Attch 5 - 100 Percent Construction Documents Volume 2 Specification.pdf

PROJECT MANUAL FOR:

BUILDBUILDBUILDBUILDING 24 ING 24 ING 24 ING 24 ---- OFFICEOFFICEOFFICEOFFICE

CCCCONFERENCE REMODELONFERENCE REMODELONFERENCE REMODELONFERENCE REMODEL

VOLUME VOLUME VOLUME VOLUME 2222

Date: February 26, 2024

100% Construction Documents

ARARARARCHITECTCHITECTCHITECTCHITECT

MOSAIC AMOSAIC AMOSAIC AMOSAIC ARCHRCHRCHRCHITECTURE, ITECTURE, ITECTURE, ITECTURE, PPPP.C..C..C..C.

317 North Cruse Ave, Suite 201

Helena, Montana 59601

Phone: 406-449-2013 www.mosaicarch.com

TABLE OF CONTENTS Page 1 20230814/ USFS Building 24 Dispatch

TABLE OF CONTENTS

DIVISION 22 - PLUMBING

22 0000 GENERAL REQUIRMENTS OF PLUMBING AND HVAC

22 0500 GENERAL PROVISIONS OF PLUMBING AND HVAC

22 0519 METERS AND GAGES FOR PLUMBING AND HVAC PIPING

22 0523 GENERAL DUTY VALVES FOR PLUMBING AND HVAC

22 0529 HANGERS AND SUPPORTS FOR PLUMBING AND HVAC

PIPING AND EQUIPMENT

22 0548 VIBRATION AND SEISMIC CONTROLS FOR PLUMBING AND

HVAC PIPING AND EQUIPMENT

22 0553 IDENTIFICATION FOR PLUMBING AND HVAC PIPING AND

EQUIPMENT

22 0716 PLUMBING AND HVAC EQUIPMENT AND PIPING INSULATION

22 1116 DOMESTIC WATER PIPING

22 1119 DOMESTIC WATER PIPING SPECIALTIES

22 1316 SANITARY WASTE AND VENT PIPING

22 1319 SANITARY WASTE PIPING SPECIALTIES

22 4100 PLUMBING FIXTURES

DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 0593 TESTING, ADJUSTING AND BALANCING FOR HVAC

23 0713 DUCT INSULATION

23 3113 METAL DUCTS

23 3300 AIR DUCT ACCESSORIES

23 3346 FLEXIBLE DUCTS

23 3713 GRILLES, REGISTERS, AND DIFFUSERS

DIVISION 26 - ELECTRICAL

26 0010 GENERAL ELECTRICAL REQUIRMENTS

26 0505 SELECTIVE DEMOLITION OF ELECTRICAL SYSTEMS

26 0519 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND

CABLES

26 0526 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

26 0529 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS

26 0533 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS

26 0544 SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS

AND CABLING

26 0548.16 SEISMIC CONTROLS FOR ELECTRICAL SYSTEMS

26 0553 IDENTIFICATION FOR ELECTRICAL SYSTEMS

26 0923 LIGHTING CONTROL DEVICES

26 2416 PANELBOARDS

26 2726 WIRING DEVICES

26 2813 FUSES

26 2816 ENCLOSED SWITCHES

26 2913.03 MANUAL MOTOR CONTROLLERS

26 3215 ENGINE GENERATORS

26 3600 TRANSFER SWITCHES

26 4313 SURGE PROTECTION FOR LOW-VOLTAGE ELECTRICAL

POWER CIRCUITS

26 5110 LED LIGHTING

TABLE OF CONTENTS Page 2 20230814/USFS Building 24

DIVISION 27 - TELECOM

27 0000 COMMUNICATIONS PROJECT OVERVIEW

27 0100 BASIC TELECOMMUNICATIONS REQUIREMENTS

27 0528 PATHWAYS FOR COMMUNICATIONS SYSTEMS

27 1116 COMMUNICATIONS RACKS, FRAMES, AND ENCLOSURES

27 1323 COMMUNICATIONS OPTICAL FIBER BACKBONE CABLING

27 1513 COMMUNICATIONS COPPER HORIZONTAL CABLING

27 1700 TESTING, IDENTIFICATION AND ADMINISTRATION OF BALANCED AND

TWISTED PAIR INFRASTRUCTURE

27 1800 TESTING IDENTIFICATION AND ADMINISTRATION OF FIBER INFRASTRUCTURE

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

28 1300 ACCESS CONTROL SYSTEM

28 2300 VIDEO SURVEILLANCE

28 4621 FIRE ALARM SYSTEM

27518 / USFS Building 24

22 0000 - 1 General Requirements of Plumbing and HVAC

SECTION 22 0000

GENERAL REQUIREMENTS OF PLUMBING AND HVAC

PART 1 - GENERAL

1.01 SUMMARY

A. The requirements listed in this section are supplemental to the Division 01 General Requirements.

B. It shall be the responsibility of the Plumbing and Mechanical Contractor to examine and refer to all Architectural, Civil, Structural, Electrical, and Landscape and specifications for construction conditions which may affect the scope of Plumbing and HVAC work. Inspect the building site and existing facilities for verification of present conditions. Make proper provisions for these conditions in performance of the work and cost thereof.

C. Plumbing and Mechanical work for this project shall include all items, articles, materials and the associated labor mentioned, scheduled or shown in these specifications and in the accompanying drawings.

D. Furnish and install all equipment, materials and any required incidental items required by good practice to complete the systems described herein.

1.02 CODES AND STANDARDS

A. Work shall meet the requirements of the plans and specifications and shall not be less than the minimum requirements of applicable sections of the latest Codes and Standards of the following Organizations:

1. American Gas Association (AGA)

2. American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE)

3. American Society of Mechanical Engineers (ASME)

4. Sheet Metal and Air Conditioning Contractors’ National Association Inc. (SMACNA)

5. American Water Works Association (AWWA)

6. National Electrical Code (NEC)

7. National Electrical Manufacturers Association (NEMA)

8. National Fire Protection Association (NFPA)

9. International Plumbing Code (IPC)

10. Occupational Safety & Health Act (OSHA)

11. Plastic Pipe Institute (PPI)

12. International Mechanical Code (IMC)

13. International Fuel Gas Code (IFGC)

14. International Building Code (IBC)

15. International Energy Conservation Code (IECC)

16. Requirements of the Serving Utility Company

17. Local and State Codes and Ordinances

1.03 FEES AND PERMITS

A. The Plumbing and Mechanical Contractors shall pay all fees and arrange all permits required for work done under their contract and under their supervision by subcontract.

B. All usage contracts between the Forest Service and the serving utilities company, such as membership and usage charges or fees, etc., for the purpose of obtaining the services for the utility company shall be applied for and paid for by the Forest Service.

1.04 MATERIALS AND EQUIPMENT

A. Manufacturer’s trade names and catalog numbers listed are intended to indicate the quality of equipment or materials desired.

B. Mechanical equipment may be installed with manufacturer’s standard finish and color except where specific color, finish or choice is indicated. If the manufacturer has no standard finish, equipment shall have a prime coat and two finish coats of gray enamel.

C. High altitude operation: Capacity of all equipment is to be sized and manufactured to perform at the elevation of the project site. If not specifically indicated in the equipment schedule or in the specifications provide all required accessories and equipment for proper operation at elevation of the project site.

22 0000 - 2 General Requirements of Plumbing and HVAC

D. This Contractor shall be responsible for materials and equipment installed under this contract.

Contractor shall also be responsible for the protection of materials and equipment of others from damage as a result of his work.

E. Manufactured material and equipment shall be applied, installed, connected, erected, used, cleaned and conditioned as directed by manufacturer unless herein specified to the contrary.

F. This Contractor shall make the required arrangement with the General Contractor or Construction Manager for the introduction into the building of equipment too large to pass through finished openings.

G. Store materials and equipment indoors at the job site. If this is not possible, store on raised platforms and protect from the weather by means of waterproof covers. Coverings shall permit circulation of air around the materials to prevent condensation of moisture. Screen or cap openings in equipment to prevent the entry of vermin.

1.05 INTENT OF DRAWINGS

A. The drawings are diagrammatic and do not necessarily show exact location of piping and ductwork unless specifically dimensioned. Riser and other diagrams are schematic and do not necessarily show the physical arrangement of the equipment. They shall not be used for obtaining lineal runs of piping or ductwork, nor shall they be used for shop drawings for piping and ductwork fabrication or ordering. Discrepancies shown on different plans, or between plans and actual field conditions shall be brought to the attention of the Contracting Officer for resolution.

1.06 COMMISSIONING OF SYSTEMS

A. Mechanical systems where the total mechanical equipment capacity is greater than 480,000

Btu/hr cooling capacity and 600,000 Btu/hr heating capacity shall be commissioned in accordance with the provisions of C408 of the International Energy Conservation Code by a registered professional. The mechanical contractor shall be responsible for all cost associated with commissioning.

B. See Sections 019113 “Commissioning Requirements of Contractor”, 220800 “Commissioning of Plumbing”, 230800 “Commissioning of HVAC”, 260800 “Commissioning of Electrical Systems”.

1.07 RESPONSIBILITY

A. Plumbing and HVAC work shall conform to requirements of all divisions 22 and 23 specifications.

B. The Plumbing and Mechanical Contractors shall be responsible for the installation of a satisfactory and complete system in accordance with the intent of the drawing and specifications. Provide, at no extra cost, all incidental items, materials, accessories and labor required for completion of the work even though they are not specifically mentioned or indicated on the drawings or in the specifications.

C. The drawings do not attempt to show complete details of the building construction which affect the mechanical and plumbing installation; and reference is therefore required to the Architectural, Civil, Structural, Landscape and Electrical drawings and specifications and to shop drawings of all trades for additional details which affect the installation of the work covered under this Division of the Contract.

D. Location of mechanical and plumbing system components shall be checked for conflicts with openings, structural members and components of other systems having fixed locations. In the event of any conflicts, the Contracting Officer shall be consulted, and their decision shall govern. Necessary changes shall be made at the Contractor’s expense.

E. Determine, and be responsible for, the proper location and character of inserts for hangers, chases, sleeves, and other openings in the construction required for the work and obtain this information well in advance of the construction progress so work will not be delayed.

F. Final location of inserts, hangers, etc., required for each installation, must be coordinated with facilities required for other installations to prevent interference.

G. Take extreme caution not to install work that connects to equipment until such time as complete Shop Drawings of such equipment have been approved by the Contracting Officer. Any work installed by the Contractor, prior to approval of Shop Drawings, will be at the Contractor's risk.

H. All modifications and changes required due to installation of equipment other than the scheduled equipment shall be made at the contractor’s expense.

22 0000 - 3 General Requirements of Plumbing and HVAC

I. It shall be the responsibility of the installing contractor to coordinate changes to work by other trades that result from the installation of equipment other than the scheduled equipment.

J. If the provided equipment is heavier or larger than the scheduled or specified equipment, it shall be the responsibility of the installing contractor to coordinate the required structural changes and pay for any and all associated cost.

K. If the provided equipment has different motor characteristics or electrical requirements than the scheduled or specified equipment, it shall be the responsibility of the installing contractor to coordinate the required changes and pay for any and all associated cost.

L. If larger or additional electrical conduits, wire or breakers are required due to the installation of equipment other than the scheduled or specified equipment it shall be the responsibility of the installing contractor to coordinate the required changes and pay for any and all associated cost.

M. If the provided equipment requires different fluid flow rates than the scheduled or specified equipment, it shall be the responsibility of the installing contractor to coordinate all required changes including but not limited to pumps, piping, valves, etc and pay for any and all associated cost.

N. At all times during the performance of this Contract, properly protect work from damage and protect the Forest Service's property from injury of loss. Make good any damage, injury or loss, except such as may be directly due to errors in the Bidding Documents or caused by Agents or Employees of the Forest Service. Adequately protect adjacent property as provided by law and the Bidding Documents. Provide and maintain passageways, guard fences, lights and other facilities for protection required by Public Authority or Local conditions.

O. The Contractor shall be responsible for damages incurred due to the work of their contractors, to the building or its contents, people, etc.

1.08 REVIEW

A. All work and material is subject to review at any time by the Contracting Officer. If the

Contracting Officer finds material that does not conform to these specifications or that is not properly installed or finished, correct the deficiencies in a manner satisfactory to the Contracting Officer at the Contractor’s expense.

1.09 WORKMANSHIP

A. Work under this contract shall be performed by workmen skilled in the particular trade, including work necessary to properly complete the installation in a workmanlike manner to present a neat and finished appearance.

B. Obtain Contracting Officer approval before performing any cutting on structural members or patching of building surfaces. Any damage to the building or equipment by the Mechanical or Plumbing Contractor shall be the responsibility of the Mechanical or Plumbing Contractor and shall be repaired by skilled craftsmen of the trades involved at the Contractor’s expense.

C. Chases, openings, sleeves, hangers, anchors, recesses, equipment pads, and framing for equipment; shall be provided by others only if so noted on the drawings. Otherwise, they will be provided by the Mechanical or Plumbing Contractor for their work.

1.10 COORDINATION

A. This Mechanical and Plumbing Contractors shall plan their work to proceed with a minimum interference with other trades and it shall be their responsibility to inform the General Contractor of all openings required in the building structure for installation of work, and to provide sleeves as required. Dimensions of equipment installed and/or provided by others shall be checked so that correct clearances and connections may be made.

B. In general, pipelines requiring gravity drainage shall be installed first, followed by ductwork, large piping mains and electrical conduit. The location of fire protection piping and heads shall be coordinated with other trades to ensure that installations by other trades do not block heads.

C. Leave sufficient space for the installation of insulation on piping and ductwork as specified. It is not acceptable to compress pipe or duct insulation for any reason.

1.11 CLEANING

A. Keep the job site clean. The Mechanical and Plumbing Contractors shall remove all waste and rubbish associated with their work.

B. Upon completion of work, remove materials, scraps and debris related to plumbing and mechanical work and leave all spaces including tunnels, crawlspaces, pipe or duct chases and ceiling plenums clean and orderly.

22 0000 - 4 General Requirements of Plumbing and HVAC

C. The Mechanical and Plumbing contractors will be responsible for cleaning the exterior and interior of all equipment prior to star-up. Once all equipment has been cleaned it shall be inspected by the Contracting Officer prior to start-up.

D. The Mechanical and Plumbing Contractors shall provide dust protection of existing materials and equipment as well a new materials and equipment for the duration of the project. Protect existing materials and equipment from damage for the duration of the project. Clean the exterior and interior of all existing equipment at the completion of the project.

1.12 TEMPORARY FACILITIES

A. Offices

1. The Mechanical and Plumbing Contractor must have the permission of the Contracting Officer and General Contractor or Construction Manager to install a temporary office/job trailer on the project site.

2. The Contractor shall completely remove his temporary installations when no longer needed and the premises shall be completely clean, disinfected, patched, and refinished to match adjacent areas.

B. Ladders and Scaffolds

1. The Mechanical and Plumbing Contractors shall provide their own ladders, scaffolds, etc.

of substantial construction for access to their work in various portions of the building as may be required. When no longer needed, they shall be removed by the Contractor.

C. Protection Devices

1. The Mechanical and Plumbing Contractors shall provide and maintain his own necessary barricades, fences, signal lights, etc., required by all governing authorities or shown on the drawings. When no longer needed, they shall be removed by the Contractor.

D. TEMPORARY FIRE PROTECTION

1. The Mechanical and Plumbing Contractors shall provide all necessary first aid hand fire extinguishers for Class A, B, C and special hazards as may exist in his own work area only in accordance with good and safe practice and as required by jurisdictional safety authority.

1.13 SUBMITTALS

A. Submittals will be required for each piece of equipment, material or product as noted in the table below. All submittals shall be submitted, reviewed and all discrepancies addressed prior to ordering equipment or starting work. Any equipment ordered without having first completed the submittal process is done at the risk of the contractor. Any work performed prior to completing the submittal process is done at the risk of the contractor.

Specification Section

Pr od uc t D at a

Pe rfo rm an ce

D at a

Sh op

D ra w in g

D el eg ed es ig n

W iri ng D ia gr am

C ol or C ha rt

Su st ai na bi lit y C om pl ia nc e

Notes

220500 X X Provide Delegated Design per the requirements of this section

220519 X 220523 X 220529 X X Provide Delegated Design per the requirements of this section 220548 X X Provide Delegated Design per the requirements of this section 220553 X 220716 X 221116 X 221119 X 221316 X X

22 0000 - 5 General Requirements of Plumbing and HVAC

Specification Section

Pr od uc t D at a

Pe rfo rm an ce a

Sh op

D ra w in g

D el eg ed es ig n

W iri ng D ia gr am

C ol or C ha rt

Su st ai na bi lit y C om pl ia nc e

Notes

221319 X 224100 X X X X X

230593 Provide T&B Certifications 230713 X X X X Provide Shop Drawings with

Ductwork Plans 233113 X X X X 233300 X X 233346 X 233713 X X

B. Submittal Definitions

1. Product Data: Provide manufacturers’ cut sheets that include general product information including but not limited to, model number, physical data, nominal capacities, and rough-in requirements.

2. Performance Data: Provide detailed performance and capacities based on project specific requirements including but not limited to: flow rates, capacities, pressure loss, temperatures, fan curves, pump curves, part load performance, sound data, and electrical characteristics.

3. Shop Drawings: Provide detailed drawings of the equipment showing overall dimensions, location of electrical and piping connection, location of anchorage points, location of electrical and control panels, and all operating, service and maintenance clearances.

4. Delegated Design: Provide detailed drawings prepared and stamped by a registered Professional Engineer, that detail pertinent design criteria, the materials and products to be installed and the required installation locations.

5. Wiring Diagram: Provide diagrams that identify, and detail required field wiring.

6. Color Chart: Provide a physical color chart of material samples required for selection of equipment colors.

7. Sustainability Compliance: Provide literature that indicates a products compliance with

LEED or Green Globes. See Division 01 for additional information and requirements.

C. Submittal Formats:

1. Include the following information with each submittal:

a. Project Name

b. Submittal Date

c. Name of Architect

d. Name of Engineer

e. Name of General Contractor or Construction Manager

f. Name of Sub-Contractor

g. Name of firm or entity that prepared the submittal

h. Unique Submittal Number

i. Type of Submittal

j. Specification Section

k. Name or Mark of equipment or material and detail or drawings reference.

2. All Submittals with the exception of color charts or material samples shall be electronically transmitted PDFs.

D. Submittal Requirements

1. Submittals shall be submitted as a complete specification section. The submittal must include all materials and equipment for that specification section. Submittals for individual materials of equipment will be rejected without review.

22 0000 - 6 General Requirements of Plumbing and HVAC

2. Submittals shall be complete, clearly show item used, size, dimensions, capacity, rough in, etc., as required for complete check and installation. Manufacturer’s literature showing more than one item shall be clearly marked as to which item is being furnished or it will be rejected and returned without review.

3. Each submittal shall be thoroughly checked by the Contractor for compliance with the Contract Document requirements, accuracy of dimensions, relationship to the work of other trades, and conformance with sound, safe practices as to erection and installation.

Each submittal shall then bear a stamp evidencing such checking and shall show corrections made, if any. Submittals requiring extensive corrections shall be revised before submission. Each submittal not stamped and signed by the Contractor evidencing such checking will be rejected and returned without review.

4. On each submittal, clearly indicate deviations from requirements in the Contract Documents, including minor variations and limitations. Include relevant additional information and revisions, other than those requested on previous submittals. Indicate by highlighting on each submittal or noting on attached separate sheet.

5. Review of the shop drawings and literature by the Contracting Officer shall not relieve the contractor for responsibility for deviations from the drawings or specifications, nor shall it relieve the contractor from responsibility for errors in the shop drawings or literature. It is the responsibility of the contractor to provide materials and equipment which meet the specifications and job requirements.

1.14 OPERATION AND MAINTENANCE MANUALS

A. Operation and Maintenance Manuals (O&M Manuals) shall contain:

1. Names and contact information for the Project Architect, Project Engineer.

2. Names and contact information for the General Contractor or Construction Manager.

3. Names and contact information for sub-contractors.

4. Installation, maintenance and operating instructions for each piece of equipment.

5. Parts lists

6. Wiring Diagrams

7. Equipment Start-up and inspection certificates

8. Test and Balance Reports

9. Commissioning Reports

10. Copies of Equipment Warranties

11. Copies of Submittals

12. Record Drawings.

B. Prior to substantial completion, submit an electronic copy of the O&M manual in PDF format to the Contracting Officer for Review and approval. The PDF shall be one file with an index and hyperlinks to each section. Individual bound PDFs without automated navigation will be rejected. All O&M data shall be grouped by the equipment type and ordered by the specification numbering.

C. Prior to final payment a final electronic copy of the O&M manual on an archival quality DVD as well as two printed copies, shall be furnished to the Contracting Officer. Printed copies shall have commercial quality 8-1/2” x 11” 3-ring binders with tabbed dividers for each section.

1.15 AS-BUILT RECORD DRAWINGS

A. The Contractor shall furnish to the Contracting Officer a marked print showing the location of all concealed or underground pipe or conduit runs and other equipment installed other than as shown on the drawings. Dimension underground lines from established building lines. Indicate all installed pull boxes in conduit runs.

B. The Contractor shall furnish to the Contracting Officer a marked print showing the location of all mechanical equipment, plumbing fixtures, piping, ductwork, diffusers, grilles, etc. The location of any item which deviates from the bid documents shall be accurately drawn and dimensioned.

C. All underground piping and ductwork shall be dimensioned from nearest column and/or exterior walls. The location of all maintenance related items, such as duct access doors, fire dampers, isolation valves, filters, etc., shall be highlighted on the as built drawing.

1.16 PLACING SYSTEM INTO OPERATION

22 0000 - 7 General Requirements of Plumbing and HVAC

A. Prior to the starting of equipment, the Mechanical or Plumbing Contractor shall thoroughly inspect the installation and any work completed by other trades and subcontractors to verify compliance with the contract documents.

B. Start-up of all HVAC equipment shall be completed by factory trained representatives. At the completion of start-up, the factory representative shall submit to the Contracting Officer a start-up report that indicates any problems encountered, potential problems including installation issues, adjustments made or required to be made to ensure proper operation of the equipment.

Any installation deficiencies identified shall be corrected at no additional cost to the Forest Service.

1.17 FOREST SERVICE TRAINING

A. General

1. The system training is intended to familiarize the Forest Service’s operating and maintenance staff with all systems requiring maintenance. Training is to be provided after the systems are in place and operational, after issues noted during commissioning have been resolved, and before final acceptance.

2. Provide second set of training sessions for automatic control systems about 6-9 months after the first sessions.

B. Systems Requiring Training

1. All mechanical, electrical, safety, standby, and automatic control systems in the project, and other systems specified elsewhere to have training.

C. Attendance:

1. Training is to be provided by contractor’s representatives that are familiar with the system’s operation and maintenance requirements. Individual training sessions (modules) shall be provided for each type or group of systems, separated roughly by trade group that will be performing maintenance on the system. The trades groups and systems typically requiring training are:

a. Heating Plant (Hydronic and steam heating systems, fan systems, controls)

b. HVAC & Refrigeration (Hydronic and or steam heating systems, refrigeration, chilled water, packaged cooling systems, packaged rooftop units, fan systems, controls)

c. Plumbers (Domestic and Sanitary Plumbing, gas-fired heating, packaged rooftop units, miscellaneous process piping systems)

D. Schedule:

1. Duplicate training sessions are to be provided for each training module, so that the Forest

Service’s operating personnel can be split into two groups during training. Duplicate training sessions shall be scheduled on different days. Length of training sessions will be determined by scope of training indicated below, and as coordinated with the Contracting Officer after draft copy of training documents have been reviewed.

E. Training Documentation:

1. Contractor to submit draft copy of agenda and training documents to the Contracting

Officer for review at least two weeks prior to training date.

2. Provide a copy of the following items for each person that will be attending the training sessions. Coordinate required number with the Contracting Officer.

a. Training agenda.

b. Summary of new systems and existing systems affected by this project.

c. Summary of work performed under this project.

d. Control system drawings and sequences of operation.

e. List of important maintenance and trouble-shooting operations for all systems.

3. Provide minimum of 2 copies of following items:

a. Contract documents including all drawings, specifications, addendums, and change orders.

F. Training Sessions:

1. Assemble at location to be determined by the Contracting Officer.

2. Distribute training documentation as indicated above.

22 0000 - 8 General Requirements of Plumbing and HVAC

3. Provide classroom style training if required for orientation and discussion of new systems and existing systems affected by this project, and other issues appropriate for a classroom format.

4. Visit site and review locations; and perform detailed review of operation and maintenance requirements for current systems.

1.18 WARRANTY

A. The Contractor shall guarantee that all materials and labor installed are new and of first quality and that any material or labor found defective shall be replaced without cost to the Forest Service within one (1) year after substantial completion of the Contract or one (1) full season of heating and cooling operation, whichever is the greater. The guarantee shall list the date of the beginning of the one (1) year period, which shall be the date that the Substantial Completion Certificate is issued.

B. Any damage to the building, caused by defective work or material of the Contractor within the above-mentioned period, shall be satisfactorily repaired without cost to the Forest Service.

C. The guarantee does not include maintenance of equipment. The Forest Service shall accept full responsibility for proper operation and maintenance of equipment immediately upon substantial completion and occupancy of the building.

D. Final acceptance by the Forest Service will not occur until all operating instructions are mounted in Equipment Rooms and Operating Personnel are thoroughly indoctrinated in the operation of all mechanical equipment by the Contractor.

E. No equipment installed as part of this project shall be used for temporary heat during construction.

END OF SECTION

22 0500 - 1 General Provision of Plumbing and HVAC

SECTION 22 0500

GENERAL PROVISION OF PLUMBING AND HVAC

PART 1 - GENERAL

1.01 SUMMARY

A. Section includes the following:

1. Expansion Fittings and Loops for Piping Systems

2. Alignment Guides and Anchors

3. Dielectric Fittings

4. Pipe Sleeves

5. Sleeve Seals Systems for Piping

6. Silicone Sealant

7. Escutcheons for Piping

8. Floor Plates

1.02 SUBMITTALS

A. See Section 22 0000 “General Requirements of Plumbing and HVAC” for Submittal requirements.

1.03 QUALITY ASSURANCE

A. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."

B. Pipe and Pressure-Vessel Welding Qualifications: Qualify procedures and operators according to ASME Boiler and Pressure Vessel Code.

1.04 PERFORMANCE REQUIREMENTS

A. Compatibility: Products shall be suitable for piping service fluids, materials, working pressures, and temperatures.

B. Capability: Products to absorb 200 percent of maximum axial movement between anchors.

PART 2 - PRODUCTS

2.01 EXPANSION FITTINGS AND LOOPS FOR PIPING SYSTEMS

A. Rubber Union Connector Expansion Joints

1. Manufacturers: Subject to compliance with requirements, provide products by the following:

a. Engineered Flexible Products EFP

b. Mason Industries, Inc.

c. MetraFlex.

d. Twin City Hose.

e. Vibro-Acoustics

2. Material: Twin reinforced-rubber spheres with external restraining cables.

3. Minimum Pressure Rating: 150 psig at 170 deg F, unless otherwise indicated.

4. End Connections for NPS 2 and Smaller: Threaded.

B. Flexible-Hose Packless Expansion Joints:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Engineered Flexible Products EFP

b. Mason Industries, Inc.

c. Metraflex Company (The).

d. Twin City Hose Inc.

e. Vibro-Acoustics

2. Description: Manufactured assembly with inlet and outlet elbow fittings and two flexible-metal-hose legs joined by long-radius, 180-degree return bend or center section of flexible hose.

3. Flexible Hose: Corrugated-metal inner hoses and braided outer sheaths.

4. Expansion Joints for Copper Tubing NPS 2 and Smaller: Copper-alloy fittings with solder-joint end connections.

a. Bronze hoses and single-braid bronze sheaths with 450 psig at 70 deg F and 340 psig at 450 deg F ratings.

5. Expansion Joints for Copper Tubing NPS 2-1/2 to NPS 4: Copper-alloy fittings with threaded end connections.

http://www.specagent.com/Lookup?ulid=11222 http://www.specagent.com/Lookup?uid=123456974010 http://www.specagent.com/Lookup?ulid=1669 http://www.specagent.com/Lookup?uid=123456973957 http://www.specagent.com/Lookup?uid=123456973955

22 0500 - 2 General Provision of Plumbing and HVAC

a. Stainless-steel hoses and single-braid, stainless-steel sheaths with 300 psig at 70 deg F and 225 psig at 450 deg F ratings.

6. Expansion Joints for Steel Piping NPS 2 and Smaller: Carbon-steel fittings with threaded end connections.

a. Stainless-steel hoses and single-braid, stainless-steel sheaths with 450 psig at 70 deg F and 325 psig at 600 deg F ratings.

7. Expansion Joints for Steel Piping NPS 2-1/2 to NPS 6: Carbon-steel fittings with flanged end connections.

a. Stainless-steel hoses and single-braid, stainless-steel sheaths with 200 psig at 70 deg F and 145 psig at 600 deg F ratings.

8. Expansion Joints for DWV and Storm Drainage PVC or Cast Iron Piping NPS 2 and

Smaller: Copper-alloy fittings with no hub or flanged end connections.

a. Bronze hoses and single-braid bronze sheaths with 450 psig at 70 deg F and 340 psig at 450 deg F ratings.

b. UPC listed with cleanout plugs located in the U-Bend

9. Expansion Joints for DWV and Storm Drainage or Cast Iron Piping NPS 4 to NPS 8:

Stainless steel fittings with no hub or flanged end connections.

a. Stainless-steel hoses and single-braid, stainless-steel sheaths with 300 psig at 70 deg F and 225 psig at 450 deg F ratings.

b. UPC listed with cleanout plugs located in the U-Bend

2.02 ALIGNMENT GUIDES AND ANCHORS

A. Alignment Guides

1. Description: Steel, factory-fabricated alignment guide, with bolted two-section outer cylinder and base for attaching to structure; with two-section guiding slider for bolting to pipe.

B. Anchor Materials:

1. Steel Shapes and Plates: ASTM A 36/A 36M.

2. Bolts and Nuts: ASME B18.10 or ASTM A 183, steel hex head.

3. Washers: ASTM F 844, steel, plain, flat washers.

4. Mechanical Fasteners: Insert-wedge-type stud with expansion plug anchor for use in hardened portland cement concrete, with tension and shear capacities appropriate for application.

a. Stud: Threaded, zinc-coated carbon steel.

b. Expansion Plug: Zinc-coated steel.

c. Washer and Nut: Zinc-coated steel.

5. Chemical Fasteners: Insert-type stud, bonding-system anchor for use with hardened portland cement concrete, with tension and shear capacities appropriate for application.

a. Bonding Material: ASTM C 881/C 881M, Type IV, Grade 3, two-component epoxy resin suitable for surface temperature of hardened concrete where fastener is to be installed.

b. Stud: ASTM A 307, zinc-coated carbon steel with continuous thread on stud, unless otherwise indicated.

c. Washer and Nut: Zinc-coated steel.

2.03 DIELECTRIC FITTINGS

A. General Requirements: Assembly of copper alloy and ferrous materials with separating nonconductive insulating material. Include end connections compatible with pipes to be joined.

B. Dielectric Unions:

1. Dielectric Unions are not allowed.

C. Dielectric Flanges:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Capitol Manufacturing Company; member of the Phoenix Forge Group.

b. Central Plastics Company.

c. Matco-Norca.

d. Watts; a division of Watts Water Technologies, Inc.

e. Wilkins; a Zurn company.

http://www.specagent.com/LookUp/?uid=123456820695&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456805211&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456805212&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456820696&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456820697&mf=04&src=wd

22 0500 - 3 General Provision of Plumbing and HVAC

2. Standard: ASSE 1079.

3. Factory-fabricated, bolted, companion-flange assembly.

4. Pressure Rating: 175 psig.

5. End Connections: Solder-joint copper alloy and threaded ferrous; threaded solder-joint copper alloy and threaded ferrous.

D. Dielectric-Flange Insulating Kits:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Advance Products & Systems, Inc.

b. Calpico, Inc.

c. Central Plastics Company.

d. Pipeline Seal and Insulator, Inc.

2. Nonconducting materials for field assembly of companion flanges.

3. Pressure Rating: 150 psig.

4. Gasket: Neoprene or phenolic.

5. Bolt Sleeves: Phenolic or polyethylene.

6. Washers: Phenolic with steel backing washers.

E. PEX Dielectric Separator:

1. Description: 6” long section of pex piping shall be installed between dis-similar piping materials.

2. Pipe Material: PEX plastic according to ASTM F 876.

3. Oxygen Barrier: O2 permeability <= 0.32 mg/m2/day in accordance with DIN 4726.

4. Fittings: ASTM F 1960, cold expansion fittings and reinforcing rings.

5. Pressure/Temperature Rating: Minimum 100 psig and 180 deg F.

2.04 SLEEVES

A. Galvanized-Steel Sheet Pipe Sleeves: 0.0239-inch minimum thickness; round tube closed with welded longitudinal joint.

2.05 SLEEVE-SEAL SYSTEMS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Advance Products & Systems, Inc.

2. CALPICO, Inc.

3. GPT; an EnPro Industries company.

4. Metraflex Company (The).

B. Description:

1. Modular sealing-element unit, designed for field assembly, for filling annular space between piping and sleeve.

2. Designed to form a hydrostatic seal of 20-psig.

3. Sealing Elements: EPDM-rubber interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size.

4. Pressure Plates: Composite plastic.

5. Connecting Bolts and Nuts: Stainless steel of length required to secure pressure plates to sealing elements.

2.06 ASSEMBLY PENETRATIONS

A. All penetrations through a fire rated assembly shall be protected with an approved fire stop system in compliance with the rated assemblies as outlined in the Underwriters Laboratory Listing.

1. Manufacturers: Subject to compliance with requirements, provide products by the following:

a. 3M Company

b. Holdrite

c. Hilti

2.07 SILICONE SEALANTS

A. Silicone, S, P, 25, T, NT: Single-component, pourable, plus 25 percent and minus 25 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C http://www.specagent.com/LookUp/?uid=123456805213&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456805214&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456805215&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456805216&mf=04&src=wd http://www.specagent.com/Lookup?ulid=3030 http://www.specagent.com/Lookup?uid=123457073338 http://www.specagent.com/Lookup?uid=123457073339 http://www.specagent.com/Lookup?uid=123457074353 http://www.specagent.com/Lookup?uid=123457073336

22 0500 - 4 General Provision of Plumbing and HVAC

920, Type S, Grade P, Class 25, Uses T and NT. Grade P Pourable (self-leveling) formulation is for opening in floors and other horizontal surfaces that are not fire rated.

2.08 ESCUTCHEONS

A. One-Piece, Cast-Brass Type: With polished, chrome-plated finish and setscrew fastener.

B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass with chrome-plated finish and spring-clip fasteners.

C. One-Piece, Stamped-Steel Type: With chrome-plated finish and spring-clip fasteners.

2.09 FLOOR PLATES

A. One-Piece Floor Plates: Cast-iron flange with holes for fasteners.

2.10 EXECUTION

2.11 EXPANSION JOINT INSTALLATION

A. Install expansion joints of sizes matching sizes of piping in which they are installed.

B. Install expansion joint per the manufacture’s written instructions.

2.12 ALIGNMENT-GUIDE AND ANCHOR INSTALLATION

A. Install alignment guides to guide expansion and to avoid end-loading and torsional stress.

B. Install two guide(s) on each side of pipe expansion fittings and loops. Install guides nearest to expansion joint not more than four (4) pipe diameters from expansion joint.

C. Attach guides to pipe, and secure guides to building structure.

D. Install anchors at locations to prevent stresses from exceeding those permitted by ASME B31.9 and to prevent transfer of loading and stresses to connected equipment.

E. Anchor Attachments:

1. Anchor Attachment to Steel Pipe: Attach by welding. Comply with ASME B31.9 and ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."

2. Anchor Attachment to Copper Tubing: Attach with pipe hangers. Use MSS SP-69, Type 24; U bolts bolted to anchor.

F. Fabricate and install steel anchors by welding steel shapes, plates, and bars. Comply with ASME B31.9 and AWS D1.1/D1.1M.

1. Anchor Attachment to Steel Structural Members: Attach by welding.

2. Anchor Attachment to Concrete Structural Members: Attach by fasteners. Follow fastener manufacturer's written instructions.

G. Use grout to form flat bearing surfaces for guides and anchors attached to concrete.

2.13 DIELECTRIC FITTING INSTALLATION

A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

B. Install Dielectric fittings per the manufacturers written instructions.

C. Install pipe hangers immediately upsteam and downstream of dielectric fittings.

D. Install isolation valves immediately upsteam and downstream of dielectric fittings.

E. Dielectric Fittings for NPS 2 and Smaller: PEX Dielectric Separator.

F. Dielectric Fittings for NPS 2-1/2 and Larger: Dielectric Flange.

2.14 SLEEVE INTALLATION

A. Install sleeves for piping passing through penetrations in floors, partitions, roofs, and walls.

B. For sleeves that will have sleeve-seal system installed, select sleeves of size large enough to provide 1-inchannular clear space between piping and concrete slabs and walls.

C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches above finished floor level.

2. Using silicone sealant, seal space outside of sleeves in slabs and walls without sleeve-seal system.

D. Fire-Resistance-Rated Penetrations, Horizontal Assembly Penetrations, and Smoke-Barrier Penetrations: Maintain indicated fire or smoke rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with fire- and smoke-stop materials. Comply with requirements for firestopping and fill materials specified in Section 07 8413 "Penetration Firestopping."

2.15 SLEEVE-SEALS SYSTEM INSTALLATION

22 0500 - 5 General Provision of Plumbing and HVAC

A. Install sleeve-seal systems in sleeves in exterior concrete walls at piping entries into building.

B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal-system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal.

2.16 SLEEVE-SEAL SCHEDULE

A. Use sleeve and sleeve-seals for the following piping-penetration applications:

1. Exterior Concrete Walls Above Grade: Galvanized-Steel Sheet Pipe Sleeves with Sleeve-seal system

2. Exterior Concrete Walls Below Grade: Galvanized-Steel Sheet Pipe Sleeves with Sleeve-seal system

3. Interior or Exterior Concrete Slabs-on-Grade: Sleeve not required.

4. Interior Concrete Slabs Above Grade: Galvanized-Steel Sheet Pipe Sleeves with Silicone

Sealant or Fire calk

5. Interior Partitions: Sleeve not require – fire calk penetrations of rated assemblies.

2.17 ESCUTCHEON INSTALLATION

A. Install escutcheons for piping penetrations of walls, ceilings, and finished floors.

B. Install escutcheons with ID to closely fit around pipe, tube, and insulation of piping and with OD that completely covers opening.

2.18 FLOOR PLATE INSTALLATION

A. Install floor plates for piping penetrations of equipment-room floors.

B. Install floor plates with ID to closely fit around pipe, tube, and insulation of piping and with OD that completely covers opening.

PART 3 - EXECUTION

3.01 EXPANSION JOINT INSTALLATION

A. Install expansion joints of sizes matching sizes of piping in which they are installed.

B. Install expansion joint per the manufacture’s written instructions.

3.02 ALIGNMENT-GUIDE AND ANCHOR INSTALLATION

A. Install alignment guides to guide expansion and to avoid end-loading and torsional stress.

B. Install two guide(s) on each side of pipe expansion fittings and loops. Install guides nearest to expansion joint not more than four (4) pipe diameters from expansion joint.

C. Attach guides to pipe, and secure guides to building structure.

D. Install anchors at locations to prevent stresses from exceeding those permitted by ASME B31.9 and to prevent transfer of loading and stresses to connected equipment.

E. Anchor Attachments:

1. Anchor Attachment to Steel Pipe: Attach by welding. Comply with ASME B31.9 and ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."

2. Anchor Attachment to Copper Tubing: Attach with pipe hangers. Use MSS SP-69, Type 24; U bolts bolted to anchor.

F. Fabricate and install steel anchors by welding steel shapes, plates, and bars. Comply with ASME B31.9 and AWS D1.1/D1.1M.

1. Anchor Attachment to Steel Structural Members: Attach by welding.

2. Anchor Attachment to Concrete Structural Members: Attach by fasteners. Follow fastener manufacturer's written instructions.

G. Use grout to form flat bearing surfaces for guides and anchors attached to concrete.

3.03 DIELECTRIC FITTING INSTALLATION

A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

B. Install Dielectric fittings per the manufacturers written instructions.

C. Install pipe hangers immediately upsteam and downstream of dielectric fittings.

D. Install isolation valves immediately upsteam and downstream of dielectric fittings.

E. Dielectric Fittings for NPS 2 and Smaller: PEX Dielectric Separator.

F. Dielectric Fittings for NPS 2-1/2 and Larger: Dielectric Flange.

3.04 SLEEVE INTALLATION

A. Install sleeves for piping passing through penetrations in floors, partitions, roofs, and walls.

22 0500 - 6 General Provision of Plumbing and HVAC

B. For sleeves that will have sleeve-seal system installed, select sleeves of size large enough to provide 1-inchannular clear space between piping and concrete slabs and walls.

C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inchesabove finished floor level.

2. Using silicone sealant, seal space outside of sleeves in slabs and walls without sleeve-seal system.

D. Fire-Resistance-Rated Penetrations, Horizontal Assembly Penetrations, and Smoke-Barrier Penetrations: Maintain indicated fire or smoke rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with fire- and smoke-stop materials. Comply with requirements for firestopping and fill materials specified in Section 07 8413 "Penetration Firestopping."

3.05 SLEEVE-SEALS SYSTEM INSTALLATION

A. Install sleeve-seal systems in sleeves in exterior concrete walls at piping entries into building.

B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal-system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal.

3.06 SLEEVE-SEAL SCHEDULE

A. Use sleeve and sleeve-seals for the following piping-penetration applications:

1. Exterior Concrete Walls Above Grade: Galvanized-Steel Sheet Pipe Sleeves with Sleeve-seal system

2. Exterior Concrete Walls Below Grade: Galvanized-Steel Sheet Pipe Sleeves with Sleeve-seal system

3. Interior or Exterior Concrete Slabs-on-Grade: Sleeve not required.

4. Interior Concrete Slabs Above Grade: Galvanized-Steel Sheet Pipe Sleeves with Silicone

Sealant or Fire calk

5. Interior Partitions: Sleeve not require – fire calk penetrations of rated assemblies.

3.07 ESCUTCHEON INSTALLATION

A. Install escutcheons for piping penetrations of walls, ceilings, and finished floors.

B. Install escutcheons with ID to closely fit around pipe, tube, and insulation of piping and with OD that completely covers opening.

3.08 FLOOR PLATE INSTALLATION

A. Install floor plates for piping penetrations of equipment-room floors.

B. Install floor plates with ID to closely fit around pipe, tube, and insulation of piping and with OD that completely covers opening.

22 0519 - 1 Meters and Gages for Plumbing and HVAC Piping

SECTION 22 0519

METERS AND GAGES FOR PLUMBING AND HVAC PIPING

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.02 SUMMARY

A. Section Includes:

1. Bimetallic-actuated thermometers.

2. Thermowells.

3. Dial-type pressure gages.

4. Gage attachments.

1.03 ACTION SUBMITTALS

A. Product Data: For each type of product.

1.04 INFORMATIONAL SUBMITTALS

A. Product Certificates: For each type of meter and gage.

1.05 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For meters and gages to include in operation and maintenance manuals.

PART 2 - PRODUCTS

2.01 BIMETALLIC-ACTUATED THERMOMETERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Ashcroft Inc.

2. Miljoco Corporation.

3. Tel-Tru Manufacturing Company.

4. Trerice, H. O. Co.

B. Standard: ASME B40.200.

C. Case: Liquid-filled and sealed type(s); stainless steel with 3-inch nominal diameter.

D. Dial: Nonreflective aluminum with permanently etched scale markings and scales in deg F.

E. Connector Type(s): Union joint, adjustable angle, with unified-inch screw threads.

F. Connector Size: 1/2 inch, with ASME B1.1 screw threads.

G. Stem: 0.25 or 0.375 inch in diameter; stainless steel.

H. Window: Plain glass.

I. Ring: Stainless steel.

J. Element: Bimetal coil.

K. Pointer: Dark-colored metal.

L. Accuracy:…