Exhibit 002 - BestFlex Power BFP 1.5 and BFP 1.9 Conveyor System.pdf

BestFlex Power BFP 1.5 and BFP 1.9 Conveyor System

Operator’s Manual

FMH Conveyors LLC p. 800.327.9209 Part Number 99036 107 Flint Street t. 844.FMH.SERVICE Effective October 2015 Jonesboro, AR 72401 f. 870.935.3661 www.fmhconveyors.com

Dear Operator, We at FMH Conveyors would like to thank you for selecting our BestFlex® power conveyor system as the solution to your conveying needs.

Your BestFlex® system is supported by a group of factory trained customer service representatives. They can be reached via our toll free number 1-800-327-9209. Whether your needs require assistance from the factory or in the field, please do not hesitate to call.

Our team is eager to help.

Thank you once again for purchasing our BestFlex conveyor system. We look forward to fulfilling your future requirements.

Sincerely, FMH Conveyors

FMH Conveyors Operator’s Manual BestFlex BFP 1.5 and BFP 1.9

Table of Contents

Thank You 2

Warranty Statement, Service Instruction and Safety Information 4

Standard Product Specifications 5-6

Application Guidelines 7

Installation and Assembly Instructions 8-9

Maintenance Procedures 10-11

Troubleshooting 12-13

Wiring Diagram: Standard Power Unit 14

Schematic: Standard Power Unit 15

Parts List and Drawings 16-21

Recommended Spare Parts List 22

Product Option: Interface Kit 23

Interface Kit: Troubleshooting 24-25

Package Stop Kit, Leg Mount Option 26

Schematic: Package Stop Kit 27

Indexing Kit 28

Schematic: Indexing Kit 29

Leg Connect Kit 30

Shock Absorbing Inner Legs Kit 31

Side Rail Kit 32

PowerTrax 33

Schematic: PowerTrax Connection to Standard Power Unit 34

Split Kit 35

Addendum A: Order Specific Manuals, Inserts and Drawings (as required)

Service Instructions If your FMH conveyor needs service or replacement parts, please contact your distributor or our factory toll free at 800-327-9209.

Your FMH conveyor is protected by our premier warranty. FMH Conveyors will replace, free of charge, parts that are damaged during the course of normal operation due to material or workmanship defects. This warranty extends for a period of two (2) years on all mechanical components and one (1) year on all electrical components (measured from the date you took possession of your conveyor.)

This warranty does not cover damage due to accident, misuse, abuse and negligence. This warranty does not cover damage due to improper operation or maintenance, connection to improper voltage supply, or attempted repair/modification by anyone other than an authorized FMH Conveyors service personnel.

For specific warranty information or assistance, please contact your FMH Conveyors sales representative at 800-327-9209.

Warranty Statement lMove conveyor only by grasping the handles located on each side at both ends of the conveyor.

lWhen expanding or compacting your conveyor, keep hands, clothing and other items clear of the sidebars.

lDo not exceed the conveyor load capacity, as it may result in possible operator injury or conveyor damage.

lAvoid wearing excessively loose clothing when working with moving equipment.

lKeep long hair pulled up to prevent it from becoming caught in moving parts.

lBroken or worn parts must be immediately replaced.

lFMH Conveyors must only be serviced by properly trained and qualified technicians.

lConveyor’s power cord must be connected to a Grounded receptacle that is protected by an over current device rated at no more than 15 amps, unless otherwise specified.

lNever service a conveyor with the power applied. Always disconnect power before servicing equipment.

lNever operate conveyor with an electrical enclosure open.

Safety Information

Standard Product Specifications

B/FP 1.5 Series B/FP 1.9 Series

Conveyor Bed Width:

Inches 18, 24, 30 18, 24, 30 Millimeters 457, 610, 762 457, 610, 762

Load Capacity Per Linear foot (305 mm):

Pounds 100 100 Kilograms 45.5 45.5

Rollers:

Inches 1.5” 1.9” Millimeters 38.1 48.26 Axle 12 mm 12 mm Tube 16 gauge 16 gauge Bearings Precision Precision

Product Travel Speed:

Feet per minute 0-120 0-120 Meters per minute 36.58 36.58

Casters:

Inches 6” x 2” 8” x 2” Millimeters 152.4 x 50.8 203.2 x 50.8

Adjustable Conveyor Height:

Inches 31 ½ to 44 ½ 28 ½ to 37 ½ Millimeters 800 to 1,130 724 to 946

Expanded to Compacted Ratios:

5” (127 mm) axle center 3:1 2.4:1 4” (102 mm) axle center 2.2:1 2:1 3” (76 mm) axle center 1.7:1 1.5:1

Belts:

Material Polyurethane Polyurethane Durometer 85A +/- 3A 85A +/- 3A Diameter .210” .210” Drive Color Orange Orange Drive Length 13 3/16” 13 3/16” Idler Color Clear Clear Idler Length 12 11/16” 12 11/16”

Voltage: 120VAC 120VAC Amps: .85 Amps per motor .85 Amps per motor Drive Motor:

Motor 1/8 HP rated 1/8 HP rated Full Load Demand .85 Amps .85 Amps Voltage 180VDC 180VDC

Noise Level of BestFlex Power Conveyors:

Rating at conveyor bed level (approx.): 70 dB Rating at ear level (approx.): 60 dB

Conveyor Shipping Weights (per linear foot of conveyor):

5” Axle Centers

Standard Product Specifications (cont.)

4” Axle Centers

3” Axle Centers

Conveyor Width:

18” 26.35 lbs. 28.90 lbs.

24” 31.00 lbs. 34.00 lbs.

30” 35.65 lbs. 39.10 lbs.

B/FP 1.5 B/FP 1.9

Conveyor Width: B/FP 1.5 B/FP 1.9 18” 38.18 lbs. 43.93 lbs.

24” 51.63 lbs. 56.68 lbs.

30” 59.43 lbs. 65.18 lbs.

B/FP 1.9Conveyor Width:

18” 32.94 lbs. 36.13 lbs.

24” 38.75 lbs. 42.50 lbs.

30” 44.56 lbs. 48.88 lbs.

B/FP 1.5

Application Guidelines

Your new BestFlex powered conveyor is very adaptable and can be used in a large variety of applications, some of which are shipping, receiving and transportation. If you have a question about a particular application, please contact our Sales Department. The following guidelines should help you in making decisions about your application.

The conveyor is rated at 100 pounds per linear foot (level surface). The capacity will decrease if the conveyor is used on an inclined surface.

Do not allow boxes to accumulate on the B/FP conveyor, as this will cause premature failure of the belts. We offer a Zero Pressure Accumulation option for accumulation applications.

Minimum Inside Radius (for 24-inch wide units)* lB/FP1.5 inside radius 5 inch axle centers = 15 inches lB/FP1.5 inside radius 4 inch axle centers = 19 inches lB/FP1.5 inside radius 3 inch axle centers = 34 inches lB/FP1.9 inside radius 5 inch axle centers = 20 inches lB/FP1.9 inside radius 4 inch axle centers = 29 inches lB/FP1.9 inside radius 3 inch axle centers = 58 inches

* Consult Factory for widths other than 24-inches.

Compaction/Expansion Ratios lB/FP1.5 with 5 inch axle centers = 3:1 lB/FP1.5 with 4 inch axle centers = 2.21:1 lB/FP1.5 with 3 inch axle centers = 1.72:1 lB/FP1.9 with 5 inch axle centers = 2.4:1 lB/FP1.9 with 4 inch axle centers = 1.95:1 lB/FP1.9 with 3 inch axle centers = 1.5:1

Cartons may rotate on the conveyor surface when the unit is set up in a curve.

Custom lengths and elevations are available.

Mechanical package stops should not be used without a photo eye package stop.

1) Fully expand Section A and Section B and position as shown in Figure A (page 9)

2) Loosen bolts (#3) and remove last roller on Section A.

3) Remove bolts (#11) taking care not to lose any spacers, washers or nuts.

4) With sections fully expanded, align Section A and B and replace bolts, washers, spacers and nuts as shown in Figure A (page 9), working one bolt at a time. Do not tighten any bolts until all are started.

5) Tighten bolts.

6) Replace roller idler pulley and belts.

7) Place roller through belts and slip into roller mount bracket - making sure the belts follow the same configuration as the neighboring belts.

8) Tighten roller bolts (#3) while holding roller fully seated in slot.

9) Connect electrical plugs and make sure they are locked.

10) If conveyor was shipped in more than 2 sections, repeat this operation for all remaining sections.

11) Connect power source and ensure proper operation.

Assembly Instructions

1) Unpack the BestFlex Power Conveyor and inspect for possible damage that may have occurred during shipping. Pay particular attention to the wiring to ensure that no wires are pulled loose or damaged in any way. If you find any damage, contact the factory before applying power to the conveyor.

2) If your conveyor was shipped in more than one section, see “Assembly Instructions” below.

3) Make sure all Emergency Stop push-buttons are depressed (there will be one at each end of the conveyor.)

4) Roll the unit into position. If applicable, use the connect hooks to attach the BestFlex to a rigid conveyor.

5) Conveyor must be installed to meet all local and national codes.

6) Plug the power cord into a 115 VAC Grounded receptacle.

7) Release all Emergency Stop push-button (a single Emergency Stop push-button that is depressed will prevent the conveyor from running.) There is an on/off switch on the control box located near the middle of the conveyor.

8) Adjust the speed of the conveyor with the potentiometer on the DC Variable Speed Drive located near the middle of the conveyor.

9) Begin placing packages on the conveyor.

Installation

Note: If you have the Split Kit option, see page 35

Figure A

Figure B

Assembly Instructions (cont.)

The BestFlex Power Conveyor is virtually maintenance free. We do recommend that you regularly inspect the unit to ensure proper operation of mechanical and safety systems.

DAILY

lKeep the conveyor clean and free of debris, dirt and grease accumulation.

lPeriodically lubricate all slotted components with a lightweight lubricant to ensure smooth and easy operation.

lInspect wires and cables for damage. If damage to wires or cables is found, disconnect the power cord immediately and do not operate unit until proper repair is completed.

lInspect belts for wear. Replace excessively worn belts.

lInspect sidebar nuts and bolts for looseness or missing parts. Tighten or replace as needed.

lVerify all Start/Stop/E-Stop push-buttons operate properly.

lTest Ground Fault operation by pressing test button.

Maintenance Procedures

DC Motor Brush Maintenance

All motors used to power the conveying surfaces of the BestFlex Powered Conveyors are DC permanent magnet motors. These motors have a pair of serviceable brushes that wear with use.

Brush life is affected by the speed of the motor, the loads being conveyed, the number of start-stop cycles and other factors. Therefore, brush life will vary from application to application.

To ensure long motor life, brush inspection should be included in the normal maintenance schedule. Brushes should be periodically removed, visually inspected and measured.

The brushes are accessed by removing the two caps on the end of the motor opposite of the gearbox (see Photo 1 on page 11). Use a proper fitting flat head screwdriver to avoid damaging the cap. With the cap removed, the brush may be removed from its holder by pulling on the spring. Visually inspect the brushes for chips or grooves. The shunt wire should not be frayed or broken. The brush should be replaced if it measures 0.125 inches or less as shown in Figure 1.

Possible armature damage could result from running the brushes beyond this wear point.

When being installed, the brush should slide freely into the holder. The brass contact connected to the top of the spring should be installed so its tabs are aligned with the motor shaft (Photo 2, page 11). One tab should be facing the rear of the motor and the other tab toward the front. The tabs should go easily into the brush holder. Do not over tighten the plastic cap that holds the brush in place.

Maintenance Procedures (cont.)

Photo 1: Typical Brush Location Photo 2

Figure 1

Line tabs up as shown

Unscrew cap to remove brush

Troubleshooting

YES

NO

NO

YES

YES YES

NO NO

YES YES

NO NO

YES YES

NO NO

NO YES

YES NO

Does Conveyor

Run

Is AC Power

Connected

See Next Page

Connect AC Power

Is Light On Control Box

Lit

Is Speed Control Set

To 0

Adjust Speed Control

Is Ground Fault Tripped

Check Wiring And Reset Ground Fault

Is DC Armature

Fuse Blown

Replace Fuse

Is AC Line Fuse Blown

Is Red Over Current LED

Lit

Check Wiring And Replace Fuse

Adjust C/L Trimpot To 75%

Does Conveyor

Have Options

Is Wiring To Motors Faulty

Repair Faulty Wiring

Consult Factory

See Section On Options

Consult Factory

Troubleshooting (cont.)

YES

NO

YES YES

NO NO

YES YES

NO NO

YES

NO

NO

Speed Control Knob Has No

Effect

Replace Control Box

One Motor Does Not Run

Is Fuse At Motor Blown

Replace Control Box

More Than One Motor

Does Not Run

Is Wiring To Motor Ok

Replace Motor

More Than One Motor

Does Not Run

Repair Wiring

Check Wiring

Replace Stop Switch

Stop Switch Does Not Stop

Conveyor

Consult Factory

Wiring Diagram: Standard Power Unit

Schematic: Standard Power Unit

Drawing 1-95003-L

Parts List

B/FPXX-XX-XX-X

Axle Center

Length In Feet

Width 18, 24 or 30 Inch Roller Diameter 1.9 Or 1.5

Best Flex Power

Refer to Drawings On Following Pages

Item Part # Description Item Part # Description 1 96504 Bracket Motor Mount 29 10024 5/16"-18 x 1/2" HHC

2 15044 Fuse Hold Bussman HKP-HH 30 10624 3/8" x 1.075W - 5/16" - 18 SH Bolt

3 300328 Fuse, 1 Amp AGC 250V 31 12020 Washer, Flat, 3/8"

4 60402 Cover Blank Reworked 32 12130 Washer, Lock, 3/8"

5 15036-1 Handy Box 1/2 KO 2 1/8 DP 33 10775 3/8"-16 x 1-7/8" Self Tapping

6 60403 Bracket Handy Box PF 34 10776 3/8"-16 x 2-1/8" Self Tapping

7 10010 Screw, HHC 1/4"-20 x 3/4" 35 04001 Handle

8 11110 Locknut, Nylon 1/4" 36 12185 Spacer, 3/4" OD x 13/32" ID x 0.200"

9 *019910 Drive Pulley, Double Groove (See Note) 37 10033 Screw, 3/8"-16 x 1/2"

10 10600 Bolt, SH, 3/8" x 0.356" with 5/16"-18 38 Chart A Assembly, Inner Leg, Non-Brake

11 11122 Locknut, Nylon NTE 5/16"-18 39 10620 3/8" x 0.677" with 5/16"-18 SH Bolt

12 10000 Screw, HHC 1/4"-20 x 5/8" 40 12187 Washer, Nylon 1" OD x 13/32" ID x 1/16"

13 1-90067 Circuit Breaker, 15 Amp 41 300929 Enclosure, 8" x 6" x 3" Cover

14 60405 Brace, Motor Mount 42 15043 Ground Fault Int., 20 Amp

15 *007003 Motor, 1/8" HP DC, (See Note) 43 15060 Relay, #C25BNB225A SER C1

16 10534 Screw, HHC 1/4"-20 x 1/2" 44 3000073 Switch, ON/OFF 5-15 P

17 10052 Screw, HHC 3/8"-16 x 2" 45 4000224 Bracket, Switch Mount

18 11700 Nut, Nylon Jam 3/8" 46 60406 Bracket, Idler Mount

19 19007 Pulley Idler, Double Groove 47 Chart A Leg Cap, 14 GA

20 12467 Belt, Idler, 0.210" x 12-11/16" 48 15000-1 Control Box, KBMD-24OD Rev. Switch

21 12466 Belt, Drive, 0.210" x 13-3/16" 49 10009 Screw, HHC 1/4"-20 x 1-1/2"

22 Chart A Roller 50 10531 Screw, HSH STAP 1/4"-20 x 3/4"

23 Chart B Bracket, Roller Mount 1/8" x 1-5/8" 51 12547 Resistor/Fuse Kit, 0.025 Ohm / 8 Amp

24 Chart B Leg Mount Bracket 52 60359 Control Mount Bracket P/F

25 Chart A Weldment Upper Leg 53 15097 1/2" Cable Clamp Hanger

26 Chart A Axle, 12mm PF 54 15098 Nylon Axle Clamp

27 Chart A Sidebar 55 12291 Adjustment Knob, 3/8" x 2-3/8", Fluted

28 Chart A Assembly, Inner Leg With Brake 56 1-90073 Circuit Breaker, 3 Amp

Chart A

Conveyor Part #

Model Number Item #22 Item #25 Item #26 Item #27 Item #28 Item #38 Item #47

B/FP1518XXX 50098-18 04102 95037-18 60492 06713-TLC6 06714-CNB6 14070

B/FP1524XXX 50098-24 04060 95037-24 60492 06713-TLC6 06714-CNB6 14070

B/FP1530XXX 50098-30 04101 95037-30 60492 06713-TLC6 06714-CNB6 14070

B/FP1918XXX 50099-18 04464-16 95037-18 60507 06172-149 06172-150 14071

B/FP1924XXX 50099-24 04465-16 95037-24 60507 06172-149 06172-150 14071

B/FP1930XXX 50099-30 04467-16 95037-30 60507 06172-149 06172-150 14071

Chart B

Conveyor Part #

Model Number Item #23 Item #24

B/FPXX18123 60463-3 60295-PR

B/FPXX24124 60463-4 60379-PR

B/FPXX30125 60463-5 60081-PR

3” Axle Centers > 4” Axle Centers > 5” Axle Centers >

*Note: Units shipped prior to October 2012 may use a 70247 Baldor Motor along with a 19006 Drive Pulley.

Detail - Motor Assembly

Detail - Electrical Enclosure

Drawing: Figure C

Drawing: Figure D

Drawing: Figure E

Drawing: Figure F

Recommended Spare Parts List

Part # Description Recommended Quantity

106243/8"x 1.075W, 5/16"‐18 SH. Bolt10 106003/8"x 0.356W, 5/16"‐18 SH. Bolt10 106203/8"x 0.677W, 5/16"‐18 SH. Bolt10 11122NylonLocknut,5/16"‐1830 604921"Sidebar for BFP 1.510 605072"Sidebar for BFP 1.910 12467IdlerBelt20 12466DriveBelt10 3003281Amp Fuse2 15044FuseHolder2 12185Spacer10 12187NylatronWasher10

*007003Motor,180V, 250rpm, (0‐120 fpm) (See Note)1 3000073Switch1 15000‐1Controller,KB Motor1

12549Kit,Resistor‐Fuse, .05 Ohm 4A (2 to 3 motors)1 12548Kit,Resistor‐Fuse, .035 Ohm 5A (4 motors)1 12547Kit,Resistor‐Fuse, .025 Ohm 8A (5 to 7 motors)1 12546Kit,Resistor‐Fuse, .015 Ohm 12A (8 to 11 motors)1 12544Kit,Resistor‐Fuse, .015 Ohm 12A (12 to 14 motors)1 12545Kit,Resistor‐Fuse, .006 Ohm 15A (15 to 16 motors)1

Note:

The Resistor‐FuseKit need is determined by the number of motors being driven by the KB Motor Control Board(p/n 15000‐1). Each KB Controller can drive up to 16 motors. Longer conveyorswill require multipleKB Controllers. Each KBController will have a resistor‐fuse kit based upon the number of motorsthat particular controller is driving.

Resistor Fuse Kit (See Note Below)

*Note: Units shipped prior to October 2012 may use a 70247 Baldor Motor along with a 19006 Drive Pulley.

Interface Kit

When two or more powered conveyors are connected together to make a system, it is recommended that they have the optional Interface Kit. This option allows the conveyor switches and any photo eye options to operate together. If your conveyor has this option, the troubleshooting and wiring diagrams on the following pages apply.

Troubleshooting To use this guide, find the heading that best fits your conveyor’s condition and check the numbered items in the order they appear. It is important to proceed in the order given since it is assumed at each item that all preceding items under that heading have been checked and passed.

If the material flow of the conveyor is away from the end where 115VAC power is connected, the conveyor is considered a shipping conveyor. If the material flow is toward the electrical connection end, the conveyor is a receiving conveyor. The basic wiring of both conveyors is the same. Differences are encountered when the optional indexing and package stop photo eyes are used.

CAUTION: Electrical systems should only be serviced by qualified personnel. Refer to and observe all local codes and OSHA guidelines for LOCKOUT/TAGOUT procedures.

Make sure all power has been disconnected before opening any enclosure. Keep hands and tools away from electrical circuits when power is applied. 115VAC is present even when the conveyor is stopped by the STOP switch. The only way to guard against electrical shock is to unplug the conveyor from its AC power source before servicing.

Diagnostic LEDs

Power Supply Board’s LEDs and Neon Lamp:

RED On when STOP button is pushed and RELAY 1 is off.

GREEN On when 17VDC is present through the DC fuse.

SMALL AMBER On when RELAY 2 is energized.

NEON LAMP On when RELAY 1 is energized and AC power is supplied to the DC controller.

Product Option: Interface Kit

Conveyor Does Not Run:

Note: If your conveyor is equipped with Index and/or Package Stop Photo Eyes, see section on Photo Eyes before continuing.

1) Check AC power coming into conveyor.

a) Make sure the unit is plugged into a hot 115VAC outlet.

b) Check the circuit breaker mounted in the side of the power supply enclosure. If the breaker is tripped, an overload has occurred. The fault causing this condition must be cleared before continuing.

c) If AC power is present at least one LED on the power supply board should be lit.

d) AC power can be verified with an appropriate voltage meter across the L2 and E-stop terminals on the power supply board.

2) Check DC control voltage.

a) Check that the GREEN LED on the power supply is on. If the LED is off and AC voltage is present, check the ¾ amp and 2 amp fuses on the power supply board. If a fuse is blown, repair any electrical shorts or overload conditions before continuing. If fuses are not blown and the green LED is not on, the power supply board has failed.

3) Check for AC power going into the DC motor controller.

a) The neon lamp on the power supply board should be on whenever AC power is supplied to the DC controller. If this lamp is off and the RED LED on the power supply board is also off, check the 15 amp fuse on the power supply board that powers the DC controller. If this fuse is good, the relay on the power supply board has failed.

b) If the red LED is on, check that all START/STOP switches are in the START position.

c) Check the AC fuse on the DC motor controller.

d) AC power can be verified with a voltage meter at the DC controller.

4) Check for DC power on the output side of the DC motor controller. This value should be at least 90 VDC.

a) Check the DC fuse on the DC controller. If the DC fuse is good, and the plug-in resistor is in place, and no DC voltage is present at the output of the DC motor controller, the controller has failed. If the fuse is blown, the cause could be either a shorted motor cord or a motor is drawing excessive current.

b) Check for voltage at the first motor. If voltage was present at the output of the controller and none is present at the motor, the cord is defective.

Interface Kit: Troubleshooting

One Or More Motors Will Not Run:

1) Check the fuse at the motor.

a) If the fuse is blown, replace fuse. If the fuse blows again, the motor is defective.

b) If the fuse is not blown, check voltage. If voltage is present, the motor is defective.

c) If no voltage is present, the motor power cord is defective.

Photo Eye Does Not Operate Properly

1) If no LED’s are lit on the photo eye:

a) Check Fuse F1 on the power supply board.

b) If the fuse is not blown, check 17VDC on the Power Supply Board.

c) If no voltage is present, check wiring to Photo Eyes.

d) If the wiring is good, the Photo Eye is defective.

2) If the yellow LED is lit but the red LED is not:

a) With no packages in front of the photo eye, align until red LED is lit.

b) If you are unable to light the red LED, replace reflector and realign.

3) If the yellow and red LEDs are lit, the green LEDs should operate as follows:

Indexing:

a) When the photo eye is clear, the green LED should be lit.

b) If the green LED is not lit, check the setting of the DK/LT switch to ensure it is set to LT.

c) Adjust the Delay on the potentiometer counterclockwise.

d) If the green LED still does not light, replace the photo eye.

Package Stop:

a) When the photo eye is blocked, the green LED should be lit.

b) If the green LED is not lit, check the setting of the DK/LT switch to ensure it is set to DK.

c) Adjust the Delay on potentiometer counterclockwise.

d) If the green LED still does not light, replace photo eye.

Interface Kit: Troubleshooting (cont.)

Package Stop Kit, Leg Mount Option

The Package Stop Kit includes a photo eye to stop the conveyor and a bar to prevent small boxes from falling off the end of the conveyor.

Chart B, Item 10 Part # Description

04229-18 Wt. Package Stop 18" Power 04229-24 Wt. Package Stop 24" Power 04229-30 Wt. Package Stop 30" Power

Chart C Item # Part # Description

11 04010-4 Wt. Leg Connect w/ switch (1.5) 11 04010-5 Wt. Leg Connect w/ switch (1.9) 12 60280-10 Brkt. Conn. Bolt, w/o handle (1.5) 12 60280-7 Brkt. Conn. Bolt, w/o handle (1.9)

Item Part Number Description 1 10776 Bolt, Self TH. 3/8"-16 x 2-1/8" 2 12020 Washer, Flat 3/8" 3 12130 Lock Washer, 3/8" 4 1-90027 Reflector 5 403207 Sensor, Photo Electric 6 60900 Brkt, Photo-Eye MT. AB 7 1-90060 Brkt, Photo-Eye Guard 8 1-90062 Brkt, Photo-Eye Pkg Index 9 10776-1 Bolt, Self TH. 3/8"-16 x 2-3/8"

10 Chart B Package Stop 11 Chart C Wt. Leg Conn w/ Switch 12 Chart C Brkt, Conn Bolt w/o Handle 13 10750 Bolt, SHS 1/2" dia x 3/4", 3/8"-16 14 11700 Nut, Nylon Jam 3/8" 15 11140 Locknut, Nylon 3/8" 16 12021 Washer, Flat 3/8" SAE Domes 17 12187 Washer, Nylon 1"OD x 13/32"ID x 1/16" 18 10042 Screw, HHC 3/8"-16 x 1 19 1-90025 Cable, QD, 5-pin (Photo-eye Cable)

Schematic: Package Stop Kit

Drawing 1-95004-L

Indexing Kit

This feature lets you electronically control the space between cartons for easier handling and bar code reading. With indexing, your cartons move at a predetermined distance, then the entire conveyor stops. When you add cartons, the entire conveyor starts and stops as a total unit to gradually move the lead carton toward the discharge end. When you finish loading the conveyor, you can over-ride the indexing feature to move all the cartons to the discharge end.

Item Part # Description 1 10776 Bolt, Self TH. 3/8"-16 x 2-1/8" 2 12020 Washer, Flat 3/8" 3 12130 Lock Washer, 3/8" 4 1-90027 Relflector 5 403207 Sensor, Photo Electric 6 60900 Brkt., Photo-Eye Mt. AB 7 1-90060 Brkt., Photo-Eye Guard 8 1-90062 Brkt., Photo-Eye Pkg. Index 9 10776-1 Bolt, Self TH. 3/8"-16 x 2-3/8" 10 1-90025 Cable, QD, 5-pin (Photo-eye Cable)

INDEX OVER RIDE TOGGLE

CIRCUIT BREAKER

15A

CIRCUIT BREAKER

3A

Schematic: Indexing Kit

INDEXINDEXINDEXINDEXINDEX

Leg Connect Bracket Kit

Easily connects two or more conveyors.

Item Part # Description 1 60289 Connect Bracket 2 10042 Screw, HHC 3/8"-16 x 1" 3 11700 Nylon Jam Nut 3/8" 4 Chart A Connect Hook 5 10750 Bolt, SH. 1/2" x 3/4", w3/8"-16 6 10624 3/8" x 1.075, w/ 5/16"-18 Shld. Bolt 7 11122 Nylon Locknut NTE, 5/16"-18 8 12185 3/4"OD x 13/32"ID x 0.200" Spacer

Chart A, Item #4 Centers Part # Description

3" 60290-2 Hook Connector, 3-1/2" 4" 60290 Hook Connector, 4-1/8" 5" 60277 Hook Connector, 5-3/8"

Shock Absorbing Inner Legs Kit

Shock Absorbing Inner Legs are a unique design that provides spring-loaded legs to absorb shock when cartons are placed on the conveyor. This option requires the legs to be pre-set at the factory in a non-adjustable decline or level application.

Item Part # Description 1 Chart A Sub-Assy, Inner Leg, Shock Abs.

2 10052 Screw, HHC 3/8"-16 x 2" 3 11140 Locknut, 3/8"-16 Nylon

Chart A, Item #1 Brake Non-Brake Description

06170-C6BK-P3HD 06170-C6NB-P3HD Inner Leg, 1", 6x2 Caster 06175-C8BK 06175-C8NB Inner Leg, 1", 8x2 Caster

Side Rail Kit

Side Rails prevent cartons from skewing off of the conveyor.

The PowerTrax powers FMH Conveyors in and out of trailers for safer loading and unloading.

It’s impact gravity or powered roller bed is adjustable from 27” (686 mm) to 36” (914 mm) in increments of 1” (25 mm). PowerTrax adds 48” (1,219 mm) to the conveyor length.

Item No. Part No. Description 1 8-06005 PowerTrax, 24” Gravity Bed

8-06007 PowerTrax, 24” Powered Bed

2 8-06006 PowerTrax, 30” Gravity Bed 8-06008 PowerTrax, 30” Powered Bed

PowerTrax is attached to your existing power conveyor with simple electrical modifications.

Please consult your PowerTrax manual for operating instructions. For details on these options, see the PowerTrax operator manual.

PowerTrax 24” Model

PowerTrax 30” Model

PowerTrax

34 3/8 (872 mm)

26 7/8 (682 mm)

(1016 mm)

32 1/2 (826 mm)

40 1/2 (1029 mm)

27 (686 mm) to

36 (914 mm)

27 (686 mm) to

36 (914 mm)

40 1/2 (1029 mm)

Schematic: PowerTrax Connection to Standard Power Unit

Drawing 1-95095

A Split Kit (500001) will be used when the conveyor is split and palletized for shipping, The kit allows for quick and easy connection of the split sections of conveyor to make a full-length unit.

Split Kit Option

1) To connect units split for shipping with a split kit, match up the ends of the unit that are tagged with the SAME color and number (the tag will have a colored dot and a number written on it).

2) Next, remove the bolts installed on one side of the split kit and slide the matching halves of the split kit together, aligning the bolt holes in each half. Reinstall the bolt and the corresponding locknut.

3) The final step is to loosen the rollers at the split and install the idler roller belt. The belt is located on one side of the split with the idler wheel and bracket. After reattaching the idler belt, retighten the bolts on the end of the roller.

Item Part # Description 1 500001 Power Connection Kit