CASS_Attachment_7_Pneumatics_Hardware.pdf

Pneumatic Control System

Table of Contents

1. 1041017-2-00: Pneumatic Piping pg 3

2. 1041017-2-01: Pneumatic Schematic pg 4- 5

3. Valve: L12BA452B018D61 pg 6

4. Valve: 3” 50114M pg 7- 8

5. Actuator: SPN-100DA pg 9

6. Regulator: R22R-03 pg 10

7. Regulator: 60HP-300DI pg 11-13

8. Muffler: A2MN pg 14

9. Gauge: GA160 pg 15

10. Rotary Union: 3830F-0301 pg 16-23

11. Piping and Fittings pg 24-70

Pneumatic Piping

SHT: 1 of 1

Randolph CASS, Stations 42-45, Row 1

Components- 90 Female

2 x 3" Close 2 x Cast Flange

12"

18"

8"

12"

8"

Stack Height

24" (approx)

36"

AGL

48"

AGL

56"

AGL

68"

AGL

76"

AGL

24"

AGL

Bottom Bracket Mount Point

Components 18" Nipple

2 x Cast Flanges

1/16" Gasket (5)

3" Manual Ball Valve

3" Press Regulator

3" Auto Ball Valve

Note Service Flange

Orientation (down)

18" Nipple, tapped for control line, threaded flange x 2

OPW Swivel

Note Service Flange

Orientation (up)

Top Bracket Mount Point

Components 18" Nipple

2 x Cast Flanges

1/16" Gasket (5)

3" Manual Ball Valve

3" Press Regulator

3" Auto Ball Valve

Note Service Flange

Orientation (down)

18" Nipple, tapped for control line, threaded flange x 2

Note Service Flange

Orientation (up)

Control Line Port (3/8" Line)

Bottom Bracket Mount Point

Top Bracket Mount Point

Control Line Port (3/8" Line)

3/8" NPT Tap

Control Air Press (unregulated)

24V DC Control Wiring

Control Air Press (unregulated)

24V DC Control Wiring

3/8" NPT Tap

Item Qty Vendor 1/16" Non Asb Gasket 5 Tri-Star Industrial 18" Black Nipple 1 Tri-Star Industrial 3" Cast Flange 2 Tri-Star Industrial 3/8" 90 tube fitting 2 Local 3/8 Copper Tube 36 Local Flange Pack Bolts 5 Tri-Star Industrial

Item Qty Vendor 1/16" Non Asb Gasket 5 Tri-Star Industrial 18" Black Nipple 1 Tri-Star Industrial 3" Cast Flange 4 Tri-Star Industrial 3/8" 90 tube fitting 2 Local 3/8 Copper Tube 36 Local Flange Pack Bolts 5 Tri-Star Industrial 90 Female - Female 1 Tri-Star Industrial 3" x Close Nipple 2 Tri-Star Industrial

End Stations (two per row)Swivel Stations (two per row)

Manhole Equipment

Existing

Station's #42-45 Row #1

6" pipe

8" Fiberglass pipe

4" pipe

To Aircraft

Set @ 45 psi

Sol #1 Air ON

30"

3/8"

ST

To Aircraft

30"

To Aircraft

30"

To Aircraft

30"

Set @ 45 psi

Set @ 45 psi

Set @ 45 psi

Flush Grade Surface

Set @ ___ psi

Set @ ___ psi

Set @ ___ psi

3/8"

ST

3/8"

ST

3/8"

ST

17 18

6" pipe6" pipe 6" pipe

13 13

Sol #1 Air ON

Sol #1 Air ON

Sol #1 Air ON

22 22

23 23

Set @ ___ psi

21 21

Pneumatic Piping

SHT: 1 of 2

Randolph CASS, Stations 42-45, Row 1

Item Qty Part No. MFG Bill of Material 1 1 22342554 Inregsoll-Rand SimplAIR evolution, Flange Adaptor, 150mm 2 13 22194351 Inregsoll-Rand SimplAIR evolution, Pipe, 150mm, 20' l 3 5 22342620 Inregsoll-Rand SimplAIR evolution, Tee, 150mm 4 2 22342588 Inregsoll-Rand SimplAIR evolution, End Cap, 150mm 5 9 22342604 Inregsoll-Rand SimplAIR evolution, Straight Joint, 150mm 6 4 22487730 Inregsoll-Rand SimplAIR evolution, StepDown Adaptor, 150mm x110mm 7 1 22342638 Inregsoll-Rand SimplAIR evolution, Elbow, 110mm 8 2 22194344 Inregsoll-Rand SimplAIR evolution, Pipe, 110mm, 20' l 9 4 22342471 Inregsoll-Rand SimplAIR evolution, 110mm, Outlet plate, 1/2 npt

10 4 R22R-03 Numatics Regulator, 3/8"npt, 0-80 PSI 11 8 GA160 Numatics Gauge, 0-160 PSI, 3/8"npt 12 4 By AFB By AFB Quick Disconnect, 3/8"npt 13 4 22342539 Inregsoll-Rand SimplAIR evolution, Flange Adaptor, 110mm 14 4 Fig 825 Anvil Flanged, Concentric Reducing, 4" x3" 15 4 3" 50114M Sharpe Valve, 3" flanged, full ported, 2-way, 2 position, Manual Operator 16 4 60HP-300DI Jordan Regulator, 3" flanged, internal actuated 35-75psi

Valve, 3" flanged, full ported, 2-way, 2 position, Pneumatic Operator, consisting of:

(1) 3" 50114M, Valve

(1) SPN-100DA, Double Acting Pneumatic Actuator

(1) GV, Mounting Bracket

(1) 14V, Coupler

18 4 L12BA452B018D61 Numatics Valve, Single Solenoid, Spring Returned, 24vdc coil 19 8 A2MN Numatics Muffler w/Flow control, 1/4"npt 20 2 3830F-0301 OPW Rotating Union, 3" Flanged 21 4 By AFB By AFB Hose Assembly 22 2 Fig 801 Anvil Flanged, 90 degree Elbow, 3" 23 2 Gasket, 3"

SharpeValve Assembly417

1. AFB= Air force BaseNotes:

Pneumatic Piping

SHT: 2 of 2

Randolph CASS, Stations 42-45, Row 1

FLANGED FULL PORT

BALL VALVE

SERIES 50 / CLASS 150

Due to continuous development of our product range we reserve the right to change the dimensions and information contained in the leaflet as required. Rev. 1/03

TFM is a registered trademark of Dyneon, LLC.

HOW TO ORDER

3/4” 50 11 6 T X

1/2” - 4” 6” - 8”

Toll-Free 1-877-7SHARPE E-Mail:sharpediv@aol.com www.sharpevalves.com

504 West Wrightwood Ave.

Elmhurst , IL 60126A DIVISION OF

1/2” - 4”

STEM ARRANGEMENT

FOR ACTUATORS

0 100 200 300 400 500 600

Maximum Temperature °F

SEAT PRESSURE/TEMPERATURE RATING SERIES 50

Pr e ss ur e

PS

IG

CS-WCB

SST-CF8M

CS-WCB

RTFE TFM

SST-CF8M

CLASS 300

CLASS 150

PTFE

PEEK

NOVA

VALVE VALVE

SIZE SERIES CLASS ALLOY SEATS OPTIONS

1/2” 50 150# = 11 2 = Alloy 20 T = TFE X = Oxygen Service 3/4” 4 = Carbon Steel R = RTFE OH = Oval Handle 1” 6 = Stainless Steel N = NOVA F = Fugitive Emissions

1-1/2” 5 = Hastelloy C P = Peek F = Certified ANSI 593.00.01 2” 3 = Monel M = TFM™ E = Extended Stem

2-1/2” L = Lockable Extended Stem 3” D = Leak detection Stem 4” GO = Gear Operator 6” 7 = 17- 4PH Stem 8” A = Nace

13B

12A

13A

PART NO. PART QTY. MATERIAL

12 Stopper 1 304 Stainless Steel

12A Snap Ring 1 Stainless Steel (6”-8”)

13 Handle 1 304 Stainless Steel (1/2”-2”)

Galvanized Steel (2-1/2”-4”)

Ductile Iron (6”-8”)

13A Wrench Block 1 Stainless Steel

13B Hex Head Bolt 1 304 Stainless Steel

14 Locking Device 1 304 Stainless Steel

(1/2”-2”)

15 Sleeve 1 Vinyl

16 Body Stud SEE* A193 B8 (SST)

N A193 B7 (CS)

17 Nut SEE* A194 8 (SST)

N A194 2H (CS)

20 Stop Pin (1/2”-2”) 1 304 Stainless Steel

(2-1/2”-4”) 2 304 Stainless Steel

21 Gland Flange 1 304 Stainless Steel

(6”-8”)

22 Gland Bolts 2 304 Stainless Steel

(6”-8”)

PART NO. PART QTY. MATERIAL

1 Body 1 316 Stainless Steel ASTM A351 CF8M Alloy 20 ASTM A351 CN7M Carbon Steel ASTM A216 WCB Hastelloy C ASTM A494 GR CW-12MW Monel ASTM A494 GR M35-1

2 End Connector 1 316 Stainless Steel ASTM A351 CF8M Alloy 20 ASTM A351 CN7M Carbon Steel ASTM A216 WCB Hastelloy C ASTM A494 GR CW-12MW Monel ASTM A494 GR M35-1

3 Ball 1 316 Stainless Steel Alloy 20 Hastelloy C

4 Seat 2 TFM(Super TFE) TFE Reinforced TFE

NOVA PEEK

5 Body Seal 1 TFE

6 Stem 1 316 Stainless Steel Alloy 20 Hastelloy C 17-4PH (Option)

7 Thrust Bearing 2 Reinforced TFE

8 Stem Packing 3/4 Reinforced TFE

9 Gland Packing 1 304 Stainless Steel

10 Belleville Washer 2/4 304 Stainless Steel (1/2”-4”)

11 Packing Nut 1 304 Stainless Steel (1/2”-4”)

11A Lock Tab 1 Stainless Steel

11B Handle Nut 1 304 Stainless Steel

11C Lock Washer 1 304 Stainless Steel (1/2”-2”)

SERIES 50

VALVE PARTS AND IDENTIFICATION

CLASS 150

BLOW OUT PROOF STEM

LOCKING DEVICE

APPLICABLE STANDARDS

Wall Thickness ASME B 16.34

Face to Face Dimensions ASME B 16.10

Flange Dimensions ASME B 16.5

Pressure Tests ASME B 16.34 API 598 (Optional)

Basic Design ASME B16.34

*See Dimensions

1/2” - 2”

6” - 8”

SERIES 50

DIMENSIONS

1/2” 26

3/4” 50

1” 94

1-1/2” 260

2” 480

2-1/2” 750

3” 1300

4” 2300

6” 5400

8” 10000

CV DATA

11B

11C

11A

1/2” - 2”

6” - 8”

2-1/2” - 4”

2-1/2” - 4”

1/2” 0.59

3/4” 0.78

1” 1.00

1-1/2” 1.50

2” 2.00

2-1/2” 2.55

3” 3.00

4” 4.00

6” 6.00

8” 7.88

PORT

1/2” 4

3/4” 6

1” 8

1-1/2” 15

2” 20

2-1/2” 36

3” 45

4” 75

6” 135

8” 290

WEIGHT (lbs.)

SIZE A B C D E F N G H I J K W

1/2” 4.25 4.75 3.60 1.80 2.38 3.50 4 1.39 3/8-24 UNF .22 .28 .63 M5

3/4” 4.62 4.75 3.75 2.00 2.75 3.85 4 1.39 3/8-24 UNF .22 .28 .63 M5

1” 5.00 6.22 3.75 2.12 3.13 4.25 4 1.39 7/16-20 UNF .30 .30 .90 M6

1-1/2” 6.50 9.00 4.50 2.76 3.56 5.00 4 1.94 9/16-18 UNF .35 .42 1.18 M8

2” 7.00 9.00 4.80 3.08 4.75 6.00 4 1.94 9/16-18 UNF .35 .42 1.18 M8

2-1/2” 7.50 13.75 6.70 3.09 5.50 7.00 4 2.84 M20 .55 .55 1.83 M10

3” 8.00 13.75 7.00 3.74 6.00 7.48 4 2.84 1-14 UNS .745 .66 1.83 M10

4” 9.00 13.75 7.70 4.46 7.50 9.01 8 2.84 1-14 UNS .745 .66 1.83 M10

6” 15.50 38.97 11.22 7.61 9.50 10.98 8 3.89 1.02 1.64 1.46 3.00 M12

8” 18.00 38.97 11.57 8.34 11.75 13.50 8 4.59 1.02 1.64 1.46 3.00 M12

11B

13A

11A

(708) 409-4150 Fax: (708) 409-4151

Email: info@sonictorque.com www.sonictorque.com

1260 Garnet Drive Northlake, Illinois 60164 U.S.A.A DIVISION OF

REV. 4/07Due to continous development of our product range we reserve the right to change the dimensions and information contained in this leaflet as required.

Jordan Valve, a Division of Richards Industries 3170 Wasson Road • Cincinnati, Ohio 45209 Telephone 513-533-5600 • Fax 513-871-0105

Toll-FreeTelephone: 800-543-7311 (U. S. A. & Canada) E-Mail: info@richardsind.com • URL: www.jordanvalve.com

Mark 60 Series Self-Operated Pressure Regulators

The MK60 Sliding Gate Pressure Regulator is used to regulate the downstream pressure to a predetermined setpoint. The spring in the Mark 60 holds the sliding gate seats in their normally open position to allow the process media to pass through the seats.

The downstream pressure is sensed beneath the dia-phragm. As the downstream pressure exceeds the setpoint, pressure is exerted on the diaphragm which raises the stem to modulate the disc (the moveable component on the sliding gate seat set) toward the closed position. As the seats close, downstream pres-sure will be reduced to the required setpoint. A de-crease in pressure relaxes the spring and diaphragm to move the seats toward the open position.

This brochure includes the following Series:

• MK60: a line of self-operating pressure regulators designed with Jordan Valve’s sliding gate seats

• MK61: The MK61 features a larger diaphragm than a standard MK60 to provide even greater sensitivity and minimal offset from a required setpoint

• MK60QC: The MK60QC features a “Quick Change” dome for simple range spring replacements. Ideal for facilities with multiple pressure reducing applica-tions - stock one valve with several spare springs to cover a wide range of needs

• MK60H: The MK60H features a handwheel that re-places the adjusting screw for easy changes to the setpoint

• MK60HP: Working pressure fully rated to ANSI Class 600 pressures, the HP options permits setpoints as high as 450 psi

• MK60GP: The MK60GP option requires grain pro-cessing modification for starch cookers and other viscous services

• MK601/602: The MK601 and MK602 meet higher capacity requirements than standard regulators

P ressu re R eg u lato rs M ark 60 S elf-O p erated

P ressu re R eg u lato rs

MARK 60 FEATURES

• Sliding Gate Trim — unique seat design for unsur-passed trim life and accuracy.

• Jorcote Seat Coating — ceramic composite for liq-uids, gases and especially steam. Very low friction with outstanding wear resistance. Steam tested to 1,000,000 cycles and still maintained Class IV leakage.

• Jorlon Diaphragm — extremely durable, virtually universally applicable up to 450°F, standard 316 SST diaphragm applicable up to 650°F. Tested without fail-ure to over 1,000,000 full stroke cycles. Ideal for steam, gases and liquids.

• Straight-through Flow — The flow is straight through the valve seats and body. Direction of the disc travel is perpendicular to the flow, not opposed to the direc-tion of the flow. Thus, the flow does not unbalance the seats. The MK60 can use a wider range of its stroke to give accurate control; less offset.

• Quiet Operation — typically 5-10 dB less than con-ventional globe style regulators. The disc and plate are always in contact, which eliminates chattering.

Straight-through flow minimizes turbulence. Multiple orifices in the plate and disc divide the flow stream into smaller flow components.

• Minimum Maintenance — The MK60 sliding gate seats require no special tools for disassembly. The seats are pre-lapped at the factory and are self-lap-ping while in operation ensuring a continual tight shutoff.

toms Highlight

MK60 SELF-OPERATING PRESSURE REGULATORS

Sizes: (note: 1/4" & 3/8" sizes use 1/2" body with reducers)

• Mark 60: 1/4" through 4"” (DN8 through DN100)

• Mark 60QC: 1/4" through 2" (DN8 through DN50)

• Mark 61: 1/4" through 3/4" (DN8 through DN20)

• Mark 60HP: 1/4" through 4" (DN8 through DN100)

End Connections

• Threaded — FNPT, BSPT, BSPP (1/2" - 2" only, DN15-DN50)

• ANSI Flanges (150#, 300#)

• DIN Flanges (PN10/16, PN25/40)

Spring Housing

• CI or DI — 1/4" through 2" (DN8 through DN50)

• DI/Steel — 2-1/2" through 4" (DN65 through DN100)

Body Materials

• Ductile Iron

• Bronze (1/2" -2", DN15 through DN50)

• Carbon Steel (A216 WCB)

• Stainless Steel (A351/CF8M)

Trim Materials:

• 303SST — Standard on Ductile Iron, Bronze, Carbon Steel valves

• 316SST — Standard on Stainless Steel valves

• Monel, Hastelloy and other Alloys available

Reduced Pressure Control Ranges: Select a range to match your setpoint. For optimal performance, your setpoint should fall in the upper portion of the selected range.

SPECIFICATIONS — MK60/60QC/61/60HP

Seat Materials:

• Jorcote on SST — Standard

• Jorcote/Jordanic on SST — For Severe Service

• Other materials available — Consult Factory

Diaphragm Materials:

• Stainless Steel — Standard on 1/4" - 2" (DN8-DN50)

• Jorlon — 1/2" - 4" (DN15-DN100) ideal for steam up to 400 psi

• Buna-N — Standard on 2-1/2" - 4" (DN65-DN100)

• Viton — Optional

Service: Steam, water, oil, gas, air and chemicals

Shutoff: ANSI Class IV

Options:

• Double Bolting: increases the pressure rating of the valve and ensures a tight seal between the spring housing and the body for services with high inlet pressures

• High Pressure Spring Housing: the HP option is an elon-gated spring housing that features a large spring for high pressure setpoints (up to 450 psi/31bar)

• Handwheel: the H option is a handwheel that is mounted on the adjusting screw to allow for easy setpoint changes

• Exotic Alloys: where service conditions dictate the use of specialty materials, the Mark 60 Series can be produced with bodies, trim and seats in Monel, Alloy 20, Hastelloy B, Hastelloy C, Titanium and others

• GP Option: grain processing modification for starch cook-ers and other viscous services. Available on Stainless Steel valves in 1/4" - 2" sizes only (DN8 - DN50)

• Cryogenic Service: CR option is a special spring housing for use if valve is in cryogenic service

CV Values & Maximum Differential Pressures

-3-

Low Flow Cv’s: reduced Cv’s (Kv’s) are available. Cv (Kv) ratings of smaller sized valve can be supplied in a larger valve size

)vK(vC )ND(eziS lairetaMtaeS mumixaM Δ )rab(ISPP

)47,0(48.0 "8/3&"4/1

)21&8ND(

TSS )26,8(521

)83,1(6.1 etocroJ )85,72(004

)51,2(5.2 "4/3&"2/1

)02&51ND(

TSS )26,8(521

)87,3(4.4 etocroJ )85,72(004

)05,5(4.6 "4/1-1&"1

)23&52ND(

TSS )26,8(521

)71,8(5.9 etocroJ )85,72(004

)9,21(51 "2/1-1

)04ND(

TSS )71,5(57

etocroJ )14,22(523

)5,12(52 "2

)05ND(

TSS )71,5(57

)8,52(03 etocroJ )14,22(523 )3,74(55 )56ND("2/1-2 etocroJ )43,01(051 )9,89(511 )08ND("3 etocroJ )43,01(051 )271(002 )001ND("4 etocroJ )43,01(051

)63,0(24.0 )81,0(12.0 )70,0(80.0 )30,0(40.0 )20,0(20.0

)700,0(800.0 )300,0(400.0 )200,0(200.0 8000.0 )SS613niA/N()7000,0( ledoM )ND(eziS segnaRgnirpS

ISP RAB

CQ06&06

"4/3-"4/1

)02ND-8ND(

32-2 95,1-41,0 83-01 26,2-96,0 55-02 97,3-83,1 58-03 68,5-70,2 061-53 30,11-14,2 022-59 71,51-55,6

"2-"1

)05ND-52ND(

5-1 43,0-70,0 8-3 55,0-12,0 02-5 83,1-43,0 03-01 70,2-96,0 54-02 01,3-83,1 59-03 55,6-70,2 061-06 30,11-41,4

"4-"2/1-2

)001ND-56ND(

81-7 42,1-84,0 52-01 27,1-96,0 53-51 14,2-30,1

PH06

"2-"2/1

)04ND-51ND(

091-57 01,31-71,5 023-001 60,22-98,6 054-051 20,13-43,01

"4-"2/1-2

)001ND-56ND(

57-03 71,5-70,3 011-56 85,7-84,4

"4/3-"4/1

)02ND-8ND(

5-1 43,0-70,0 21-2 38,0-41,0 52-2 27,1-41,0 53-01 14,2-96,0 55-02 97,3-83,1 08-02 25,5-83,1 511-04 39,7-67,2 061-52 30,11-27,1 081-03 14,21-70,2 toms Highlight toms Highlight toms Highlight toms Highlight toms Highlight toms Highlight toms Highlight

MK60 SELF-OPERATING PRESSURE REGULATORS

The Jorlon Diaphragm - Revolutionary Diaphragm Sets New Standard

� Easily retrofitted - Jorlon can be easily retrofitted in the field with no additional parts. For regulators purchased after the fall of 1991, only the diaphragm needs to be changed to retrofit either SST or elastomer diaphragms.

� Chemical Compatibility — Jorlon is PTFE based, so it is compatible with most media except fluorinated gases and halogenated fluorocarbons. Whether the application is steam, process gases or fluids, Jorlon should be your first choice.

� High Pressure Limits — The MK60HP has been pressure tested well in excess of the maximum allowable pressures of the valve. For the smaller MK60s 2" (DN50) and below, it is fully rated to ANSI 300 Class pressure of 720 psi (50 bar) @ 100°F (38°C). While the material itself is vital in achieving these higher pressures, the design of the Sliding Gate regula-tor (MK60) is crucial in permitting this. The outstanding performance is a combination of the material itself and the unique design of the sliding gate regulator.

� Improved Droop Performance — A metal diaphragm is much more rigid than an elastomer diaphragm. As such, metal diaphragms have decreased sensitivity thereby diminishing performance and accuracy in a self operated regulator.

Jorlon will improve droop performance when used instead of a SST diaphragm as its properties are more similar to those of elastomer materials.

� Less Expensive — Jorlon is less expensive than many other diaphragm materials, further increasing its customer value.

� High Steam Pressure Capability — Extensive steam testing of Jorlon in the Mark 60 pressure regulators qualifies this material for high pressure steam service. For Mark 60s sizes 2" (DN50) and below, you may install Jorlon in saturated steam service up to 405 psi (28 bar) @ 450°F (232°C). For steam service in larger Mark 60s, Jorlon qualifies up to 125 psi (8,6 bar) saturated steam.

� Fast Delivery — Rely on our 36 hour delivery with Jorlon as the diaphragm material.

� Extremely Long Life — Under 300 psi air, Jorlon surpasses 1,000,000 full stroke cycles without failure. The harshest test was on 450°F saturated steam, where Jorlon exceeded the cycle count for stainless steel by over 150 times - the test was stopped and the Jorlon diaphragm had yet to fail.

� Lower Cost of Ownership — Less droop provides more accuracy, improving efficiency and productivity. Extremely long life results in more production up-time, fewer spare parts expenses and less repair labor.

-11-

Numatics FRL Accessories and Options

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.22

Gauges

214-194 pictured suring the pressure of the air passing through the component.

Numatics Liquid Filled pressure gauges provide maximum service life for your pneumatic gauge applications. Each glycerine filled model is designed to prevent harmful environments or severe vibration from causing premature gauge failure.

Application

Specifications All Numatics Gauges Sizes: 1.5”, 2” Case: Black ABS Composite Ring: None Window: Polycarbonate Dial: Green, Red, and Black on White Background Pointer: Black Aluminum Socket: Brass Liquid Filled Gauges Liquid Used: Glycerine Connection: Center Back Mount

Features gauge life.

and harsh environmental conditions

GA300 pictured

Available Models Numatics Gauges

MODEL FACE THREAD PRESSURE RANGE PRESSURE RANGE

DIAMETER SIZE (PSIG) (BAR)

ANSI SYMBOL

Numatics Liquid-Filled Gauges

MODEL FACE THREAD PRESSURE RANGE PRESSURE RANGE

DIAMETER SIZE (PSIG) (BAR)

214-194 1.5” 1/8 0-160 0-11 214-195 2.0” 1/4 0-160 0-11 214-196 1.5” 1/8 0-60 0-4

Numatics 14 Series Manifold Regulator Gauges

MODEL FACE THREAD PRESSURE RANGE PRESSURE RANGE

DIAMETER SIZE (PSIG) (BAR)

In-Plant Processing Equipment

ES-SJ-8/07-2.5M

SWIVEL JOINTS

OPW Engineered Systems, part of the OPW Fluid Transfer Group, provides expert solutions for the safe handling, transfer, monitoring, measuring and protection of hazardous bulk products worldwide.

IMPORTANT: OPW products should be used in compliance with applicable federal, state, provincial, and local laws and regulations. Product selection should be based on physical specifications and limitations and compatibility with the environment and materials to be handled. OPW MAKES NO WARRANTY OF FITNESS FOR A PARTICULAR USE. All illustrations and specifications in this literature are based on the latest product information available at the time of publication.

OPW reserves the right to make changes at any time in prices, materials, specifications and models and to discontinue models without notice or obligation.

D E S I G N F E A T U R E S

OPW Engineered Systems fabricated and cast ball bearing swivel joints allow you to construct a metal piping system that permits easy movement in any direction. Moveable, flexible and reliable, OPW Engineered Systems swivels are designed and built to the highest quality standards, including precision machining and 100% penetration welding, with special design features that include:

1) Tight Seals

• O-Rings provide a tight seal without hindering swivel action

• Accurately machined and micro-finished grooves provide for minimal seal wear

• Available in Buna-N, Viton®, EPT, Neoprene, Kalrez® and other seal materials as required

• Teflon® seals are available as spring energized or silcone/Viton® encapsulated

2) True Ball Bearing Race Alignment

• Body and tail sections are locked together by a double row of ball bearings

• Raceways are machined to precise tolerances

• Double raceway design assures proper alignment and prevents binding caused by temperature changes and heavy radial loads

• Carbon steel swivels have hardened races to maximize load-carrying capability

3) Protected Bearing Chamber

• Protective inner O-ring seal prevents product from entering bearing chamber

• Outer seal keeps rain, dirt, and other contaminants out

• Both seals hold in lubrication

4) Long-Life Bearings

• Ball bearings are hardened, precision-ground steel

• Stainless steel swivels have stainless steel bearings

• All OPW swivels are available with stainless steel bearings on special order

5) Easy Lubrication

• All OPW swivels are pre-lubricated at the factory

• All 3/4", 1", and submerged swivels are permanently lubricated

• A grease fitting between races that accepts a standard grease gun is available for swivels that require field lubrication

• Non-lubricating swivels are available on special order

6) No Field Adjustment Necessary

• Balls are held in place by factory-installed plugs that never need to be adjusted to maintain bearing performance

Convenience of Choice

• Available in a variety of sizes beginning at 3/4" and up

• Available in threaded, flanged, and butt welded ends

• Steam jacketed and split flange swivels are also available

Fabricated Steel and Stainless Steel

Cast High-Pressure Steel (Main Seal has Teflon® Back-up Ring)

Cast Stainless Steel, Aluminum, Ductile Iron, Bronze

D E S I G N F E AT U R E S

0 psi -50º F 0º F 100º F

Aluminum 3600 Series

Bronze 3300 Series

Ductile Iron 3800 Series Steel 3400 Series

Stainless Steel 3700 & 3900 Series

Neoprene Buna-N

EPT

Viton

Teflon Seal

200º F 300º F 400º F -45.55º C -17.77º C 37.77º C 93.33º C 148.88º C 204.44º C

100 psi

200 psi

300 psi

400 psi

500 psi

600 psi

700 psi

800 psi

900 psi

1000 psi6.894 mpa

6.205 mpa

5.515 mpa

4.826 mpa

4.136 mpa

3.447 mpa

2.757 mpa

2.068 mpa

1.378 mpa

0.689 mpa

0 mpa 0 kg/cm2

7 kg/cm2

14 kg/cm2

21 kg/cm2

28 kg/cm2

35 kg/cm2

42 kg/cm2

49 kg/cm2

56 kg/cm2

63kg/cm2

70 kg/cm2

TEMPERATURE Fº TEMPERATURE Cº

PR

ES

SU

RE

P

SI

PR

ES

SU

RE

M Pa

PHONE: (800) 547-9393 • (513) 696-1500 • Fax: (800) 245-8536 • (513) 932-9845 Printed in USA 8/07

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P R E S S U R E / T E M P E R A T U R E

Material 3/4" 20mm

1" 25mm

1 1/4" 32mm

1 1/2" 40mm

2" 50mm

3" 80mm

4" 100mm

6" 150mm

8" 200mm

10" 250mm

Pressure Rating*

Steel, Cast, High-Pressure 3200 Series

3000 psi 210 kg/cm2

20.68 mpa

Steel, Fabricated 3400 Series

1000 psi 70 kg/cm2

6.89 mpa

316 Stainless Steel 3700 & 3900 Series

1000 psi 70 kg/cm2

6.89 mpa

Aluminum 3600 Series

125 psi 9 kg/cm2

0.86 mpa

Ductile Iron 3800 Series

600 psi 42 kg/cm2

4.13 mpa

Bronze 3300 Series

300 psi 21 kg/cm2

2.06 mpa

Availability by Material, Size and Pressure Rating

*Maximum pressure rating of OPW swivel joints is as shown, or is determined by the flange/end connection rating, whichever is lower.

Buna-N seals are standard in all of the above swivel joints, but each is available with seals made of Viton®, Teflon®, EPT, or Neoprene, depending on the pressures and temperatures of your operation.

8” & 10” 750 psi max

8” & 10” 750 psi max

P R E S S U R E /T E M P E R AT U R E

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PHONE: (800) 547-9393 • (513) 696-1500 • Fax: (800) 245-8536 • (513) 932-9845 Printed in USA 8/07

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S T Y L E S A V A I L A B L E

Dimensions Chart on page 20: ▲ Steel & Stainless Steel ● Aluminum, Ductile Iron & Bronze

Material Model Size (inches) Dimensions Steel, Cast, High Pressure 3220 1, 1 1/4, 1 1/2, 2 ▲

Steel, Fabricated 3420 2, 3, 4 ▲

Stainless Steel, Cast 3720 3/4, 1, 1 1/2 ▲

Stainless Steel, Fabricated 3920 2, 3, 4 ▲

Aluminum 3620 1, 1 1/2, 2, 3, 4 ● Ductile Iron 3820 1, 1 1/2, 2, 3, 4 ● Bronze 3320 1, 1 1/2, 2, 3 ●

Material Model Size (inches) Dimensions Steel, Fabricated 3420F 2, 3, 4, 6, 8, 10 ▲

Stainless Steel, Fabricated 3920F 2, 3, 4, 6, 8, 10 ▲

Aluminum 3620F 3, 4, 6 ●

STYLE 20

Flange x Flange Style 20F

Materia Model Size (inches) Dimensions Steel, Fabricated 3420W 2, 3, 4, 6, 8, 10 ▲

Stainless Steel, Fabricated 3920W 2, 3, 4, 6, 8, 10 ▲

Butt Weld x Butt Weld Style 20W

Thread x Thread Style 20

Style 20

Material Model Size (inches) Dimensions Steel, Cast, High Pressure 3230 1, 1 1/4, 1 1/2, 2 ▲

Steel, Fabricated 3430 2, 3, 4 ▲

Stainless Steel, Cast 3730 3/4, 1, 1 1/2 ▲

Stainless Steel, Fabricated 3930 2, 3, 4 ▲

Aluminum 3630 1, 1 1/2, 2, 3, 4 ● Ductile Iron 3830 1, 1 1/2, 2, 3, 4 ● Bronze 3330 1, 1 1/2, 2, 3 ●

Material Model Size (inches) Dimensions Steel, Fabricated 3430F 2, 3, 4, 6, 8, 10 ▲

Stainless Steel, Fabricated 3930F 2, 3, 4, 6, 8, 10 ▲

Aluminum 3630F 3, 4, 6 ● Ductile Iron 3830F 3, 4 ●

STYLE 30

Flange x Flange Style 30F

Material Model Size (inches) Dimensions Steel, Fabricated 3430W 2, 3, 4, 6, 8, 10 ▲

Stainless Steel, Fabricated 3930W 2, 3, 4, 6, 8, 10 ▲

Butt Weld x Butt Weld Style 30W

Thread x Thread Style 30

Material Model Size (inches) Dimensions Steel, Fabricated 3430FJ 2, 3, 4, 6, 8, 10 ▲

Stainless Steel, Fabricated 3930FJ 2, 3, 4, 6, 8, 10 ▲

Aluminum 3630FJ 3, 4, 6 ●

Flange for Submerged Use Style 30FJ

Style 30FO

Material Model Size (inches) Dimensions Steel, Fabricated 3430FO 2, 3, 4 ▲

Stainless Steel, Fabricated 3930FO 2, 3, 4 ▲

Aluminum 3630FO 3, 4 ● Ductile Iron 3830FO 3, 4 ●

Flange x Thread Style 30FO

Style 20F

Style 30

Style 30F Style 30FJ

Style 30W

Style 20W

B

D1

B

A A

D2

A

D3

A

G1

B

H2

B

C2

H2

G1

B

H2

A

G3

H3

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R E P A I R P A R T S A N D P R O C E D U R E S

R E PA I R PA R T S A N D P R O C E D U R E S

Seal Material Kit No.

Buna-N 3001-K Viton® 3002-K Teflon® 3003-K

EPT 3004-K

Neoprene 3005-K

Size No. Balls Per Pair of Races

Part No.

Steel Balls

Part No.

Stainless Balls

3/4" & 1" 40 H-7063-M1 H-30035-M 1 1/4" & 1 1/2" 56 H-7063-M1 H-30035-M 2" 48 H-6712-M2 H-1171-M 3" 66 H-6712-M H-1171-M 4" 84 H-6712-M H-1171-M 6" 76 H-6780-M H-30036-M 8" 98 H-6780-M H-30036-M 10" 98 H-30162-M H-30147-M

Flange O.D. Bolt Circle No. Bolt Bolt Dia.

Type Size in, (mm) in, (mm) Holes in, (mm) 150 lb. ASME 2" 6 (153) 4 3/4 (121) 4 5/8 (16) 150 lb. ASME 3" 7 1/2 (191) 6 (153) 4 5/8 (16)

TTMA 3" 5 5/8 (143) 4 7/8 (124) 8 3/8 (10)

150 lb. ASME 4" 9 (229) 7 1/2 (191) 8 5/8 (16)

TTMA 4" 6 5/8 (169) 5 7/8 (150) 8 3/8 (10)

150 lb. ASME 6" 11 (280) 9 1/2 (150) 8 3/4 (19) 150 lb. ASME 8" 13 1/2 (343) 11 3/4 (242) 8 3/4 (19) 150 lb. ASME 10" 16 (407) 17 (432) 12 7/8 (22)

13200 Series swivels use H-4577-M balls.

23200 Series swivels use H-4576-M balls.

Note: 300 lb., 600 lb., other types of flanges available on special order. Consult factory.

SEAL REPLACEMENT KITS

OPW Engineered Systems has kits available to rebuild all swivel joints. The kits contain all the necessary parts to replace the wear parts. Before installing new seals, care should be taken to see that all machined surfaces are clean and that there are no nicks, scratches or burrs. Consult your local distributor for the proper kit.

LUBRICANTS

OPW swivel joints should be lubricated periodically, depending on service and operating conditions. For normal operation, two or three times yearly is usually sufficient. Lubricating as often as once daily may be required when service is severe, such as high temperatures, heavy loads, or constant rotation. Recommendation: OPW 883 or a good Grade 2 cup grease.

For EPT seals: OPW 885. For food service applications: OPW 887.

OPW 883 Lubricant For swivel joints and similar applications. This is a general purpose industrial grease with rust and oxidation inhibitors for use with Buna-N, Viton®, Teflon® and Neoprene seals. (Do not use with EPT seals.) Packaged in 14 oz. (400 grams) cartridge.

OPW 885 Lubricant For use in OPW swivel joints and similar applications with EPT seals. 14 oz. (400 grams) cartridge.

OPW 887 Lubricant For use in OPW swivel joints in food service applications. Approved by FDA and USDA for incidental contact with edible products. 13 oz. (370 grams) cartridge.

BALL BEARINGS

Both steel and stainless steel ball bearings are available for all OPW swivels. Each swivel plane of rotation has two races;

quantities shown below are per pair of races.

FLANGE DIMENSIONS

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IMPORTANT: OPW products should be used in compliance with applicable federal, state, provincial, and local laws and regulations. Product selection should be based on physical specifications and limitations and compatibility with the environment and materials to be handled. OPW MAKES NO WARRANTY OF FITNESS FOR A PARTICULAR USE. All illustrations and specifications in this literature are based on the latest product information available at the time of publication.

OPW reserves the right to make changes at any time in prices, materials, specifications and models and to discontinue models without notice or obligation.

D I M E N S I O N S

D I M E N S I O N S

Steel & Stainless Steel – U.S. (inches)

All dimensions are based on short radius elbows in 3/4" to 4" sizes; long radius elbows in 6", 8" and 10" sizes.

Steel & Stainless Steel – Metric (mm)

All dimensions are based on short radius elbows in 3/4" to 4" sizes; long radius elbows in 6", 8" and 10" sizes.

Aluminum, Ductile Iron, & Bronze – Metric (mm)

All dimensions are based on short radius elbows.

Aluminum, Ductile Iron, & Bronze – U.S. (inches)

All dimensions are based on short radius elbows.

Size A B D1 D2 D3 F G1 G2 G3 H1 H2 H3 L 3/4" 2 7/16 1 3/4 3 15/16 2 1/2 3 15/16 1" 2 7/16 1 3/4 3 15/16 4 5/16 2 1/2 3 15/16 1 1/4" 2 15/16 2 5/16 4 5/8 3 4 11/16 1 1/2" 2 15/16 2 5/16 4 5/8 4 3/4 3 4 11/16 2" 4 1/8 3 1/8 5 1/16 9 1/8 12 1/8 8 1/8 4 1/16 4 9/16 2 6 7/16 8 5/8 10 1/8 1 1/4 2" 3 3/4 2 15/16 5 11/16 6 1/8 3 1/8 5 5/8 3" 5 1/8 4 1/4 5 7/8a 10 1/4a 12 3/4a 10 3/4a 5 1/16 5 13/16 3 8 1/8a 10 1/2a 11 3/4a 1 1/2 4" 6 1/4 5 5/16 6 3/8 10 3/4 12 3/4 12 3/4 6 5/16 7 1/16 4 9 7/16 11 3/4 12 3/4 2 6" 9 13 7/16 14 7/16 24 7/16b 12 9/16 9 18 15/16c 19 7/16 2 8" 11 7/8 16 16 32 16 1/16 12 24 24 10" 13 9/16 19 1/8 19 1/8 41 1/8 19 1/16 15 30 1/8 30 1/8

Size A B D1 D2 F G1 G2 H1 H2 L 1" 2 7/16 1 3/4 4 5/16f 4 5/16 2 1/2 4 15/16f

1 1/2" 2 15/16 2 3/8 4 5/8 4 3/4 3 4 11/16 3 3/4 2 15/16 5 11/16 6 1/8 3 1/8 5 1/2 5 5/8 1 1/4

3" 4 7/8 4d 6 5/8 6 5/8 7 5/8g 4 5/8 5 6 7/8 6 7/8 1 1/2 4" 6 1/16 5e 7 3/16 7 5/8 9 1/4 5 6 1/16 7 11/16 8 1/8 2 6" 9 1/8 9 15/16 14 1/8 7 3/4 12 7/8

Size A B D1 D2 D3 F G1 G2 G3 H1 H2 H3 L 3/4" 62 45 100 64 100 1" 62 45 100 110 64 100 1 1/4" 75 59 118 77 119 1 1/2" 75 59 118 121 77 119 2" 105 80 129 232 308 207 103 116 51 164 219 257 32 2" 96 75 145 156 80 143 38 3" 131 108 150a 261a 324a 273a 129 148 77 267a 299a 51 4" 159 135 162 273 324 324 161 180 102 207a 299 324 51 6" 229 342 367 621b 319 229 240 481c 494 8" 302 407 407 813 408 305 610 610 10" 345 486 486 1045 485 381 765 765

Size A B D1 D2 F G1 G2 H1 H2 L 1" 62 45 110f 110 64 126f

1 1/2" 75 60 118 121 77 119 2" 96 75 145 156 80 140 143 32 3" 124 102a 169 169 194g 118 127 175 175 38 4" 154 127e 183 194 235 127 154 196 207 51 6" 232 253 359 197 327

♦Cast High-Pressure Steel only. A=Add 1/4" for Stainless Steel units. B=21 7/16" on styles 76F and 78F. C=15 15/16" on styles 56F and 58F.

♦Cast High-Pressure Steel only. A=Add 1/4" for Stainless Steel units. B=21 7/16" on styles 76F and 78F. C= 15 15/16" on styles 56F and 58F.

D=Aluminum is 4 11/16". E=Aluminum is 5 13/16". F=Ductile Iron is 3 15/16". G=10 3/8" on Aluminum model nos. 3640FTO and 3644FTO.

D=Aluminum is 4 11/16". E= Aluminum is 5 13/16". F=Ductile Iron is 3 15/16". G=10 3/8" on Aluminum model nos. 3640FTO and 3644FTO.

Weights shown are for steel and stainless steel swivels. Multiply table value by .30 for approximate weights of aluminum swivels. Multiply table value by .90 for approximate weights of ductile iron and bronze swivels.

SPECIFICATIONS

All OPW swivel joints are full bore schedule 40 construction with short radius elbows, except 6", 8", and 10" fabricated steel and stainless steel swivels which have long radius elbows. Ball bearing raceways and sealing surfaces in all swivels are precision machined and micro-finished to assure friction-free operation and superior sealing characteristics. All steel and ductile iron swivels are painted blue. Detailed specifications by series are as follows:

3200 Series (Cast Steel, High-Pressure)

Bodies and tails of cast 1040 carbon steel with hardened raceways. Ball bearings are precision-ground steel. Buna-N main O-ring seal with Teflon® back-up ring, and Buna-N O-ring dust seal are standard.

3300 Series (Cast Bronze)

Bodies and tails of hard, wear-resistant cast bronze (ASTM B62-83600). Precision-ground steel balls, Buna-N O-ring main seal and felt dust seal are standard. 1" size has Buna-N O-ring dust seal.

3400 Series (Fabricated Steel)

Bodies and tails of 1040 carbon steel with hardened raceways. Welded construction; 100% penetration welding by welders certified to ASME Boiler and Pressure Vessel Code, Section IX. Precision-ground steel balls, Buna-N O-ring main seal, Buna-N O-ring dust seal. Standard flanges are ASME 150 lb. raised face type.

3600 Series (Cast Aluminum)

Bodies and tails of cast A-356 high-tensile strength aluminum. Precision-ground steel balls, Buna-N O-ring main seal, and felt dust seal are standard. 1" size has Buna-N O-ring dust seal. Flanges are dimensionally compatible to ASME 150 lb. flat face configura-tion.

3700 Series (Cast Stainless Steel)

Bodies and tails of high quality cast ASTM A351-CF3M/CF8M stainless steel. Precision-ground stainless steel balls, Buna-N O-ring main seal and Buna-N O-ring dust seal.

3800 Series (Cast Ductile Iron)

Bodies and tails of cast A-536 ductile iron. Precision-ground steel balls, Buna-N O-ring main seal, and felt dust seal are standard.

Buna-N O-ring dust seal standard in 1" size. ASME B16.1, Class 125 dimensionally equal to 150lb. ASME RF Flange.

3900 Series (Fabricated Stainless Steel)

Bodies and tails of high-quality ASTM A351-CF3M/CF8M stainless steel. Welded construction; 100% penetration welding by welders certified to ASME Boiler and Pressure Vessel Code, Section IX. Precision-ground stainless steel ball bearings, Buna-N O-ring main seal, Buna-N O-ring dust seal. Standard flanges are ASME 150 lb. raised face type.

PHONE: (800) 547-9393 • (513) 696-1500 • Fax: (800) 245-8536 • (513) 932-9845 Printed in USA 8/07

2726 Henkle Drive • Lebanon, OH 45036 • www.opw-es.com © Copyright 2007, OPW Engineered Systems

A P P R O X I M A T E W E I G H T S / S P E C I F I C A T I O N S

APPROXIMATE WEIGHTS (EXCEPT ENDURA™ SERIES)

Style 3/4" & 1 1/2" 1 1/4" & 1 1/2" 2" 3" 4"

20 lbs. 3 lbs. 4 8 15 22 kgs 1 2 4 7 10

30 lbs. 4 lbs. 5 9 18 24 kgs 2 kg 2 4 8 11

40 lbs. 5 lbs. 6 11 23 34 kgs 2 kg 3 5 10 15

50 lbs. 8 lbs. 9 16 35 48 kgs 4 kg 4 7 16 22

60 lbs. 7 lbs. 8 14 30 38 kgs 3 kg 4 6 14 17

70 lbs. 9 lbs. 10 18 40 58 kgs 4 kg 5 8 18 26

80 lbs. 22 50 70 kgs 10 23 32

10 lbs. 20 47 64 kgs 9 22 29

Style 2" 3" 4" 6" 8" 10"

20F lbs. 20lbs. 37 49 95 210 265 kgs 9 kg 17 22 43 95 120

30F lbs. 21 lbs. 40 56 112 245 315 kgs 10 kg 18 25 51 111 143

40F lbs. 23 lbs. 43 62 128 275 380 kgs 10 kg 20 28 58 125 172

50F lbs. 28 lbs. 56 78 169 415 525 kgs 13 kg 25 35 77 188 238

60F lbs. 26 lbs. 53 70 153 365 435 kgs 12 kg 24 32 69 166 197

70F lbs. 30 lbs. 60 85 186 465 615 kgs 14 kg 27 39 84 211 279

80F lbs. 35 lbs. 72 100 225 580 735 kgs 16 kg 33 45 102 263 33

10F lbs. 34 lbs. 70 95 203 530 645 kgs 15 kg 32 43 92 240 293

Flanged EndsThreaded Ends

Refer to the Pressure/Temperature chart on page 5 to choose the proper seal and body material for the swivel you need.

Or, if you have a special application and are unable to locate the particular swivel you have in mind, please contact your local OPW Engineered Systems representative or the factory for assistance.

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O R D E R I N G C H A R T

3 4 2 0 F - 0 4 0 3 Construction Conventional Hose 26 - Aluminum Hose Reel Reel Swivels 28 - Ductile Iron Hose Reel

32 - Steel, High Pressure Cast 33 - Bronze 34 - Steel, Fabricated

Conventional 36 - Aluminum Swivels 37 - 316 Stainless Steel, Cast

38 - Ductile Iron 39 - 316 Stainless Steel, Fabricated

74 - Steel Endura™ LPG Hose Reel Endura™ 79 - 316 SST Endura LPG Hose Reel Split Flange 84 - Steel Endura DSF Swivels 89 - 316 SST Endura DSF Alloy20®, Hastelloy®, Monel®, Duplex, PTFE-lined and other materials available.

Style (Planes of Rotation)

End Connections F - 150 lb. ASME flange both ends FFT - 150 lb. ASME flange inlet x TTMA tank truck flange outlet FJ - For submerged use, 150 lb. ASME flange both ends FO - 150 lb. flange x female NPT threads FSB - 150 lb. flange both ends, with spring balance attachment lugs FT - TTMA tank truck flange both ends FTH - TTMA tank truck flange both ends, with female VO - Victaulic® x female NPT threads FTO - TTMA tank truck flange inlet x female NPT threaded outlet J - For submerged use LFT - Long swivel joint with TTMA tank truck flanges TFT - Female NPT threaded inlet x TTMA tank truck flange outlet VOG - Female NPT threads x Victaulic® groove, hard coat anodized aluminum W - Beveled for welding both ends NO SUFFIX LETTER (S) indicates Female NPT threads both ends. 300 lb. flanges available on some models. BSPT threads available.

Size 007 - 3/4" 010 - 1" 012 - 1 1/4" 015 - 1 1/2" 020 - 2" 030 - 3" 040 - 4" 060 - 6" 080 - 8" 100 - 10" 120 - 12"

Seal Materials 1 - Buna-N (Standard) 2 - Viton®

3 - Teflon®

4 - EPT

5 - Food Grade Nitrile

Kalrez®, Chemraz® and other seal materials available.

Style 44 is drop tube swivel w/handle. Styles 35, 45, 55 have threaded boss. Styles 56, 58, 76, 78 have spring balance attachment lugs.

Ordering Chart: Call OPW Customer Service at 800-547-9393 for complete ordering information.

Availability of styles, sizes and materials may vary depending upon swivel configuration. Consult OPW Customer Service regarding your exact requirements.

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Compressed Air Piping System

Table of Contents

Simplair Features and Benefits Compressed Air Piping System Piping System Accessories and Tools Flow Rates Through Tubing Piping and Distribution Accessories Ball Valves System Pressure Controllers

Simplair Evolution – Simplicity, Versatility, and Performance in one integrated piping system.

• Easy to install

• Flow rates up to 8,000 cfm

• Lightweight

• Leak-free

• High structural strength

• Low pressure drop

• Simple connections

Features and Benefits

Introducing A New Evolution In Piping . . .

Simplair Evolution. Simplicity, Versatility, Performance In One Integrated System

In the past, compressed air users have been burdened by the limitations of traditional piping systems – difficult installation and modification, poor air quality, and high-pressure losses are all common problems. Now, Simplair solves these problems with its unique 110 mm (4") and 150 mm (6") Evolution System that makes installation fast, simple, and economical.

Thanks to a revolutionary design, Simplair Evolution means big benefits for your business.

• Low operation costs

• Fast installation

• Simple connections

• High flow performance

• Low pressure drop

• Outstanding structural strength

• Lightweight components

• Noncorrosive

Constructed of anodized aluminum extrusion, Evolution is a modular piping system that’s ideal for compressed air installations of any size. Yet despite its quick, easy assembly, Evolution offers unexpected flow rates of up to 8,000 cfm for compressor room applications and even higher for most factory loop systems.

Advantages Flexible Design Evolution’s modular design means quick, easy installation. Even system modifications can be completed in seconds, minimizing downtime.

Superior Performance The smooth bore of Evolution tubing prevents high-pressure losses, and allows higher flow rates than traditional piping systems.

Easy Expansion Because outlets and connections can be made in seconds, expansion is simple with minimum cost and production disruptions.

High Air Quality Each Evolution tube is anodized to prevent corrosion from forming inside pipes, affording contaminant-free air throughout the system.

Leak-Free Seals Our positive “O” ring seal ensures that leaks will not occur at any stage of the system’s life.

Lightweight Material Evolution offers the same structural strength of traditional piping, but with less than a quarter of the weight, making it the perfect choice for roof structures, walls or machinery.

Sleek Appearance Ergonomically designed to fit the demands of modern production facilities, Evolution can enhance any working environment.

With Simplair Evolution, you gain advantages formerly unheard of in integrated piping systems.

Description Length Bore Size CCN Simplair-Evolution Pipe 20ft 1.5" (40mm) 22189229

Simplair-Evolution Pipe 20ft 2" (50mm) 22194328

Simplair-Evolution Pipe 20ft 2.5" (63mm) 22194336

Simplair-Evolution Pipe 20ft 3" (80mm) 22189237

Simplair-Evolution Pipe 20ft 4" (110mm) 22194344

Simplair-Evolution Pipe 20ft 6" (150mm) 22194351

Description Bore Size CCN Straight Joint 1.5" (40mm) 22412662

Straight Joint 2" (50mm) 22412803

Straight Joint 2.5" (63mm) 22412902

Straight Joint 3" (80mm) 22412985

Straight Joint 4" (110mm) 22342596

Straight Joint 6" (150mm) 22342604

Description Bore Size CCN Elbow Joint 1.5" (40mm) 22412688

Elbow Joint 2" (50mm) 22412829

Elbow Joint 2.5" (63mm) 22412928

Elbow Joint 3" (80mm) 22413009

Elbow Joint 4" (110mm) 22342638

Elbow Joint 6" (150mm) 22342646

Description Bore Size CCN Tee Joint 1.5" (40mm) 22412670

Tee Joint 2" (50mm) 22412811

Tee Joint 2.5" (63mm) 22412910

Tee Joint 3" (80mm) 22412993

Tee Joint 4" (110mm) 22342612

Tee Joint 6" (150mm) 22342620

Description Bore Size CCN Endcap 1.5" (40mm) 22412654

Endcap 2" (50mm) 22412795

Endcap 2.5" (63mm) 22412894

Endcap 3" (80mm) 22412977

Endcap 4" (110mm) 22342570

Endcap 6" (150mm) 22342588

Description Bore Size CCN 40mm Male Thread Adaptor 0.5" 22412753

40mm Male Thread Adaptor 1" 22412779

40mm Male Thread Adaptor 1.5" 22412738

50mm Male Thread Adaptor 1" 22412878

50mm Male Thread Adaptor 2" 22412852

63mm Male Thread Adaptor 2" 22412951

80mm Male Thread Adaptor 2" 22413033

80mm Male Thread Adaptor 3" 22413017

Description Bore Size NPT CCN 40mm Outlet Plate 0.5" 22412696

40mm Outlet Plate 1" 22412704

50mm Outlet Plate 0.5" 22412837

50mm Outlet Plate 1" 22412845

63mm Outlet Plate 0.5" 22412837

63mm Outlet Plate 1" 22412845

80mm Outlet Plate 0.5" 22342471

80mm Outlet Plate 1" 22342497

80mm Outlet Plate 2" 22342513

110mm Outlet Plate 0.5" 22342471

110mm Outlet Plate 1" 22342497

110mm Outlet Plate 2" 22342513

150mm Outlet Plate 0.5" 22342471

150mm Outlet Plate 1" 22342497

150mm Outlet Plate 2" 22342513

Description Bore Size CCN ANSI Flange Adaptor 4" (110mm) 22342539

ANSI Flange Adaptor 6" (150mm) 22342554

Description Bore Size CCN 4" Step Down Adaptor 110mm-80mm 22487748

6" Step Down Adaptor 150mm-110mm 22487730

Piping System Accessories and Tools

Description Bore Size CCN Cut-Off Fixture 4" (110mm) 22448906

Cut-Off Fixture 6" (150mm) 22404651

Description CCN Deburring Tool 88162474

Blades 89238133

Description Bore Size CCN Drill Jig 40mm 22487672

Drill Jig 50, 63mm 22487680

Drill Jig 80, 110, 150mm 22455356

Description Bore Size CCN Step Drill 40, 150mm 88162441

Description Bore Size CCN M6 Tap Socket Adaptor 1/4” Drive * 40, 50, 63mm 22604532

M6 Tap Socket Adaptor 3/8” Drive * 40, 50, 63mm 22604540

M8 Tap Socket 3/8” Drive 80, 110mm 22604516

M12 Tap Socket 3/8” Drive 150mm 22604524

Description Bore Size CCN Tap 40, 50, 63mm 22598593

Tap 80, 110mm 22598601

Tap 150mm 22598619

Description Bore Size CCN Pilot Drill Bit 1/4” 40,150mm 22604557

*Both items needed when using 3/8" drive impact gun

Description Bore Size CCN 5mm Ball Nose Allen Key (3/8” Drive) 40, 63mm 22604300

6mm Ball Nose Allen Key (3/8” Drive) 80, 110mm 22604292

10mm Ball Nose Allen Key (3/8” Drive) 150mm 22545040

5mm Ball Nose Allen Key (Hex L Type) 40, 63mm 22605133

6mm Ball Nose Allen Key (Hex L Type) 80, 110mm 22605125

10mm Ball Nose Allen Key (Hex L Type) 150mm 22545073

Description Bore Size CCN Hanging Bracket 1.5" (40mm) 22487698

Hanging Bracket 2" (50mm) 22487706

Hanging Bracket 2.5" (63mm) 22487706

Hanging Bracket 3" (80mm) 22487706

Hanging Bracket 4" (100mm) 22487714

Hanging Bracket 6" (150mm) 22487722

Description Bore Size CCN Allen Key 40,150mm 22604565

Description Size CCN 40mm Toggle Hanger (Cable) 5ft 22128508

40mm Toggle Hanger (Cable) 10ft 22128516

40mm Toggle Hanger (Cable) 15ft 38330726

40mm Toggle Hanger (Cable) 30ft 38330734

50mm Toggle Hanger (Cable) 5ft 22128508

50mm Toggle Hanger (Cable) 10ft 22128516

50mm Toggle Hanger (Cable) 15ft 38330726

50mm Toggle Hanger (Cable) 30ft 38330734

63mm Toggle Hanger (Cable) 5ft 22128508

63mm Toggle Hanger (Cable) 10ft 22128516

63mm Toggle Hanger (Cable) 15ft 38330726

63mm Toggle Hanger (Cable) 30ft 38330734

80mm Toggle Hanger (Cable) 5ft 22128508

80mm Toggle Hanger (Cable) 10ft 22128516

80mm Toggle Hanger (Cable) 15ft 38330726

80mm Toggle Hanger (Cable) 30ft 38330734

100mm Toggle Hanger (Cable) 5ft 38330825

100mm Toggle Hanger (Cable) 10ft 38330833

100mm Toggle Hanger (Cable) 15ft 38330841

100mm Toggle Hanger (Cable) 30ft 38330858*

150mm Toggle Hanger (Cable) 5ft 38330825

150mm Toggle Hanger (Cable) 10ft 38330833

150mm Toggle Hanger (Cable) 15ft 38330841

150mm Toggle Hanger (Cable) 30ft 38330858*

No. 2 cable size Packaged 10 lengths per pack

*Packaged 5 lengths per pack

Flow Rates Through Tubing

Pressure – Bar (PSIG)

DIAMETER 7 (103) 8 (118) 10 (147) 12 (176) 14 (203)

mm in L/sec M3/Min SCFM L/sec M3/Min SCFM L/sec M3/Min SCFM L/sec M3/Min SCFM L/sec M3/Min SCFM

40 1.5 112.8 6.7 239 125 7.52 265 138.7 8.32 294 151 9.05 320 162.8 9.76 345

50 2 212.4 12.74 450 228.9 13.71 485 251 15.04 532 276 16.55 585 292.6 17.55 620

63 2.5 391.7 23.5 830 420 25.19 890 467.7 28.05 991 509.7 30.58 1080 546 32.77 1157

80 3 731 43.86 1549 777.8 46.67 1648 862.7 51.77 1828 951 57.06 2015 1028 61.71 2179

110 4 1675 100 3550 1801 108 3817 2007 120 4254 2178 130 4615 2342 140 4963

150 6 3770 226 7990 4008 240 8493 4490 269 9513 4887 293 10356 5247 315 11119

Technical Specifications

DESC. INT. DIA. EXT. DIA.

STANDARD

PIPE LENGTH WEIGHT

MAX. WORKING

PRESSURE

TESTED

PRESSURE

MAX.

TEMP.

MIN.

TEMP.

mm in mm in meters ft Kg/Mtr lbs/ft bar psig bar psig C° F° C° F°

Evolution 40 40 1.5 71.07 2.798031496 6 20 1.539 1.03 14 203 ** ** 130 266 -30 -22

Evolution 50 50 2 83.48 3.286614173 6 20 1.93651 1.3 14 203 ** ** 130 266 -30 -22

Evolution 63 63 2.5 95.19 3.747637795 6 20 2.50508 1.68334 14 203 ** ** 130 266 -30 -22

Evolution 80 80 3 122.33 4.816141732 6 20 3.40475 2.28789 13.79 203* ** ** 130 266 -30 -22

Evolution 110 110 4 149.57 5.888582677 6 20 5.36842 3.60741 13.79 203* ** ** 130 266 -30 -22

Evolution 150 150 6 185.4 7.299212598 6 20 7.34875 4.93813 11.72 151 ** ** 130 266 -30 -22

Flows are based on 1 psig pressure drop per 30 meters (100ft). Tested to OSP 2944.

Measured at standard atmospheric conditions – 1013 mbar (14.7 psi) at 20°C (68°F).

* Outlet plates are rated for 177 psig ** 4 X MAWP with a 0.8 casting factor

Example 1: Casting Proof Test Pressure for 170 psig MAWP is 170 x 4/.8= 850 psig proof test pressure Example 2: Non-casting Proof Test Pressure for 170 psig MAWP is 170 x 4= 680 psig proof test pressure

Flow Rates Through Tubing

Mechanical Properties Temper T6 T6

Ultimate Tensile Strength 195 N/mm2 30 KSI (min)

Proof Stress 0.2% 160 N/mm2 25 KSI (min)

(%) Elongation (50mm) 7 7

Modules of Elasticity 69x103mPa 10.0x103 KSI

Physical Properties Density 2.70x10-6kg/mm3 0.0975 lb/in3

Melting Range 615-655°C 1140-1210°F

Specific Heat between 0°-100°C 879 J/kgK 22x104 BTU/lb°F

Coefficent of Linear Expansion between 20°-100°C

23x10-6/K 13.0x10-6/°F

Electrical Resistivity at 20°C 0.033uΩm 0.033uΩm

Aluminium Extrusion – Material Specification Simplair extrusions are manufactured to EAA 6063 series.

Aluminium is a corrosion-resistant metal due to a film of aluminium oxide that occurs naturally on its surface. Anodizing is an applied finish by an electrochemical process. It thickens the natural oxide film on the aluminium and imparts to the metal surface the extreme hardness, corrosion and wear resistance of the oxide. Simplair is anodized to AA10 which signifies a 10 micron depth of anodizing.

All HBS Products meet the requirements of ANSI B31.1, BS1387, BS8118, TÜV

Nominal Chemical Properties % of Weight Copper 0.10 max.

Iron 0.35 max.

Magnesium 0.46

Manganese 0.10 max.

Silicon 0.40

Titanium 0.10 max.

Zinc 0.15 max.

Chromium 0.10 max.

Others, each 0.05 max.

Others, total 0.15 max.

Aluminum Remainder

Piping and Distribution Accessories

Low Pressure – Ultra Duty Hose Reel including Hose

Our ultra duty Hose Reels are manufactured of all steel construction with a durable powder coat finish.

Low Pressure – Heavy Duty Hose Reel including Hose

Our new composite hose reel (depicted to the left) provides excellent durability at a great value. All composite reels are made of tough glass-filled composite material combined with a strong base.

Air Hose – Simplair Speed-Lok

Ingersoll-Rand Speed-Lok hose is a general-purpose hose made of a high-quality, durable synthetic rubber. The hose is ideal for general industrial, maintenance and automotive applications.