CASS_Attachment_2__Schematics.pdf

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Centralized Aircraft Support System (CASS) Upgrade
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Q&A CASS Attachment 2, Schematics

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1. Electrical Schematics:

a. Stations

b. 400Hz

2. System Configuration

3. Recommended Spare Parts

Table of Contents

1. 1041017-0-00: Station 0 pg 3- 6

2. 1041017-0-01: Station 42 pg 7-10

3. 1041017-0-02: Station 43 pg 11-14

4. 1041017-0-03: Station 44 pg 15-18

5. 1041017-0-04: Station 45 pg 19-22

6. 1041017-1-00: System Interconnect pg 23-24

7. 1041017-1-01: 400Hz Power pg 25-27

8. 1041017-1-02: Recommended Spare Parts pg 28

SHT:

Control Schematic

N

GND

GND

N r e d w h i t e g r e e n

L

N

GND

GND

N

G N D

N

RCPTCL1

Power Supplied by Customer from:

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0 red white green red

CBL

10amp

CB1

5amp

RCPTCL1

For

Programming & Utility power ONLY

Programming Only

Utility Power Max 5amp

787-622

L

N

CB2

5amp

GND

N blue brown b l u e b r o w n

900B

V2+

V2-

V1+

V1-

Randolph CASS, Station 0 (Maintenance)

GND

GND

Exter T150

IP 192.168.0.70

red red red white green green green white brown blue brown blue

N

1 N

GND

GND

1 N

1 N

GND

GND

r e d r e d w h i t e w h i t e g r e e n g r e e n

Control Schematic

SHT 2 of 4

I:0.3

750-423

I:0.2

I:0.1

I:0.0 b l u e b r o w n

750-513

O:0.0

O:0.1

750-513

O:0.2

O:0.3

Spare 002

Spare 003

8 7

600750-600

TB2-1

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

TB2-7

TB2-8

b l u e

Randolph CASS, Station 0 (Maitenance) b r o w n

Gen On

Spare 001

Spare 003

Spare 002 blue blue blue blue blue blue blue blue blue brown green

Generator On

Air Ok

PS-1

750-841

IP 192.168.0.20

GND +

blue blue blue blue blue blue

Control Enclosure

Randolph AFB: CASS Station 0 (Maintenance)

Control Enclosure

N

L N

Input

Output

ADJ.

DC

787-622

GND

GND

I:0.1 I:0.0

O :0.1

O :0.0

O :0.3

O :0.2

I:0.2 I:0.3

T B

-2

4321 10876 129 115

I:0.0 I:0.1 I:0.2 I:0.3

O :0.0

O :0.1

O :0.2

O :0.3

S p are O u tp u t 002

S p are In p u t 002

S p are In p u t 003

S p are O u tp u t 003

A ir O k G en erato r O n

G en erato r O n S p are O u tp u t 001

M ain

P o w er

R ecp tcal P o w er

D C

P o w er S u p p ly

T B

1 1 NN GN

D

GN

D

N GND

A

CB

L

2.0 A

CB

5.0 A

CB

L N

NGN

D

Programming Only

Utility Only 5amp MAX

L23

W A

G O

>I /O

>S Y

S T

E M

0-

G N

D

ON

LINK

TXD/RXD

ERROR

I/O

EHTERNET

Bill of Material & Terminal Layout

Randolph CASS, Station 0 (Maintenance)

Item Qty Part No. Bill of Material 1 1 750-841 Wago, Programmable fieldbus controller, ETHERNET TCP/IP 3 2 750-423 Wago, Module, Input, 2-channel, 230vac 4 2 750-513 Wago, Module, Output, 2-channel, 230vac/30vdc, Non-floating 6 1 750-600 Wago, Module, End

10 22 280-681 Wago, Terminal, Gray 11 2 280-687 Wago, Terminal, Green-Ground 12 6 280-344 Wago, Separator 13 2 280-324 Wago, End Plate 14 3 280-402 Wago, Jumper, Adjacent 15 2 284-414 Wago, Jumper, Adjacent, Step Down, 284/282-281/280/279 16 2 282-402 Wago, Jumper, Adjacent 17 3 282-696 Wago, Terminal, for Circuit Breaker 18 1 282-334 Wago, End plate, Grey 19 1 284-901 Wago, Terminal, Gray 20 1 284-907 Wago, Terminal, Green-Ground 21 2 284-326 Wago, End plate 22 10 249-116 Wago, End Stop 23 1 51012503 Wago, Circuit breaker, 10amp 24 1 51012497 Wago, Circuit breaker, 2amp 25 1 51012500 Wago, Circuit breaker, 5amp 26 1 787-622 Wago, Power supply, 24vdc, 2.5amp 27 1 5101743 Wago, Receptacle 29 1 T150 Beijer, Exter T150, Touch Screen, Color 30 1 PGLD1074DC Hoffman, Enclosure, 16"h x16"w x10"d 31 1 PP96G Hoffman, Panel, 14.2"h x14.2"w 32 1 AC4M6SV Hoffman, Castes Set 33 2 E2x1.5LG6 Panduit, Wire Duct, 2"h x 1.5"w x 72"l 34 2 C1.5LG6 Panduit, Wire Duct, Cover, 1.5"wx 72"l 35 2 BNDN1000 IDEC, Din rail, 1 meter 37 5 TRD855SCR-5 L-COM, CAT 5, Cable, 5 ft 38 8 FODZST-02 L-COM, Fiber-Optic, Patch Cable, 2m 39 8 FOA-401 L-COM, Fiber-Optic, Duplex Coupler 41 1 900B N-tron, 900 Series, Base, 3-Slot 42 1 908TX N-tron, 900 Series, 8 Port, Ethernet Card 43 2 904FX-ST N-tron, 900 Series, 4 Port, Fiber-Optic Card

Generator on

Air Ok

Generator

Spare Output 001

TB-2

I:0.0

I:0.1

I:0.2

I:0.3

O:0.0

O:0.1

O:0.2

O:0.3

Spare Output 002

Spare Output 003

Spare Input 002

Spare Input 003

Power Supplied by Customer from

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0

M ain

P o w er

R ecp tcal P o w er

D C

P o w er S u p p ly

N GND

T B

GNDGNDNN11

A

CB

L

2.0 A

CB

5.0 A

CB

: SHT:

787-612

L

N

N

GND

GND

N

CB3

2amp

GND

N blue brown r e d w h i t e g r e e n

L

N

GND

GND

N

G N D

N

RCPTCL1

Power Supplied by Customer from:

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0 red white green red

CB1

10amp

CB2

5amp

Programming Only

Utility Power Max 5amp

106FX2-ST

V2+

V2-

V1+

V1-

Randolph CASS, Station 42, Row 1

750-841

IP 192.168.0.42

GND

GND

GND

Exter T70 blue blue blue brown brown brown red red red green green green green white white

IP 192.168.0.92

N

1 N

GND

GND

1 N

1 N

GND

GND

r e d r e d w h i t e w h i t e g r e e n g r e e n

Control Schematic

SHT: 2 of 4

I:0.3

750-423

I:0.2

I:0.1

I:0.0 b l u e b r o w n b r o w n

750-513

O:0.0

O:0.1

750-513

O:0.2

O:0.3

Spare 02

Spare 03

8 7

600750-600

A1 A2

-CR1

TB2-1

Valve Open

400Hz Power

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

TB2-7

TB2-8

Sol 1 b l u e

Randolph CASS, Station 42 Row 1 blue blue blue blue blue blue blue blue brown brown blue blue blue

SS1

Off Air

SS1

AirOff from line 202 to line 252

I:0.0 I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0 blue blue blue blue

E-STOP

PB1

blue

Spare 03

Manual

1 42 3I:0.1

I:0.0

4 60

2 51 3O:0.1

O:0.0

3 51 3O:0.3

O:0.2

M ain Pow er R ecptcal Pow er

D C

Pow er Supply

+ I:0.2 I:0.3-

TB

N

L N

Input

Output

ADJ.

DC

787-612

GND

1 1 NN GN

D

GN

D++- -

N GND

A

CB

L

2.0 A

CB

GND

5.0 A

CB

L N

2 NGN

D

Programming Only

Utility Only 5amp MAX

L23

WAGO>I/O>SYSTEM

750-841

+ GND

O N

LI

N

K

TX

D /R

X D

ER

R

O R

I/O

EH

TE

R N

E T

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Sol 1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

CR1

DC Power On

I:0.0 I:0.0 I:0.0 I:0.0

SHT:

Control Enclosure

3 0f 4

Randolph AFB: CASS Station 42, Row 1

Control Enclosure

Hinge

Enclosure Door

Hinge

To T70 Touch Screen

Mounted in Door

!! Persent !!

Sources May Present"

Caution: Shock Hazzard

"Multiple Voltage

Sn. #: 1041017-0-01 Voltage: 120 Hz: 60 Phase: 1 FLA max: 10 Schematic #: 1041017-0-01

Rural Electric CASS Sta 42-Row 1

E-STOP

12.00

2.50

AirOff Manual

6.00

8.00

Item Qty Part No. Bill of Material 1 1 750-841 Wago, Programmable fieldbus controller, ETHERNET TCP/IP 3 1 750-423 Wago, Module, Input, 2-channel, 230vac 4 2 750-513 Wago, Module, Output, 2-channel, 230vac/30vdc, Non-floating 6 1 750-600 Wago, Module, End

10 22 280-681 Wago, Terminal, Gray 11 2 280-687 Wago, Terminal, Green-Ground 12 6 280-344 Wago, Separator 13 2 280-324 Wago, End Plate 14 3 280-402 Wago, Jumper, Adjacent 15 2 284-414 Wago, Jumper, Adjacent, Step Down, 284/282-281/280/279 16 2 282-402 Wago, Jumper, Adjacent 17 3 282-696 Wago, Terminal, for Circuit Breaker 18 1 282-334 Wago, End plate, Grey 19 1 284-901 Wago, Terminal, Gray 20 1 284-907 Wago, Terminal, Green-Ground 21 2 284-326 Wago, End plate 22 10 249-116 Wago, End Stop 23 1 51012503 Wago, Circuit breaker, 10amp 24 1 51012497 Wago, Circuit breaker, 2amp 25 1 51012500 Wago, Circuit breaker, 5amp 26 1 787-612 Wago, Power supply, 24vdc, 2.5amp 27 1 5101743 Wago, Receptacle 29 1 T70 Beijer, Exter T70, Touch Screen, Color 30 1 CSD161610 Hoffman, Enclosure, 16"h x16"w x10"d 31 1 C-P1616 Hoffman, Panel, 14.2"h x14.2"w 32 2 E2x1.5LG6 Panduit, Wire Duct, 2"h x 1.5"w x 72"l 33 2 C1.5LG6 Panduit, Wire Duct, Cover, 1.5"wx 72"l 34 2 BNDN1000 IDEC, Din rail, 1 meter 35 1 106FX2-ST N-Tron, Ethernet switch, 6 port, 2 Fiber Ports, 10-30vdc 37 2 TRD855SCR-5 L-COM, CAT 5, Cable, 5 ft 38 2 FODZST-02 L-COM, Fiber-Optic, Patch Cable, 2m 39 2 FOA-401 L-COM, Fiber-Optic, Duplex Coupler 40 1 800T-FX6A AB, Pushbutton, Red Mushroon Head, Detented Push-Pull 42 1 800T-H48B AB, Selector Swirch, 2-Position, Spring Returned, Key Lockable, Removeable in the Left Position

SHT:

Bill of Material

Randolph CASS, Station 42, Row 1

Power Supplied by Customer from

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0

M ain Pow er

R ecptcal Pow er D

C Pow er Supply

N GND

TB1

NN11

A

CB

L

L

2.0 A

CB

5.0 A

CB

GNDGND

Sol 1

CR1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

DC Power ON

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Randolph CASS, Station 43, Row 1

SHT: 1 of 4

787-612

L

N

N

GND

GND

N

CB3

2amp

GND

N blue brown r e d w h i t e g r e e n

L

N

GND

GND

N

G N D

N

RCPTCL1

Power Supplied by Customer from:

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0 red white green red

CB1

10amp

CB2

5amp

Programming Only

Utility Power Max 5amp

106FX2-ST

V2+

V2-

V1+

V1-

750-841

IP 192.168.0.43

GND

GND

GND

Exter T70 blue blue blue brown brown brown red red red green green green green white

IP 192.168.0.93

1 N

N

GND

GND

r e d w h i t e g r e e n

Control Schematic

: SHT: 2 of 4

Randolph CASS, Station 43 Row 1

N

N

GND

GND 1

r e d w h i t e g r e e n

I:0.3

750-423

I:0.2

I:0.1

I:0.0 b l u e b r o w n

750-513

O:0.0

O:0.1

750-513

O:0.2

O:0.3

Spare 02

Spare 03

8 7

600750-600

A1 A2

-CR1

TB2-1

Valve Open

400Hz Power

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

TB2-7

TB2-8

Sol 1 b l u e blue blue blue blue blue blue blue blue brown brown blue blue blue

SS1

Off Air

SS1

AirOff from line 202 to line 252

I:0.0 I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0 blue blue blue blue

E-STOP

PB1

1 42 3I:0.1

I:0.0

4 60

2 51 3O:0.1

O:0.0

3 51 3O:0.3

O:0.2

M ain Pow er R ecptcal Pow er

D C

Pow er Supply

+ I:0.2 I:0.3-

TB

N

L N

Input

Output

ADJ.

DC

787-612

GND

1 1 NN GN

D

GN

D++- -

N GND

A

CB

L

2.0 A

CB

GND

5.0 A

CB

L N

2 NGN

D

Programming Only

Utility Only 5amp MAX

L23

WAGO>I/O>SYSTEM

750-841

+ GND

O N

LI

N

K

TX

D /R

X D

ER

R

O R

I/O

EH

TE

R N

E T

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Sol 1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

CR1

DC Power On

I:0.0 I:0.0 I:0.0 I:0.0

SHT:

Control Enclosure

3 0f 4

Randolph AFB: CASS Station 43, Row 1

Control Enclosure

Hinge

Enclosure Door

Hinge

To T70 Touch Screen

Mounted in Door

!! Persent !!

Sources May Present"

Caution: Shock Hazzard

"Multiple Voltage

Sn. #: 1041017-0-02 Voltage: 120 Hz: 60 Phase: 1 FLA max: 10 Schematic #: 1041017-0-02

Rural Electric CASS Sta 43-Row 1

E-STOP

12.00

2.50

AirOff Manual

3 1 750-423 Wago, Module, Input, 2-channel, 230vac 4 2 750-513 Wago, Module, Output, 2-channel, 230vac/30vdc, Non-floating 6 1 750-600 Wago, Module, End

10 22 280-681 Wago, Terminal, Gray 11 2 280-687 Wago, Terminal, Green-Ground 12 6 280-344 Wago, Separator 13 2 280-324 Wago, End Plate 14 3 280-402 Wago, Jumper, Adjacent 15 2 284-414 Wago, Jumper, Adjacent, Step Down, 284/282-281/280/279 16 2 282-402 Wago, Jumper, Adjacent 17 3 282-696 Wago, Terminal, for Circuit Breaker 18 1 282-334 Wago, End plate, Grey 19 1 284-901 Wago, Terminal, Gray 20 1 284-907 Wago, Terminal, Green-Ground 21 2 284-326 Wago, End plate 22 10 249-116 Wago, End Stop 23 1 51012503 Wago, Circuit breaker, 10amp 24 1 51012497 Wago, Circuit breaker, 2amp 25 1 51012500 Wago, Circuit breaker, 5amp 26 1 787-612 Wago, Power supply, 24vdc, 2.5amp 27 1 5101743 Wago, Receptacle 29 1 T70 Beijer, Exter T70, Touch Screen, Color 30 1 CSD161610 Hoffman, Enclosure, 16"h x16"w x10"d 31 1 C-P1616 Hoffman, Panel, 14.2"h x14.2"w 32 2 E2x1.5LG6 Panduit, Wire Duct, 2"h x 1.5"w x 72"l 33 2 C1.5LG6 Panduit, Wire Duct, Cover, 1.5"wx 72"l 34 2 BNDN1000 IDEC, Din rail, 1 meter 35 1 106FX2-ST N-Tron, Ethernet switch, 4 port, 2-Fiber 10-30vdc 37 2 TRD855SCR-5 L-COM, CAT 5, Cable, 5 ft 40 1 800T-FX6A AB, Pushbutton, Red Mushroon Head, Detented Push-Pull 42 1 800T-H48B AB, Selector Swirch, 2-Position, Spring Returned, Key Lockable, Removeable in the Left Position

Bill of Material

SHT: 4 of 4

Randolph CASS, Station 43, Row 1

Power Supplied by Customer from

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0

M ain Pow er

R ecptcal Pow er D

C Pow er Supply

N GND

TB1

NN11

A

CB

L

L

2.0 A

CB

5.0 A

CB

GNDGND

Sol 1

CR1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

DC Power ON

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Randolph CASS, Station 44, Row 1

SHT: 1 of 4

787-612

L

N

N

GND

GND

N

CB3

2amp

GND

N blue brown r e d w h i t e g r e e n

L

N

GND

GND

N

RCPTCL1

Power Supplied by Customer from:

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0 red white green red

CB1

10amp

CB2

5amp

106FX2-ST

V2+

V2-

V1+

V1-

750-841

IP 192.168.0.44

GND

GND

GND

Exter T70 blue blue blue brown brown brown red red red green green green white

IP 192.168.0.94

G N D

N

Programming Only

Utility Power Max 5amp green

N

GND

GND

r e d w h i t e g r e e n

Control Schematic

SHT: 2 of 4

Randolph CASS, Station 44 Row 1

N

N

GND

GND 1

r e d w h i t e g r e e n

I:0.3

750-423

I:0.2

I:0.1

I:0.0 b l u e b r o w n

750-513

O:0.0

O:0.1

750-513

O:0.2

O:0.3

Spare 02

Spare 03

8 7

600750-600

A1 A2

-CR1

TB2-1

Valve Open

400Hz Power

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

TB2-7

TB2-8

Sol 1 b l u e blue blue blue blue blue blue blue blue brown brown blue blue blue

SS1

Off Air

SS1

AirOff from line 202 to line 252

I:0.0 I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0 blue blue blue blue

E-STOP

PB1

1 42 3I:0.1

I:0.0

4 60

2 51 3O:0.1

O:0.0

3 51 3O:0.3

O:0.2

M ain Pow er R ecptcal Pow er

D C

Pow er Supply

+ I:0.2 I:0.3-

TB

N

L N

Input

Output

ADJ.

DC

787-612

GND

1 1 NN GN

D

GN

D++- -

N GND

A

CB

L

2.0 A

CB

GND

5.0 A

CB

L N

2 NGN

D

Programming Only

Utility Only 5amp MAX

L23

WAGO>I/O>SYSTEM

750-841

+ GND

O N

LI

N

K

TX

D /R

X D

ER

R

O R

I/O

EH

TE

R N

E T

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Sol 1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

CR1

DC Power On

I:0.0 I:0.0 I:0.0 I:0.0

SHT:

Control Enclosure

3 0f 4

Randolph AFB: CASS Station 44, Row 1

Control Enclosure

Hinge

Enclosure Door

Hinge

To T70 Touch Screen

Mounted in Door

!! Persent !!

Sources May Present"

Caution: Shock Hazzard

"Multiple Voltage

Sn. #: 1041017-0-03 Voltage: 120 Hz: 60 Phase: 1 FLA max: 10 Schematic #: 1041017-0-03

Rural Electric CASS Sta 44-Row 1

E-STOP

12.00

2.50

AirOff Manual

3 1 750-423 Wago, Module, Input, 2-channel, 230vac 4 2 750-513 Wago, Module, Output, 2-channel, 230vac/30vdc, Non-floating 6 1 750-600 Wago, Module, End

10 22 280-681 Wago, Terminal, Gray 11 2 280-687 Wago, Terminal, Green-Ground 12 6 280-344 Wago, Separator 13 2 280-324 Wago, End Plate 14 3 280-402 Wago, Jumper, Adjacent 15 2 284-414 Wago, Jumper, Adjacent, Step Down, 284/282-281/280/279 16 2 282-402 Wago, Jumper, Adjacent 17 3 282-696 Wago, Terminal, for Circuit Breaker 18 1 282-334 Wago, End plate, Grey 19 1 284-901 Wago, Terminal, Gray 20 1 284-907 Wago, Terminal, Green-Ground 21 2 284-326 Wago, End plate 22 10 249-116 Wago, End Stop 23 1 51012503 Wago, Circuit breaker, 10amp 24 1 51012497 Wago, Circuit breaker, 2amp 25 1 51012500 Wago, Circuit breaker, 5amp 26 1 787-612 Wago, Power supply, 24vdc, 2.5amp 27 1 5101743 Wago, Receptacle 29 1 T70 Beijer, Exter T70, Touch Screen, Color 30 1 CSD161610 Hoffman, Enclosure, 16"h x16"w x10"d 31 1 C-P1616 Hoffman, Panel, 14.2"h x14.2"w 32 2 E2x1.5LG6 Panduit, Wire Duct, 2"h x 1.5"w x 72"l 33 2 C1.5LG6 Panduit, Wire Duct, Cover, 1.5"wx 72"l 34 2 BNDN1000 IDEC, Din rail, 1 meter 35 1 106FX2-ST N-Tron, Ethernet switch, 4 port, 2-Fiber 10-30vdc 37 2 TRD855SCR-5 L-COM, CAT 5, Cable, 5 ft 40 1 800T-FX6A AB, Pushbutton, Red Mushroon Head, Detented Push-Pull 42 1 800T-H48B AB, Selector Swirch, 2-Position, Spring Returned, Key Lockable, Removeable in the Left Position

Bill of Material

SHT: 4 of 4

Randolph CASS, Station 44, Row 1

Power Supplied by Customer from

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0

M ain Pow er

R ecptcal Pow er D

C Pow er Supply

N GND

TB1

NN11

A

CB

L

L

2.0 A

CB

5.0 A

CB

GNDGND

Sol 1

CR1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

DC Power ON

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Randolph CASS, Station 45, Row 1 Control Schematic

SHT: 1 of 4

787-612

L

N

N

GND

GND

N

CB3

2amp

GND

N blue brown r e d w h i t e g r e e n

L

N

GND

GND

N

RCPTCL1

Power Supplied by Customer from:

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0 red white green red

CB1

10amp

CB2

5amp

106FX2-ST

V2+

V2-

V1+

V1-

750-841

IP 192.168.0.45

GND

GND

GND

Exter T70 blue blue blue brown brown brown red red red green green green white

IP 192.168.0.95

G N D

N

Programming Only

Utility Power Max 5amp green

N

GND

GND

r e d w h i t e g r e e n

Control Schematic

SHT: 2 of 4

Randolph CASS, Station 45 Row 1

N

N

GND

GND 1

r e d w h i t e g r e e n

I:0.3

750-423

I:0.2

I:0.1

I:0.0 b l u e b r o w n

750-513

O:0.0

O:0.1

750-513

O:0.2

O:0.3

Spare 02

Spare 03

8 7

600750-600

A1 A2

-CR1

TB2-1

Valve Open

400Hz Power

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

TB2-7

TB2-8

Sol 1 b l u e blue blue blue blue blue blue blue blue brown brown blue blue blue

SS1

Off Air

SS1

AirOff from line 202 to line 252

I:0.0 I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0

I:0.0 blue blue blue blue

E-STOP

PB1

1 42 3I:0.1

I:0.0

4 60

2 51 3O:0.1

O:0.0

3 51 3O:0.3

O:0.2

M ain Pow er R ecptcal Pow er

D C

Pow er Supply

+ I:0.2 I:0.3-

TB

N

L N

Input

Output

ADJ.

DC

787-612

GND

1 1 NN GN

D

GN

D++- -

N GND

A

CB

L

2.0 A

CB

GND

5.0 A

CB

L N

2 NGN

D

Programming Only

Utility Only 5amp MAX

L23

WAGO>I/O>SYSTEM

750-841

+ GND

O N

LI

N

K

TX

D /R

X D

ER

R

O R

I/O

EH

TE

R N

E T

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

Sol 1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

CR1

DC Power On

I:0.0 I:0.0 I:0.0 I:0.0

SHT:

Control Enclosure

3 0f 4

Randolph AFB: CASS Station 45, Row 1

Control Enclosure

Hinge

Enclosure Door

Hinge

To T70 Touch Screen

Mounted in Door

!! Persent !!

Sources May Present"

Caution: Shock Hazzard

"Multiple Voltage

Sn. #: 1041017-0-04 Voltage: 120 Hz: 60 Phase: 1 FLA max: 10 Schematic #: 1041017-0-04

Rural Electric CASS Sta 45-Row 1

E-STOP

12.00

2.50

AirOff Manual

3 1 750-423 Wago, Module, Input, 2-channel, 230vac 4 2 750-513 Wago, Module, Output, 2-channel, 230vac/30vdc, Non-floating 6 1 750-600 Wago, Module, End

10 22 280-681 Wago, Terminal, Gray 11 2 280-687 Wago, Terminal, Green-Ground 12 6 280-344 Wago, Separator 13 2 280-324 Wago, End Plate 14 3 280-402 Wago, Jumper, Adjacent 15 2 284-414 Wago, Jumper, Adjacent, Step Down, 284/282-281/280/279 16 2 282-402 Wago, Jumper, Adjacent 17 3 282-696 Wago, Terminal, for Circuit Breaker 18 1 282-334 Wago, End plate, Grey 19 1 284-901 Wago, Terminal, Gray 20 1 284-907 Wago, Terminal, Green-Ground 21 2 284-326 Wago, End plate 22 10 249-116 Wago, End Stop 23 1 51012503 Wago, Circuit breaker, 10amp 24 1 51012497 Wago, Circuit breaker, 2amp 25 1 51012500 Wago, Circuit breaker, 5amp 26 1 787-612 Wago, Power supply, 24vdc, 2.5amp 27 1 5101743 Wago, Receptacle 29 1 T70 Beijer, Exter T70, Touch Screen, Color 30 1 CSD161610 Hoffman, Enclosure, 16"h x16"w x10"d 31 1 C-P1616 Hoffman, Panel, 14.2"h x14.2"w 32 2 E2x1.5LG6 Panduit, Wire Duct, 2"h x 1.5"w x 72"l 33 2 C1.5LG6 Panduit, Wire Duct, Cover, 1.5"wx 72"l 34 2 BNDN1000 IDEC, Din rail, 1 meter 35 1 106FX2-ST N-Tron, Ethernet switch, 4 port, 2-Fiber 10-30vdc 37 2 TRD855SCR-5 L-COM, CAT 5, Cable, 5 ft 40 1 800T-FX6A AB, Pushbutton, Red Mushroon Head, Detented Push-Pull 42 1 800T-H48B AB, Selector Swirch, 2-Position, Spring Returned, Key Lockable, Removeable in the Left Position

Bill of Material

SHT: 4 of 4

Randolph CASS, Station 45, Row 1

Power Supplied by Customer from

PNL-____

CB-____

120vac 1Ph 60Hz Max FLA 10.0

M ain Pow er

R ecptcal Pow er D

C Pow er Supply

N GND

TB1

NN11

A

CB

L

L

2.0 A

CB

5.0 A

CB

GNDGND

Sol 1

CR1

Spare Output 02

E-Stop

Manual Air Spare Input 03

Spare Output 03

DC Power ON

TB-2

I:0.0 I:0.1 I:0.2 I:0.3

O:0.0 O:0.1 O:0.2 O:0.3

4F

X -S

T

4F

X -S

T

306FX-ST

Ethernet Switch

CASS Sta 21 Row 7

192.168.0.71

192.168.0.21

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 22 Row 7

192.168.0.72

192.168.0.22

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 23 Row 7

192.168.0.73

192.168.0.23

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 24 Row 7

192.168.0.74

192.168.0.24

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 25 Row 8

192.168.0.75

192.168.0.25

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 26 Row 8

192.168.0.76

192.168.0.26

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 27 Row 8

192.168.0.77

192.168.0.27

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 28 Row 8

192.168.0.78

192.168.0.28

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 29 Row 9

192.168.0.79

192.168.0.29

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 30 Row 9

192.168.0.80

192.168.0.30

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 31 Row 9

192.168.0.81

192.168.0.31

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 32 Row 9

192.168.0.82

192.168.0.32

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 33 Row 10

192.168.0.83

192.168.0.33

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 34 Row 10

192.168.0.84

192.168.0.34

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 35 Row 10

192.168.0.85

192.168.0.35

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 36 Row 10

192.168.0.86

192.168.0.36

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 37 Row 11

192.168.0.87

192.168.0.37

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 38 Row 11

192.168.0.88

192.168.0.38

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 39 Row 11

192.168.0.89

192.168.0.39

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

CASS Sta 40 Row 11

192.168.0.90

192.168.0.40

CR1 400hZ

Sol 1 Air

750-841

306FX-ST

Ethernet Switch

Hush-House Sta 41

192.168.0.91

192.168.0.41

CR1 400hZ

Sol 1 Air

750-841

CASS Sta 0 Maintenance

192.168.0.20

192.168.0.70

4F

X -S

T

750-841

CASS Sta's 21-24 Row 7

CASS Sta's 25-28 Row 8

CASS Sta's 29-32 Row 9

CASS Sta's 33-36 Row 10

CASS Sta's 37-40 Row 11

Hush-House Sta 41 to Sta 42 Row 1

Randolph CASS System, Station's 21-45 Interconnect Diagram

Sht: 1 of 2

Randolph CASS System, Station's 21-45 Interconnect Diagram

Sheht: 2 of 2 from CASS Sta 0

Maintenance 106FX2-ST Ethernet Switch

CASS Sta 42 Row 1

192.168.0.92

192.168.0.42

CR1 400hZ

Sol 1 Air

750-841

106FX2-ST

Ethernet Switch

CASS Sta 43 Row 1

192.168.0.93

192.168.0.43

CR1 400hZ

Sol 1 Air

750-841

106FX2-ST

Ethernet Switch

CASS Sta 44 Row 1

192.168.0.94

192.168.0.44

CR1 400hZ

Sol 1 Air

750-841

106FX2-ST

Ethernet Switch

CASS Sta 45 Row 1

192.168.0.95

192.168.0.45

CR1 400hZ

Sol 1 Air

750-841

CASS Sta's 37-40 Row 11

Randolph CASS, Row 1, Stations 42-45 400 Hz Power Layout

SHT: 1 of 3

NA B C

to the Aircraft

2L32L1 2L2

CB1

amp

3L1

3L2 3L3

Row 1: Sta 44 400Hz Power to/ from Row 1: Sta 44 Control Panel

O:0.1-

TB1-1TB1-3TB1-4

GND

TB1-2

Spare

A

CR

A1 43

NA B C

N

N

NA B C

to the Aircraft

2L32L1 2L2

CB1

amp

3L1

3L2 3L3

Row 1: Sta 45 400Hz Power to/ from Row 1: Sta 45 Control Panel

O:0.1-

TB1-1TB1-3TB1-4

GND

TB1-2

Spare

A

CR

A1 43

NA B C

N

N

2L32L1 2L2

CB1

amp

3L1

3L2 3L3

Row 1: Sta 42 400Hz Power to/ from Row 1: Sta 42 Control Panel

O:0.1-

TB1-1TB1-3TB1-4

GND

TB1-2

Spare

A

CR

A1 13

NA B C

to the Aircraft

NA B C

N

N

GND

L1

Power Supplied by Customer from:

PNL- ____

CB- ____

480 vac 3 Ph 400 Hz green

L2

L3 Black

Black

Black

2L3

GND

2L1

2L2

2L3

N

2L1

2L2

2L3

GND

N

Green

400 Hz Power for

Row 1:

Stations 42-45

2L3

2L1

2L2

GND

N

GND

CB1

52amp 1L1 1L2 1L3T1 19.5kvaoo

Pri 480v 0000 400Hz Delta

Sec 208v Line to Line WYE

Sec 120v Line to Neut WYE 2L1 2L2 N 2L3

SF SFSF

S F S FS F

1L1

1L2

1L3

GND

2L1

2L2Black

White

NA B C

to the Aircraft

2L1

CB1

amp

3L1

3L2 3L3

Row 1: Sta 43 400Hz Power to/ from Row 1: Sta 43 Control Panel

O:0.1-

TB1-1TB1-3TB1-4

TB1-2

Spare

A

CR

A1 43

NA B C

N

1 3

1 3

2L32L2 GNDN

TB1-

GND

TB1-

GND

TB1-

GND

2L1

GND

2L3

2L2

N BlackN

Black

TB1-

GND

1 5

T1 oooo 19.5kvaoooo Pri 480v 0 400Hz

Delta Sec 208v Line to

Line WYE Sec 120v Line to

Neut WYE

S F

SF SF

S F S F

SF

2L1 2L2 2L3N

Control Enclosure 24" high 24" wide 16" deep

Panel Size 22.2" high 22.2" wide

L2 L3L1 GND

Power Supplied by Customer from:

PNL- ____

CB- ____

480 vac 3 Ph 400 Hz

Black Black Black

B l a c k

B l a c k

B l a c k

G r e e n to Sta's 42 & 43 to Sta's 44 & 45

B l a c k

B l a c k

B l a c k

W h i t e

3.00

9.50

O F F

O N

52 A

G520

1L2 1L31L1

2.00

CB1

52amp

1L2 1L31L1

Green

White Black Black Black

Green

White Black Black Black

N 2L1 2L2 2L3

GND

N 2L1 2L2 2L3

GND

CR-1

A

A

21 33 43NO NC NO

22 34 44NO NC NO

Aircraft

NB CA

13 NO

NO

T B

O:0.1-from Row 1 Main Transformer

Green White

3L2

3L3

3L1

Item Qty Part No. Bill of Material 1 1 A24H2416GQRLP Hoffman, Enclosure, Fiberglass, 24"h x24"w x16"d 2 1 A24P24 Hoffman, Panel, 22.8" x22.8" 3 4 HW-J181608CHQR Wiegmann, Enclosure, Fiberglass, 18"h x16"w x8"d 4 4 HW-MP1816CS Wiegmann, Panel, 16.88"h x14.88"w 5 4 HW-MGFTKIT Wiegmann, Mounting Kit 6 1 1492-CB3H520 AB, Bul 1492, Circuit Breaker, Series CD, Circuit Breaker, 52amp, 3-Pole 7 4 1492-SP3D250-N AB, Bul 1492, Circuit Breaker, Series SP, Circuit Breaker, 25amp, 3-Pole- w/ Neutral

8 1 14-MT5157-0

Charles Transformer, Transformer, 19.5Kva WYE, Pri 480v 400 Hz Delta, Sec 120 v line to N WYE, Sec 208v line to line WYE

10 16 281-681 Wago, Terminal, Gray 11 4 281-687 Wago, Terminal, Green-Ground 12 8 281-344 Wago, Separator 13 4 281-324 Wago, End Plate 14 20 249-116 Wago, End Stop 15 2 BNDN1000 IDEC, Din Rail, 1m 16 4 1421122 Marathon Special Products, Power Stud Block, 1-Pole, 1/4-20 x9/16, Stud 17 4 1423122 Marathon Special Products, Power Stud Block, 3-Pole, 1/4-20 x9/16, Stud 21 4 700CF310ZJ AB, Bul 700, Relay, 4-Pole (3N.O. & 1N.C.), 25amp, 24vdc coil

B l u e

B r o w n

B l u e

N

Sta 42 (Typical Sta's 43- 45)

Control Enclosure 18" high 16" wide 8" deep

Panel Size 16.88" high 14.88" wide

2L2 2L3 NeutGND 2L1 from Row 1: Sta 42 Control Panel

O :0.0-

G N D

1 3 5 N

1 3 5 N

Black BlackBlack

3L2

3L3

3L1

B

C

A

N

B CA N

CB1

25 amp

A B C N

A B C N

R d d S P t

Description Qty Mfg /Distrubitor Part #

Ethernet PLC 10/100 mbit 1 Wago 750-841 Module, Input, Digital, 4 channel 24vdc 1 Wago 750-423 Module, Output, Relay, 2 channel isolated 1 Wago 750-513 Bus End Module 1 Wago 750-600 Touch Screen LCD Color, 6.7" 1 Beijer T70 Programmed Flash Card Memory 1 Connectric 1041017-STA 0

Recommended Spare Parts Hardware

Programmed Flash Card Memory 1 Connectric 1041017-STA 0 Programmed Flash Card Memory 1 Connectric 1041017-STA 41 Programmed Flash Card Memory 1 Connectric 1041017-STA 42 Programmed Flash Card Memory 1 Connectric 1041017-STA 43 Programmed Flash Card Memory 1 Connectric 1041017-STA 44 Programmed Flash Card Memory 1 Connectric 1041017-STA 45 24vdc Power Supply 2.5 amp 1 Wago 787-622 Link-Fiber Optic Converters (2 Fiber) 1 N-Tron 106FX2-ST

Pushbutton, Red Mushroom Head, Detented, Push-Pull 1 AB 800T-FX6A

Selector Switch, 2-Position, Spring Returned, Key Lockable, Removable in the Left Position 1 AB 800T-H48B

Circuit Breaker, 1-Pole, 2.0 amp 1 Wago 51012497 Circuit Breaker, 1-Pole, 5.0 amp 1 Wago 51012500 Circuit Breaker, 1-Pole,10.0 amp 1 Wago 51012503 Circuit Breaker, 3-Pole, 52.0 amp, Series CD 1 AB 1492-CB3H520 Circuit Breaker, 3-Polw- w/Neutral,25 amp, Series SP 1 AB 1492-SP3D250-N Relay 4 Pole 3N O & 1N C 25amp 24vdc coil 1 AB 700CF310ZJRelay, 4-Pole, 3N.O & 1N.C, 25amp, 24vdc coil 1 AB 700CF310ZJ Transformer, 19.5Kva, 480v 400Hz Delte, Sec 120v line to N WYE, Sec 208v line to line WYE 1 Charls

Transformer 14-MT5157-0

Power Stud Block, 1-Pole, 1.4040 x9/16, Stud 1 Marathon 1421122 Power Stud Block, 3-Pole, 1.4040 x9/16, Stud 1 Marathon 1423122 Muffler w/ Flow Control 1 Numatics A2MN Gauge, 0-160 psi 1 Numatics GA160 Regulator, 0-80psi, 3/8 npt 1 Numatics R22R-03 Regulator, 35-75psi internal actuated, 3" Flanged 1 Jordan 60HP-300DI V l Si l S l id S i R t d 24 d il 1 N ti L12BA452B018D61Valve, Single Solenoid, Spring Returned, 24vdc coil 1 Numatics L12BA452B018D61 Valve, 2-way, 2-position, Manual, 3" Flanged 1 Sharpe 3"50114M Valve, 3" flanged, full ported, 2-way, 2 position, Pneumatic Operator, consisting of: 1

(1) 3" 50114M, Valve 1

(1) SPN-100DA, Double Acting Pneumatic Actuator 1

(1) GV, Mounting Bracket 1

(1) 14V, Coupler 1 Rotating Union, 3" Flanged 1 OPW 3830F-0301

Valve Assembly Sharpe

Total: Recommended Spare Parts

1 of1

File details come from the government source that posted it. Updated .