B08 Attachment 0017 - PWS Annex A - Maintenance PRS.pdf

Annex A – Maintenance PRS

Task/Requirement Standard Sampling Method, Lot & Acceptable Quality Level (AQL)

MATERIEL MAINTENANCE – GENERAL

5.1.1 Establish, operate, and manage equipment repair shops, and supporting functions.

Quality: Lateral transfers processed IAW local directives, AR 710-2, DA PAM 710-2-1, AR 710-4 and ISM Operating Manual.

Random sampling (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

5.1.4 Perform technical inspections in accordance with the maintenance request.

Quality: IAW AR 750-1, DA PAM 750-8, applicable LIS publications, installation policies and procedures, external and internal SOPs, and materiel maintenance (COR) guidance.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work orders, files, logs, and SOPs at time of surveillance.

AQL: 95%

5.1.5 Command Maintenance Discipline Program (CMDP)

Quality: IAW AR 750-1 and ASC CMDP Checklist (current published).

Monthly

Lot: 20% of the CMDP checklist. Only check areas applicable to the Contract (contract operations).

AQL: 95%

MATERIEL MAINTENANCE SUPPORT

5.2.1 Perform repairs IAW work request and applicable equipment TMs or equivalent publications.

Quality: Repairs will be IAW the maintenance request and to standards, to include estimated task times, as stated in current equipment Technical Manuals (TMs), Technical Bulletins (TBs), Modification Work Orders (MWOs), Safety of Use Messages (SOUMs), Special Technical Inspection and Repairs (STIRs), other applicable Government technical publications, or OEM equivalent publications when a Government technical publication is not available.

Random sampling

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

5.2.1 Ensure minimum rejection rates for mechanical and electrical repair work completed are met in order to meet first time pass rates.

Quality: IAW AR 750-1, Appendix B-11, paragraphs (a-d)

Lot: Equipment that has completed the repair cycle and has been deemed as ready for issue (RFI) back to the customer.

AQL: 97% for mechanical AQL: 98% for electrical

5.2.8 Ensure qualified EVT are

completing work on emergency vehicle and validate certifications are current.

Quality: IAW AR 750-1, AR 58-1, and ASC guidance and EVT polices.

Random Sampling

Lot: Open and closed emergency vehicle work orders.

AQL: 100%

5.2.12 Perform all air conditioning & refrigeration maintenance / repair services.

Quality: IAW40 CFR, Part 82, and applicable state and federal regulations, and the installation environmental regulations and directives. Quality: Special measurement items ordered IAW directive IAW AR 700-84.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

MATERIEL MAINTENANCE – PROGRAMS/EFFORTS

5.3.2 Meet performance metrics found in AR 750-1 for base operations metrics.

Timeliness: Tasks completed within time allowed by the specific equipment publication or within times estimated at work induction or other program standard as designated by Chief, Materiel Maintenance/COR.

Quality: Perform maintenance IAW the maintenance request and to standards, to include estimated task times, as stated in current equipment TMs, TBs, MWOs, SOUMs, STIRs, other applicable government technical publications, or OEM equivalent publications when a government technical publication is not available.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing

5.3.8 Maintain, repair, and replace tires on rims.

Quality: IAW TM 9-2610-200-14 periodically)

Lot: The number of line items on receipts processed on the day of surveillance.

5.3.9 Provide wheel alignment support.

Quality: IAW applicable TMs and Commercial equipment standards.

Random (shop/activity scheduled periodically)

Lot: All in process and completed work related to replacing front axle components (tie-rod/sway bar).

AQL: 95%

5.3.10 Perform glass repairs for vehicles.

Quality: Glass shall be installed to original design configurations with seals that are air and watertight.

Random (shop/activity scheduled periodically)

Lot: All in process and completed glass repair work as well as all existing logs and files at time of surveillance.

AQL: 95%

5.3.11 Perform maintenance and services of sensitive items.

Quality: IAW AR 750-1.

Monthly

Lot: All parts/items in process

AQL: 100%

ALLIED TRADES

5.4.1 Perform welding, and Non-destructive testing as required.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work performed IAW work request and applicable military and industry standards. Welding performed by AWS certified welders;

NDI performed by ANSI/ASNT CP-189 certified persons.

Random (shop/activity scheduled periodically)

Lot: All in process and completed welding, as well as all existing logs and files at time of surveillance.

AQL: 95%

5.4.2 Perform metal machining, and fabrication operations and Non-destructive testing as required.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work performed IAW work request and applicable military and industry standards. NDI performed by ANSI/ASNT CP-189 certified persons.

Lot: All in process and completed metal machining and fabrication work as well as all existing logs and files at time of surveillance.

AQL: 95%

5.4.3 Prepare and paint supported equipment and components as required to perform materiel maintenance.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW AR 750- 1, applicable equipment TM 43-0139, TB 43-0209 and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed body shop work as well as all existing logs and files at time of surveillance.

5.4.4 Perform body repair services.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW AR 750- 1, applicable equipment TM, and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed body shop work as well as all existing logs and files at time of surveillance.

5.4.5 Perform woodworking tasks required for the repair or modification of any Government owned, tactical and commercial equipment, crate fabrication, and customer requested fabrication.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW customer request, applicable equipment TM, military, Wood Packaging Material (WPM), and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed carpentry work as well as all existing logs and files at time of surveillance.

REPAIR PARTS AND MATERIEL MANAGEMENT TASKS

5.5.1 Perform shop supply services;

use the automated Army supply system as the primary means of attaining materiel.

Quality: IAW AR 750-1, AR 710-2, DA

PAM 25-30, AR 725-50, DA PAM 710-2-

2; AR 740-1; AR 735-5; AR 710-1; AR

710-3; DA Pam 710-7; AR 710-3, AR 710-4; FEDLOG; and LIS user’s manual

Lot: All in-process and completed work orders, requisitions, requests, files, records, SOPs, and stockage at time of

5.5.1 Shop Stock Inventory

Quality: IAW AR 710-2

Random (10% of shop stock)

Lot: Validate Inventories are conducted and verify on-hand quantity (storage location) match LIS (inventory balance)

AQL: 95% (on hand balances) AQL: 100% (documented inventory)

5.5.3 Repair Parts identification and ordering (processing) for open work orders.

Random

Lot: 10% of open and closed work orders (last 60 days).

5.5.6 Manage Standard Pricing (SP) items.

Timeliness: Meet SP turn- in criteria for timeliness of turn-ins.

Quality: IAW DFAS-IN Reg 37-1 Chapter 13, finance & accounting policy, implementation, unserviceable turn-ins, and current army guidance.

Periodic

Lot: The numbers of SP items processed during the period at time of surveillance.

PRODUCTION CONTROL

5.6.1 Operate a production control capability that effectively manages the maintenance workload; provide personnel technically capable of performing all tasks found in the applicable maintenance LIS End User Manual. Operate multiple equipment receiving points; provide order statuses.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: IAW work request, AR 750-1, DA PAM 750-1, DA PAM 750-8, applicable LIS publications, local policies and procedures.

Random

Lot: All in process and completed work as well as all existing logs and files at time of surveillance

AQL 95%