Drawings.pdf
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- Attached to
- CAR LIFT REPLACEMENTS
- Solicitation number
- FA857126Q0042
About this file
This is an engineering drawing for an F-15 Conformal Fuel Tank (CFT) Lift Jig mounting hardware assembly, designated X200315801, prepared by the U.S. Air Force Corrosion Control Design Activity at Warner Robins Air Logistics Center (WR-ALC/MANPT). The drawing comprises eight sheets and provides detailed specifications for a welded steel assembly used to secure F-15 conformal fuel tanks to rotary hydraulic lift masts. The jig consists of multiple components including rectangular and round tubing (A36 steel), plates, gussets, pins, and handles. Key specifications include MIL-STD-100 engineering drawing practice standards, ANSI Y14.5M-1982 dimensional tolerances, and FED-STD-H28 screw thread standards. Material requirements specify A36 steel construction with standard tolerance of ±0.03 inches for three-decimal dimensions and ±0.010 inches for decimals.
The assembly incorporates two primary configurations (-10 and -20 assemblies) for left and right-hand conformal fuel tank installations, with a separate -50 assembly for the mounting handle. Fabrication requirements include welding in accordance with MIL-STD-2219 Class B using MIL-E-22200/1 Type MIL-7018 electrodes, with 0.25-inch butt and fillet welds as standard. Post-welding finishing requirements specify primer coat per MIL-P-23377G and finish paint per MIL-C-85285B in yellow (Federal color code 23655), or alternatively, ion vapor deposition finish per MIL-STD-1516 Code 1067. The drawing includes detailed dimensional specifications, assembly views, and integration with MAC-AIR CFT adapter assemblies and hydraulic lift mast carriage assemblies. All changes to the drawing must be directed by the government design activity, and the drawing has been generated and is maintained by a CADD system.
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Text version
9.
-50
F-15 JIG4-50
REVOLVING STL HANDLE, BLACK OXIDE
4.875 LG WITH 1/2 DIA STUDHANDLECL-3-SH99862
RECTANGULAR TUBING, A36 STEEL
4 x 2 x 0.25 THK x LGPOST-17
-05
1. APPLICABLE STANDARDS/SPECIFICATIONS:
MIL-STD-100, ENGINEERING DRAWING PRACTICE
ANSI Y14.5M-1982, DIMENSIONS AND TOLERANCES
MIL-STD-12, ABBREVIATIONS
FED-STD-H28, SCREW-THREAD STANDARDS FOR FEDERAL SERVICE
ANSI Y14.6, SCREW THREAD REPRESENTATION
2. REMOVE BURRS AND BREAK EDGES .003 TO .010
3. ITEM IDENTIFICATION: METAL STAMP, ENGRAVE, OR ELECTRO ETCH
MARKING PER MIL-STD-130, 0.25 IN CHARACTER HEIGHT.
4. USED TO SECURE F-15 CONFORMAL FUEL TANKS TO "ROTARY"
HYDRAULIC LIFT MASTS.
5. PINS (ITEM 12) FURNISHED WITH HYDRAULIC MASTS BY "ROTARY".
6. WELD IAW MIL-STD-2219, CLASS B, WITH WELDING ELECTRODES
(IAW MIL-E-22200/1, TYPE MIL-7018, OR AWS A5.1, E7018M).
7. WELDED CONSTRUCTION, EXCEPT AS NOTED, 0.25 BUTT AND FILLET
WELDS TYPICAL.
8. EXCEPT AS NOTED, PAINT PRIMER COAT IAW MIL-P-23377G AND FINISH PAINT IAW
MIL-C-85285B, COLOR PER FED-STD-595, COLOR CODE 23655 YELLOW, AFTER WELDING.
9. ION VAPOR DEPOSITION FINISH IAW MIL-STD-1516, CODE 1067, AFTER WELDING.
PARTS LISTQTY REQD
NO.
ITEMZONESPECIFICATION
MATERIAL
OR DESCRIPTION
NOMENCLATURESYM IDENTIFYING NO.
PART ORCAGE CODE
-03 T/B PLATE
-10
2 ROUND TUBE
1 RECTANGULAR TUBE
PLATE, A36 STEEL
15 x 10.5 x 0.625 THK
F
SPECIAL MARKING SYM
ANGLES
DO NOT SCALE DRAWING
DECIMALS
APPROVEDDATEDESCRIPTIONREVZONE
REVISIONS
H
G
F
E
D
C
MAINTAINED BY A CADD SYSTEM. CHANGES
SHALL ONLY BE INCORPORATED AS DIRECTED
BY THE GOVERNMENT DESIGN ACTIVITY.
THIS DRAWING HAS BEEN GENERATED AND IS
E
ON AF FORM 2602 IN
LZDCD
SIGNATURES ARE ON FILE
98752 X200315801
U. S. AIR FORCE
CORROSION CONTROL
DESIGN ACTIVITY
ENGR
CHECKED
DRAWN
DATEAPPROVALS
A
DRAWING APPROVAL
APPLICATION
G
H
TITLE
CAGE CODESIZE DWG NO.
SCALE CALC. WT. ACT. WT. SHEET
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED
TREATMENT
2 1 SHEET
REVISION
OF SHEETS
REV STATUS
DASH
NO.
PART FINALNEXT
PER ASSY
QTY REQD
NEXT ASSY USED ON
SIMILAR TO
FINISH
.XXX ±
.XX
FRACTIONS
D
C
B
A
E
MOUNTING HARDWARE
CFT LIFT JIG
F-15 A/C
1 OF 8FULL
20FEB03
20FEB03K. LEARY
K. LEARY
5.XX .03
.XXX .010
DISTRIBUTION STATEMENT "A"
"STATEMENT A, UNLIMITED"
X200315801
WR-ALC/MANPT
CADKEY FILE - X200315801S01KL
NOTES:
F-15 JIG
5RECTANGULAR TUBE RECTANGULAR TUBING, A36 STEEL
5 x 3 x 0.125 THK x 15 LG
61 SHIM FLAT BAR, A36 STEEL
18 x 3 x 0.375 THK
7SHIM FLAT BAR, A36 STEEL
15 x 3 x 0.375 THK
-07
-11
-13
-15
ROUND TUBING, A36 STEEL
3 O.D. x 0.25 THK x 5.375 LG
RECTANGULAR TUBING, A36 STEEL
5 x 3 x 0.125 THK x 18 LG
5.
9.
T/B PLATE-012
-20-30
PLATE, A36 STEEL
18 x 10.5 x 0.625 THK
91 -21 END PLATE PLATE, A36 STEEL
6 x 6.63 x 0.25 THK
102 -23 GUSSET TRIANGULAR PLATE, A36 STEEL
4 x 4 x 0.25 THK
11-25 PIN STEEL PIN, SUPPLIED WITH MAST JIG
MODIFIED TO 1.480 DIA x 8.125 LG
-10 -20 -30
1 F-15 JIG
2 F-15 JIG
CAREFULLY ALIGN HOLES
IN TOP AND BOTTOM PLATES
TO BE CONCENTRIC,
USING 1.5 DIA ROD OR TUBE.
2 PLACES.
CAREFULLY ALIGN HOLES
IN TOP AND BOTTOM PLATES
TO BE CONCENTRIC,
USING 1.5 DIA ROD OR TUBE.
2 PLACES.
10 3
9 6
X200315801-20
3.
X2 -1
3.
6 9
-20 ASSEMBLY
CADKEY FILE - X200315801S02KL
SEE SHEET 1 FOR NOTES AND PARTS LIST
X200315801
1:4 2 OF 8
E
8 7 6 5
A
B
C
D
8 7 6 5
SHEETACT. WT.CALC. WT.SCALE
DWG NO.SIZE CAGE CODE
H
G
4 3 2 1
A
98752 X200315801E
THIS DRAWING HAS BEEN GENERATED AND IS
BY THE GOVERNMENT DESIGN ACTIVITY.
SHALL ONLY BE INCORPORATED AS DIRECTED
MAINTAINED BY A CADD SYSTEM. CHANGES
C
D
E
F
G
H
4 3 2 1
REVISIONS
ZONE REV DESCRIPTION DATE APPROVED
F
-20 ASSEMBLY-20 ASSEMBLY-10 ASSEMBLY
2.00
3.50
40.56
10.75 18.00
11.000
3.50
11.000
40.56
10.7518.00
2.00
C .25
MACHINE PIN BEFORE IVD COATING
CAREFULLY ALIGN HOLES
IN TOP AND BOTTOM PLATES
TO BE CONCENTRIC,
USING 1.5 DIA ROD OR TUBE.
2 PLACES.
CENTER HANDLE (ITEM 13)
ON TOP OF PIN (ITEM 12), AND
WELD HANDLE TO PIN AS SHOWN.
-30 ASSEMBLY
3.
X2
-5
FULL SCALE
-50 ASSEMBLY
X2
-3
3.
CADKEY FILE - X200315801S03KL
SEE SHEET 1 FOR NOTES AND PARTS LIST
X200315801
1:4 3 OF 8
E
8 7 6 5
A
B
C
D
8 7 6 5
SHEETACT. WT.CALC. WT.SCALE
DWG NO.SIZE CAGE CODE
H
G
4 3 2 1
A
98752 X200315801E
THIS DRAWING HAS BEEN GENERATED AND IS
BY THE GOVERNMENT DESIGN ACTIVITY.
SHALL ONLY BE INCORPORATED AS DIRECTED
MAINTAINED BY A CADD SYSTEM. CHANGES
C
D
E
F
G
H
4 3 2 1
REVISIONS
ZONE REV DESCRIPTION DATE APPROVED
F
11.000
4.50
6.63
15.00 10.75
40.56
2.00
1.490 1.470
APPROX 12.75
(8.13)
3.50
R 0.13 TYP.
R 0.13 TYP.
4.00 X 45°
REF
REF
REF
x 2 x 2
REF
x 2
DETAIL -07
DETAIL -05
DETAIL -03
SEE SHEET 1 FOR NOTES AND PARTS LIST
DETAIL -01
F
APPROVEDDATEDESCRIPTIONREVZONE
REVISIONS
H
G
F
E
D
C
MAINTAINED BY A CADD SYSTEM. CHANGES
SHALL ONLY BE INCORPORATED AS DIRECTED
BY THE GOVERNMENT DESIGN ACTIVITY.
THIS DRAWING HAS BEEN GENERATED AND IS
E 98752 X200315801
A
G
H
CAGE CODESIZE DWG NO.
SCALE CALC. WT. ACT. WT. SHEET
D
C
B
A
E
4 OF 81:2
X200315801
CADKEY FILE - X200315801S04KL
18.00
5.00
3.00
18.00
5.375
2.50
3.00
15.00
4.00
.63 10.50
4.00
8.500
11.000
1.506
R2.00
R2.00
4.00
8.50
6.50
4.00
3.00
18.00.63
6.50
10.50
4.00
11.000
1.506 161.57°
8.500
R2.00
R2.00
R2.00
R2.00
4.00
1.00
3.00
6.00
4.00
2.00
REF
DETAIL -11
REF
REF
REF
DETAIL -21
DETAIL -15
DETAIL -13
CADKEY FILE - X200315801S05KL
SEE SHEET 1 FOR NOTES AND PARTS LIST
X200315801
1:2 5 OF 8
E
8 7 6 5
A
B
C
D
8 7 6 5
SHEETACT. WT.CALC. WT.SCALE
DWG NO.SIZE CAGE CODE
H
G
4 3 2 1
A
98752 X200315801E
THIS DRAWING HAS BEEN GENERATED AND IS
BY THE GOVERNMENT DESIGN ACTIVITY.
SHALL ONLY BE INCORPORATED AS DIRECTED
MAINTAINED BY A CADD SYSTEM. CHANGES
C
D
E
F
G
H
4 3 2 1
REVISIONS
ZONE REV DESCRIPTION DATE APPROVED
F
.25
6.63
6.00
15.00
.38
15.00
18.00
.38
18.00
15.00
5.00
3.00
15.00
REF
DETAIL -17
REF
F
APPROVEDDATEDESCRIPTIONREVZONE
REVISIONS
H
G
F
E
D
C
MAINTAINED BY A CADD SYSTEM. CHANGES
SHALL ONLY BE INCORPORATED AS DIRECTED
BY THE GOVERNMENT DESIGN ACTIVITY.
THIS DRAWING HAS BEEN GENERATED AND IS
E 98752 X200315801
A
G
H
CAGE CODESIZE DWG NO.
SCALE CALC. WT. ACT. WT. SHEET
D
C
B
A
E
6 OF 81:2
X200315801
SEE SHEET 1 FOR NOTES AND PARTS LIST
CADKEY FILE - X200315801S06KL
DETAIL -23
1.50
.50
2.00
1.50
.50
1.171.17
1.67
.87
.75
1.20
4.00
R.50
2.00
40.560
.25
45.00°
4.00
4.00 1.75
1.25
25.750
MAC-AIR CFT ADAPTER (REAR) ASS'Y
68D291359-1003.
-10 ASSEMBLY
-50 ASSEMBLY
-50 ASSEMBLY
HYDRAULIC LIFT MAST CARRIAGE ASS'Y,
LEFT HAND SIDE.
MAC-AIR CFT ADAPTER (FORWARD) ASS'Y
68D291359-1001.
-30 ASSEMBLY
HYDRAULIC LIFT MAST CARRIAGE ASS'Y,
RIGHT HAND SIDE.
x 2
(CONFIGURATION FOR USE WITH LEFT HAND CONFORMAL FUEL TANK)
INSTALLATION DRAWINGF
APPROVEDDATEDESCRIPTIONREVZONE
REVISIONS
H
G
F
E
D
C
MAINTAINED BY A CADD SYSTEM. CHANGES
SHALL ONLY BE INCORPORATED AS DIRECTED
BY THE GOVERNMENT DESIGN ACTIVITY.
THIS DRAWING HAS BEEN GENERATED AND IS
E 98752 X200315801
A
G
H
CAGE CODESIZE DWG NO.
SCALE CALC. WT. ACT. WT. SHEET
D
C
B
A
E
7 OF 81:4
X200315801
SEE SHEET 1 FOR NOTES AND PARTS LIST
CADKEY FILE - X200315801S07KL
-50 ASSEMBLY
MAC-AIR CFT ADAPTER (FORWARD) ASS'Y
68D291359-1001.
-30 ASSEMBLY
-50 ASSEMBLY
HYDRAULIC LIFT MAST CARRIAGE ASS'Y,
LEFT HAND SIDE.
MAC-AIR CFT ADAPTER (REAR) ASS'Y
68D291359-1003.
-20 ASSEMBLY
HYDRAULIC LIFT MAST CARRIAGE ASS'Y,
RIGHT HAND SIDE.
x 2 x 2
(CONFIGURATION FOR USE WITH RIGHT HAND CONFORMAL FUEL TANK)
INSTALLATION DRAWING
CADKEY FILE - X200315801S08KL
SEE SHEET 1 FOR NOTES AND PARTS LIST
X200315801
1:4 8 OF 8
E
8 7 6 5
A
B
C
D
8 7 6 5
SHEETACT. WT.CALC. WT.SCALE
DWG NO.SIZE CAGE CODE
H
G
4 3 2 1
A
98752 X200315801E
THIS DRAWING HAS BEEN GENERATED AND IS
BY THE GOVERNMENT DESIGN ACTIVITY.
SHALL ONLY BE INCORPORATED AS DIRECTED
MAINTAINED BY A CADD SYSTEM. CHANGES
C
D
E
F
G
H
4 3 2 1
REVISIONS
ZONE REV DESCRIPTION DATE APPROVED
F
| 200315801s1 |
| 200315801s2 |
| 200315801s3 |
| 200315801s4 |
| 200315801s5 |
| 200315801s6 |
| 200315801s7 |
| 200315801s8 |
File details come from the government source that posted it. Updated .