afi91-203_hoist_load_test_extra_req.pdf

702 AFI91-203 15 JUNE 2012

35.6.3.7.2. Load Tests. Prior to initial use, all new hoists shall be tested at not less than 100 percent or more than 125 percent of the rated load by the manufacturer or a qualified person. Using organizations will maintain written certification that all required load testing has been accomplished. A hoist with altered, replaced or repaired load suspension parts shall be tested at not less than 100 percent or more than 125 percent of the rated load prior to being returned to service. This load test shall include all functions outlined in paragraph 35.6.3.7.1. The replacement of load chain or rope is specifically excluded from this test; however, an operational test under a no-load condition shall be conducted prior to putting the hoist back into service. Refer to paragraph 35.6.3.7.1. Maintain records of these tests as required by paragraph 35.6.3.8.

35.6.3.7.3. Test nuclear-certified hoists, as required, in paragraphs 35.6.3.7.1 and

35.6.3.7.2 and annually thereafter at not less than 100 percent or more than 125 percent of rated capacity. Perform annual tests in conjunction with one of the two semiannual inspections. Refer to note in paragraph 35.6.3.5.2.

35.6.3.7.4. Hoists required to lift critical loads, as defined in Attachment 1, Terms, shall be tested as stated in paragraphs 35.6.3.7.1 and 35.6.3.7.2 and annually thereafter at not less than 100 percent or more than 125 percent of rated capacity. Air Force materials shall be designated as critical loads for purposes of lifting or hoisting by an appropriate Program Manager or the functional manager at the facility where the lift will occur. Items for consideration in making a critical load determination include, but are not limited to:

35.6.3.7.4.1. Personnel injury or significant adverse health impact.

35.6.3.7.4.2. Damage resulting in serious economic consequences (non-availability of funds to repair or replace item).

35.6.3.7.4.3. Damage resulting in unacceptable delay to schedule (mission impairment) or adverse programmatic impact (e.g., loss of vital data).

35.6.3.7.4.4. Undetectable damage that would jeopardize future operations or safety of a facility.

35.6.3.7.4.5. Damage that may occur without exceptional care in handling because of close-tolerance installation, high susceptibility to damage or other unusual characteristic.

35.6.3.7.4.6. Damage that would result in significant release of hazardous materials.

35.6.3.7.4.7. Damage that may occur because the item, although non-critical, must be lifted above a critical item, e.g., loads of any sort in close proximity to a nuclear component or near concentrations of hazardous materials.

35.6.3.7.5. Test weights utilized for rated load tests shall be tagged or adequately marked indicating total weight in pounds and owner or agency identification number.

Reinforcing (rebar) steel shall not be used for test weight lift points.

35.6.3.7.6. Inspections shall be documented on AFTO Form 95 or MAJCOM or locally devised paper or automated systems as outlined in paragraph 35.6.3.8.

Load Tests. Prior to initial use, all new hoists shall be tested at not less than 100 percent or more than 125 percent of the rated load by the manufacturer or a qualified person.

Hoists required to lift critical loads, as defined in Attachment 1, Terms, shall be tested as stated in paragraphs 35.6.3.7.1 and 35.6.3.7.2 and annually thereafter at not less than 100 percent or more than 125 percent of rated capacity.

Damage resulting in unacceptable delay to schedule (mission impairment)