Provided per mfg. requirements.

STC 42: 3070 - HMF / WD

Office 45H-7-AB-15J

Wall Stop 570

STC 42: 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

STC 42: 3070 - HMF / WD

Sound Seals Provided per mfg. requirements.

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Office

STC 42: 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Closer 416

45H-7-AB-15J

Contractor: Southwind Construction

4/28/23

Set 9 Opening# 180 Admin 4 from Corridor M Type: Handing: RHA

182 Lab to Corridor E1 LHRA

Qty Item Discription Color Mfg.

6 26D Design Hardware

1 SP28 Von Duprin

1 Set 26D Burns

1 26D Burns

1 AL/Black Kabamas

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 Black Burns

2 Black Burns

2 AL Design Hardware

1 Lot 26D/AL

1 Grey Dormakaba

Set 10 Opening# 181C Type: Handing: RH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 32D Burns

1 Black Reese

Set 11 Opening# 183 Security from Corridor S2 Type: Handing: LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 626 Best

1 Green Best

1 626 Best

1 630 HES

1 630 HES

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 Lot 26D/AL

1 Grey Dormakaba

Power Supply PS536RF

Power Supply PS536RF

Final Core Core 1C7L - Uncombinated - w/ key blanks

Construction Core 1C7

Wall Stop 570

Sound Seals Provided per mfg. requirements.

Note: All other Access Control and/or Security materials are by other.

Power Controller 2005M3

Closer 416

Kick Plate

Closer

KP50 - 10" x 34" - 4BE - CSK

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Electric Strike 1600-CS

Mop Plate KP50 - 6" x 35-3/4" - 4BE - CSK

STC 42: 3070 - HMF / WD

Final Core Core 1C7L - Uncombinated - w/ key blanks

Janitorial from Corridor M 3070 - HMF / HMD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

Note: All other Access Control and/or Security materials are by other.

Sound Seals Provided per mfg. requirements.

Construction Core 1C7

Smoke Seal 797B-17'

Closer 416

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Wall Stop 570

(Active 3070 / Inactive 2070)

Auto Flush Bolts 7842

Dust Proof Strike 545

Coordinators 7660

Mounting Brackets 72AB

Cypher Deadlock CDX10 - Type 9 Strike @ 182 / Type 3 Strike @ 180

Electric Strike 1600-CS

Power Controller 2005M3

Construction Core 1C7

Final Core Core 1C7L - Uncombinated - w/ key blanks

Electric Transfer EPT10

STC 42: UEPR 5070 - HMF / WD

(Active 3070 / Inactive 2070)

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Storeroom 45H-7-D-15J

STC 42: UEPR 5070 - HMF / WD

Contractor: Southwind Construction

4/28/23

Set 12 Opening# 184A Admin 6 to Corridor S1 Type: Handing: RHR

184B Admin 6 to Corridor S1 RHR

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 32D Design Hardware

1 32D Design Hardware

1 AL Design Hardware

1 32D Burns

1 Lot 26D/AL

Set 13 Opening# 175A Type: Handing: RH

175B Women's Restroom LH

Qty Item Discription Color Mfg.

3 26D Design Hardware

1 32D Burns

1 AL Design Hardware

1 32D Burns

1 32D Burns

1 32D Burns

1 Black Reese

3070 - HMF / WD

Note: All other Access Control and/or Security materials are by other.

Passage Exit Trim LE-08-A

Men's Restroom 3070 - HMF / WD

Smoke Seal 797B-17'

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Mop Plate KP50 - 6" x 35-3/4" - 4BE - CSK

Wall Stop 570

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Push / Pull 54 x 5426B

Closer 416

Kick Plate KP50 - 10" x 34" - 4BE - CSK

Sound Seals Provided per mfg. requirements.

Closer 416

STC 42: 3070 - HMF / WD

STC 42: 3070 - HMF / WD

Hinges BB5 - HW - NRP - 4.5" x 4.5"

Exit Device 1000R - 33"

X0 Series - X-10/CDX-10/DKX-10/DKXL-10

X-10: The GSA Approved Lock for FF-L-2740, Revision B, Style 1 Applications

Secure Tradition The Kaba Mas X-0 series is the trusted choice for securing the US Government’s most sensitive material. The X-0 series was first introduced in 1992 as the only lock to meet the strict requirements of Federal Specification FF-L-2740. This specification is the US Government’s highest security standard for electro-mechanical locks. The X-10 represents the latest edition to this secure tradition. The X-10 is the GSA (General Services Administration) approved lock for FF-L-2740, latest revision B, Style 1 applications. The X-10 is approved by the GSA for use on approved Class 5 and 6 filing cabinets and Class 5 Security vault doors.

Why the X-10?

The X-10 was designed and developed as a direct result of the latest revision to federal specification FF-L-2740, now Revision B. This revision calls for two distinctly different lock styles. Be aware that the characteristics and operating features of a “Style 1” and “Style 2” lock are not equal! The X-10 is the only self-contained lock and now, with the backlit LCD display, clearly represents the best overall value. The X-10 is the lock awarded the distinction of being approved for Style 1 Applications.

User Friendly Features The X-10 was designed with similar features and functions of its predecessor, the X-09. This minimizes the need for user training. The X-10 maintains the already familiar product operating features. The X-10 uses the same self-powered technology - simply rotate the dial to power-up the lock. The proprietary Kaba Mas self powered feature eliminates the concern of an unexpected failure due to battery life. The X-10 retains the same three security modes, along with a full complement of audit features.

What’s new?

The following chart lists the enhanced features of the X-10 versus its predecessor the X-09:

Feature X-09 X-10 Comments

Backlit Display N/A Standard Ease of Use

Lock Case Field Assembly Through Case Mounting Ease of Installation, Sealed Case

Serial Number Six-Digit Eight-Digit X-0 Series, 1 Million Sold

Lock Motor Stepper Motor DC Motor New Lock Design

Lock Cable Orientation 3 Hrs. Behind Bolt Opposite of Bolt New Lock Design

Lock Bolt Options Flush & Extended - 4 Options One Bolt Flush - Tapped Enhanced Design, Fewer Parts

Product Identification “Dial Ring”

Factory Location, Month & Year Made

Product ID, Location, Month & Year Made

Product Differentiation

ID Stamp Location 9:00 8:00 Product Differentiation

The X-10 has been designed to enhance user friendly features, while improving security. For example, the lock case incorporates a through case mounting feature to improve ease of installation while protecting the lock’s internal electronics and mechanisms. The lock case has a security seal which provides a visible indication the lock has been accessed.

X-10 Specifications

HARDWARE SPECIFICATIONS

• Power: Internal, self-powered by Rotational electromechanical PowerStar™ technology.

COMBINATIONS — 3 MODES:

• Single: 1 million combinations

• Dual: 500 billion combinations

• Supervisor/Subordinate: 2 million combinations

• Direct Dial: No need to clear before entering combination.

Once you stop turning the dial, the power will shut down after 40 seconds.

• Memory: Non-volatile

• LCD (Backlit): Limited View Backlit Liquid Crystal Display with visual controls makes dialing easy and exact.

• Combination Changes: (LCD indicator in change key mode.) Combination changed with correct combination or serial number.

• Random Number View: True Scramble

• Daylocking: No

• Back Dialing: No

• Lock Reset: Automatic when bolt is thrown or 40 seconds after turning has stopped.

• Manipulation: Fail secure against high-voltage attack, robot attack, X-ray methods, magnetic, vibration, and R/F.

• Audit: The X-10 records all openings, and the record is non-resettable. The X-10 records unsuccessful attempts after 3 incorrect combination attempts and resets after a correct opening.

• Wrong Try Penalty: 10-14 errors results in a 3 minute time out. 15 errors or greater results in a 4 minute time out. Both error count and penalty time resets with valid combination.

ENVIRONMENTAL PERFORMANCE (Per FF-L-2740B)

• Temperature: Tested -10°F to 155°F Operational Range.

• Salt Spray: Operational After 72 hours of continuous exposure (per UL 768 Salt Spray Conversion Test).

• Cycle Test: Meets or exceeds FF-L-2740B specifications.

• Humidity: Operational after 10 days of 140°F @ 98% humidity (Operational after 10 days testing per MIL-STD-810E, Method 507.3, Procedure III, Temperature Cycling 86°F to 140°F @ 98% RH)

• Stress: Operational after 7 days in a stress chamber @ 194°F (per UL 768 Aging Stress Distortion Test).

• Vibration: MIL-STD-810

• Shock: MIL-STD-901

• Electrical Discharge: 250KV on Dial

• Electromagnetic Pulse: Meets FF-L-2740B specification for simulation of high altitude nuclear blast.

• Case & Bolt Strength: 600 pounds in two directions.

National Stock Numbers (NSN)

X-10 CDX-10

Defense Logistics Agency

(DLA)

5340-01-625-9551 5340-01-626-0087

General Services Agency (GSA) 5340-01-613-2078 N/A

IMPORTANT NOTE: Department of Defense and Agencies - Inquiries please contact:

Naval Facilities Engineering and Expeditionary Warfare Center, Physical Security Technology Division, DoD Lock Program, 1100 23RD Avenue, Port Hueneme, CA 93043-4370. Phone: (805) 982-1212 | https://portal.navfac.navy.mil/go/locks

CDX-10 High Security Lock - Pedestrian Door Deadbolts The Kaba Mas CDX-10 consists of an X-10 high security style 1 lock, Federal Specification FF-L-2740B, mounted on a deadbolt base plate. The base plate is surface-mounted to the inside face of the door. The deadbolt base plate has two essential features:

First, it provides a means of latching the bolt in the retracted position. This prevents the bolt from being inadvertently extended.

Second, turning the knob on the base plate will retract the bolt to allow egress.

The CDX-10has been approved by the General Services Administration (GSA) meeting the requirements of Federal Specification FF-L-2890C, Type VI.

Dial Ring Mounting Plate

Non Drill-Resistant: Class N

Type 1

Type 3

Type 2

Type 9

Strikes

For a complete list of CDX-10 options, part numbers and accessories, please refer to our List Price Book

CDX-10 Specifications zachary Contractor Strike zachary Contractor ke zachary Contractor Dial Ring Mounting Plate designhardware.net 877-258-1262

Specification ANSI: Meets ANSI A 156.2 - Dimensions and tolerances conform to ANSI - A156.7

Gauge of Metal: .180” for 4.5” x 4.5” & .190 for 5” x 4.5” & 5” x 5” sizes

Base Material: Steel (ANSI A8111) or Stainless Steel (Grade 304 standard )(ANSI A5111)

Marine Grade 316 US32D Stainless Steel also available

Design & Templating: 5 Knuckle Design & Templated hole locations for wood or metal doors & frames

Fire Door Use: Approved for most types of fire doors up to 4’ x 10’, 8’ x 10’ pairs - Refer to NFPA80

Swaging: 1/16” Swage standard which provides 1/16” of clearance between leaves

Security NRP: NRP – Non removable pin standard on all BB5-HW hinges

Pin & Tip: Equipped with easily seated non-rising pin with button head & plug

Pin Removal: Hole in bottom knuckle tip enables quick pin removal for ease of installation

Bearings: Each hinge has 4 sets of maintenance free non detachable ball bearings

Electrification Concealed thru wire and monitoring options available, See electrified section

Fasteners: Each box of 3 hinges contains full set of machine and wood screws

Warranty Limited Lifetime Warranty

BB5-HW

HEAVY WEIGHT BALL BEARING HINGES

US # BHMA # Finish Description US10B 640 Oil Rubbed

US26D 652 Brushed/Satin Chrome

US32D 630 Brushed/Satin Stainless Steel (type 304 or 316 marine grade)

Note: 4.5 x 5” & 5” x 5” sizes are not stocked in all finishes, check availability

NRP

Non-removable Pin zachary Contractor Specification zachary Contractor US26D 652 Brushed/Satin Chrome zachary Contractor Fasteners: Each box of 3 hinges contains full set of machine and wood screws zachary Contractor ANSI: Meets ANSI A 156.2 - Dimensions and tolerances conform to ANSI - A156.7 zachary

Gauge of Metal: .180” for 4.5” x 4.5” & .190 for 5” x 4.5” & 5” x 5” sizes

ANSI: Meets ANSI - A156.3 - Grade 1 Standards

UL Listings: UL Listed for Panic Exit Hardware

(Optional) Fire Rating: UL Listed for “A” Label 3 Hour Fire Doors (no dogging on rated devices)

ADA: Meets ADA requirements ANSI A117.1 with Lever Trim

Handing: Non Handed • Completely Reversible

Construction: Heavy Duty Extruded Anodized Aluminum Channel & Steel Chassis

Finishes: US3, US4 , US10B, US26 & US32D on Headcover, Pushbar & End Cap

Marine Grade: Marine Grade 316 Stainless Steel option available

Latchbolt: Deadlocking latchbolt with 5/8” projection

Strike: Roller Stike with 5/8” projection & 1/8” shim

Dogging: 5/32” Hex Key Dogging Standard on Panic Exit Hardware only

Cylinder Dogging: Cylinder Dogging Kits available for new or existing exit devices

Device Lengths: 33” for 3’-0” wide doors and 42” for 3-8” to 4’-0” wide doors

Min. Door Width: 33” device can be cut down to fit on 2’-8” wide door 42” device can be cut down to fit on 3’-4” wide door

Center Case Dim.: 8” Height x 2 7/8” Wide x 2 13/16” Thick - 4 1/2” Minimum stile required

Mechanism Case Dim.: 2 3/16” Height x 2 3/16” Wide

Projection: 3 3/8” Undogged • Pushbar Neutral & 2 13/16” Dogged • Pushbar Depressed

Fasteners: Wood, Machine & Self Tapping Machine Screws (F1000R includes thru bolts)

Trim & Accessories: ASA & latch fillers included, Exterior Trims, Shim Kits & other accessories available

Alarmed Exits: Exit Alarm Kit ALK-1000 available for new or existing devices

Electrification: ELR • Motorized Electric latch retraction, ED• Electric dogging, REX• Request to exit, LBM - Latch bolt monitoring available, See electrified section

Warranty: Limited Lifetime Warranty

1000 SERIES

HEAVY DUTY RIM EXIT DEVICE

US4US4

zachary Contractor ANSI: Meets ANSI - A156.3 - Grade 1 Standards zachary Contractor UL Listings: UL Listed for Panic Exit Hardware zachary Contractor Min. Door Width: 33” device can be cut down to fit on 2’-8” wide door 42” device can be cut down to fit on 3’-4” wide door zachary

Fasteners: Wood, Machine & Self Tapping Machine Screws (F1000R includes thru bolts)

If door is less than 36 ", remove

Grade 1

A IDENTIFICATION OF PARTS

DOUBLE DOOR STRIKE

1/4”x 1 1/4” (6 PCS)

ROUND HEAD

WOOD SCREWS

1/4”x 1 1/4” (3 PCS)

FLAT HEAD

WOOD SCREWS

14# x1 1/2” (9 PCS)

SELF TAPPING

MACHINE SCREWS

ASA FILLER PLATE

ACTUATING BAR

HEAD COVER

ROLLER STRIKE STRIKE SHIM

END COVER MOUNTING

BRACKET

DOGGING DEVICE

DOGGING WRENCH

END COVER

LATCHBOLT FILLER PLATE

end cover and cut section " A" to desired length.

1/4”-20P x 3/4” (3 PCS)

FLAT HEAD

MACHINE SCREWS

(Not included,must be ordered separately.

For use on rim x vertical rod applications.)

A

OUTSIDE OF DOOR

DOOR HANDING

INSIDE OF DOOR

RHR LHR

TOOLS REQUIRED

#7 1/4”-20 3/16”

WOODMETAL

A. Rim Device on Single Door B. Rim x Rim x Mullion on Pair of Doors C. Rim w/ DDS x Surface Vertical Rod on a Pair of Doors

B TYPE OF INSTALL TION

DOOR

2 5/8"

DOOR

DOUBLE DOOR STRIKE

CL CL

DOORDOOR

2 7/16"

CL

MULLION

DOOR

CL

DOOR

CL

2 7/16" 2 7/16"

2"

EXTERIOR

INTERIOR

2 15/16"

3 5/16" 3 5/16"

A stock door backset of 2 3/4” can be used but will decrease the backset by 3/16”, this can be offset by not using the 1/8” strike shim to gain 1/8” extra clearance. This will bring the backset within 1/16” which is within acceptable tolerances to operate correctly.

If KRM Mullion is being used,install KRM mullion first, then outside trim adjusting backset according to KRM Mullion backset drawing and then install exit device.

When installing Rim device x SVR device on a pair of doors a Double Door Strike (DDS) is required. For complete template information, please refer to the DDS template.

3 9/32"

Inside face of the door

E INSTALL BODY

1.Remove the head cover from the device body and end cover from the mounting bracket by removing the screws that hold them on.

2.Align tailpiece receiver of exit device and trim/cylinder tailpiece so it slides onto trim/cylinder tailpiece. Also, align screw holes on exit device head with mounting holes on the door.

3.Install and tighten the mounting screws for the head of the exit device and end cover mounting bracket.

F PUT ON BOTH HEAD AND END COVER

1.Install the head cover and end cover.

2.Install and tighten the mounting screws on the head cover and end cover.

Outside face of the door

CYLINDER

ESCUTCHEON

LINER

9/32"~15/32"

Tailpiece projection

INSTALLATION

SCREW

1.Insert the cylinder into the hole on the door.

2.Keep the tailpiece horizontal.

3.Tighten the screws.

D INSTALL CYLINDER

(Or, install other trims. See installation instructions of these outside trims.)

C DRILL HOLES

(OUTSIDE)

2 7/16"

JAMBDOOR

(INSIDE)

2 15/16"

A b o v e f lo o r

CENTER LINE

Note:

Hole must be dril led per trim template, refer to trim template .

For mounting end cover.

Inside face of the door

B

1/4"

1 19/32

1 19/32"

4 13/32"

/3

2 7/16

ROLLER

STRIKE

1. Determine if outside trim is being used.

2. If outside trim is being used mark and drill holes on outside door face according to trim template first and install trim, then mark and drill holes for exit device according to enclosed exit device template and install.

3. If no outside trim is being used mark and drill holes according to enclosed exit device template and install.

4. A stock door backset of 2 3/4” can be used but will decrease the backset by 3/16”, this can be offset by not using the 1/8” strike shim to gain 1/8” extra clearance. This will bring the backset within 1/16” which is within acceptable tolerances to operate correctly.

(For complete template information and details, please refer to enclosed template.)

For 1000:

Important Notes:

1. If KRM Mullion is being used, install KRM mullion first, then outside trim adjusting backset according to KRM Mullion backset drawing # KRM-1000 and then install exit device.

2. If installing rim type and surface vertical rod exit devices on a pair of doors a Double Door Strike (DDS) is required.

(available by special order) For revised backset dimension required for

DDS use please refer to the DDS backset drawing # DDS-1000.

For 2000:

Important Notes:

1. If KRM Mullion is being used, install KRM mullion first, then outside trim adjusting backset according to KRM Mullion backset drawing # KRM-2000 and then install exit device.

2. If installing rim type and surface vertical rod exit devices on a pair of doors a Double Door Strike (DDS) is required.

(available by special order) For revised backset dimension required for

DDS use please refer to the DDS backset drawing # DDS-2000.

G INSTALL ROLLER STRIKE

1.With the door in the closed position, mark the centerline of latchbolt on door jamb.

2.Place roller strike on door jamb.

Align center of roller strike with the latchbolt centerline. Mark on the jamb.

Then align the outside edge of the roller strike with the outside edge of the door jamb.

3.Mark the center of the 2 adjustable slotted holes and drill 7/32" pilot holes. Tap pilot holes with 1/4"-20 threads and install machine screws. Or, drill 3/16" pilot holes for installing self tapping machine screws or wood screws in pilot holes. Close door to check if latchbolt extends properly. Adjust roller strike if necessary.

4.With roller strike in final position, drill a 7/32" pilot hole for the center mounting hole, tap pilot hole with 1/4"-20 threads and install machine screw. Or, drill 3/16" pilot hole for installing self tapping machine screw or wood screw in pilot hole.

Note:Install strike shim unless the exit device head cover rubs the roller strike.

Then remove the strike shim to gain additional clearance.

1.JAMB

2.ADJUSTABLE

SLOT

3.DRILL 7/32"

HOLE,TAP

1/4"-20P

THREAD

4. 1/4"-20P

FLAT HEAD

SCREW

H OPERATION TEST

After installation is complete, press down the actuating bar to make sure the door opens and closes/latches correctly.

Make any adjustments as needed.

Notice:

To extend the life of this exit device, lock the latch in the retracted position when door is in continuous use.

To lock Hold actuating bar down. Turn dogging device counter clockwise with dogging wrench.

To unlock Hold actuating bar down. Turn dogging device clockwise with dogging wrench.

ACTUATING BAR DOGGING DEVICE

DOGGING WRENCH

4 13/32"

/3

/3

/1

40" Above floor

1 11/32"

C E

N T

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L

IN

E

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H o le m u s t b e d ri ll e d p e r tr im t e m p la te re fe r to t ri m t e m p la te

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R M m u lli o n fi rs t, th en o u ts id e tr im ad ju st in g ba ck se t ac co rd in g to K

R M ul lio n b a ck se t d ra w in g an d t h en in st al l e xi t d ev ic e

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(D D

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D D

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P ai r of

D oo rs

R im x R im x

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ANSI: ANSI A156.3, Grade 1

ADA: Meets ADA requirements ANSI A117.1

Construction Steel, Zinc Dichromated Chassis - Stainless Steel Exterior Housing

Application: Heavy Duty trim option for use with all 1000 & 2000 series exit devices

Mounting: Thru bolted design thru bolts to head of exit device

Spindle: 5/16” Square, Steel - Machined & Heat Treated

Lever: 5” Solid Stainless Steel lever - 2 7/8” total projection

Lever Designs: Flat (standard, shown above) & Curved

Escutcheon: 3” Wide x 9” Height x 3/4” Projection -Will cover 161 door prep

Handing: Non-Handed, Field selected at the time of installation

Door Thickness: 1 3/4” standard-Thick door kits available for 2” thick doors

Functions: 02DT Dummy, 08 Entry (convertible to 03NL - Night latch), 08A Passage

Fasteners: Includes thru bolt posts and 1/4”-20 machine screws for installation

Standard Cylinder: 1 1/8” Mortise cylinder with std. cam (included) - 6 Pin Brass, C Kwy, with 2 Keys

Optional Cylinders: 1 3/8” Mortise cylinder housing for 6 or 7 pin Small format IC core (less core)

Finishes: US3, US4 , US10B, US26, US32D (Type 304SS standard) (Marine Grade 316SS option)

Accessories: 1/8” Cylinder collar spacer rings - (2 are supplied with IC housings)

Electrified Options: 12/24 Volt AC/DC – Fail Safe/Fail Secure Field selectable

Warranty: Limited lifetime warranty

LE TRIM

HEAVY DUTY LEVER ESCUTCHEON TRIM

LE-08

Entry

LE-02DT

Dummy

LE-08A

Passage LE-08 zachary Contractor Fasteners: Includes thru bolt posts and 1/4”-20 machine screws for installation zachary Contractor Door Thickness: 1 3/4” standard-Thick door kits available for 2” thick doors zachary Contractor ANSI: ANSI A156.3, Grade 1 zachary

Mounting: Thru bolted design thru bolts to head of exit device

L E

-0

E nt ry fu nc tio n ca n b e co n ve rt ed to L

E -0

3N L

N ig h t l a tc h fu n ct io n b y in ve rt in g th e c am o n th e m o rt is e c yl in de r.

T h e st ep s be lo w s ho w h o w t o in ve rt th e ca m

S te p

Lo ca te c am a n d ca m s cr ew s on t he ba ck o f t he m o rt is e cy lin d er

S te p

R e m ov e th e tw o c a m s cr ew s a nd th e c a m

D o n ot in se rt t he k e y w hi le c on ve rt in g fu nc tio n.

ab o ve fl oo r

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G2 7/32" G2 7/32"

C 2 5/32” C 2 5/32”

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40”above floor

40”above floor

G2 7/32" G2 7/32"

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C h o le s.

FRAME

NOTE:(A) 4 G HOLES ARE FOR 1000 SERIES USE.

(B)4 C HOLES ARE FOR 2000 SERIES USE

NOTE:(A) 4 G HOLESARE FOR 1000 SERIES USE.

(B) 4 C HOLES ARE FOR 2000 SERIES USE.

A s to ck d o o r b ac ks e t o f

/4 ca n u se d b u t w ill d e cr e a se t h e b ac ks e t b y

/1 t h is c a n b e o ffs e t b y n o t u si g

/8 st ri ke s h im t o g a in

/8 e xt ra cl a ra n ce . T h is w ill b ri n g t h e b a ck se t w ith in

/1 w h ic h is w ith in a cc e p ta to ra n ce s to o p e ra te c o rr e ct ly

If K

R M

M u lli o n is b e in g u se d, in st al l K

R M m u lli o n f irs t, th e n o u ts id e t ri m ju st in g b a ck se t a cc o rd in g t o K u lli o n b a ck se t d ra w in g a n d t h en in st a ll e xi t d e vi ce

W h e n in st a lli n g

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V vi ce o n a p a ir o f d o o rs a

D o u b le D o o r S tr ik e

D D

S is r eq u ir e d

F o r co m p le te t e m p la te in fo rm a tio n p le se re fe r to t h e D

D S t e m p la te

F o r co m p le te t e m p la te in fo rm a tio

P a se r e fe r to

S u rf a ce V e rt ic a l R o d e xi t d e vi ce t e m p la te

S u rf a ce V e rt ic a l R o d x

S u rf ce

V rt ic a l R o d o n a P a ir o f

D o or s

R im w

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S u rf a ce V e rt ic a l R a P a ir o f

D oo rs

R im x R im x

M u lli o n o n P ai r o f D o o rs

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D e vi ce o n

S in g le

D o o r

Hole E-Drill 3/4” hole for spindle

ANSI: Meets ANSI A156.4 Grade 1 Standards

UL Listings: For “A" Label 3 Hour Fire Doors, UL 1 0C Positive Pressure Rated

ADA Compliance: Meets ADA requirements ANSI A117. 1

Closer Body: Heavy Duty Cast Iron Closer Body with Precision Rack & Pinion Construction

Piston & Spindle: Heat Treated Steel Piston & Spindle with Needle Bearings for Smooth Operation

Springs: Heat Treated Heavy Duty Tempered Spring for up to 2501b door

Spring Sizing: Adjustable size 1 to 6 - Factory set at size 3

Speed Controls: Independent Latch & Sweep Speed Controls

Back Check: Adjustable Back Check Intensity Control Valve

Valves: Staked Valves to prevent backing valves out too far

Standard Cover: Molded Plastic Cover included for finished look

Optional Cover: US26D Metal Cover available separately

CTC Hole Pattern: 2 holes 1" CTC, 3" CTC horizontal x 2 1/4" CTC vertical

Projection: 2 1/4" projection with cover installed

Minimun Top Rail: Regular: 3 3/4" - Top Jamb: 1 1/4" - Parallel Arm: 5 3/8"

Fasteners: Thru bolts & machine screws, wood screws & self tapping machine screws included

Mounting Styles: Includes all screws and brackets for Regular, Top Jamb and Parallel Arm Installations

Accessories: Hold Open Arms, Heavy Duty Arms, Drop Plates, Extended Arms & more...

Warranty: Limited lifetime warranty

416 SERIES

HEAVY DUTY DOOR CLOSER

zachary Contractor ANSI: Meets ANSI A156.4 Grade 1 Standards zachary Contractor Fasteners: Thru bolts & machine screws, wood screws & self tapping machine screws included zachary

Mounting Styles: Includes all screws and brackets for Regular, Top Jamb and Parallel Arm Installations allen wrench

= Recommended mounting locations for meeting ADA compliance

IMPORTANT : When door closer is set to 5lbs to meet ADA compliance or ANSI A117.1 it may not close and latch the door every time the door closes.

allen wrench

= Recommended mounting locations for meeting ADA compliance

Insert rod into forearm, and then adjust length of forearm so main arm is parallel to the door. Then insert forearm set screw and tighten.

allen wrench

= Recommended mounting locations for meeting ADA compliance

Attach parallel arm bracket using dimensions shown.

Default S1 Strike Indecator Options:

14 40H Sereis

Functions

Description Outside Lever or Knob Inside Knob/Lever

Function & Diag .(ANSI No.) Latch operated by Deadbolt operated by Locked by Unlocked by Locked by Unlocked by

Single keyed

Office (A) F04 Rotating inside lever Rotating outside lever– only when locking toggle is in unlocked position Turning key in outside cylinder.

N/A Placing locking toggle in locked position

Placing locking toggle in unlocked position

Cannot be locked

Always unlocked

Office (AB) F20 Rotating inside lever, Rotating outside lever– only when locking toggle is in unlocked position, Turning key in outside cylinder.

Turning key in outside cylinder Inside turn lever Inside lever retracts deadbolt and latch simultaneously.

Placing locking toggle in locked position, Projecting dead-bolt by key or turning inside turn lever.

Turning key in outside cylinder and placing locking toggle in unlocked position

Cannot be locked

Always unlocked

Office (AT) F04 Rotating inside lever, Rotating outside lever only when unlocked by key or turn lever, Turning key in outside cylinder.

N/A Turning inside turn lever Turn key in outside cylinder.

Turning inside turn lever Turning key in outside cylinder

Cannot be locked

Always unlocked

Storeroom (D) F07 Rotating inside lever Turning key in outside cylinder.

N/A Always locked Cannot be unlocked Cannot be locked

Always unlocked

Hotel (H) F15 Rotating inside lever, Turning key in outside cylinder.

Turning inside turn lever Turning emergency key in O/S cylinder. (Rotating inside lever retracts deadbolt and latch simultaneously.)

Always locked Cannot be unlocked Cannot be locked

Always unlocked

Hotel (HJ) F15 Rotating inside lever Turning key in outside cylinder.

Turning inside turn lever Turning emergency key in O/S cylinder. (Rotating inside lever retracts deadbolt and latch simultaneously.)

Always locked Cannot be unlocked Cannot be locked

Always unlocked

Classroom (R) F05 Rotating inside lever Rotating outside lever only when unlocked by key Turning key in outside cylinder.

N/A Turning key in outside cylinder

Turning key in outside cylinder

Cannot be locked

Always unlocked

NOTE: The latchbolt is deadlocked with an auxiliary deadlatch. (H) F15 & (HJ) F15 - Throwing deadbolt blocks out all keys except “ER” key.

Contents These installation instructions describe how to install your 45H & 47H Mortise Lock. Topics covered include:

Finishing the door preparation Configuring and installing the mortise case Installing the trim Finishing the installation For instructions to install 45HW & 47HW electrified functions, see the Installation Instructions for 45HW & 47HW Electrified Mortise Locks (T81612).

1 Identify holes to drill

1 Determine the lock function to be installed.

2 Determine the inside and outside, hand, and bevel of the door.

3 See the Holes by Function table and Figure 1 to determine the holes to be drilled for the lock function.

Figure 1 Identifying holes to drill

A B

C / D

FE

G

G

H

A

E

For hole sizes, see the H15 Template (T81163).

J J

Functions

Holes by Function A, D, R, RHB, B5

AB, AT, B, BA,

BW, HJ, T, TA, TD

AD

C, CHB, G, IND,

INL, S, W, B7

H L, LB, LT N, NX RD, WD YD

Holes to drill I/S O/S I/S O/S I/S O/S I/S O/S I/S O/S I/S O/S I/S O/S I/S O/S I/S O/S

A M & N forged trim (2 holes)†

† Determine trim holes based on trim type.

Through door

Through door

Through door

Through door

Through door

Through door

Through door

Through door

Through door

B J trim† Through door

Through door

Through door

Through door

Through door

Through door

C Standard cylinder or D High security cylinder‡

‡ To qualify for the UL 437 high security listing, use the M escutcheon and the 1E7J4 cylinder. The 1E7K4 cylinder is available for use with either M trim or sectional trim, but does not qualify for the UL437 high security listing. This option is not available for H and HJ function locks.

E H, R & S trim thumb turn mounting screw (2 holes)† ■ ■ ■ ■

F Emergency key / thumb turn access ■ ■ ■ ■ ■ ■

G Trim mounting (2 holes)†† ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

H Lever†† ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

J H & R trim visual indicator mounting screw (2 holes)† ■

†† Because these holes pass through the mortise pocket, it is recommended that each hole be drilled separately rather than straight through.

Installation Instructions for 45H & 47H Mortise Locks

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Installation Instructions for 45H & 47H Mortise Locks

Finishing the door preparation

2 Align templates

Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement. For dimensions for preparing metal doors, see the H16 Template—Installation Specifications for 45H & 47H Mortise Locks (T81166).

1 Separate the 4 templates provided on the H15 Template—Installation Template for 45H & 47H Mortise Locks and 45HW & 47HW Electrified Mortise Locks (T81163).

2 Position one of the door edge templates on the door, making sure that the lock case mortise shown on the template aligns with the mortise pocket prepared in the door.

3 Using the centerlines on the door edge template as a guide, position the appropriate door template on each side of the door. You need to take the bevel into account. Tape the templates to the door.

3 Center punch and drill holes

1 Center punch the necessary drill points. See the instructions on the template.

2 Drill the holes.

Note 1: To locate the center of a hole on the opposite side of the door, drill a pilot hole completely through the door.

Note 2: For holes through the door, it is best to drill halfway from each side of the door to prevent the door from splintering.

Note 3: For trim outside only functions (such as ZD and ZR) and trim inside only functions (such as XD and XR), prepare surface mount trim holes on the trim side of the door as needed. Do not prepare trim holes on the opposite side of the door. For 1DT and 2DT hole preparation, see H15 Template—Installation Template for 45H & 47H Mortise Locks and 45HW & 47HW Electrified Mortise Locks (T81163).

Vertical centerline of lever

H G

A

Horizontal centerline of lock

G 3/8 in

10 mm

7/8 in 23 mm

3/8 in 10 mm

5/8 in 16 mmA

B

D C

1 3/4 in 45 mm

1 1/4 in 32 mm

E F 1/8 in 3 mm

1/2 in 13 mm

E

Horizontal centerline of lever

Align to edge of door.

Low edge (narrow side)

High edge (wide side)

Note: Use this template for the inside of a LH or LHRB door or the outside

(keyed side) of a RH or RHRB door.

For metal doors, see the H16 Template—

Installation Specifications for 45H & 47H

Mortise Locks (T81166).

S tr ik e lip Hole Descriptions

A M & N forged trim (2)

B J trim (1)

C Cylinder (1)

D High security cylinder (1)

E H, R, & S trim thumb turn mounting screw (2)

F Emergency key / thumb turn access (1)

G Trim mounting (2)

H Lever (1)

J H & R trim visual indicator mounting screw (2)

J J 1/8 in 3 mm

Figure 2 Aligning the templates

Installation template

Door edge template

CenterlineCenterline

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Installation Instructions for 45H & 47H Mortise LocksInstallation Instructions for 45H & 47H Mortise Locks

Configuring & installing the mortise case

4 Rotate latchbolt (if necessary)

Note: If a function specific mortise case was ordered, some steps for configuring the case have already been performed at the factory.

1 Determine whether you need to rotate the latchbolt to match the handing of the door.

Note: The angled surface of the latchbolt must contact the strike when the door closes.

2 If you need to rotate the latchbolt, insert a flat blade screwdriver into the latch access point approximately 1/2″ into the case and press to extend the latch out of the case. See Figure 4.

3 Rotate the latchbolt 180 degrees and allow it to retract into the case.

5 Set shuttle screws (UNR case only)

Note 1: The UNR (universal latch) mortise case is shipped with the shuttle screws in position 0 and position 5.

Note 2: To position the shuttle, insert a screwdriver into the opening for the thumb turn hub and rotate the shuttle.

■ For an N function, position the shuttle towards the face of the case and move the shuttle screw from position 0 to position 1.

■ For a D, NX, or W function, position the shuttle towards the back edge of the case and move the shuttle screw from position 0 to position 3.

■ For an A function, position the shuttle in the middle of the case and move the shuttle screw from position 0 to position 4. Then move the shuttle screw from position 5 to position 2.

Shuttle screw positions

Function Shuttle screw positions

A 2 & 4

AT, C, INL, R, RHB 0 & 5

D, NX, W 3 & 5

N 1 & 5

Figure 4 Rotating the latchbolt

Latch access point

Figure 5 Setting the shuttle screws and stop screw

Position 0 (storage)

Position 1

Position 2

Position 3

Position 4

Position 5

Stop screw (for deadbolt functions with fixed outside lever)

Thumb turn hub

Shuttle

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Configuring & installing the mortise case

6 Position hub toggles (if necessary)

1 Check whether the hub toggles are in the proper position for the lock. See the table below and Figure 6.

Note: For LH & LHRB doors, the inside is the back side of the case and the outside is the cover side of the case.

For RH & RHRB doors, the inside is the cover side of the case and the outside is the back side of the case.

2 To change the position of a hub toggle, remove the toggle screw, move the toggle into the desired position, and re-tighten the screw.

7 Install stop screw (deadbolt functions with fixed outside lever only)

Note: The TD, BW, H, and HJ deadbolt functions, which have a fixed outside lever, require the stop screw.

If converting a UNAB (universal deadbolt) mortise case to one of the above functions, install the self-tapping stop screw. See Figure 5 on page 3.

8 Install mortise case

1 Drill the holes for the case mounting screws.

2 Insert the mortise case into the mortise cavity.

Note: The armored front of the mortise case self-adjusts to the door bevel.

3 Secure the mortise case with the case mounting screws.

Hub toggle positions

Function Hub toggle positions

A, AB, AT, C, CHB, D, H,

HJ, IND, INL, L, LT, NX, R,

RHB, T, TA, TD, X, XR, ZD

Inside down (always unlocked) & outside up (lockable)

B, BA, BW, B5, B7, G, LB,

S, W

Both up

N Both down

Figure 6 Positioning hub toggles

Hub toggleHub toggle

Figure 8 Installing the mortise case

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Installation Instructions for 45H & 47H Mortise LocksInstallation Instructions for 45H & 47H Mortise Locks

Installing the trim

9 Install trim mounting plates

1 For J trim, position the J alignment plate (Figure 11b) on the outside of the door.

Note: For J trim on one side only, do not install the alignment plate.

2 For all trim, insert the outside trim mounting plate through the door and mortise case.

Note: For trim on one side only, surface mount the inside mounting plate to the trim side of the door using two #8 × 1″ PFH surface mounting screws. Do not install the outside mounting plate.

3 Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place.

Caution: Do not overtighten the trim mounting plate screws. Overtightening may damage the locking mechanism.

10 Install concealed cylinder (N trim only)

1 Use a cylinder wrench (ED211) to thread the cylinder into the mortise case so that the groove around the cylinder is even with the door surface.

Caution: A malfunction can occur if the cylinder is threaded in too far.

2 Secure the cylinder in the mortise case with the cylinder retainer screw.

Figure 9 Installing the trim mounting plates

Outside mounting plate

Inside mounting plate

Figure 10 Installing the concealed cylinder

Cylinder retainer screw

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11 Install roses or escutcheons

For sectional trim (Figure 11a)

1 Position the inside rose on the door so it is centered on the trim mounting plate.

2 Use the spanner wrench (KD316) to install the rose ring onto the inside mounting plate.

3 Position the outside rose on the door so it is centered on the trim mounting plate.

4 Use the spanner wrench to install the rose ring onto the outside mounting plate.

Note: For instructions for installing the visual indicator with sectional trim, see Task 13 on page 8.

For J trim (Figure 11b)

1 For H function locks, position the plastic spacer on the spindle of the visual indicator dial. With the deadbolt retracted, position the visual indicator (VIN) dial in the door with the text oriented at the top.

2 Position the inside escutcheon on the door so it is centered on the trim mounting plate. Install the escutcheon screw.

3 Use the spanner wrench (KD316) to install the trim ring onto the inside mounting plate.

4 Position the outside escutcheon on the door over the alignment plate.

5 Use the spanner wrench to install the trim ring onto the outside trim mounting plate.

Figure 11a Installing the roses

Rose

Rose ring

Figure 11b Installing the J trim escutcheons

Trim ring

Inside escutcheon

Escutcheon screw

VIN dial

Alignment plate

Plastic spacer

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Installation Instructions for 45H & 47H Mortise LocksInstallation Instructions for 45H & 47H Mortise Locks

For M trim (Figure 11c) or N trim (Figure 11d)

1 Position the inside and outside escutcheons on the door so they are centered on the trim mounting plates.

2 Install the upper and lower escutcheon screws from the inside of the door.

3 Use the spanner wrench (KD316) to install the trim rings onto the inside and outside trim mounting plates.

Figure 11c Installing the M trim escutcheons (47H M trim shown)

Escutcheon screw

Inside escutcheon

Trim ring

Figure 11d Installing the N trim escutcheons

Escutcheon screw

Inside escutcheon

Trim ring

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12 Install thumb turn or emergency access plate (if necessary)

Note 1: To determine which functions require a thumb turn on the inside of the door, refer to the Holes by Function table on page 1.

Note 2: The UNR (universal latch) mortise case is shipped with a thumb turn. Install it only for an A or AT function lock.

Note 3: Install the emergency access plate on the outside of the door for privacy function (L, LB, LT) locks.

1 Orient the thumb turn so it points up when the deadbolt is retracted and towards the hinge edge of the door when the deadbolt is extended.

2 Install the thumb turn or emergency access plate using the two screws provided. See Figure 12.

13 Install visual indicator trim (H or R sectional trim)

Note: Install the visual indicator trim on the outside of the door for H function locks. The visual indicator also can be installed with other functions (such as IND, INL, L, LB, LT, TD) as needed. The visual indicator is available for H, R, and J trim.

1 Aligning the cylinder opening in the visual indicator mounting bracket with the cylinder opening in the door, install the mounting bracket using the two screws provided.

2 Make sure that the deadbolt is retracted (the thumb turn is pointing up).

3 Orient the visual indicator (VIN) dial with the text at the top and position it in the door as shown in Figure 13.

4 Aligning the cylinder opening in the visual indicator cover with the cylinder hole in the door, press the cover onto the mounting bracket.

5 Rotate the thumb turn and check that the visual indicator operates properly.

Note: The unlocked icon should show when the deadbolt is retracted. The locked icon should show when the deadbolt is extended.

Figure 12 Installing the thumb turn or emergency access plate (not shown)

Thumb turn

Figure 13 Installing the visual indicator trim

Cover

Mounting bracket

VIN

dial

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Installation Instructions for 45H & 47H Mortise LocksInstallation Instructions for 45H & 47H Mortise Locks

14 Install standard or high security cylinder (if necessary)

1 Using a narrow-blade screwdriver, insert the blade into the cylinder’s figure-8 opening and back the set screw into the cylinder until the tip of the set screw is below the threads of the cylinder.

2 Make sure the washer (standard cylinder only) and cylinder ring are positioned on the cylinder.

3 Rotate the cylinder cam to the 12 o’clock position.

4 Use a cylinder wrench (ED211) to thread the cylinder into the mortise case.

For a standard cylinder, rotate the cylinder until the cylinder ring is flush against the door.

For a high-security cylinder, rotate the cylinder until the cylinder head touches the inside rim of the cylinder ring.

Caution: A malfunction can occur if the cylinder is threaded in too far.

5 Using a narrow-blade screwdriver, insert the blade into the figure-8 opening and tighten the small set screw (installed in the cylinder) into the lock case.

6 Secure the cylinder in the mortise case with the cylinder retainer screw.

Figure 14a Installing the standard cylinder

Cylinder retainer screw

Set screw location

Cam in 12 o’clock position

Back view of cylinder

Figure 14b Installing the high-security cylinder

Cylinder retainer screw

T81162_…

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