Exhibit 009 FIT and BAT Test Plan.pdf
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- Attached to
- Cash PAK System
- Solicitation number
- 2031ZA23R00015
About this file
This document outlines a test plan for a cash packaging system. The plan details a four-day schedule for testing the system, including visual inspections, setup activities, speed and temperature tests, package verification, and production runs using dummy bricks and cash paks. The testing will evaluate components like the seal bar, oven, cooling system, labeler, and central control station. The related federal contract opportunity is solicitation number 2031ZA23R00015 for a Cash PAK System from the Department of the Treasury Bureau of Engraving and Printing. The opportunity does not include any further pricing, response date, or award date details.
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Text version
Hrs Day 1 Hrs Day 2 Hrs Day 3 Hrs Brick Wrapper Test Day 4 (If Applicable)
0.5 Test Procedures Review 0.5 Review Daily Test Plan 0.5 Review Daily Test Plan 0.5 Review Daily Test Plan
0.5 Visual inspection / walk-thru
0.5 Fundamental System Set Up
0.5 Demo - Element / Thermocouples Adjustment
0.5 Safety checks, interlocks
0.5 E-Stop Test
Cool Down time Check
0.5 E-Stop Test
Cool Down time Check 0.5 Drop Test 0.5 Drop Test
0.5 Daily Debrief Meeting 0.5 Daily Debrief Meeting 0.5 Daily Debrief Meeting 0.5 Closing meeting
Bricks/ Cash Paks
Plastic Wrap
Labels
Hrs Day 2 Hrs Day 3 Hrs Day 4 Hrs Day 5
0.5 Review Daily Test Plan 0.5 Review Daily Test Plan 0.5 Review Daily Test Plan 0.5 Review Daily Test Plan
0.5 Visual inspection / walk-thru
0.5 Fundamental System Set Up
0.5 Safety checks, interlocks
0.5 E-Stop Test
Cool Down time Check
0.5 Drop Test 0.5 Drop Test
0.5 Daily Debrief Meeting 0.5 Daily Debrief Meeting 0.5 Daily Debrief Meeting 0.5 Closing Meeting
Bricks
Plastic Wrap
Labels
Friday
Day
Morning D em on st ra tio n
D ay
D em on st ra tio n D ay / P ro du ct on
R un
Pr od uc tio n R un D ay
Afternoon
FIT WK 1 Monday Tuesday Wednesday Thursday
BEP Travel Day
1.0 Visual inspection / walk-thru
3.0
Recovery verification Barcode Reader
Cash-Pak Labelers (option to buy)
6.5
Production Run Speed Test
Temperature Readings Package verification
1.0 Fundamental System Set Up
1.5 components overview.
-Seal bar
-Oven -Cooling system
-Labeler.
- Fill Set up Roll change desmostration (ergonomics)
2.5
Components Overview.
-Barcode reader
-Seal bar -Oven
-Cooling system -Compression Unit
-Labeler.
- Fill Set up Roll change desmostration
(ergonomics)
- Central Control Station
3.5
Speed Test Temperature Readings
Package verification
3.5 Production Run
Brick Wrapper
1.5 Safety checks, interlocks
Jam and Error recovery
D em on st ra tio n D ay / P ro du ct on
R un
Drop Test 10 cash paks
Brick Wrap Unit. 320 Bricks = 1 skid Paper Bank Note Cream Paper Bank Note Cream Paper Bank Note Cream Paper Bank Note Cream Paper
1 roll - blue plastic wrap 1 roll - blue plastic wrap
Materials Required
80 Dummy Bricks - 20 Cash-Pak 160 Dummy Bricks - 40 Cash-Pak 320 Dummy bricks - 80 Cash-Paks
1 roll - blue plastic warp 1 roll - green plastic wrap 1 roll - green plastic wrap
BAT WK 1 Monday Tuesday Wendesday Thursday Friday unprinted labels printed labels serial number printed labels serial number printed lables federal bank eagle printed lables federal bank eagle
Day
Pr od uc tio n R un D ay
Pr od uc tio n R un D ay
Pr od uc tio n R un D ay
Pr od uc tio n R un D ay
D em on st ra tio n D ay
Morning
3.0
Afternoon 4.0
Speed Test Temperature Readings Package Verification
3.5 Production Run
Brick Wrapper
Recovery verification Barcode Readers
Cash-Pak Labelers (Option to buy)
6.5
Production Run Speed Test
Temperature Readings Package verification
Cash-Pak Labelers (Option to buy)
6.5
Production Run 1600 SNI bricks
1600 Regular production Durability
Package verification Cash-Pak Labelers (Option to buy)
3200 Bricks regular production $100, $20 1600 $100 regular production- 400 Cash-Paks 1600 SNI bricks - 400 Cash-Paks 1600 SNI bricks - 400 Cash-Paks 1600 $20 regular production - 400 Cash-Paks 1600 Regular production - 400 Cash-Paks
1.5 components overview.
-Seal bar
-Oven -Cooling system
-Labeler.
- Fill Set up Roll change desmostration (ergonomics)
BEP FIT
BEP BAT
unprinted unprinted labels printed labels serial number printed labels serial number printed lables federal bank eagle printed lables federal bank eagle
1 roll - blue plastic warp 1 roll - blue plastic warp 1 roll - green plastic wrap 1 roll - green plastic wrap
1 roll - blue plastic wrap 1 roll - blue plastic wrap
Materials Required
Sheet1
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