35D4-4-111-1.pdf
PDF 219 KB Posted
- Attached to
- Load Test Weight Bearing Equipment
- Solicitation number
- FA4497_LoadTest
About this file
Equipment Documentation 5
View the file
Other files
| File | Type | Posted |
|---|---|---|
| 35D3-3-84-1.pdf | ||
| afi91-203_hoist_load_test_extra_req.pdf | ||
| 35D4-4-110-1.pdf | ||
| 35D4-5-4-1.pdf | ||
| 35D6-1-106.pdf | ||
| 35D6-2-42-1.pdf | ||
| 35D4-4-110-11.pdf | ||
| 32A6-21-92-1.pdf | ||
| PWS_Load_Test_Weight_Bearing_Equipment.pdf | ||
| COMBO_Load_Testing.pdf | ||
| PWS_Load_Test_Weight_Bearing_Equipment.pdf | ||
| COMBO_Load_Testing.pdf | ||
| wage_determination.pdf | ||
| PWS_Load_Test_Weight_Bearing_Equipment.pdf | ||
| COMBO_Load_Testing.pdf | ||
| wage_determination.pdf |
Show all 16
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
TO 35D4-4-111-1
PRELIMINARY
TECHNICAL MANUAL
OPERATION AND SERVICE INSTRUCTIONS
APU HOIST SLING
(COMMERCIAL MANUAL)
P/N NSN
AGE70080 1730-01-532-0552
Lockheed Martin Aeronautics Company
F33657-02-C-2000
DISTRIBUTION STATEMENT E - Distribution authorized to DoD Components only (Proprietary Information), (15 August 2009). Other requests for this document shall be referred to 406 SCMS/GUHA, Robins AFB, GA, 31098. Questions concerning technical content shall be referred to 579 CBSS/GBLC.
WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq.
Violations of these export laws are subject to severe criminal penalties.
HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.
THIS DOCUMENT CONTAINS COMMERCIAL PROPRIETARY TECHNICAL DATA. USE, COPYING, AND/OR DISCLOSURE BY THE U.S. GOVERNMENT OF THE TECHNICAL DATA CONTAINED HEREIN IS GOVERNED BY THE TERMS OF DFARS
252.2277015 TECHNICAL DATA COMMERCIAL ITEMS (NOV 1995).
© 2009 LOCKHEED MARTIN CORPORATION. ALL RIGHTS RESERVED
Published Under Authority of the Secretary of the Air Force
15 AUGUST 2009
PNNPR
EL
IM
IN
AR
YSN N
01-532-0552 1-532-05 d Martin Aeronautics Cod Martin Aeronautics Co
F33657-02-C-200F33657-02-C-200
- Distribution authori- Distribution authori is document shall be ocument shall be tent shall be referred tent shall be referred cument contains technument contains techn t seqq
PR
.) or the Export A.) or the Export A ese export laws are suese export law
AND DESTRUCTION AND DESTRUCTIONPcontents or recocontentsP
PR
EL
IM
IN
AR
Y
TITLE PAGE, 1
ORIGINAL ISSUE: DEC 31/07
REVISION 2: AUG 15/09
CAGE: 55820
HAMILTON SUNDSTRAND POWER SYSTEMS
4400 RUFFIN ROAD
SAN DIEGO, CA 92123-1606
C5 GROUND SUPPORT EQUIPMENT
APU HOIST SLING
MODEL NUMBER APS3400
PART NUMBER AGE70080
© 2009 Hamilton Sundstrand Corporation
NOTICE
THE DATA IN THIS DOCUMENT WERE DEVELOPED ONLY TO MAINTAIN SYSTEMS AND/OR PARTS MANUFACTURED BY OR FOR HAMILTON SUNDSTRAND OR APPROVED BY HAMILTON SUNDSTRAND. THE DATA MAY NOT BE APPLICABLE TO ANY OTHER
SYSTEMS AND/OR PARTS, REGARDLESS OF THEIR APPARENT SIMILARITY TO SYSTEMS AND/OR PARTS MANUFACTURED BY OR FOR HAMILTON SUNDSTRAND OR APPROVED BY HAMILTON SUNDSTRAND. DO NOT RELY IN ANY WAY ON DATA IN THIS
DOCUMENT TO MAINTAIN OR OTHERWISE SUPPORT SYSTEMS AND/OR PARTS THAT WERE NOT MANUFACTURED BY OR FOR HAMILTON SUNDSTRAND OR APPROVED BY HAMILTON SUNDSTRAND WITHOUT EVIDENCE THAT THE FEDERAL AVIATION
ADMINISTRATION OR OTHER REGULATORY AGENCY HAS DETERMINED THAT THE DATA IN THIS DOCUMENT REMAINS VALID FOR
SUCH USE.
ITAR STATEMENT
INFORMATION CONTAINED HEREIN MAY BE SUBJECT TO THE INTERNATIONAL TRAFFIC IN ARMS (ITAR) OF THE UNITED STATES OF AMERICA. NEITHER THIS INFORMATION, NOR ANY PORTION OF INFORMATION CONTAINED HEREIN, MAY BE EXPORTED, RELEASED, OR DISCLOSED TO ANY FOREIGN ENTITY OR FOREIGN NATIONAL INSIDE OR OUTSIDE OF THE UNITED STATES
WITHOUT FIRST OBTAINING REQUIRED U.S. GOVERNMENT APPROVAL OR A VALIDATED EXPORT LICENSE. A VIOLATION OF THE ITAR MAY BE SUBJECT TO A PENALTY, AND/OR FINE, UNDER 22 U.S.C. 2778. INCLUDE THIS NOTICE WITH ANY REPRODUCED
SECTION OF THIS DOCUMENT. DIVERSION CONTRARY TO U.S. LAW IS PROHIBITED.
NOTICE
HAMILTON SUNDSTRAND ASSIGNS TO THE U.S. AIR FORCE UNDER CONTRACT F33457-02-C-2000, GOVERNMENT PURPOSE RIGHTS IN THE TECHNICAL DATA CONTAINED HEREIN FOR THE SOLE PURPOSE OF PERFORMING REPAIRS AND MAINTENANCE
ON THE APU HOIST SLING, PART NO. AGE70080, IN ACCORDANCE WITH DFARS CLAUSES 252.227-7013 (a) (12) AND (b) (2) AND 227.7103-5 (b). IN THE EVENT THE INTENDED RECIPIENT IS A GOVERNMENT CONTRACTOR, THAT CONTRACTOR MUST, PRIOR TO
RELEASE OR DISCLOSRE, BE SUBJECT TO THE USE AND NON-DISCLOSURE AGREEMENT AT DFARS 227.7103-7.
THIS DOCUMENT EMBODIES PROPRIETARY INFORMATION ORIGINATED OR OWNED BY HAMILTON SUNDSTRAND CORPORATION AND IS FURNISHED SUBJECT TO THE PROVISIONS OF HAMILTON SUNDSTRAND CORP. / LOCKHEED MARTIN PROPRIETARY
INFORMATION AGREEMENT DATED JULY 2, 2002.
IM
IN
AR
Y
THIS PAGE INTENTIONALLY LEFT BLANK
IM
IN
AR
Y
APS3400 GSE GENERATOR HOISTING UNIT AGE70080
RECORD OF REVISIONS
Aug 15/09 AGE70080
RECORD OF REVISIONS
REV NO. DATE CHANGE PAGES
Rev 1 May 31/09 Title Page, 1-2, 5, 7-9, 11-13, 15
Rev 2 Aug 15/09 Title Page, 1-2, 6-9, 11
IM
IN
AR
Y
THIS PAGE INTENTIONALLY LEFT BLANK
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
APU HOIST SLING
1. TABLE OF CONTENTS
SUBJECT PAGE
1 – TABLE OF CONTENTS 1
2 - INTRODUCTION 1
3 - SAFETY ADVISORY 4
4 - OPERATING INSTRUCTIONS 5
5 - MAINTENANCE INSTRUCTIONS 6
6 – PREPARATION FOR USE 7
7 - CLEANING 8
8 - LUBRICATION 8
9 – INSPECTION 8
10 – REPAIR 13
11 – CALIBRATION 13
12 – DISASSEMBLY 13
13 – ASSEMBLY 13
14 – STORAGE AND SHIPMENT 14
15 - ILLUSTRATED PARTS BREAKDOWN 14
2. INTRODUCTION
A. These procedures give the operating instructions, maintenance procedures, and illustrated parts list for the APU Hoist Sling, part number AGE70080 (refer to Figure 1).
B. Requirements and procedures contained herein are intended for use with applicable provisions of AFOSHSTD 91-46, Materials Handling and Storage Equipment, and AFOSHSTD 91-501, Air Force Consolidated Occupational Safety Standard.
C. The APU Hoist Sling provides a capability for lifting the APS3400 auxiliary power unit (APU), installed on C5 aircraft.
D. The APU Hoist Sling unit includes a lifting bar with attachment cables and an optional special lift adapter.
E. The APU Hoist Sling has a rated load capacity of 450 lbs. (204.1 kg).
F. Follow the applicable local, state and federal environmental protection procedures when handling and disposing of hazardous materials.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
G. The using activity is required to maintain a record of the APU Hoist Sling initial receipt date, proof load test (static load test) certifications, use dates, inspection dates, and static load test dates.
H. The APU Hoist Sling component and unit total weights are provided in Table 1.
Table 1 AGE70080 APU Hoist Sling Component and Unit Total Weight Data*
Part Number Component Name/Description
Weight in Pounds
AGE70080-1004 Forged Anchor Shackle 1.4 lbs AGE70080-1004 Ring 3.4 lbs AGE70080-1000 Spreader with Cable
Assemblies attached
10.2 lbs
AGE70080-1003 Storage/Shipping Container
57.5 lbs
AGE70080 Sling, Hoist – APU (Overall Total)
72.5 lbs
* AGE70080 Drawing and Data Plates will be updated to match Table 1 weight data.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Dec 31/07 AGE70080
APU Hoist Sling with Special Lift Adapter Figure 1
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Dec 31/07 AGE70080
3. SAFETY ADVISORY
A. Scope.
(1) This publication describes processes that may require the use of chemicals, solvents, paints, or other materials that can affect a person's health or safety. It may also cover high energy procedures that can affect a person's health or safety.
Warnings are placed just ahead of these procedures to bring attention to the existence of a procedure or material that can be dangerous.
B. Significance of Material Safety Data Sheets (MSDS) and how to obtain MSDS.
(1) Refer to the materials list at the beginning of each section of this manual for materials used to repair and maintain the covered equipment.
(2) If you do not have a copy of the manufacturer’s MSDS for the materials covered in the materials list, contact the manufacturer and request that a MSDS be supplied before you use the material.
C. Purpose.
(1) The warnings bring your attention to the existence of a procedure that can affect a person’s health or safety.
(2) Cautions are provided in the maintenance publication or service bulletin to alert operating and maintenance personnel to conditions that could result in equipment damage.
D. Definitions applying to warnings.
(1) Flammable: A material that can catch fire easily and can be explosive. These materials are labeled according to the flash point of the material.
(2) Flash Point: The lowest temperature at which a flammable liquid gives off fumes that can burn.
(3) Ignition Source: Includes flames, sparks, or heat.
(4) Flames: Materials that are burning such as lit matches, propane torches, or pilot lights.
(5) Sparks: Materials such as lighted cigarettes, electrical motors, or static electricity.
(6) Heat: Any source of energy that will raise the temperature of a flammable material to its flash point and could include hot parts, heated tools, or direct sunlight.
(7) Corrosive: Acidic or alkaline material that will remove human tissue or create chemical reactions with other materials.
(8) Toxic: Material that is poisonous.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
(9) Reactive: Materials that will make fumes, burn, or can be explosive when mixed with certain other materials.
(10) Shock (Electrical): The result of any source of electricity more than 50 volts that causes current to flow through a person and can result in dangerous burns to human tissues or death.
(11) Exposure: Contact with the material or physical process without protection. Contact may be by the eyes, breathing, touch, skin absorption, or swallowing.
(12) Irritation: Any sense of pain, soreness, rash, or general discomfort.
E. Reporting materials or processes not covered in this manual.
(1) Please call (815) 226-6000, FAX (815) 966-8525, or write to Hamilton Sundstrand, Technical Publications, Department 768, 4747 Harrison Avenue, P.O. Box 7002, Rockford, IL 61125-7002, if you find a material in a Hamilton Sundstrand maintenance document that is known to be covered by a material data safety sheet (MSDS) but is not covered by a warning in the procedure.
F. Warnings and Cautions used in this manual.
WARNING: PERSONNEL SHALL CONSULT APPROPRIATE AFOSH/OSHA
GUIDANCE, MSDS INSTRUCTIONS, AND LOCAL PROCEDURES FOR
THE WEAR OF PERSONAL PROTECTIVE EQUIPMENT (PPE) WHILE
PERFORMING MAINTENANCE ON THIS EQUIPMENT. FAILURE TO
COMPLY COULD RESULT IN INJURY OR DEATH TO PERSONNEL.
WARNING: KEEP PERSONNEL AWAY FROM THE PATH OF THE LOAD. A
BROKEN CABLE MAY SNAP BACK AND CAUSE INJURY.
WARNING: DO NOT USE THE APU HOIST SLING FOR ANY OTHER USE OR TO
LIFT ANY OTHER OBJECT BEYOND ITS DESIGN. FAILURE OF THE
HOIST SLING OR INJURY TO PERSONNEL MAY OCCUR.
WARNING: THE COMPLETE AGE70080 APU HOIST SLING (SLING AND
CONTAINER) IS A HEAVY COMPONENT. TO PREVENT INJURY TO
PERSONNEL AND DAMAGE TO EQUIPMENT, USE TWO (2) PEOPLE
TO LIFT, HANDLE AND TRANSPORT THE UNIT.
CAUTION: DO NOT ALLOW THE HOIST SLING TO IMPACT THE AIR INLET OF THE
APU OR DAMAGE TO THE INLET MAY OCCUR.
CAUTION: THE CABLE ASSEMBLIES ARE MANUFACTURED WITH A SPECIAL
MACHINE FOR THE CORRECT ATTACHMENT AND LENGTH. MAKE
SURE YOU REPLACE THEM WITH THE CORRECT REPLACEMENT
CABLE ASSEMBLY.
4. OPERATING INSTRUCTIONS
A. The following steps shall be observed when using the APU hoist sling:
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
WARNING: PERSONNEL SHALL CONSULT APPROPRIATE AFOSH/OSHA
GUIDANCE, MSDS INSTRUCTIONS, AND LOCAL PROCEDURES FOR
THE WEAR OF PERSONAL PROTECTIVE EQUIPMENT (PPE) WHILE
PERFORMING MAINTENANCE ON THIS EQUIPMENT. FAILURE TO
COMPLY COULD RESULT IN INJURY OR DEATH TO PERSONNEL.
WARNING: KEEP PERSONNEL AWAY FROM THE PATH OF THE LOAD. A
BROKEN CABLE MAY SNAP BACK AND CAUSE INJURY.
WARNING: DO NOT USE THE APU HOIST SLING FOR ANY OTHER USE OR TO
LIFT ANY OTHER OBJECT BEYOND ITS DESIGN. FAILURE OF THE
HOIST SLING OR INJURY TO PERSONNEL MAY OCCUR.
(1) Refer to AFOSHSTD 91-46 and AFOSHSTD 91-501 for information about PPE.
(2) Visually inspect all components for security with special attention to the cable end fasteners. Replace any cables with other than totally secure cable end fasteners.
(3) Observe the hoist sling and cables. Make sure that they are properly installed and aligned for hoisting operations.
(4) Make sure the APU is supported by hand at all times to prevent swaying or other accidental movement.
(5) Do not leave a suspended load unattended.
(6) Do not use a damaged or malfunctioning hoist sling or equipment failure may occur.
(7) Do not modify the hoist sling in any way or equipment failure may occur.
5. MAINTENANCE INSTRUCTIONS
A. This section contains information about equipment, consumable materials and expendable parts necessary to perform maintenance.
(1) Equipment:
Part No./Spec. No. Name
N/A Oil waste container (locally approved)
(2) Consumable Materials:
Part No./Spec. No. Name
MIL-PRF-7808 or MIL-PRF-23699 (or equivalent)
Lubricating oil
(3) Expendable Parts:
(a) User maintenance and replacement of parts is accomplished at the Organizational ("O") Level except where Source, Maintainability, and Recoverability (SMR) coding does not permit.
(b) Refer to the Illustrated Parts Breakdown for the SMR codes.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
6. PREPARATION FOR USE
A. Refer to Figure 1 for an illustration of the APU hoist sling in the storage container.
B. Prepare the APU hoist sling for use as follows (refer to Figure 4):
(1) Remove the hoist sling from the storage container as follows:
(a) Open the storage container (80).
(b) Remove the four ball lock pins (20) and remove the two aft cable assemblies (10).
(c) Remove the two ball lock pins (40) and remove the forward cable assembly (30).
(d) Remove the three ball lock pins (90) and remove the spreader (50).
(e) Reinstall the three ball lock pins (90) removed from the spreader (50) into the storage container for future use.
(f) Visually inspect all components for damage with special attention to fasteners and any corrosion findings. Replace any damaged parts.
(g) Visually inspect all components for security with special attention to the cable end fasteners. Tighten any loose parts or connections and replace any cables with other than totally secure cable end fasteners.
(h) Make sure that item captive features are maintained.
(i) Attach the two aft cable assemblies (10) to the spreader (50) with the ball lock pins (20).
(j) Attach the forward cable assembly (30) to the spreader (50) with the ball lock pin (40).
(k) If the lifting equipment is too big to fit into the lift holes then install the special lift adapter consisting of the forged anchor shackle (70) and the forged ring
(60) (Refer to Figure 4).
(2) Install the hoist sling on the APU as follows:
CAUTION: DO NOT ALLOW THE HOIST SLING TO IMPACT THE AIR INLET OF
THE APU OR DAMAGE TO THE INLET MAY OCCUR.
(a) Use a lifting device to lift the hoist sling to position it above the APU.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
CAUTION: THE HOIST SLING HAS TWO AVAILABLE LIFTING POINTS. THE
POINTS ARE MARKED “WITH GENERATOR” AND “WITHOUT
GENERATOR”. MAKE SURE YOU USE THE CORRECT LIFTING
POINT TO ALLOW THE APU TO BALANCE CORRECTLY WHEN
LIFTED OR DAMAGE TO THE APU MAY OCCUR.
NOTE: Refer to appropriate aircraft technical order for identification of APU attachment points.
(b) Connect the clevis of the forward cable assembly (30) to the APU gearbox attachment point with the ball lock pin (40).
(c) Connect the clevises of the aft cable assemblies (10) to the two APU combustor attachment points with the ball lock pins (20).
(3) After APU Hoist Sling use, visually inspect the item for deformation, degradation and excessive wear.
7. CLEANING
A. Clean the APU hoist sling as follows:
(1) Clean the hoist sling every twelve months or when excessively dirty.
(2) Wipe all equipment with a rag made moist with lubricating oil to remove dirt and grease.
(3) Wipe off excessive mounts of lubricating oil to avoid the accumulation of dirt.
(4) Keep the hoist sling in the storage container when not in use.
8. LUBRICATION
A. Lubricate the hoist sling as follows:
(1) Leave a light film of lubricating oil on all surfaces to prevent rust and corrosion.
(2) Capture the waste oil in an approved container and dispose of the waste in accordance with local hazardous material disposition procedures.
9. INSPECTION
A. In addition to the procedures provided in this manual refer to AFOSHSTD 91-46 as a supplemental instruction for inspection criteria, inspection intervals, and documentation of inspection results.
B. An annual inspection of machined surfaces, pins, fasteners, structure, and sling is required.
C. Machined surfaces are to be visually inspected for signs of wear and corrosion.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
D. Pins and fasteners are to be visually inspected for cracks, damage and corrosion.
E. Visually inspect all components for security with special attention to the cable end fasteners.
F. Tighten any loose fasteners and connections and replace any cables with other than totally secure cable end fasteners.
G. Check to ensure that item captive features are maintained. Fix any problems found.
H. Visually inspect all structure for damage, weld cracks and corrosion.
I. For any corrosion findings affecting the painted metallic surfaces and which appear to require action to fix the problem, take action to control the corrosion in accordance with the aircraft surface paint technical order instructions.
J. If the APU Hoist Sling remains in storage for an extended period of time (twelve plus months), visually inspect for corrosion, other extended storage related degradation and damage at a frequency consistent with local shop policy (must be inspected at least annually – once a year).
K. Do these inspections of the hoist sling before every use, load test inspection, or at a minimum of once every 12 months:
(1) Do a visual inspection of the APU hoist sling as follows:
(a) Check all parts for visible damage.
(b) Make sure the cables are properly lubricated.
(2) Do a visual inspection of the cables as follows:
(a) Make sure the cables are installed correctly.
(b) Examine the cable end fasteners to make sure that the fasteners remain secure. If the fasteners are not secure, then replace the cable.
(c) Examine the entire length of cable for bent wires, crushed areas, birdcaging, broken or cut wires, corrosion, or other damage.
CAUTION: THE CABLE ASSEMBLIES ARE MANUFACTURED WITH A SPECIAL
MACHINE FOR THE CORRECT ATTACHMENT AND LENGTH. MAKE
SURE YOU REPLACE THEM WITH THE CORRECT REPLACEMENT
CABLE ASSEMBLY.
(d) Replace a cable when more than three wires are broken in one strand of one lay, or more than one wire is broken in one strand of a critical fatigue area.
(Refer to Figure 2).
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
NOTE: A critical fatigue area is defined as the working length of cable where the cable runs over a pulley, sleeve, or roller, or any section of cable within 12 in. (30.5 cm) of a swaged-on fitting.
NOTE: Lay (twist) is defined as the helical form taken by the wires in the strand and by the strand in the wire rope is characterized as the lay (twist) of the strands or wire rope, respectively.
NOTE: Length of lay (pitch) is defined as the distance parallel to the axis of the strand or cable in which a wire or strand makes one (1) complete turn about the axis is designated as the length of lay (pitch) of the strand or wire rope (refer to Figure 2).
(e) Do a static load test when any cable is replaced.
Cable Inspection – Broken Wires Figure 2
(3) Do visual inspection of the storage container as follows:
(a) Inspect all latches and handles for security and proper operation.
(b) Make sure all wooden supports are in good condition, with no cracks, splits, or breaks.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Aug 15/09 AGE70080
L. Static Load Test of the APU Hoist Sling.
NOTE: Do not use the aircraft to perform the static load test. Use a suitable equivalent test rig.
(1) New APU Hoist Slings are supplied with a current static load test and static load test (proof load test) certification documentation. Record and maintain the test information in accordance with local shop policy.
(2) Annual static load testing requirements must be completed annually thereafter by the anniversary of the APU Hoist Sling initial receipt date with the following exceptions:
(a) If the APU Hoist Sling remains unused, the initial static load test continues to apply until first usage, with a new annual static load testing requirement becoming due within twelve (12) months after the first usage date.
(b) If the APU Hoist Sling remains unused in the twelve (12) months following the last successful static load testing, then the existing static load testing certification continues to apply until the support equipment item is used again, at which time a new annual proof load testing requirement becomes due within twelve (12) months after the usage date.
(c) If the APU Hoist Sling is used at any time during the twelve (12) month period after the last static load test, then the next static load test must be completed within twelve (12) months after the last static load test date.
(d) In all cases, there is no deferral of the accompanying visual inspection requirements, which must be accomplished in accordance with the “Inspection” provisions of this technical order.
(3) In conjunction with AFOSHSTD 91-46 requirements, and the above information, do a static load test annually or when a cable assembly is replaced or is otherwise required, as follows:
(a) Set the APU Hoist Sling up for the test as shown in Figure 3.
(b) Do the static load test in accordance with Figure 3. After the test is completed inspect the unit for evidence of cracks, bending or material failure. No damage is permitted. Replace defective hardware and do the test again. Certification is required.
(4) Recertify the APU Hoist Sling for serviceability, to include static load testing, after any modification and/or repair per this technical order.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
Static Load Test Figure 3
RATED
LOAD
DATA
PLATE
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
10. REPAIR
A. Repair of the APU hoist sling is accomplished by replacement of defective parts.
11. CALIBRATION
A. None required.
12. DISASSEMBLY
A. Disassemble the APU hoist sling as follows:
NOTE: Disassemble the APU hoist sling only to the extent necessary to perform maintenance.
NOTE: Item numbers in this procedure correspond to the item numbers in the Illustrated Parts Breakdown (also refer to Figure 4).
CAUTION: IF ANY CABLE ASSEMBLY IS REPLACED YOU MUST DO THE STATIC
LOAD TEST. REFER TO THE INSPECTION SECTION OF THIS MANUAL
FOR THE STATIC LOAD TEST INSTRUCTIONS.
(1) Remove the quick-release ball lock pins (20) and (40) that attach the forward and aft cable assemblies (10) and (30) to the spreader (50).
(2) Remove the quick-release ball lock pins (20) and (40) from the end of the cable assemblies (10) and (30). Retain the captive features unless the item is completely replaced.
13. ASSEMBLY
A. Assemble the APU hoist sling as follows:
NOTE: Item numbers in this procedure correspond to the item numbers in the Illustrated Parts Breakdown (also refer to Figure 4).
(1) Install the quick-release ball lock pins (20) and (40) on each end of the cable assemblies (10) and (30).
(2) Install the forward and aft cable assemblies (10) and (30) on the spreader (50) with the quick-release ball lock pins (20) and (40).
(3) Make sure the captive feature is used properly.
(4) If an adapter is needed for use with large lifting equipment, install the forged ring
(60) in the forged anchor shackle (70) and then install the forged anchor shackle
(70) in the appropriate sling lifting hole.
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
14. STORAGE AND SHIPMENT
A. Store the APU hoist sling as follows (refer to Figure 4):
(1) If applicable, remove the special lift adapter elements: forged anchor shackle (70) and forged ring (60) and place on holders in the container (80).
(2) Remove the three quick-release ball lock pins (90) in the container (80).
(3) Put the spreader bar (50) into the container (80) and secure with the three ball lock pins (90).
(4) Install the forward cable assembly (30) into the storage container and secure with the two ball lock pins (40).
(5) Install the two aft cable assemblies (10) into the storage container and secure with the four ball lock pins (20).
(6) Close and secure the storage container as necessary.
15. ILLUSTRATED PARTS BREAKDOWN (REFER TO FIGURE 4)
A. This section includes the illustrations and tables that describe the assemblies, subassemblies, and detailed parts for the APU Hoist Sling, part number AGE70080.
B. Vendor codes used in this parts breakdown are listed below.
Code Name and Address
99862 Carr Lane Mfg Co.
4200 Carr Lane Ct St. Louis, MO 63119-2129
55820 Hamilton Sundstrand Power Systems 4400 Ruffin Road PO Box 85757 San Diego, CA 92186-5757
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
Dec 31/07 AGE70080
APU Hoist Sling Figure 4
IM
IN
AR
Y
APS3400 GSE APU HOIST SLING AGE70080
GROUND SUPPORT EQUIPMENT MANUAL
May 31/09 AGE70080
FIG.
ITEM
PART
NUMBER
SMR
CODE 1 2 3 4 5 6 7 NOMENCLATURE
EFF
CODE
UNITS
PER
ASSY
-1 AGE70080 PEOOZU SLING – APU HOIST (55820) RF
10 AGE70080-1001 PAOZZN . CABLE ASSEMBLY A (AFT) (55820) 2
20 CL-4-BLPB-0.63-S-C PAOZZN . . PIN – BALL LOCK (99862) 4
30 AGE70080-1002 PAOZZN . CABLE ASSEMBLY B (FORWARD)
(55820)
40 CL-4-BLPB-0.63-S-C PAOZZN . . PIN – BALL LOCK (99862) 2
50 AGE70080-1000 PEOZZN . SPREADER (55820) 1
60 CL-36131-FR PAOZZN . FORGED RING (99862) 1
70 CL-36541-FAS PAOZZN . FORGED ANCHOR SHACKLE (99862) 1
80 AGE70080-1003 MOOZZN . CONTAINER – STORAGE/SHIPPING
(55820)
90 CL-4-BLPB-0.63-S-C PAOZZN . . PIN – BALL LOCK (99862) 3
NOTE 1 – ITEM MAY BE PROCURED COMMERCIALLY.
- ITEM NOT ILLUSTRATED
File details come from the government source that posted it. Updated .